2M805 Tri-Start Threaded Coupling
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- Hector Griffin
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1 2M805 Tri-Start Threaded Coupling General Information 2M Specs 2M801 2M803 2M804 2M805 Series Micro Miniature Connectors: s 2M805 Series of connectors offers the best EMI and Vibration performance among all the 2M connector series. The series features a Tri-Start thread with 1 turn full mate coupling. An EMI ground strap and shell-to-shell bottoming provide superior EMI shielding. Plugs and Receptacles are provided in two different styles to accommodate the attachment of backshell with rear accessory threads or with integral backshell. The integral backshell allows for use of EMI shielding attachments andor overmolding. Contact termination styles include Crimp, PC Tail, and Solder Cup with others available upon request. Custom and Filter configurations are available, please consult factory for ordering information. 2M805 FEATURES INCLUDE: Anti-Vibration Self locking Plugs Tri-Start thread for 1 turn full mating Superior EMI shielding Sealed Receptacles: - Hermetic (1x10-6 ccsecond) - Epoxy Backfilled (1x10-4 ccsecond) ROHS Compliant Plating Insert Arrangements up to 130 contacts 2M805 2M Filter & HD M805 SPIFICATIONS Current Rating See Insert Arrangements (pg ) DWV See Insert Arrangements (pg ) Insulation Resistance 5000 megohms m Operating Temperature -65 C to +150 C Shock 300 g s Vibration Random: 43.9 g Sine: 60 g Shielding Effectiveness 85 db m from 100MHz to 1000MHz Durability 500 mating cycles Micro-D Terrapin 2M805 MATERIALS AND FINISHES s Aluminum Alloy or Stainless Steel Copper Alloy, gold plated Insulators Polyphenylene Sulfide (PPS) Contact Retention Beryllium Copper Alloy Grommet, Interfacial Seal, O Ring Fluorosilicone Rubber Nexus 90 Contact Aerospace for more information at
2 2M805 Tri-Start Threaded Coupling Connector Weight in Grams SERIES 2M805 CONNTOR WEIGHT IN GRAMS Insert Arrange Cable Plug JN Recept. Crimp JN Recept. PCB Sq. Flange Recept. Crimp Sq. Flange Recept. PCB 8-1P S P S P S P S P S P S P S P S P S P S P S P S P S P S P S P S SERIES 2M805 CONNTOR WEIGHT IN GRAMS Insert Arrange Cable Plug JN Recept. Crimp JN Recept. PCB Sq. Flange Recept. Crimp Sq. Flange Recept. PCB P S P S P S P S P S P S P S P S P S P S P S P S P S P S P S P S M Specs 2M801 2M803 2M804 2M805 2M Filter & HD38999 Micro-D Terrapin Nexus Contact Aerospace for more information at
3 2M805 Tri-Start Threaded Coupling Ordering Guide for 2M805 Plug & Receptacle Series 2M805 Connector 2M Specs - Alternate Series Style Service Class Insert Arrg. Contact Type Position 2M805-00X -16 C S A *add "-501" to the suffix of Jam Nut version to include a Hex Nut instead of a Spanner Nut. 2M805 2M804 2M803 2M801 SERIES 2M Plug with Integral Backshell 2M Plug with Accessory Thread 2M Receptacle with Integral Backshell 2M Receptacle with Accessory Thread SHELL STYLE 2M , 2M Plug Connector with Ratcheting Anti-Decoupling Mechanism SHELL STYLE 2M , 2M In-Line Receptacle -02 Square Flange Receptacle -07 Jam Nut* for Rear Panel Mounting Receptacle C M NF MT Z1 SHELL SIZE - INSERT ARRANGEMENTS See Insert Arrangements on Pages P S A B SERVICE CLASS Finish AluminumBlack Anodize (Non-Conductive) AluminumElectroless Nickel CONTACTS Pin Socket Pin, less contacts Socket, less contacts AluminumCadmium with Olive Drab Chromate AluminumNickel-PTFE (Durmalon) Stainless SteelPassivated KEYING Key Rotation Key Position A B Normal A B C 230 D ZM Stainless SteelElectroless Nickel 2M Filter & HD38999 Micro-D Terrapin Nexus INSERT ARRANGEMENTS Insert No. of Arrg. #23 #20 #20HD #16 # INSERT ARRANGEMENTS Insert No. of Arrg. #23 #20 #20HD #16 # Contact Aerospace for more information at ZN ZNU AluminumZinc-Nickel wolive Drab Chromate AluminumZinc-Nickel with Black Chromate B A B Receptacle View A Plug View
