NFF QualiFied CoNNeCtors ith series Easy-to-assEmbly, Rigid insert PowER and signal REliablE REvERsE bayonet CouPling ConnECtoRs June 2013

Transcription

1 NF F Qualified C onn ec to r s ith series Easy-to-AssemblY, Power and Signal Reliable Reverse Bayonet Coupling June 2013

2 High Voltage Electrical Power Distribution From 0 to 60 in 3.9 Seconds High voltage electrical power distribution is a critical component of the 100% electric Tesla Roadster. The reliable distribution of electrical energy from the car s lithium-ion energy storage system to the vehicle s motor, electronic control module, HVAC system, transmission and regenerative braking unit depends on a high-performance wiring system made up of high-temperature shielded conduit and ruggedized reverse-bayonet power connectors all made by Glenair. Glenair is on the forefront of innovative efforts to advance the reliability and performance of electric vehicles. Glenair power connectors, cables and conduit are deployed in high-voltage power management and distribution applications for systems as demanding as military vehicles and as fast as the Tesla Roadster. EU Sales: Glenair Italia, S.r.L. Tel: sales-italia@glenair.com North American Sales: Glenair Connecticut, Tel: sales@glenair.com Factory Support: Commital S.p.a. (Italy) Tel: commital@commital.com

3 Series ITH Reverse Bayonet Introduction ITH Series ITH s and Crimp Contacts Save Assembly Time and Improve Electrical Insulation Performance The Glenair Commital ITH connector series is based on the MIL-C-5015 standard, but features an improved reverse bayonet coupling technology in place of the threaded coupling used in MIL-C The ITH Series is also notable for its rigid inserts and crimp contacts that provide both better electrical insulation as well as reduced assembly time. The connector also features a 3-point reverse bayonet coupling mechanism which provides easier mating when the connector is in an awkward position. Positive locking of the three stainless steel pins provides reliable resistance to vibration and shock, and prevents connector de-coupling in even the most rugged applications such as locomotives and masstransit cars. The products conform to the VG95234 standard and are currently used throughout Europe on hundreds of ruggedized applications. All connectors in the series conform to French (NFF 61030) electrical standards, as well as EEC compliance directives for electromagnetical compatibility. EMI shield termination accessories are available for both overall as well as individual wire shields. Chacteristics Design according to MIL-C-5015 and VG95234 Max torque values (full insertion): Connector size Torque (NM) Temperature range: -40 C to +100 C (F7 conductive plating). -55 C to+125 C (F6 non-conductive plating). Insulation resistance: > 5 x 10³ MW min in mated conditions (with compressed interfacial seal). Material & Finish Metal parts: Aluminum alloy with cadmium free conductive plating and black passivation (ROHS compliant). Contacts: Copper alloy with gold plating. Insulating parts: Inserts: Low fire hazard plastic UL94V0 and NFF Gaskets: Halogen free silicone rubber (NFF ). Contact Creepage & air clearance distance Working voltage Dielectric voltage size mm min Vac 2550 Vac Vac 2550 Vac Vac 3250 Vac Vac 3250 Vac 12 1

4 ITH Series ITH Reverse Bayonet Electrical Performance Rated Current Contact size Rated current according to NFF contact A ll contacts Max. Contact resist A 5 A 3.0 mω A 8 A 2.5 mω A 16 A 1.3 mω 8 25 A 25 A 0.9 mω RATED CURRENT (AMP) #8 #12 #16 #20 AMBIENT TEMPERATURE (C ) PL 607-XXP PL 607-XXS Insulating Grommet Glenair Part Number Arrangement Male (Pin) Female (Socket) 20-4 PL P PL S 20-7 PL P PL S PL P PL S PL P PL S PL P PL S PL P PL S PL P PL S 24-A55 PL A55P PL A55S PL P PL S 32-A13 PL A13P PL A13S PL P PL S 36-A22 PL P PL S 40-A35 PL A35P PL A35S 40-A60 PL A60P PL A60S PL P PL S 2

5 Series ITH Reverse Bayonet Exploded View Wall Mounted Receptacle and Straight Plug ITH Wall Mounted Receptacle Sealing grommet Pin insert Pin contact Locking seeger Front sealing Receptacle Stainless steel pin Straight Plug Backshell Sealing grommet Socket insert Seeger for coupling nut Front O-Ring Socket contact Insert Retaining Ring Shell Wave washer Coupling nut 3

6 ITH Series ITH Reverse Bayonet Dimensional Details Pin Contacts Crimped Pin Contacts F ØB Ø A ØC Ø D L Wire gauge ØA ØB ØC ØD F L Part Number Size +0 +0,1 mm² AWG ±0,1-0,1-0 ±0,1 ±0,1 ±0,2 PL PL PL PL PL PL PL PL PL PL PL PL PL PL Size 8 Coaxial Contact O 7.6 O 6.4 O 5.5 O 5.6O

7 Series ITH Reverse Bayonet Dimensional Details Socket Contacts ITH Crimped Socket Contacts F ØB Ø A C D Ø Ø L Wire gauge ØA ØB ØC ØD F L Part Number Size mm² AWG ± ±0.1 ±0.1 ±0.2 PL PL PL PL PL PL PL PL PL PL PL PL PL PL Size 8 Coaxial Contact O 7.6 O 6.7 O 5.6 O 5.6 O

