Made to order cable assemblies
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- Matilda Owens
- 5 years ago
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1 Think he ll ever break that hold? Nope. He s got him in a ull Nelson. SRIS 80 Made to order cable assemblies Nothing quite says "turnkey" like a factory-terminated and -tested Mighty Mouse ordset. rom simple point-to-point assemblies like the Mighty Mouse/US cable shown above, to complex multi-branch cable harnesses, junction-box assemblies, shielded, overmolded designs and more lenair delivers true "turnkey" service on our entire Series 80 product line. nd at lenair, the bid-process for custom Mighty Mouse cables is streamlined. We TRULY pride ourselves on ST delivery. In fact, because we manufacture all our component parts in-house including connectors, cables, backshells and other accessories we can usually quote, build, test and ship our cables faster than many cable shops can complete their bid-file paperwork. So, after you've made the decision to choose Mighty Mouse for your mission-critical application, we invite you to leverage our cable assembly service for added speed and convenience ir Way lendale, Tel: ax: Mail: sales@glenair.com
2 Series 804 Push-Pull Mighty Mouse Quick-Disconnect onnectors Product Selection uide Series 804 able Plugs Page , section g series 804 push-pull product selection guide Series 804 able Plugs able plugs are available with an integral shield termination platform for use with ND-IT microbands sold separately, or with accessory threads for backshell attachment. ontacts are crimp-type, and are packaged with the connector. rimp Receptacles Page , Solder up/p Receptacles Page , Panel Mount Plugs Page , Hermetic Receptacles page -18 ordsets page , , , Metal overs Page , Rubber overs page , Series 804 Receptacles, rimp Termination hoose in-line version for free-hanging cables, or choose jam nut versions for panel mounting. rimp receptacles are available with an integral shield termination platform or with accessory threads for backshell attachment. ontacts are crimp-type, and are packaged with the connector. Series 804 Receptacles with P or Solder up Terminals These panel mount connectors feature gold plated, factory-installed contacts. onnector bodies are sealed with epoxy to assure a water-tight open face seal. Series 804 Panel Mount Plugs with P or Solder up Terminals These panel mount plugs offer reduced profiles inside the box compared to panel mount receptacles. onnector bodies are sealed with epoxy to assure a water-tight open face seal. Series 804 Hermetic Receptacles Need a miniaturized hermetic for a sealed box or instrument? These stainless steel, glass-sealed connectors are available with solder cup or P tail contacts. 100% tested to meet 1 X 10-6 cc/sec helium leakage. Open face pressure rating 1000 PSI. Series 804 ordsets Specify overmolded cordsets for optimum convenience and performance. Select standard polyurethane cable for general purpose applications, or specify low smoke/zero halogen polyurethane for applications where low toxicity is mandated. Series 804 Metal Protective overs These metal covers provide a watertight seal and prevent damage. Select nylon cord or wire rope lanyards with a range of ring terminal diameters to fit just about any need. Series 804 Rubber overs These splashproof neoprene covers are ideal for tactical equipment where metal covers are not preferred. lop Lids Page Series 804 Metal lop Lid overs These metal covers fit rear panel jam nut receptacles. Spring-loaded cover snaps shut when mating plug is pulled free lenair, Inc. ode Printed in U.S.. LNIR, IN IR WY LNDL, X Mail: sales@glenair.com Rev. 01-JNURY-2010
3 Series 804 Series 804 Push-Pull Mighty Mouse Quick-Disconnect onnectors ontact rrangements J K L ONTT RRNMNTS ontact No. of ontacts rr. #23 #20 #20HD #16 # ontact Legend #23 #20HD #20 #16 #12 Mating ace View of Pin onnector (socket connector numbers are reversed) lenair, Inc. ode Printed in U.S.. LNIR, IN IR WY LNDL, X Mail: sales@glenair.com Rev. 09-JULY-2010
4 Series 804 Push-Pull Mighty Mouse Quick-Disconnect onnectors eneral Information Series 804 INTRL ND PLTORM LOSD NTRY SOKT ONTT STINLSS STL RTNTION SPRIN O-RIN Push-to-Mate, Pull-to-Unmate old-plated tainless Steel Spring rimp Rear Release ontacts Integral and Platform vailable with #12, #16, #20, #20HD and #23 ontacts SRIS 804 PLU SRIS 804 RPTL nvironmentally Sealed Series 804 Quick-Disconnect Offers nvironmental Sealing and Rugged Design in a Lightweight, Push-Pull Package Ideal for breakaway connections, the Series 804 QD connector features a stainless steel spring in the receptacle and a detent on the plug body. Used for headsets, radios, weapons and other applications, the QD Mighty Mouse meets immersion requirements and provides excellent durability. The gold-plated spring provides low shell-to-shell resistance for excellent MI shielding. fluorosilicone o-ring