4 2M805 Tri-Start Plug 2M and 2M MASTER KEY A THREAD C DIA. SELF-LOCKING COUPLING A Threads 2M M EMIRFI SPRING KNURL B Dia. C Dia. B DIA. A THREAD C DIA. SELF-LOCKING COUPLING D Threads Accessory P-.3L-TS-2B UNEF-2A P-.3L-TS-2B UNEF-2A P-.3L-TS-2B UNEF-2A EMIRFI SPRING D THREAD KNURL 2M Specs 2M801 2M803 2M804 2M805 2M Filter & P-.3L-TS-2B UNEF-2A P-.3L-TS-2B UNEF-2A P-.3L-TS-2B UNEF-2A P-.3L-TS-2B UNEF-2A P-.3L-TS-2B UNEF-2A P-.3L-TS-2B UNEF-2A HD38999 Micro-D Terrapin Nexus Contact Aerospace for more information at
5 2M805 Tri-Start In-Line Receptacle 2M and 2M M Specs 2M801 Nexus 2M803 Terrapin 2M804 2M805 2M Filter & HD38999 Micro-D 2M M MASTER KEYWAY A DIA. C THREAD * C THREAD * D DIA. B FLAT RED BAND WHEN COVERED RED BAND E THREAD WHEN COVERED * Grommet protrudes for powercombo arrangement A Dia. B Flat D Dia. C Threads E Threads Accessory P-.3L-TS-2A UNEF-2A P-.3L-TS-2A UNEF-2A P-.3L-TS-2A UNEF-2A P-.3L-TS-2A UNEF-2A P-.3L-TS-2A UNEF-2A P-.3L-TS-2A UNEF-2A P-.3L-TS-2A UNEF-2A P-.3L-TS-2A UNEF-2A P-.3L-TS-2A UNEF-2A 94 Contact Aerospace for more information at
6 2M805 Tri-Start Square Flange Receptacle 2M and 2M MASTER KEYWAY A SQ B BSC C DIA. 4X D DIA. E THREAD * Grommet protrudes for powercombo arrangement RED BAND A Sq. B BSC. C Dia. D Dia. 2M ± * F Dia. ±.08 E Threads G Threads Accessory P-.3L-TS-2A UNEF-2A P-.3L-TS-2A UNEF-2A P-.3L-TS-2A UNEF-2A P-.3L-TS-2A UNEF-2A P-.3L-TS-2A UNEF-2A P-.3L-TS-2A UNEF-2A P-.3L-TS-2A UNEF-2A P-.3L-TS-2A UNEF-2A P-.3L-TS-2A UNEF-2A F DIA. E THREAD 2M RED BAND * G THREAD 2M Specs 2M801 2M803 2M804 2M805 2M Filter & HD38999 Micro-D Terrapin Nexus Contact Aerospace for more information at
7 2M805 Tri-Start Jam Nut Receptacle 2M and 2M M Specs 2M801 2M803 2M804 2M805 2M M MASTER KEYWAY B FLAT E DIA. C FLAT TYP A DIA. D THREAD F THREAD PANEL THICKNESS D THREAD RED BAND F THREAD G THREAD PANEL THICKNESS 2M Filter & HD38999 A Dia. B Flat C Flat E Dia. D Threads F Threads G Threads Accessory P-.3L-TS-2A UN-2A UNEF-2A P-.3L-TS-2A UN-2A UNEF-2A P-.3L-TS-2A UN-2A UNEF-2A P-.3L-TS-2A UN-2A UNEF-2A P-.3L-TS-2A UN-2A UNEF-2A P-.3L-TS-2A UN-2A UNEF-2A P-.3L-TS-2A UN-2A UNEF-2A P-.3L-TS-2A UN-2A UNEF-2A P-.3L-TS-2A UN-2A UNEF-2A Micro-D Terrapin Nexus A FLAT B DIA. PANEL CUTOUT FOR JAM NUT ±.002 A Flat ± 0.05 ±.005 B Dia ± Contact Aerospace for more information at
8 2M805 Tri-Start PCB or Solder Cup Recept. Ordering Guide for 2M and 2M PC Board Receptacles: 2M805 Series of PC Board Receptacles are intended for use of terminating the connector directly to a Circuit Board or Flex assembly. These connectors can also be supplied with solder cup termination for direct wire attachment. 2M805 FEATURES INCLUDE: Low profile shells for minimum box protrusion Standoffs for PC Board washout Non-removable PC andor Solder cup contacts Environmental Sealing Series Style Service Class - Contact Type Alternate Insert Arrg. Position 2M805-0XX -02 C S A SERIES 2M Receptacle for Solder Cup or PCB Termination, with Standard Epoxy Potting 2M Receptacle for Solder Cup or PCB Termination with Special Sealing for open face (unmated) Water Immersion Requirements. 