8 ITH Series ITH Reverse Bayonet Contact Arrangements, Polarizations, and Insert Rotations Contact layout Contacts Alternative polarizations Degrees W X Y Z A A A A A Insert Rotation (Front View of Pin Insert) α α Normal Position Alternate Position with Socket Contacts Alternate Position with Pin Contacts 6

9 ITH Series ITH Reverse Bayonet Contact Arrangements, Polarizations, and Insert Rotations Front View of Pin Insert Arrangement: Contact Size: A,B,H,G=D; C,D,E, F=A D Front View of Pin Insert Arrangement: Contact Size: H=D; Bal=A A A Front View of Pin Insert Arrangement: Contact Size: A A U.S. CAGE Code A CONTACT LEGEND 2013 Glenair, Inc

10 ITH Series ITH Reverse Bayonet Panel Cutout and Thickness Requirements Maximum Panel Thickness A max Panel thickness for type 03 FF and 030 connectors She ll size A 7,50 7,50 7,50 7,50 7,50 7,50 7,50 7,50 q R = OC ø OT Recommended Panel Cutout = Panel cutout Panel cutout for type 03 FP connectors (front panel mounting) She ll size ØC 26,5 30,0 33,0 36,0 42,0 48,5 55,0 61,0 R ±0,1 27,0 29,4 31,8 34,9 39,7 44,5 49,2 55,5 ØT 3,4 3,4 3,4 3,9 3,9 4,5 4,5 4,5 Panel cutout for type 03FF and 030 connectors (rear panel mounting) ) She ll size ØC 31,7 35,0 38,3 41,8 47,6 54,3 60,5 66,4 R ±0,1 27,0 29,4 31,8 34,9 39,7 44,5 49,2 55,5 ØT 4,5 4,5 4,5 4,5 5,5 5,5 5,5 5,5 8

11 Series ITH Reverse Bayonet How to Order ITH Connector / Backshell Class A - Non-Environmental R - Environmental (Includes Wire Sealing Grommet) Plug Grounding Fingers 06 & 08 Only Omit for Standard Contact Gender P - Pin S - Socket Mod Code Option ITH G 06 A P Y XXX ITH = Plastic Insert (Low fire hazard UL94V0, NFF16-102) and Standard Contacts (Copper alloy with gold plating) Shell Size and Insert Arrangement Alternate Insert Rotation Omit for Normal Connector Shell Styles 03FF - Rear Box Mount Receptacle with Threaded Holes (No Accessories) 03FP - Rear Box Mount Receptacle with Through Holes (No Accessories) Rear Box Mount Receptacle with Threaded Holes and Accessories Rear Panel Mount Square Flange Receptacle with 90 Backshell 06 - Straight Cylindrical Plug Connector with Accessory Threads 08 - Cylindrical Plug Connector with 90 Cable Clamp Adapter 9

12 ITH ITH 03FF A and ITH 03FP A ITH 03FF R and ITH 03FP R Box Mount Receptacle Connector for Rear Panel Mounting ITH 03FF A P Y XXX ITH = Plastic Insert and Standard Contacts (See Notes #4, 6) 03FF = Rear Mounting Receptacle with Threaded Holes 03FP = Rear Mounting Receptacle with Through Holes Environmental Class A - Non-Environmental R - Environmental Mod Code Option (See Table II) Alternate Insert Rotation (W, X, Y, Z) Omit for Normal (See Page 6) Contact Gender P - Pin S - Socket Shell Size and Insert Arrangement (See Page 7) L2 L3 D2 (FF) E D1 F L1 (A) L1 (R) L4 D2 (FP) Application Notes: 1. Box mount receptacle connector with square flange for front or rear panel mounting. Optional threaded or through mounting holes. 2. Environmental class A (non-environmental) not supplied with grommet; Class R (environmental) supplied with grommet. 3. Standard shell materials configuration consists of aluminum alloy with cadmium free conductive plating and black passivation. 4. Standard contact material consists of copper alloy with gold plating. 5. A broad range of other front and rear connector accessories are available. See our website and/or contact the factory for complete information. 6. Standard insert material is Low fire hazard plastic UL94V0 and NFF

13 ITH 03FF A and ITH 03FP A ITH 03FF R and ITH 03FP R Box Mount Receptacle Assembly for Rear Panel Mounting ITH TABLE I: DIMENSIONS D1 D2 E L1 L2 L3 L4 Shell Size +0 FF FP F thread A R +0.4 ± H13 ±0.3 ±0.3-0 ±0.2 ± M UNEF M UNEF M UNEF M UNEF M UNEF M UN M UN M UN Sym Description B0 CONTACT OPTIONS Connector less contacts Omit for standard version (Gold Plated Copper Alloy Contacts Supplied) Sym Description F2 F6 F8 TABLE II: MODIFICATION CODES FINISH OPTIONS Bright Nickel Plating Black Electrodeposited Paint Olive Drab Zn-Co Plating Omit for standard version (Cad free / black passivation Finish) 11