provides a watertight seal when mated. specifications urrent Rating #23 5 MPS, #16 13., # Dielectric Withstanding Voltage # V RMS, #12 and # V RMS Insulation Resistance 5000 megohms minimum Operating Temperature -65. to Shock 300 g. Vibration 37 g. Shielding ffectiveness (1) 60 d minimum from 100MHz to 1000MHz. Durability 2000 mating cycles (1) Tested with electroless nickel plating See Series 80 eneral Information for complete performance specs. materials and finishes Shells, Jam Nuts ontacts Insulators ontact Retention lip Seal, O-rings, rommet Spring luminum alloy or stainless steel opper alloy, 50 µinch gold plated Liquid crystal polymer (LP) eryllium copper alloy luorosilicone rubber old plated stainless steel See Series 80 eneral Information for complete material and finish specs lenair, Inc. ode Printed in U.S.. LNIR, IN IR WY LNDL, X Mail: sales@glenair.com Rev. 01-JNURY-2010
5 Series 804 Series 804 Push-Pull Mighty Mouse Quick-Disconnect onnectors eneral Information Series 804 Weights Maximum Weight In rams Series 804 Weights Maximum Weight In rams J K L Jam Nut Receptacle Layout Plug Rear ront In-Line Mount Mount Recep. 5-3P S P S P S P S P S P S P S P S P S P S P S P S P S P S P S P S P S P S P S P S P Jam Nut Receptacle Layout Plug Rear ront In-Line Mount Mount Recep. 12-7S P S P S P S P S P S P S Series 804 Unmate force verage orce Layout Pounds Newtons lenair, Inc. ode Printed in U.S.. LNIR, IN IR WY LNDL, X Mail: sales@glenair.com Rev. 01-JNURY-2010
6 Series 804 Push-Pull Mighty Mouse Plug onnector Ordering Information & Series 804 Series 804 Plug onnector Quick Disconnect These plugs snap securely into receptacle housings and release with a simple pull. Two Keying Styles single master key provides fast mating in low-light situations, or specify three keys for more polarizing options. Two Shell Styles Integral platform for direct shield attachment using the ND-IT termination system, or an accessory thread for attaching a strain relief. how to order Sample Part Number M 9-19 S Series Shell Style Shell Material / inish Shell - Insert rrangement ontact Type Shell Key Position Plug with anding Platform Plug with ccessory Thread -06 Plug luminum / lack nodize (Non-onductive) RoHS ompliant M luminum / lectroless Nickel RoHS ompliant N luminum / admium with Olive Drab hromate ZN luminum / Zinc-Nickel with Olive Drab hromate ZNU luminum / Zinc-Nickel with lack hromate MT luminum / Nickel-PT RoHS ompliant Z1 Stainless Steel / Passivated RoHS ompliant See ontact rrangements page -2 onnector supplied with contacts P Pin S Socket onnector supplied without contacts Pin onnector, less contacts Socket onnector, less contacts onnectors with contacts are supplied with signal and/ or power crimp contacts. These contacts are not installed. oaxial contacts and nonstandard signal contacts are ordered separately. Omit for Single Master Key Pos. (Normal) Pos. Pos. D Pos. D 2010 lenair, Inc. ode Printed in U.S.. LNIR, IN IR WY LNDL, X Mail: sales@glenair.com Rev. 01-JNURY-2010
7 Series 804 Series 804 Push-Pull Mighty Mouse Plug onnector Dimensions and (25.15).950 (24.13) MX KY ø.561(14.25).060 (1.52).561(14.25).060 (1.52) ø ø ø D ø ø D Integral and Platform THRD ccessory Thread dimensions J Shell Ø Max. Ø Ø Ø D In. mm. In. mm. In. mm. In. mm. Threads UN UN UN UN UN UN UN UN-2 K L series 804 PLU key positions D lenair, Inc. ode Printed in U.S.. LNIR, IN IR WY LNDL, X Mail: sales@glenair.com Rev. 01-JNURY-2010
8 Series 804 Push-Pull Mighty Mouse rimp Receptacles and Series 804 In-Line Rear Panel Jam Nut Mount ront Panel Jam Nut Mount Integral and Platform for direct attachment of a cable shield. Install a boot, or overmold directly onto the band platform. Or, choose an accessory thread for attaching strain reliefs and backshells. Three Shell Styles Jam nut with O-ring for front or rear panel mounting, or in-line receptacles for free-hanging cables. Watertight, Shielded O-ring inside the receptacle provides a dynamic seal when mated. old-plated spring provides secure mechanical retention and low shell-to-shell resistance for excellent MI shielding. how to order Sample Part Number M 7-10 P Series Shell Style Shell Material / inish Shell - Insert rrangement ontact Type Shell Key Position Receptacle with anding Platform Receptacle with ccessory Thread -00 Jam Nut for ront Panel Mounting -01 In-Line for ree- Hanging able -07 Jam Nut for Rear Panel Mounting luminum / lack nodize (Non-onductive) RoHS ompliant M luminum / lectroless Nickel RoHS ompliant N luminum / admium with Olive Drab hromate ZN luminum / Zinc-Nickel with Olive Drab hromate ZNU luminum / Zinc-Nickel with lack hromate MT luminum / Nickel-PT RoHS ompliant Z1 Stainless Steel / Passivated RoHS ompliant See ontact rrangements page -2 onnector supplied with contacts P Pin S Socket onnector supplied without contacts Pin onnector, less contacts Socket onnector, less contacts onnectors with contacts are supplied with signal and/or power crimp contacts. These contacts are not installed. oaxial contacts and non-standard signal contacts are ordered separately. Omit for Single Master Key Pos. (Normal) Pos. Pos. D Pos. D 2010 lenair, Inc. ode Printed in U.S.. LNIR, IN IR WY LNDL, X Mail: sales@glenair.com Rev. 01-JNURY-2010