100% leak tested to maintain a helium leak rate of 1x10-4 ccsec. at 1 atmosphere pressure differential from -65 C to 150 C SHELL STYLE -02 Square Flange Receptacle -07 Jam Nut* for Rear Panel Mounting Receptacle C M NF MT Z1 ZM ZN ZNU SHELL SIZE - INSERT ARRANGEMENTS See Insert Arrangements on Pages *add "-501" to the suffix of Jam Nut version to include a Hex Nut instead of a Spanner Nut. P S E F SERVICE CLASS Finish AluminumBlack Anodize (Non-Conductive) AluminumElectroless Nickel AluminumCadmium with Olive Drab Chromate CONTACTS Pin - PC Tail Socket - PC Tail Pin - Solder Cup Socket - Solder Cup AluminumNickel-PTFE (Durmalon) Stainless SteelPassivated Stainless SteelElectroless Nickel AluminumZinc-Nickel wolive Drab Chromate AluminumZinc-Nickel with Black Chromate KEYING Key Rotation Key Position A B (Normal) A B B C 230 D Receptacle View A Plug View A B 2M Specs 2M801 2M803 2M804 2M805 2M Filter & HD38999 Micro-D Terrapin Nexus Contact Aerospace for more information at
9 2M805 Tri-Start PC Solder Cup Square Flange 2M and 2M Nexus 2M Specs Terrapin Micro-D 2M M M801 MASTER KEYWAY B BSC C DIA MIN PC TAIL CONTACT 2M803 A SQ 4X D DIA. 2M804 2M805 2M Filter & HD38999 G DIA. F DIA. E THREAD PANEL THICKNESS RED BAND.320 ± SOLDER CUP CONTACT A Sq. B BSC. C Dia. D Dia. ±.003 F Dia. ±.08 E Threads G PC Tail Dia P-.3L-TS-2A # P-.3L-TS-2A P-.3L-TS-2A #2020HD P-.3L-TS-2A P-.3L-TS-2A # P-.3L-TS-2A P-.3L-TS-2A # P-.3L-TS-2A P-.3L-TS-2A Contact Aerospace for more information at
10 2M805 Tri-Start PC TailSolder Cup Jam Nut 2M and 2M MASTER KEYWAY B FLAT C FLAT A DIA. A Dia. B Flat C Flat 2M M D THREAD RED BAND E Dia. D Threads F Threads G PC Tail Dia P-.3L-TS-2A UN-2A # P-.3L-TS-2A UN-2A P-.3L-TS-2A UN-2A #2020HD P-.3L-TS-2A UN-2A P-.3L-TS-2A UN-2A # P-.3L-TS-2A UN-2A P-.3L-TS-2A UN-2A # P-.3L-TS-2A UN-2A P-.3L-TS-2A UN-2A A FLAT F THREAD PANEL THICKNESS.340 ±.015 B DIA MIN PANEL CUTOUT FOR JAM NUT G DIA. PC TAIL CONTACT ±.002 E DIA. SOLDER CUP CONTACT A Flat ± 0.05 ±.005 B Dia ± M Specs 2M801 2M803 2M804 2M805 2M Filter & HD38999 Micro-D Terrapin Nexus Contact Aerospace for more information at
11 2M805 Tri-Start Hermetic Receptacle Ordering Guide for 2M M Specs 2M801 2M805 Series of Hermetic Receptacles: 2M805 Series of Hermetic Receptacles provide superior sealing of 1x10-8 ccsecond helium leak rate and are 100% tested prior to shipping. This superior sealing is accomplished through the use of glass insulator fused to stainless steel shells and iron alloy contacts. 2M805 FEATURES INCLUDE: Low profile shells for minimum box protrusion Standoffs for PC Board washout Non-removable PC andor Solder cup contacts Hermetic Sealing 2M803 Series Style Service Class - Contact Type Alternate Insert Arrg. Position 2M Z C A 2M804 2M805 2M Filter & HD38999 SERIES 2M Hermetic Receptacle SHELL STYLE -02 Square Flange Receptacle -03 Weld Mount (only available in Z1 Finish) -07 Jam Nut for Rear Panel Mounting Receptacle ZL Z1 SHELL SIZE - INSERT ARRANGEMENTS See Insert Arrangements on Pages SERVICE CLASS Finish P C H Y Stainless SteelNickel Plated Stainless SteelPassivated CONTACTS Pin - Solder Cup Pin - PC Tail Pin, Solder Cup - Without Interfacial Seal Pin, PC Tail - Without Interfacial Seal KEYING Key Rotation Key Position A B (Normal) A B C 230 D Micro-D A B Terrapin Note: Please contact the factory directly for a listing of tooled interfacial seals for the hermetically sealed connectors. Receptacle View Nexus 100 Contact Aerospace for more information at