14 ITH ITH 030 A and ITH 030 R Rear Box Mount Receptacle with Accessory Backshell and a Selection of Cable Clamps ITH 030 A P Y XXX ITH = Plastic Insert and Standard Contacts (See Notes #4, 6) 030 = Rear Mounting Receptacle with Threaded Holes Environmental Class A - Non-Environmental R - Environmental Mod Code Option (See Table II) Alternate Insert Rotation (W, X, Y, Z) Omit for Normal (See Page 6) Contact Gender P - Pin S - Socket Shell Size and Insert Arrangement (See Page 7) L2 L3 D2 E D1 F L1 L4 Order Cable Clamps and Sleeves Separately or Use Mod Codes (Table II) to Add Clamp to This Assembly. IT 3057 C Cable Clamp IT 3420 Neoprene Sleeve IT 3057 A Cable Clamp Application Notes: 1. Box mount receptacle connector with square flange for rear panel mounting and backshell for use with cable clamps or BR backshells. Threaded mounting holes. 2. Environmental class A (non-environmental) not supplied with grommet; Class R (environmental) supplied with grommet. 3. Standard shell materials configuration consists of aluminum alloy with cadmium free conductive plating and black passivation. 4. Standard contact material consists of copper alloy with gold plating. 5. A broad range of other front and rear connector accessories are available. See our website and/or contact the factory for complete information. 6. Standard insert material is Low fire hazard plastic UL94V0 and NFF

15 ITH 030 A and ITH 030 R Rear Box Mount Receptacle with Accessory Backshell and a Selection of Cable Clamps ITH TABLE I: DIMENSIONS D1 D2 E L1 L2 L3 L4 Shell Size +0 FF F thread +0.4 ±0.1 Max ±0.2 ± M UNEF M UNEF M UNEF M UNEF M UNEF M UNS M UNS M UN TABLE II: MODIFICATION CODES Sym Description B0 CONTACT OPTIONS Connector less contacts Omit for standard version (Gold Plated Copper Alloy Contacts Supplied) Sym Description F2 F6 F8 FINISH OPTIONS Bright Nickel Plating Black Electrodeposited Paint Olive Drab Zn-Co Plating Omit for standard version (Cad free / black passivation Finish) N0 N1 N5 ACCESSORY OPTIONS Connector less backshell Connector with IT 3057 A cable clamp Connector with IT 3057 C cable clamp N12 Connector with IT 3057 A cable clamp and IT 3420 neoprene sleeve Omit for standard version 13

16 ITH ITH 030 (EMI) and ITHC 030 (EMI) Rear Box Mount Receptacle with Backshell for EMI Shielded and Jacketed Cable ITH 030 A P Y EMI22 XXX ITH = Plastic Insert and Standard Contacts (See Notes #4, 6) ITHC = Plastic Insert and Hyperboloid Socket Contacts 030 = Rear Mounting Receptacle with Threaded Holes Environmental Class A - Non-Environmental R - Environmental Mod Code Option (See Table II) PHM-EMI Adapter Alternate Insert Rotation (W, X, Y, Z) Omit for Normal (See Page 6) Contact Gender P - Pin S - Socket Shell Size and Insert Arrangement (See Page 7) L2 L3 D2 E D1 C L1 L4 Application Notes: 1. Box mount receptacle connector with square flange for rear panel mounting and backshell to be used with shielded jacket cables. Threaded mounting holes. 2. Environmental class A (non-environmental) not supplied with grommet; Class R (environmental) supplied with grommet. 3. Standard shell materials configuration consists of aluminum alloy with cadmium conductive plating and black passivation. 4. Contact material consists of copper alloy with gold plating. 5. A broad range of other front and rear connector accessories are available. See our website and/or contact the factory for complete information. 6. Standard insert material is Low fire hazard plastic UL94V0 and NFF

17 ITH 030 (EMI) and ITHC 030 (EMI) Rear Box Mount Receptacle with Backshell for EMI Shielded and Jacketed Cable ITH TABLE I: DIMENSIONS C D1 D2 E L1 L2 L3 L4 Shell size EMI size Min Max thread ±0.1 Max ±0.2 ± M M M M M M M M TABLE II: MODIFICATION CODES CONTACT OPTIONS Sym Description B0 Connector less contacts Omit for standard version (Gold Plated Copper Alloy Contacts Supplied) FINISH OPTIONS Sym Description F2 Bright Nickel Plating F6 Black Electrodeposited Paint F8 Olive Drab Zn-Co Plating Omit for standard version (Cad free / black passivation Finish) 15

18 ITH ITH 030 A (M) Rear Panel Box Mount Receptacle with Metric Thread Cable Gland Backshell ITH 030 A P Y M32x1.5 XXX ITH = Plastic Insert and Standard Contacts (See Notes #4, 6) 030 = Rear Mounting Receptacle with Threaded Holes Environmental Class A - Non-Environmental R - Environmental Shell Size and Insert Arrangement (See Page 7) Mod Code Option (See Table II) Metric Thread Size Alternate Insert Rotation (W, X, Y, Z) Omit for Normal (See Page 6) Contact Gender P - Pin S - Socket L2 L3 D2 E D1 M L1 L4 Application Notes: 1. Rear panel box mount receptacle with metric thread cable gland backshell. Threaded mounting holes. 2. Environmental class A (non-environmental) not supplied with grommet; Class R (environmental) supplied with grommet. 3. Standard shell materials configuration consists of aluminum alloy with cadmium free conductive plating and black passivation. 4. Standard contact material consists of copper alloy with gold plating. 5. A broad range of other front and rear connector accessories are available. See our website and/or contact the factory for complete information. 6. Standard insert material is Low fire hazard plastic UL94V0 and NFF Metric cable glands not included. 16