9 Series 804 Series 804 Push-Pull Mighty Mouse Jam Nut Rear Panel Receptacle Dimensions and RD STRIP Ø KYWY LT.198 (5.0) JM NUT (27.8) MX O-RIN SPRIN.000/.120* (0.00/3.05) Ø (29.7) MX.000/.120* (0.00/3.05) Ø Ø D THRD THRD *rommet protrudes for power/combo arrangements.125 (3.2) MX PNL THIKNSS ccessory Thread Integral and Platform dimensions Shell Ø Ø lat Ø Ø In. mm. In. mm. In. mm. D Threads Threads In. mm. In. mm UN UN UN UN UN UN UN UN UN UN UN UN UN UN UN UN J K L LTRNT KY POSITIONS Pos. a b b c d LT JM NUT PNL UTOUT ø b Shell In. ±.002 lat mm. ± 0.05 In. ±.005 Ø mm. ± lenair, Inc. ode Printed in U.S.. LNIR, IN IR WY LNDL, X Mail: sales@glenair.com Rev. 01-JNURY MRH-2010
10 Series 804 Push-Pull Mighty Mouse Jam Nut ront Panel Receptacle Dimensions and Series 804 RD STRIP KYWY O-RIN 2 PLS (29.2) MX.472 (12.0).000/.120* (0.00/3.05) (29.7).000/.120* (0.00/3.05) Ø Ø D LT Ø.500 (12.7) MX PNL THIKNSS THRD THRD *rommet protrudes for power/combo arrangements ccessory Thread Integral and Platform dimensions Shell Ø Ø D Ø lat In. mm. Threads Threads In. mm. In. mm. In. mm UN UN UN UN UN UN UN UN UN UN UN UN UN UN UN UN LTRNT KY POSITIONS Pos. a b c d LT JM NUT PNL UTOUT ø Shell In. ±.002 lat mm. ± 0.05 In. ±.005 Ø mm. ± lenair, Inc. ode Printed in U.S.. LNIR, IN IR WY LNDL, X Mail: sales@glenair.com Rev. 01-JNURY-2010
11 Series 804 Series 804 Push-Pull Mighty Mouse In-Line Receptacle Dimensions and RD STRIP KYWY (29.5).790 (20.1) 1.160(29.5).000/.120*.000/.120* (0.00/3.05) (0.00/3.05) Ø Ø MDIUM RISD DIMOND KNURL *rommet protrudes for power/combo arrangements 2X.18 (4.6) ccessory Thread THRD Integral and Platform MDIUM ML DIMOND KNURL J dimensions Shell Ø Ø In. mm. Threads In. mm UN UN UN UN UN UN UN UN LTRNT KY POSITIONS Pos. ` a b c d K L 2010 lenair, Inc. ode Printed in U.S.. LNIR, IN IR WY LNDL, X Mail: sales@glenair.com Rev. 01-JNURY-2010
12 Series 804 Push-Pull Mighty Mouse P or Solder up Receptacle Ordering Information , Series 804 Panel Mount Receptacles feature factory-installed non-removable contacts. hoose solder cup or printed circuit board terminals. vailable in front or rear panel mount versions. Series 804 Printed ircuit oard Receptacle Water Immersion, Unmated Specify connectors for applications where open face water immersion is not a requirement. or MIL-STD-810 Method 512 immersion requirements, specify watertight connectors. These connectors are specially sealed ( MOD- 518 ) and are 100% tested to maintain a helium leak rate of 1 x 10-4 cc/second at one atmosphere pressure differential from -40 to +70. how to order series 804 PRINTD IRUIT ORD RPTLS Sample Part Number N 9-4 Series Shell Style Shell Material / inish Shell - Insert rrangement ontact Type Shell Key Position Receptacle for Solder up or P Termination, With Standard poxy Potting Receptacle for Solder up or P Termination, With Special MOD-518 Sealing or Open ace (unmated) Water Immersion Requirements. 100% Leak Tested Jam Nut, ront Panel - 07 Jam Nut, Rear Panel luminum / lack nodize (Non-onductive) RoHS ompliant M luminum / lectroless Nickel RoHS ompliant N luminum / admium with Olive Drab hromate ZN luminum / Zinc-Nickel with Olive Drab hromate ZNU luminum / Zinc-Nickel with lack hromate MT luminum / Nickel-PT RoHS ompliant See ontact rrangements page -2 P Pin, P Tail S Socket, P Tail Pin, Solder up Socket, Solder up Omit for Single Master Key Pos. (Normal) Pos. Pos. D Pos. D Z1 Stainless Steel / Passivated RoHS ompliant 2010 lenair, Inc. ode Printed in U.S.. LNIR, IN IR WY LNDL, X Mail: sales@glenair.com Rev. 01-JNURY-2010
13 Series 804 Series 804 Push-Pull Mighty Mouse Rear Panel Jam Nut Receptacle Dimensions , KYWY.940 (23.88).667/.657 (16.94/16.69).125 (3.18) MIN ø LT ø ø D THRD Rear Panel Jam Nut ø.025 (0.64) ø MDIUM RISD DIMOND KNURL.125 (3.18) MX PNL THIKNSS dimensions Shell Ø Ø lat Ø Ø Ø In. mm. In. mm. In. mm. D Threads In. mm. In. mm. Tail Dia UN # UN /.022 (0.46/0.56) UN # UN /.028 (0.61/0.71) UN # UN /.064 (1.52/1.63) UN # UN /.096 (2.34/2.44) J K L LTRNT KY POSITIONS Pos. a b b c d LT JM NUT PNL UTOUT ø b Shell In. ±.002 lat mm. ± 0.05 In. ±.005 Ø mm. ± lenair, Inc. ode Printed in U.S.. LNIR, IN IR WY LNDL, X Mail: sales@glenair.com Rev. 01-JNURY MRH-2010
14 Series 804 Push-Pull Mighty Mouse ront Panel Jam Nut Receptacle Dimensions , Series (23.88) KYWY ø.830/.820 (21.08/20.83).125 (3.18) MIN ø ø D ø LT.025 (0.64) THRD.300 (7.62) MX ront Panel Jam Nut dimensions Shell Ø Ø Ø D lat Ø In. mm. Threads In. mm. In. mm. In. mm. Tail Dia UN # UN /.022 (0.46/0.56) UN # UN /.028 (0.61/0.71) UN # UN /.064 (1.52/1.63) UN # UN /.096 (2.34/2.44) LTRNT KY POSITIONS Pos. a b b c d LT JM NUT PNL UTOUT ø b Shell In. ±.002 lat mm. ± 0.05 In. ±.005 Ø mm. ± lenair, Inc. ode Printed in U.S.. LNIR, IN IR WY LNDL, X Rev. 17-MRH-2010 Rev. 01-JNURY Mail: sales@glenair.com