12 2M805 Tri-Start Flange Mount Hermetic 2M MASTER KEYWAY A SQ B BSC 2M C DIA. 4X D DIA. A Sq. B BSC. C Dia. D Dia. ±.003 E THREAD RED BAND PC TAIL CONTACT MIN G DIA PANEL THICKNESS F Dia. ±.08 E Threads F DIA. SOLDER CUP CONTACT G PC Tail Dia P-.3L-TS-2A # P-.3L-TS-2A P-.3L-TS-2A #2020HD P-.3L-TS-2A P-.3L-TS-2A # P-.3L-TS-2A P-.3L-TS-2A # P-.3L-TS-2A P-.3L-TS-2A M Specs 2M801 2M803 2M804 2M805 2M Filter & HD38999 Micro-D Terrapin Nexus Contact Aerospace for more information at
13 2M805 Tri-Start Solder Mount Hermetic 2M Nexus Terrapin 2M Specs 2M801 Micro-D 2M MIN PC TAIL CONTACT MASTER KEYWAY A DIA. 2M803 2M804 2M805 2M Filter & HD38999 D DIA. C DIA. B THREAD RED BAND PANEL THICKNESS SOLDER CUP CONTACT A Dia. C Dia. B Threads D PC Tail Dia P-.3L-TS-2A # P-.3L-TS-2A P-.3L-TS-2A #2020HD P-.3L-TS-2A P-.3L-TS-2A # P-.3L-TS-2A P-.3L-TS-2A # P-.3L-TS-2A P-.3L-TS-2A Contact Aerospace for more information at
14 2M805 Tri-Start Jam Nut Hermetic 2M D THREAD RED BAND F THREAD PANEL THICKNESS A Dia. B Flat C Flat 2M MIN G DIA. E Dia. D Threads F Threads G PC Tail Dia P-.3L-TS-2A UN-2A # P-.3L-TS-2A UN-2A P-.3L-TS-2A UN-2A #2020HD P-.3L-TS-2A UN-2A P-.3L-TS-2A UN-2A P-.3L-TS-2A UN-2A # P-.3L-TS-2A UN-2A P-.3L-TS-2A UN-2A # P-.3L-TS-2A UN-2A A FLAT PC TAIL CONTACT E DIA. SOLDER CUP CONTACT B DIA. MASTER KEYWAY B FLAT PANEL CUTOUT FOR JAM NUT ±.002 A Flat C FLAT TYP ± 0.05 ±.005 B Dia A DIA. ± M Specs 2M801 2M803 2M804 2M805 2M Filter & HD38999 Micro-D Terrapin Nexus Contact Aerospace for more information at
15 2M805 Tri-Start Protection Cap Ordering Guide for 2M and 2M M Specs Protection Caps: 2M805 Tri-Start Protection Caps are available in plug and receptacle versions. Protective caps keep the connector interface dry and clean while not in use. Caps come in a variety of materials, lanyard styles and lengths to accommodate specific design requirements. 2M803 2M804 2M805 Nexus 2M Filter & HD38999 Micro-D 2M801 Attachment Attachment Series Service Class Type Attachment Code Length in Inches 2M667-26X -NF -H SERIES 2M Protection Caps for 2M805 Plugs 2M Protection Caps for 2M805 Receptacles -C -M -NF -MT -Z1 ATTACHMENT TYPE -G Nylon Rope Stainless Steel -H Wire Rope, Teflon Jacket -N No Attachment Stainless Steel Sash -S Chain Nylon Rope With -SK Slip Knot Stainless Steel Wire -T Rope, No Jacket Stainless Steel Wire -U Rope, Polyurethane Jacket SERVICE CLASS Finish AluminumBlack Anodize (Non-Conductive) AluminumElectroless Nickel SHELL SIZE AluminumCadmium with Olive Drab Chromate AluminumNickel-PTFE (Durmalon) Stainless SteelPassivated Omit for attachment Type N (No Attachment) Example "-5" equals five inch length Terrapin ATTACHMENT CODE Omit for attachment Types N (No Attachment) and Slip Knot (3.73) I.D (3.73) I.D. Small Ring (4.39) I.D. 06 NA (9.78) I.D (14.48) I.D (16.13) I.D (17.65) I.D. Large Ring (22.48) I.D (27.17) I.D (30.73) I.D (32.39) I.D (38.86) I.D (10.67) I.D (12.19) I.D (16.13) I.D (18.92) I.D. Split Ring (22.48) I.D (25.65) I.D (28.58) I.D (34.16) I.D. -ZM -ZN -ZNU Stainless SteelElectroless Nickel AluminumZinc-Nickel wolive Drab Chromate AluminumZinc-Nickel with Black Chromate 104 Contact Aerospace for more information at