19 ITH 030 A (M) Rear Panel Box Mount Receptacle with Metric Thread Cable Gland Backshell ITH TABLE I: DIMENSIONS D1 D2 E L1 L2 L3 L4 Shell Size +0 FF M thread +0.4 ±0.1 Max ±0.2 ± M M20x M M25x M M25x M M32x M M32x M M36x M M40x M M48x Sym Description B0 CONTACT OPTIONS Connector less contacts Omit for standard version (Gold Plated Copper Alloy Contacts Supplied) Sym Description F2 F6 F8 TABLE II: MODIFICATION CODES FINISH OPTIONS Bright Nickel Plating Black Electrodeposited Paint Olive Drab Zn-Co Plating Omit for standard version (Cad free / black passivation Finish) 17

20 ITH ITH 06 A N0 ITH 06 R N0 Straight Plug Assembly ITH 06 A P Y NO XXX ITH = Plastic Insert and Standard Contacts (See Notes #4, 6) 06 = Straight Plug with Accessory Threads Environmental Class A - Non-Environmental R - Environmental Mod Code Option (See Table II) No Connector Accessory Provided Alternate Insert Rotation (W, X, Y, Z) Omit for Normal (See Page 6) Contact Gender P - Pin S - Socket Shell Size and Insert Arrangement (See Page 7) F L1 (A) L2 (R) D1 Application Notes: 1. Straight Plug connector with accessory threads for the mounting of available backshells and cable clamps. 2. Environmental class A (non-environmental) not supplied with grommet; Class R (environmental) supplied with grommet. 3. Standard shell materials configuration consists of aluminum alloy with cadmium free conductive plating and black passivation. 4. Standard contact material consists of copper alloy with gold plating. 5. A broad range of front and rear connector accessories are available. See our website and/or contact the factory for complete information. 6. Standard insert material is Low fire hazard plastic UL94V0 and NFF

21 ITH 06 A N0 ITH 06 R N0 Straight Plug Assembly ITH TABLE I: DIMENSIONS She ll size L1 D 1 F thre a d A R ±0.2 ±0.3 ± UNEF UNEF UNEF UNEF UNEF UN UN UN Sym Description B0 CONTACT OPTIONS Connector less contacts Omit for standard version (Gold Plated Copper Alloy Contacts Supplied) Sym Description F2 F6 F8 TABLE II: MODIFICATION CODES FINISH OPTIONS Bright Nickel Plating Black Electrodeposited Paint Olive Drab Zn-Co Plating Omit for standard version (Cad free / black passivation Finish) 19

22 ITH ITH 06 A and ITH 06 R Sraight Plug with Accessory Backshell and a Selection of Cable Clamps ITH G 06 A P Y XXX ITH = Plastic Insert and Standard Contacts (See Notes #4, 6) Grounding Fingers (Omit for Standard) 06 = Straight Plug Environmental Class A - Non-Environmental R - Environmental Mod Code Option (See Table II) Alternate Insert Rotation (W, X, Y, Z) Omit for Normal (See Page 6) Contact Gender P - Pin S - Socket Shell Size and Insert Arrangement (See Page 7) F L1 D1 Order Cable Clamps and Sleeves Separately or Use Mod Codes (Table II) to Add Clamp to This Assembly. IT 3057 C Cable Clamp IT 3420 Neoprene Sleeve IT 3057 A Cable Clamp Application Notes: 1. Straight plug connector with backshell for use with strain-relief cable clamps. 2. Environmental class A (non-environmental) not supplied with grommet; Class R (environmental) supplied with grommet. 3. Standard shell materials configuration consists of aluminum alloy with cadmium free conductive plating and black passivation. 4. Standard contact material consists of copper alloy with gold plating. 5. A broad range of other front and rear connector accessories are available. See our website and/or contact the factory for complete information. 6. Standard insert material is Low fire hazard plastic UL94V0 and NFF

23 ITH 06 A and ITH 06 R Sraight Plug with Accessory Backshell and a Selection of Cable Clamps ITH Shell size TABLE I: DIMENSIONS D1 L1 ±0.2 F thread Max UNEF UNEF UNEF UNEF UNEF UNS UNS UN TABLE II: MODIFICATION CODES Sym Description B0 CONTACT OPTIONS Connector less contacts Omit for standard version (Gold Plated Copper Alloy Contacts Supplied) Sym Description F2 F6 F8 FINISH OPTIONS Bright Nickel Plating Black Electrodeposited Paint Olive Drab Zn-Co Plating Omit for standard version (Cad free / black passivation Finish) N0 N1 N5 ACCESSORY OPTIONS Connector less backshell Connector with IT 3057 A cable clamp Connector with IT 3057 C cable clamp N12 Connector with IT 3057 A cable clamp and IT 3420 neoprene sleeve Omit for standard version 21