15 Series 804 Series 804 Push-Pull Mighty Mouse Panel Mount Plug Ordering Information , Series 804 Panel Mount Plug (Style 07 shown) how to order series 804 Panel Mount Plugs Sample Part Number N Series Shell Style Shell Material / inish Panel Mount Plugs save space inside the box compared to Series 804 receptacles. actory-installed non-removable contacts. Solder cup or printed circuit board terminals. vailable in front or rear panel mount versions. Ingress Protection, Unmated Specify connectors for applications where open face water immersion is not a requirement. or IP67 ingress protection and MIL-STD-810 Method 512 immersion requirements, specify watertight connectors certified to meet one atmosphere pressure differential in open face condition from -40 to +70. "Push-Pull" Quick-Disconnect anted spring securely retains the mating plug. Shell - Insert rrangement ontact Type Shell Key Position J K L Panel Mount Plug, Solder up or P Termination, With Standard poxy Potting Panel Mount Plug, Solder up or P Termination, With Resilient Silicone Potting or Watertight Seal from -40 to +70 (15 PSI Pressure Differential) - 00 Jam Nut, ront Panel - 07 Jam Nut, Rear Panel luminum / lack nodize (Non-onductive) RoHS ompliant M luminum / lectroless Nickel RoHS ompliant N luminum / admium with Olive Drab hromate ZN luminum / Zinc-Nickel with Olive Drab hromate ZNU luminum / Zinc-Nickel with lack hromate MT luminum / Nickel-PT RoHS ompliant See ontact rrangements page -2 P Pin, P Tail S Socket, P Tail Pin, Solder up Socket, Solder up Omit for Single Master Key Pos. (Normal) Pos. Pos. D Pos. D - 02 lange Mount, Rear Panel Z1 Stainless Steel / Passivated RoHS ompliant 2010 lenair, Inc. ode Printed in U.S.. LNIR, IN IR WY LNDL, X Mail: sales@glenair.com Rev. 01-JNURY-2010
16 Series 804 Push-Pull Mighty Mouse Jam Nut Panel Mount Plug Dimensions , Series 804 ø.125 (3.18) MX PNL THK THRD KY ø ø D ø LT ø.025 (0.64) TYP.125 (3.18) TYP MIN.275 (6.99).560(14.22).950 (24.13) MX dimensions Shell Ø Ø Ø D Ø lat Ø In. mm. In. mm. Threads In. mm. In. mm. In. mm. Tail Dia UN # UN /.022 (0.46/0.56) UN # UN /.028 (0.61/0.71) UN # UN /.064 (1.52/1.63) UN # UN /.096 (2.34/2.44) LT JM NUT PNL UTOUT ø Shell In. ±.002 lat mm. ± 0.05 In. ±.005 Ø mm. ± series 804 PLU key positions D lenair, Inc. ode Printed in U.S.. LNIR, IN IR WY LNDL, X Mail: sales@glenair.com Rev. 01-JNURY-2010
17 Series 804 Series 804 Push-Pull Mighty Mouse Jam Nut ront Panel Mount Plug Dimensions , (6.99) THRD.125 (3.18) MX PNL THK Ø KY LT ø ø D ø ø.025 (0.64) TYP.125 (3.18) MIN.950 (24.13) MX.560 (14.22) dimensions J K L LT Shell lat Ø Ø D Ø Ø Ø In. mm. In. mm. Threads In. mm. In. mm. In. mm. Tail Dia UN # UN /.022 (0.46/0.56) UN # UN /.028 (0.61/0.71) UN # UN /.064 (1.52/1.63) UN # UN /.096 (2.34/2.44) JM NUT PNL UTOUT ø Shell In. ±.002 lat mm. ± 0.05 In. ±.005 Ø mm. ± series 804 PLU key positions D lenair, Inc. ode Printed in U.S.. LNIR, IN IR WY LNDL, X Rev. 01-JNURY MRH Mail: sales@glenair.com
18 Series 804 Push-Pull Mighty Mouse langed Panel Mount Plug Dimensions , Series 804 #4-40 #6-32 THRDD LOKNUT (2 PL) ø.950 (24.13) MX.050 (1.27).720 (18.29 KY ø D ø ø ø.025 (0.64) TYP.560(14.22).125 (3.18) MIN dimensions Shell In. mm. Ø Ø D Ø Ø Ø In. mm. ±.005 ±0.13 In. mm. In. mm. In. mm. In. mm. Tail Dia # /.022 (0.46/0.56) # /.028 (0.61/0.71) # /.064 (1.52/1.63) # /.096 (2.34/2.44) series 804 PLU key positions J K L D M 2010 lenair, Inc. ode Printed in U.S.. LNIR, IN IR WY LNDL, X Mail: sales@glenair.com Rev. Rev. 01-JNURY MY-2010
19 Series 804 Series 804 Push-Pull Mighty Mouse Hermetic Receptacle Ordering Information Series 804 Hermetic Jam Nut Mount Series 804 Hermetic Receptacles feature 304L stainless steel shells, fused vitreous glass insulators and gold-plated lloy 52 iron alloy contacts. 1 X 10-7 cc/second maximum helium leak rate when tested at 1 atmosphere vacuum. how to order Sample Part Number Z P Series Shell Style Two Shell Styles are available: Style 00 for front panel mounting Style 07 for rear panel mounting. "Push-Pull" Quick-Disconnect anted coil spring securely retains mating plug connector and provides low shellto-shell resistance for excellent MI shielding. O-ring inside receptacle shell provides water-tight seal when mated. Shell Material / inish Shell /Insert ontact Type Shell Key Position J K Hermetic Receptacle with Printed ircuit oard ontacts or Solder up ontacts -00 Jam Nut, ront Panel -07 Jam Nut, Rear Panel Z1 Stainless Steel / Passivated ZL Stainless Steel/ Nickel Plated See ontact rrangements P -2 P Pin, Solder up Pin, P Tail S Socket, Solder up D Socket, P Tail Omit for Single Master Key Pos. (Normal) Pos. Pos. D Pos. D L 2010 lenair, Inc. ode Printed in U.S.. LNIR, IN IR WY LNDL, X Mail: sales@glenair.com Rev. 14-SPTMR-2011