16 2M805 Tri-Start Flange Mount Hermetic Metal Protective Caps 2M and 2M A Max. GASKET B Thread C Thread P-.3L-TS-2A P-.3L-TS-2B P-.3L-TS-2A P-.3L-TS-2B P-.3L-TS-2A P-.3L-TS-2B P-.3L-TS-2A P-.3L-TS-2B P-.3L-TS-2A P-.3L-TS-2B P-.3L-TS-2A P-.3L-TS-2B P-.3L-TS-2A P-.3L-TS-2B P-.3L-TS-2A P-.3L-TS-2B P-.3L-TS-2A P-.3L-TS-2B MATERIALS AND FINISHES Cover Gasket Wire, Hardware A B THREAD 2M M Aluminum alloy or stainless steel Fluorosilicone rubber Stainless steel, passivated LENGTH ± GASKET A C THREAD LENGTH ± LANYARD OPTIONS Nylon Rope -55 to +100 C., black, flexible, good abrasion resistance, good resistance to fuels,.120" 3mm diameter Sash Chain Slip Knot (SK) for attaching Covers to Cables Stainless steel 55 to +100 C., black, flexible, good abrasion resistance, good resistance to fuels,.120" 3mm diameter. Length includes.5" 13mm diameter loop. 2M Specs 2M801 2M803 2M804 2M805 2M Filter & HD38999 Micro-D Terrapin Nexus Contact Aerospace for more information at
17 2M805 Technology Double Flange Standoff, PCB Header, & High Speed 2M Specs 2M Micro-Miniature Double Flange Standoff Double Flange: offers customized 2M receptacles with double flange standoffs. This enhancement allows the user to mount to PC board applications. s are available in aluminum and stainless steel. Consult Aerospace for ordering information. 2M804 2M805 2M Filter & Micro-D Terrapin Nexus HD M803 2M801 2M Micro-Miniature PCB Header Assemblies 2M PCB Header Assemblies: Header assemblies can be utilized in all 2M series. They can be attached to connectors with standard flange placement or directly to the circuit board. Utilizing a header assembly in your application allows for easy separation of the connector from the board. Pin or Socket arrangements are available. Consult Aerospace for ordering information. 2M Micro-Miniature High Speed s 2M line is available in high speed variations when your application requires superior electrical performance and shielding. A variety of contacts can provide high speed transmission and operate in high frequency conditions. For a complete list of size 12 and 16 coaxtwinax contacts refer to the high speed section of catalog 12-C Combined Circular Catalog. 106 Contact Aerospace for more information at
18 2M EMIEMP Filtered Connectors Advantages For 2M Filtered High Density Connectors, Look to the leader... EMI Protection Connectors have been designed and manufactured for over 45 years. Our EMI protection connectors offer the versatility of our standard 2M connectors with EMI protection to suit the demands of your application. ADVANTAGES OF FILTER CONNTORS Reduction in overall weight and space with the elimination of external filtering Reduction in solder joints Fewer components equals a cost effective solution with increased reliability Eliminates radiated and conducted EMI from entering the box Perfect for retrofits or late design-in Can utilize standard connector packaging QUALITY All filter connectors undergo extensive mechanical and electrical testing to ensure consistent, quality hardware. STANDARD ELTRICAL TESTS 100% Insulation Resistance testing 100% Dielectric Withstanding Voltage testing 100% Capacitance testing at 1KHz SPIAL TESTSPROCESSES AVAILABLE Attenuation testing (through 100 MHz) Leakage inspection Thermal cyclingshock Burn-in De-gassing will work to provide the best solution in standard 2M packaging for the most cost effective solutions available. RESOURCES Aerospace Factory Direct: Filter Technical Support: FilterApps@-aao.com 2M Specs 2M801 2M803 2M804 2M805 2M Filter & HD38999 Micro-D Terrapin Nexus Contact Aerospace for more information at
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