24 ITH ITH 06 A (EMI) Straight Plug Connector with Backshell for EMI Shielded and Jacketed Cable ITH G 06 A P Y EMI22 XXX ITH = Plastic Insert and Standard Contacts (See Notes #4, 6) Grounding Fingers (Omit for Standard) 06 = Straight Plug Environmental Class A = Non-Environmental Shell Size and Insert Arrangement (See Page 7) Mod Code Option (See Table II) PHM-EMI Adapter Alternate Insert Rotation (W, X, Y, Z) Omit for Normal (See Page 6) Contact Gender P - Pin S - Socket C L1 D1 Application Notes: 1. Straight plug connector with backshell to be used with shielded and jacketed cables. 2. Environmental class A (non-environmental) not supplied with grommet. 3. Standard shell materials configuration consists of aluminum alloy with cadmium free conductive plating and black passivation. 4. Standard contact material consists of copper alloy with gold plating. 5. A broad range of other front and rear connector accessories are available. See our website and/or contact the factory for complete information. 6. Standard insert material is Low fire hazard plastic UL94V0 and NFF

25 ITH 06 A (EMI) Straight Plug Connector with Backshell for EMI Shielded and Jacketed Cable ITH TABLE I: DIMENSIONS Shell size EMI size C D1 L1 Min Max ±0.2 Max Sym Description B0 CONTACT OPTIONS Connector less contacts Omit for standard version (Gold Plated Copper Alloy Contacts Supplied) Sym Description F2 F6 F8 TABLE II: MODIFICATION CODES FINISH OPTIONS Bright Nickel Plating Black Electrodeposited Paint Olive Drab Zn-Co Plating Omit for standard version (Cad free / black passivation Finish) 23

26 ITH ITH 06 A (M) Straight Plug Connector with Metric Thread Cable Gland Backshell ITH G 06 A P Y M32x1.5 XXX ITH = Plastic Insert and Standard Contacts (See Notes #4, 6) Grounding Fingers (Omit for Standard) 06 = Straight Plug Environmental Class A = Non-Environmental Mod Code Option (See Table II) Metric Thread Size Alternate Insert Rotation (W, X, Y, Z) Omit for Normal (See page 6) Contact Gender P - Pin S - Socket Shell Size and Insert Arrangement (See Page 7) M L1 D1 Application Notes: 1. Straight plug connector with metric thread cable gland backshell. 2. Environmental class A (non-environmental) not supplied with grommet. 3. Standard shell materials configuration consists of aluminum alloy with cadmium free conductive plating and black passivation. 4. Standard contact material consists of copper alloy with gold plating. 5. A broad range of other front and rear connector accessories are available. See our website and/or contact the factory for complete information. 6. Standard insert material is Low fire hazard plastic UL94V0 and NFF Metric cable glands not included. 24

27 ITH 06 A (M) Straight Plug Connector with Metric Thread Cable Gland Backshell ITH Shell size TABLE I: DIMENSIONS D1 L1 ±0.2 M thread Max M20x M25x M25x M32x M32x M36x M40x M48x Sym Description B0 CONTACT OPTIONS Connector less contacts Omit for standard version (Gold Plated Copper Alloy Contacts Supplied) Sym Description F2 F6 F8 TABLE II: MODIFICATION CODES FINISH OPTIONS Bright Nickel Plating Black Electrodeposited Paint Olive Drab Zn-Co Plating Omit for standard version (Cad free / black passivation Finish) 25

28 ITH ITH 08 A and ITH 08 R 90 Plug Connector with Accessory Backshell and a Selection of Cable Clamps ITH G 08 A P Y XXX ITH = Plastic Insert and Standard Contacts (See Notes #4, 6) Grounding Fingers (Omit for Standard) 08 = 90 Angle Plug Environmental Class A = Non-Environmental R = Environmental Mod Code Option (See Table II) Alternate Insert Rotation (W, X, Y, Z) Omit for Normal (See Page 6) Contact Gender P - Pin S - Socket Shell Size and Insert Arrangement (See Page 7) L1 D1 L2 F Order Cable Clamps and Sleeves Separately or Use Mod Codes (Table II) to Add Clamp to This Assembly. IT 3057 C Cable Clamp IT 3420 Neoprene Sleeve IT 3057 A Cable Clamp Application Notes: plug connector with backshell for cable clamps or BR backshells. 2. Environmental class A (non-environmental) not supplied with grommet; Class R (environmental) supplied with grommet. 3. Standard shell materials configuration consists of aluminum alloy with cadmium free conductive plating and black passivation. 4. Standard contact material consists of copper alloy with gold plating. 5. A broad range of other front and rear connector accessories are available. See our website and/or contact the factory for complete information. 6. Standard insert material is Low fire hazard plastic UL94V0 and NFF