20 Series 804 Push-Pull Mighty Mouse Rear Panel Jam Nut Hermetic Receptacle Dimensions Series 804 KYWY.940 (23.88).667/.657 (16.94/16.69).125 (3.18) MIN ø LT ø ø ø ø D THRD Rear Panel Jam Nut (0.64) MDIUM RISD DIMOND KNURL.125 (3.18) MX PNL THIKNSS dimensions Shell Ø Ø lat Ø Ø Ø In. mm. In. mm. In. mm. D Threads In. mm. In. mm. Tail Dia UN # UN /.022 (0.46/0.56) UN # UN /.028 (0.61/0.71) UN # UN /.064 (1.52/1.63) UN # UN /.096 (2.34/2.44) LTRNT KY POSITIONS Pos. a b c d LT JM NUT PNL UTOUT ø Shell In. ±.002 lat mm. ± 0.05 In. ±.005 Ø mm. ± lenair, Inc. ode Printed in U.S.. LNIR, IN IR WY LNDL, X Mail: sales@glenair.com Rev. 01-JNURY-2010
21 Series 804 Series 804 Push-Pull Mighty Mouse ront Panel Jam Nut Hermetic Receptacle Dimensions (23.88).830/.820 (21.08/20.83) KYWY ø.125 (3.18) MIN ø ø D ø.025 (0.64) THRD ront Panel Jam Nut LT J dimensions Shell Ø Ø Ø D lat Ø In. mm. Threads In. mm. In. mm. In. mm. Tail Dia UN # UN /.022 (0.46/0.56) UN # UN /.028 (0.61/0.71) UN # UN /.064 (1.52/1.63) UN # UN /.096 (2.34/2.44) K L LTRNT KY POSITIONS Pos. a b c d LT JM NUT PNL UTOUT ø Shell In. ±.002 lat mm. ± 0.05 In. ±.005 Ø mm. ± lenair, Inc. ode Printed in U.S.. LNIR, IN IR WY LNDL, X Mail: sales@glenair.com Rev. 01-JNURY-2010
22 Series 804 Push-Pull Mighty Mouse Overmolded SP ordset Ordering Information Series 804 Overmolded ordset lenair s SP Mighty Mouse Overmolded ordsets offer environmental protection and excellent cold temperature flexibility. These cables are 100% tested and ready to use. Standard overmolded cables feature low smoke zero halogen polyurethane jackets. Tired of set-up charges and factory minimums? lenair s Mighty Mouse SP cordsets have no minimum order quantity and no lot charges. brasion-resistant Polyurethane Jacket provides cold temperature flexibility and high strength. Low smoke/zero halogen material meets requirements for low toxicity. 90% Tinned opper raid is terminated directly to connector with stainless steel ND-IT strap. Watertight Overmold provides strain relief and protection. Series 804 Harsh nvironment Shielded ordsets These overmolded cordsets withstand abrasion and chemical exposure. Low smoke zero halogen jacket reduces the amount of toxic and corrosive gasses emitted during combustion. able construction features silver coated stranded conductors with T insulation, tinned copper braid shield and extruded polyurethane jacket. hoose single-ended pigtails or double-ended "backto-back" versions. raid shield is attached directly to connector with ND-IT straps. Semi-rigid polyamide overmold provides strain relief and environmental sealing. Series 801 cordsets are now available with size #20HD, #16 and #12 contacts. Ordering information is found on the following pages. able Jacket Material harsh environment cordset specifications Thermoplastic Polyurethane, lack, Low-Smoke, Zero-Halogen able Shield Tin-oated opper raid, 90% Minimum overage onductors Silver oated Stranded Wire, T Insulated, Per M22759/11 ND-IT Shield Termination and Stainless Steel urrent Rating #23 5 mps, #20HD 7.5 mps, #16 13 mps, #12 23 mps Test Voltage (Dielectric Withstanding Voltage) # V, #20HD 750 V, #16 and # V Sea Level Insulation Resistance 200 megohms minimum Operating Temperature -30. to Solvent Resistance, Polyamide Overmold xcellent Resistance to Most Solvents, uels, and Oils; Poor Resistance to Strong cids and ipolar Solvents (lcohol) Shielding ffectiveness 50 d minimum from 100MHz to 1000MHz. Toxicity Index 3.9 per NS 713 able jacket lammability and Toxicity Oxygen Index 28% per STM D-2863 Smoke Index 24 per NS lenair, Inc. ode Printed in U.S.. LNIR, IN IR WY LNDL, X Mail: sales@glenair.com Rev. 01-JNURY-2010
23 Series 804 Series 804 Push-Pull Mighty Mouse Overmolded SP ordset Ordering Information and series 804 cordsets with size #23 contacts Sample Part Number M 7-10 P -72 Series nd onnector nd onnector Wire Shell Material / inish Insert rr. Protective over Shell Key Pos. Length Overmolded ordset, Shielded, with Low Smoke/ Zero Halogen Polyurethane Jacket, #23 ontacts - Plug, with Male Pin ontacts - Plug, with emale Socket ontacts - Receptacle, with Male Pin ontacts - D Receptacle, with emale Socket ontacts Plug, with Male Pin ontacts Plug, with emale Socket ontacts Receptacle, with Male Pin ontacts D Receptacle, with emale Socket ontacts N No onnector (Single-nded) 2 #22 W 4 #24 W M luminum / lectroless Nickel N luminum / admium with Olive Drab hromate ZNU luminum / Zinc-Nickel with lack hromate MT luminum / Nickel-PT Z1 Stainless Steel / Passivated P Metal Protective overs Included N No overs Supplied Omit for Single Master Key Pos. (Normal) Pos. Pos. D Pos. D Overall Length In Inches 12 Inch Min. J series 804 cordsets with size #20HD contacts Sample Part Number M 8-28 P -72 Series nd onnector nd onnector Wire Shell Material / inish Insert rr. Protective over Shell Key Pos. Length K L Overmolded ordset, Shielded, with Low Smoke/ Zero Halogen Polyurethane Jacket, #20HD ontacts - Plug, with Male Pin ontacts - Plug, with emale Socket ontacts - Receptacle, with Male Pin ontacts - D Receptacle, with emale Socket ontacts Plug, with Male Pin ontacts Plug, with emale Socket ontacts Receptacle, with Male Pin ontacts D Receptacle, with emale Socket ontacts N No onnector (Single-nded) 0 #20 W 2 #22 W M luminum / lectroless Nickel N luminum / admium with Olive Drab hromate ZNU luminum / Zinc-Nickel with lack hromate MT luminum / Nickel-PT Z1 Stainless Steel / Passivated P Metal Protective overs Included N No overs Supplied Omit for Single Master Key Pos. (Normal) Pos. Pos. D Pos. D Overall Length In Inches 12 Inch Min lenair, Inc. ode Printed in U.S.. LNIR, IN IR WY LNDL, X Mail: sales@glenair.com Rev. 01-JNURY-2010
24 Series 804 Push-Pull Mighty Mouse Overmolded SP ordset Ordering Information and Series 804 series 804 cordsets with size #16 contacts Sample Part Number M 9-4 P -72 Series nd onnector nd onnector Wire Shell Material / inish Insert rr. Protective over Shell Key Pos. Length Overmolded ordset, Shielded, with Low Smoke/ Zero Halogen Polyurethane Jacket, #16 ontacts - Plug, with Male Pin ontacts - Plug, with emale Socket ontacts - Receptacle, with Male Pin ontacts - D Receptacle, with emale Socket ontacts Plug, with Male Pin ontacts Plug, with emale Socket ontacts Receptacle, with Male Pin ontacts D Receptacle, with emale Socket ontacts N No onnector (Single-nded) 6 #16 W 8 #18 W M luminum / lectroless Nickel N luminum / admium with Olive Drab hromate ZNU luminum / Zinc-Nickel with lack hromate MT luminum / Nickel-PT Z1 Stainless Steel / Passivated P Metal Protective overs Included N No overs Supplied Omit for Single Master Key Pos. (Normal) Pos. Pos. D Pos. D Overall Length In Inches 12 Inch Min. series 804 cordsets with size #12 contacts Sample Part Number M 10-2 N -72 Series nd onnector nd onnector Wire Shell Material / inish Insert rr. Protective over Shell Key Pos. Length Overmolded ordset, Shielded, with Low Smoke/ Zero Halogen Polyurethane Jacket, #12 ontacts - Plug, with Male Pin ontacts - Plug, with emale Socket ontacts - Receptacle, with Male Pin ontacts - D Receptacle, with emale Socket ontacts Plug, with Male Pin ontacts Plug, with emale Socket ontacts Receptacle, with Male Pin ontacts D Receptacle, with emale Socket ontacts N No onnector (Single-nded) 2 #12 W 4 #14 W M luminum / lectroless Nickel N luminum / admium with Olive Drab hromate ZNU luminum / Zinc-Nickel with lack hromate MT luminum / Nickel-PT Z1 Stainless Steel / Passivated P Metal Protective overs Included N No overs Supplied Omit for Single Master Key Pos. (Normal) Pos. Pos. D Pos. D Overall Length In Inches 12 Inch Min lenair, Inc. ode Printed in U.S.. LNIR, IN IR WY LNDL, X Mail: sales@glenair.com Rev. 01-JNURY-2010
25 Series 804 Series 804 Push-Pull Mighty Mouse Overmolded SP ordset Dimensions , , MX. LNTH + 2.0/-0.0 (+50.8/ -0.0) 12 IN. (300 mm.) MIN. MX. SHILDD JKTD POLYMID L OVRMOLDD STRIN RLI SRIS 804 RPTL OPTIONL PROTTIV OVR WITH POLYURTHN WIR ROP Right ngle ordsets MX. MX. LNTH + 2.0/-0.0 (+50.8/ -0.0) 12 IN. (300 mm.) MIN. MSTR KY LOTD 180 ROM L XIT How To Order Right ngle ordsets Insert the letter R after the nd or nd onnector letter designator. xample Straight cable M6-4PN-48 Right ngle RR4M6-4PN-48 J D MX. K L dimensions Shell Max. Max. Max. D Max. Max. In. mm. In. mm. In. mm. In. mm. In. mm lenair, Inc. ode Printed in U.S.. LNIR, IN IR WY LNDL, X Mail: sales@glenair.com Rev. 01-JNURY-2010
26 Series 804 Push-Pull Mighty Mouse Protective over Ordering Information and Series Plug over See next page for ordering info Protect onnectors rom Damage Machined aluminum covers prevent ingress of contamination and water. Stainless Steel ittings and Rings hoose small diameter eye fittings for panel attachment. Larger rings fit under the jam nut or over cable jackets. Split rings can be installed on fully assembled cables. how to order Receptacle overs Polyurethane-oated SST Wire Rope offers high strength, excellent abrasion resistance and good flexibility. Or, choose Teflon jacket for high temperature exposure. raided Nylon Rope provides excellent flexibility and good abrasion resistance, and can be ordered with slip knot fittings for easy installation on any size cable. Sample Part Number M 9 H 6-14 R Series Shell Material / inish Shell ttachment Type ttachment Length in Inches Ring Type and Dia. ode Pull Ring Option Protective over for use with Receptacle onnectors luminum / lack nodize (Non-onductive) RoHS ompliant M luminum / lectroless Nickel RoHS ompliant N luminum / admium with Olive Drab hromate ZN luminum / Zinc- Nickel with Olive Drab hromate ZNU luminum / Zinc- Nickel with lack hromate MT luminum / Nickel-PT RoHS ompliant Z1 Stainless Steel / Passivated RoHS ompliant Nylon Rope H SST Wire Rope, Teflon Jacket N No ttachment S SST Sash hain SK Nylon Rope With Slip Knot T SST Wire Rope, No Jacket U SST Wire Rope, Polyurethane Jacket "SST" = Stainless Steel Omit for attachment Type N (No ttachment) xample "-6" equals six inch length Omit for attachment Types N (No ttachment) and SK (Slip Knot) Small Ring Large Ring Split Ring (3.20) I.D (3.68) I.D (4.78) I.D (5.00) I.D (9.78) I.D (11.30) I.D (14.48) I.D (16.13) I.D (17.65) I.D (22.48) I.D (27.17) I.D (28.83) I.D (10.67) I.D (12.19) I.D (16.13) I.D (18.92) I.D (22.48) I.D (25.65) I.D (28.58) I.D (34.16) I.D. Omit for None R Supplied With Pull Ring 2010 lenair, Inc. ode Printed in U.S.. LNIR, IN IR WY LNDL, X Mail: sales@glenair.com Rev. 01-JNURY-2010