29 ITH 08 A and ITH 08 R 90 Plug Connector with Accessory Backshell and a Selection of Cable Clamps ITH Shell size TABLE I: DIMENSIONS D1 F thread L1 L2 ±0.2 Max. ± UNEF UNEF UNEF UNEF UNEF UNS UNS UN TABLE II: MODIFICATION CODES Sym Description B0 CONTACT OPTIONS Connector less contacts Omit for standard version (Gold Plated Copper Alloy Contacts Supplied) Sym Description F2 F6 F8 FINISH OPTIONS Bright Nickel Plating Black Electrodeposited Paint Olive Drab Zn-Co Plating Omit for standard version (Cad free / black passivation Finish) N0 N1 N5 ACCESSORY OPTIONS Connector less backshell Connector with IT 3057 A cable clamp Connector with IT 3057 C cable clamp N12 Connector with IT 3057 A cable clamp and IT 3420 neoprene sleeve Omit for standard version 27

30 ITH PL XX Type A Adapter F F1 L1 D1 Commita l P.N. She ll Size D L1 F thre a d F1 thre a d ±0.2 Ma x. P L UNEF UNEF 56.0 P L UNEF UNEF 56.0 P L UNEF UNEF 56.0 P L UNEF UNEF 56.0 P L UNEF UNEF 61.0 P L UN UNS 61.0 P L UN UNS 75.0 P L UN UN 76.4 Application Notes: 1. Backshell adapter for the attachment of IT3057-XXA/C cable clamps or BR backshells. 2. Standard materials configuration consists of aluminum alloy with cadmium free conductive finish and black passivation. 3. Other types of front and rear connector accessories are available. See our website and/or contact the factory for complete information. 28

31 PL XXM Metric Adapter ITH F M L1 D1 Commita l P.N. She ll Size D1 L1 F thre a d M thre a d ±0.2 Ma x. P L M20x UNEF M20x P L M25x UNEF M25x P L M25x UNEF M25x P L M32x UNEF M32x P L M32x UNEF M32x P L M36x UN M36x P L M40x UN M40x P L M50x UN M50x Application Notes: 1. Backshell adapter for the attachment of metric thread cable glands. 2. Standard materials configuration consists of aluminum alloy with cadmium free conductive finish and black passivation. 3. Other types of front and rear connector accessories are available. See our website and/or contact the factory for complete information. 29

32 ITH IT BRXXX BR Adapter for Termination of UNI4883 Rubber Conduit MIL-C-5015 Compatible Accessory IT BR4035 F2 Basic Part Number and Shell Size Designator (Table I) Nipple End Dimension Designator Finish Options (Table II) 50 D1 D2 15 F Application Notes: 1. Backshell for the attachment of UNI4883 type rubber conduit. 2. Standard materials configuration consists of aluminum alloy with cadmium free conductive finish and black passivation. 3. Other types of front and rear connector accessories are available. See our website and/or contact the factory for complete information. 30

33 IT BRXXX BR Adapter for Termination of UNI4883 Rubber Conduit ITH TABLE I: PART NUMBER AND CONNECTOR SIZE DESIGNATOR Part Number Shell size F thread D1 D IT BR UNEF IT BR UNEF IT BR UNEF IT BR UNEF IT BR UNEF IT BR UNEF IT BR UNEF IT BR UNEF IT BR UNEF IT BR UNEF IT BR UNEF IT BR UNS IT BR UNS IT BR UNS IT BR UNS IT BR UNS IT BR UNS IT BR UNS IT BR UNS IT BR UNS IT BR UN IT BR UN IT BR UN IT BR UN TABLE II: MODIFICATION CODES FINISH OPTIONS Sym Description F2 Bright Nickel Plating F6 Black Electrodeposited Paint F8 Olive Drab Zn-Co Plating Omit for standard version (See Note 2) 31

34 ITH ITB 06T-XX Plug Connector Cap with Stainless Steel Chain MIL-C-5015 Bayonet Compatible Accessory Basic Part Number and Connector Size Designator (Table I) Finish Options (Table II) ITB 06T-32 F2 L1 L2 D1 TABLE I: PART NUMBER AND CONNECTOR SIZE DESIGNATOR D1 D2 L1 L2 Part Number +0.6 Max. -0 min. Max. ITB 06T ITB 06T ITB 06T ITB 06T ITB 06T ITB 06T ITB 06T ITB 06T TABLE II: MODIFICATION CODES D2 Metal cap with stainless steel chain. FINISH OPTIONS Sym Description F2 Bright Nickel Plating F6 Black Electrodeposited Paint F8 Olive Drab Zn-Co Plating Omit for standard version (See Note 2) Application Notes: 1. Metal protective cover for bayonet plug connectors with stainless steel chain. 2. Standard materials configuration consists of aluminum alloy with cadmium free conductive finish and black passivation. 3. Other types of front and rear connector accessories are available. See our website and/or contact the factory for complete information. 32