27 Series 804 Series 804 Push-Pull Mighty Mouse Protective over Ordering Information Plug overs J K L how to order Plug overs Sample Part Number M 12 H 6-14 Series Protective over for use with Plug onnectors Shell Material / inish luminum / lack nodize (Non-onductive) RoHS ompliant M luminum / lectroless Nickel RoHS ompliant N luminum / admium with Olive Drab hromate ZN luminum / Zinc- Nickel with Olive Drab hromate ZNU luminum / Zinc- Nickel with lack hromate MT luminum / Nickel- PT RoHS ompliant Z1 Stainless Steel / Passivated RoHS ompliant Shell ttachment Type Nylon Rope H SST Wire Rope, Teflon Jacket N No ttachment S SST Sash hain SK Nylon Rope With Slip Knot T SST Wire Rope, No Jacket U SST Wire Rope, Polyurethane Jacket "SST" = Stainless Steel ttachment Length in Inches Omit for attachment Type N (No ttachment) xample "-6" equals six inch length Ring Type and Dia. ode Omit for attachment Types N (No ttachment) and SK (Slip Knot) Small Ring Large Ring Split Ring (3.20) I.D (3.68) I.D (4.78) I.D (5.00) I.D (13.0) I.D (19.4) I.D (25.8) I.D (9.78) I.D (11.30) I.D (14.48) I.D (16.13) I.D (17.65) I.D (22.48) I.D (27.17) I.D (28.83) I.D (20.8) I.D (10.67) I.D (12.19) I.D (16.13) I.D (18.92) I.D (22.48) I.D (25.65) I.D (28.58) I.D (34.16) I.D. Shell Key Position Omit for Single Master Key Pos. (Normal) Pos. Pos. D Pos. D 2010 lenair, Inc. ode Printed in U.S.. LNIR, IN IR WY LNDL, X Mail: sales@glenair.com Rev. 23-RURY-2011
28 Series 804 Push-Pull Mighty Mouse Protective Receptacle over Information Series 804 ttaching a Receptacle over to a ront Panel Mounted Jam Nut Receptacle ttaching a Receptacle over to a Rear Panel Mounted Jam Nut Receptacle TTHMNT RIN ITS UNDR LN PROTTIV OVR PNL RPTL ONNTOR STYL 00 TTHMNT RIN ITS UNDR JM NUT PROTTIV OVR PNL RPTL ONNTOR STYL 07 JM NUT Solid Ring Dia. ode onn. Thread Ref SMLL RIN Ring I.D. Ring O.D. Shell In. mm. In. mm , Solid Ring Dia. ode JM NUT ttaching a Receptacle over to a Panel With a Screw onn. Thread Ref Ring I.D. Ring O.D. In. mm. In. mm. ±.010 ±0.25 ±.015 ± 0.38 Shell , SRW ONNTOR SMLL RIN SRW PROTTIV OVR ONNTOR PROTTIV OVR Small Ring for ttaching Receptacle overs to a Panel with a Screw Ring I.D. Ring O.D. Dia. Screw In. mm. In. mm. ode ±.005 ±0.13 Max. Max. 01 #4, M # #8, M # lenair, Inc. ode Printed in U.S.. LNIR, IN IR WY LNDL, X Mail: sales@glenair.com Rev. 05-MRH-2011
29 Series 804 Series 804 Push-Pull Mighty Mouse Protective Plug over Information and ttaching a over to a able ssembly With a Solid Ring Install cover onto the back of the connector before overmolding or backshell installation. ttaching a over to a able Using a Split Ring or Slip Knot Split rings can be installed onto finished cables. INSTLL SPLIT RIN OVR L JKT #4-40 ILL. HD. SRW #4-40 LOKNUT ND SPLIT WSHR Solid Ring Ring I.D. Ring O.D. Dia. Shell In. mm. In. mm. ode ±.010 ±0.25 ±.015 ± , , , Large Split Ring for ttaching overs to ables Dia. ode Max. able Dia. (in.) Ring Diameter Min. ID Max. OD In. mm. In. mm J K L SMLL RIN SRW ONNTOR PROTTIV Dimensions in inches (millimeters) OVR and are subject to change without notice lenair, Inc ode Printed in U.S.. LNIR, IN IR WY LNDL, X Mail: sales@glenair.com Rev. 01-JNURY-2010
30 Series 804 Push-Pull Mighty Mouse Protective Plug and Receptacle over Dimensions and Series 804 MX ø MX LNTH ±.25 (6.4) ø MX OPTIONL PULL RIN O RIN 1.10 (27.94) MX LNTH ±.25 (6.4) DTNT SPRIN.750 (19.05).580 (14.73) MX Plug over Receptacle over Shell Ø Max. Ø Max. Ø Max. In mm In mm In mm Nylon Rope Lanyard options Polyurethane oated Wire Rope -55 to +100., black, very flexible, very good abrasion resistance, good resistance to fuels,.120" (3mm) diameter lack polyurethane over stainless steel rope, -55 to +125., very flexible, excellent abrasion resistance, excellent resistance to fuels,.080" (2mm) diameter materials and finishes over luminum alloy or stainless steel O-ring luorosilicone rubber Wire,Hardware Stainless steel, passivated Teflon Jacketed Wire Rope Sash hain Slip Knot (SK) for ttaching overs to able Translucent P jacket over stainless steel, -55 to +200., fair flexibility, good abrasion resistance,.100" diameter Stainless steel, #8 chain,.240" (6mm) 55 to +100., black, very flexible, very good abrasion resistance, good resistance to fuels,.120" (3mm) diameter. Length includes.5" (13mm) diameter loop lenair, Inc. ode Printed in U.S.. LNIR, IN IR WY LNDL, X Mail: sales@glenair.com Rev. 01-JNURY-2010
31 Series 804 Series 804 Push-Pull Mighty Mouse Rubber overs and These splashproof molded rubber covers fit all Series 804 plugs and receptacles. raided black nylon lanyard is available with metal rings, cable tie or slipknot for attachment to panel or to cable Plug over Receptacle over how to order Sample Part Number SK Series Shell Lanyard Type Lanyard Length ttachment ode onductive Rubber J Protective over for use with Series 804 Plugs Nylon Rope (Omit for no lanyard) Length in Inches -WS Nylon able Tie, 1.77 Inch (45mm) Maximum Wire undle Diameter -SK Slip Knot -00 Lanyard With No ttachment (used nd) Omit for Standard Neoprene onductive Rubber Lug Terminals and Rings K Lug Terminal (3.20) I.D (3.68) I.D (4.78) I.D (5.00) I.D. L Protective over for use with Series 804 Receptacles Solid Ring (9.78) I.D (13.11) I.D (14.81) I.D (19.4) I.D (25.76) I.D (25.78) I.D (11.30) I.D (14.48) I.D (16.13) I.D (17.65) I.D (22.48) I.D (27.18) I.D (28.83) I.D (20.8) I.D lenair, Inc. ode Printed in U.S.. LNIR, IN IR WY LNDL, X Mail: sales@glenair.com Rev. 7-MRH-2012
32 Series 804 Push-Pull Mighty Mouse Rubber overs and Series 804 ttaching a Receptacle over to a Rear Panel Mounted Jam Nut Receptacle ttaching a Receptacle over to a ront Panel Mounted Jam Nut Receptacle TTHMNT RIN ITS UNDR JM NUT PROTTIV OVR PNL RPTL ONNTOR STYL 07 TTHMNT RIN ITS UNDR LN PROTTIV OVR PNL RPTL ONNTOR STYL 00 JM NUT JM NUT Solid Ring Dia. ode ttaching a Receptacle over to a Panel With a Lug Terminal LU TRMINL onn. Thread Ref Ring I.D. Ring O.D. Shell In. mm. In. mm , Solid Ring Dia. ode onn. Thread Ref Ring I.D. Ring O.D. In. mm. In. mm. ±.010 ±0.25 ±.015 ± 0.38 Shell , ttaching a over to a able ssembly With a Solid Ring INSTLL RIN OR MOLDIN OR KSHLL INSTLLTION SRW ONNTOR PROTTIV OVR Lug Terminal for ttaching Receptacle overs to a Panel with a Screw Ring I.D. Ring O.D. Dia. Shell In. mm. In. mm. ode ±.005 ±0.13 Max. Max. 01 #4, M # #8, M # Solid Ring Dia. ode Ring I.D. Ring O.D. In. mm. In. mm. ±.010 ±0.25 ±.015 ± 0.38 Shell 07 5, , , lenair, Inc. ode Printed in U.S.. LNIR, IN IR WY LNDL, X Mail: sales@glenair.com Rev. 08-MRH-2011
33 Series 804 Series 804 Push-Pull Mighty Mouse Rubber overs and ttaching a over to a able ssembly With Type SK Slip Knot RITION SLV ttaching a over to a able ssembly With Type WS able Tie LK NYLON L TI WITH SST LOKIN T SST SRW WITH SL-LOKIN NUT PLU OVR SOLID RIN LU TRMINL NO LU, USD ND (00) ø ø.94 (23.9).56 (14.2) SLIP KNOT (SK) ø.50 R LNTH MSURD T.50 DIMTR RPTL OVR J L TI (WS) ø.30 (7.6).69 (17.5) K LNTH (S ORDRIN INORMTION) ød L Shell Ø Ø Ø Ø D In mm In mm In mm In mm over Lanyard able Tie Ring materials Neoprene rubber blend, black.062" (1.57) diameter nylon cord, black 6/6 nylon, black, SST locking tab Stainless steel, black zinccobalt finish 2010 lenair, Inc. ode Printed in U.S.. LNIR, IN IR WY LNDL, X Mail: sales@glenair.com Rev. 01-JNURY-2010
34 Series 804 Push-Pull Mighty Mouse Spring-Loaded over Series 804 Spring-Loaded over for Series 804 Jam Nut Receptacles "lop lid" snaps shut when cable is disconnected. Silicone gasket provides watertight seal when closed. its standard Series 804 jam nut receptacles. or.057/.067 inch (1.45/1.70mm) panel thickness. luminum alloy or stainless steel. Part Number luminum Stainless Steel Shell lectroless admium/ lack Zinc- Nickel Olive Drab Nickel-PT Nickel Passivated M N MT ZNU Z M N MT ZNU Z M N MT ZNU Z M N MT ZNU Z M N MT ZNU Z M N MT ZNU Z M N MT ZNU Z M N MT ZNU Z (17.5).38 (9.7).062 (1.6) 88 MIN Dimensions Shell In. mm. In. mm over, Housing asket Sleeve Spring, Shaft Materials luminum lloy or Stainless Steel Sponge Silicone Rubber Delrin Stainless Steel 2010 lenair, Inc. ode Printed in U.S.. LNIR, IN IR WY LNDL, X Mail: sales@glenair.com Rev. 01-JNURY-2010
Series 804 Push-Pull Mighty Mouse Protective Cover Ordering Information
T Electronic omponents, Inc. Protective over Ordering Information and 809-198 807-198 Plug over See next page for ordering info Protect onnectors From Damage Machined aluminum covers prevent ingress of
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V95351 and V96934 Qualified onnectors Series onnectors V96934 TN PIN ONNTORS N SSORIS V96934 STYL ONIURTION SRIPTION P STYL able plug with two piece shielded backshell Page 30 STYL lange mount receptacle
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80 Mighty Mouse Technical Reference Reference SRIPTION RQUIRMNT PROUR TRI ontact resistance S S39029 Table V Max Wire Test Voltage Size urrent rop 12 23 42 14 17 40 16 13 49 20 7.5 55 22 5 73 24 3 45 26
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Series 80 Mighty Mouse Technical Reference Complete Product Specification
Summary Performance Specifications Current Rating (Maximum): Size #23 Contact: 5 A., Size #20 contact: 7.5 A., Size #16 contact: 13 A., Size #12 contact: 23 A. Test Voltage (Dielectric Withstanding Voltage)
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