35 ITB 02T-XX Receptacle Connector Cap with Stainless Steel Chain ITH MIL-C-5015 Bayonet Compatible Accessory Basic Part Number and Connector Size Designator (Table I) Finish Options (Table II) ITB 02T-18 F2 L1 L2 D1 TABLE I: PART NUMBER AND CONNECTOR SIZE DESIGNATOR D1 D2 L1 L2 Part Number +0.6 Max. -0 min. Max. ITB 02T ITB 02T ITB 02T ITB 02T ITB 02T ITB 02T ITB 02T ITB 02T TABLE II: MODIFICATION CODES D2 Metal cap with stainless steel chain. FINISH OPTIONS Sym Description F2 Bright Nickel Plating F6 Black Electrodeposited Paint F8 Olive Drab Zn-Co Plating Omit for standard version (See Note 2) Application Notes: 1. Metal protective cover for bayonet plug connectors with stainless steel chain. 2. Standard materials configuration consistes of aluminum alloy with cadmium free conductive finish and black passivation. 3. Other types of front and rear connector accessories are available. See our website and/or contact the factory for complete information. 33

36 ITH IT 3057-A Cable Clamp L2 D2 F D1 D1 L1 Commita l P/N She ll size Sle e ve A B C F thre a d L Ma x. IT A 18 IT UNEF 28.5 IT A IT UNEF 24.0 IT A IT UNEF 26.0 IT A 32 IT UNS 28.0 IT A 36 IT UNS 29.4 IT A 40 IT UN 42.8 Application Notes: 1. General duty cable clamp suitable for jacketed or multi-conductor cable or wire bundles protected by shrink tubing. 2. Standard materials configuration consists of aluminum alloy with cadmium free conductive finish and black passivation. 3. Other types of front and rear connector accessories are available. See our website and/or contact the factory for complete information. 34

37 IT 3057-XXC General Duty Cable Clamp for Jacketed or Multipolar Cable or Wires Protected by Tubing ITH MIL-C-5015 Compatible Accessory Basic Part Number and Shell Size Designator (Table I) Finish Options (Table II) IT C F2 V TABLE II: MODIFICATION CODES FINISH OPTIONS D2 L1 F D1 Sym Description F2 Bright Nickel Plating F6 Black Electrodeposited Paint F8 Olive Drab Zn-Co Plating Omit for standard version (See Note 2) TABLE I: PART NUMBER AND CONNECTOR SIZE DESIGNATOR Part Number Shell size Sleeve A B min. Max. F thread L V thread IT C 18 IT A / 10A UNEF NC IT C IT A / 12A UNEF NC IT C IT A / 12A / 16A UNEF NC IT C 32 IT A / 16A / 20A UNS NC IT C 36 IT A / 18A / 24A UNS NC IT C 40 IT A / 20A / 28A UN NC Application Notes: 1. General duty cable clamp suitable for jacketed or multipolar cable or wires protected by tubing. 2. Standard materials configuration consistes of aluminum alloy with cadmium free conductive finish and black passivation. 3. Other types of front and rear connector accessories are available. See our website and/or contact the factory for complete information. 35

38 ITH IT 3420-XX (Class A) Neoprene Sleeve for Protection & Reduction Used with Class A Cable Clamps MIL-C-5015 Compatible Accessory IT Basic Part Number and Shell Size Designator (Table I) ØC ØB L ØA IT 3420-XX Neoprene Sleeve to be used with Class A Cable Clamps TABLE I: PART NUMBER AND SHELL SIZE DESIGNATOR Part Number A B C L IT IT IT : IT IT IT Application Notes: 1. IT 3420-XX: Neoprene bushing for protection and reduction, used with class A cable clamps. 2. Other types of front and rear connector accessories are available. See our website and/or contact the factory for complete information. 36

39 IT 3420-XXA (Class C) Neoprene Sleeve for Protection & Reduction Used with Class C Cable Clamps ITH MIL-C-5015 Compatible Accessory IT A Basic Part Number and Shell Size Designator (Table I) ØB L ØA IT 3420-XXA Neoprene Sleeve to be used with Class C Cable Clamps TABLE I: PART NUMBER AND SHELL SIZE DESIGNATOR Part Number A B L IT3420-6A 10: IT3420-8A 13: IT A IT A 18: IT A IT A IT A IT A Application Notes: 1. IT 3420-XXA: Neoprene bushing for protection and reduction, used with class C cable clamps 2. Other types of front and rear connector accessories are available. See our website and/or contact the factory for complete information. 37

40 ITH IT XX and IT XXS Connector Mounting Gaskets for Front-Mounted Square Flange Receptacle MIL-C-5015 Compatible Accessory Basic Part Number and Shell Size Designator (Table I) S = Conductive (Omit for Non-Conductive) IT S 1 ±0.4 R 0.5 ±0.2 R ØA ØA ØT S ØT S IT XX Non-Conductive IT XXS Conductive TABLE I: PART NUMBER AND SHELL SIZE DESIGNATOR Part Number Shell size A R S T IT IT IT IT IT IT IT IT Application Notes: 1. Conductiuve and non-conductive gasket for front-mount square flange connectors. 2. Other types of front and rear connector accessories are available. See our website and/or contact the factory for complete information. 38

41 IT XX and IT XXS Connector Mounting Gaskets for Rear-Mounted Square Flange Receptacle ITH MIL-C-5015 Compatible Accessory Basic Part Number and Shell Size Designator (Table I) S = Conductive (Omit for Non-Conductive) IT S 1 ±0.4 R 0.5 ±0.2 R ØA ØA ØT S ØT S IT XX Non-Conductive IT XXS Conductive TABLE I: PART NUMBER AND SHELL SIZE DESIGNATOR Part Number Shell size A R S T IT IT IT IT IT IT IT IT Application Notes: 1. Conductive and non-conductive gasket for rear-mount square flange connectors. 2. Other types of front and rear connector accessories are available. See our website and/or contact the factory for complete information. 39

42 ITH Crimping Tools for Termination of ITH CRIMPING TOOLS M Crimping tool for #20 contacts M Crimping tool for #16 and #12 contacts M Crimping tool for #8 contacts M Pneumatic crimping tool for #8 contacts M Hydraulic crimping tool for #8 contacts M Crimping tool for #8 Coaxial contacts M M M Crimping die for #20 contacts Positioner for #16 contacts Positioner for #12 contacts M M M Positioner for #8 contacts Crimping die for #8 contacts (for M ) Crimping die for #8 contacts (for M ) Consult The Factory for Custom Toolkits 40

43 Insertion and Removal Tools for Assembly of ITH ITH INSERTION & REMOVAL TOOLS M Removal tool for #20 contacts M Removal tool for #16 contacts M Removal tool for #12 contacts M Removal tool for #8 contacts M Insertion tool for #20 contacts M Insertion tool for #16 contacts M Insertion tool for #12 contacts M Insertion tool for #8 contacts Consult The Factory for Custom Toolkits 41

44 ITH Series ITH Reverse Bayonet Connector Products and Part Numbers Table of Contents Introduction to ITH Reverse Bayonet Connector Assemblies...1 Electrical Performance: Rated Current and PL 607-XXP/XXS Insulating Gromet...2 Exploded View: Wall-Mount Receptacle and Straight Plug...3 Dimensional Details Pin Contacts...4 Dimensional Details Socket Contacts...5 Contact Arrangements, Polarizations, and Insert Arrangements...6 and 7 Panel Cutout and Thickness Requirements...8 How to Order...9 ITH 03FF A, ITH 03FP A, ITH 03FF R & ITH 03FP R Box Mount Receptacle for Rear Panel Mounting...10 ITH 030 A and ITH 030 R Rear Box Mount Receptacle with Backshell Cable Clamp Adapter...12 ITH 030 (EMI) and ITHC 030 (EMI) Rear Box Mount Receptacle with Backshell for Shielded and Jacketed Cable...14 ITH 030 A (M) Rear Box Mount Receptacle with Metric Thread Cable Gland Backshell...16 ITH 06 A / R NO Straight Plug Assembly...18 ITH 06 A and ITH 06 R Straight Plug with Backshell Cable Clamp Adapter...20 ITH 06 A (EMI) Straight Plug with Backshell for EMI Shielded and Jacketed Cable...22 ITH 06 A (M) Straight Plug Connector with Metric Thread Cable Gland Backshell...24 ITH 08 A and ITH 08 R 90 Plug Connector with Accessory Backshell for Use with Strain-Relief Cable Clamps...26 PL XX Type A Adapter...28 PL XXM Metric Adapter...29 IT BRXXX BR Adapter for Termination of UNI4883 Rubber Conduit...31 ITB 06T-XX Plug Connector Cap with Stainless Steel Chain...32 ITB 02T-XX Receptacle Connector Cap with Stainless Steel Chain...33 IT 3057-A Cable Clamp...34 IT 3057-XXC General Duty Cable Clamp for Jacketed or Multipolar Cable or Wires Protected by Tubing...35 IT 3420-XX (Class A) and IT 3420-XXA (Class C) Neoprene Sleeve Used with Class A or C Cable Clamps...36 and 37 IT XX and IT XXS Connector Mounting Gaskets for Front-Mounted Square Flange Receptacle...38 IT XX and IT XXS Connector Mounting Gaskets for Rear-Mounted Square Flange Receptacle...39 Crimping, Insertion and Removal Tools for Termination of ITH...40 and 41 Table of Contents - Connector Products and Part Numbers

45 More Options Than Ever Before! Glenair Commercial Series ITS Reverse Bayonet Series ITS MIL-DTL-5015 Type Reverse Bayonet Over 200 Power and Signal Insert Arrangements PLUS: Connector Accessories and Assembly Tools United States United Kingdom Germany France Nordic Italy Spain Japan EU Sales: Glenair Italia, S.r.L. Tel: North American Sales: Glenair Connecticut, Tel: Factory Support: Commital S.p.a. (Italy) Tel: A World of Interconnect Solutions

46 Out of This World INTERCONNECT SOLUTIONS Glenair, Inc Air Way Glendale, California Telephone: Fax: Glenair Power Products Group 860 N. Main Street Extension Wallingford, CT Telephone: Facsimile: Glenair UK Ltd 40 Lower Oakham Way Oakham Business Park P.O. Box 37, Mansfield Notts, NG18 5BY England Telephone: Facsimile: Glenair Microway Systems 7000 North Lawndale Avenue Lincolnwood, IL Telephone: Facsimile: Glenair Nordic AB Gustav III : S Boulevard 46 S Solna Sweden Telephone: Facsimile: sales@glenair.se Glenair Electric GmbH Schaberweg 28 D Bad Homburg Germany Telephone: / Facsimile: / germany@glenair.com Glenair Iberica C/ La Vega, Velada Spain Telephone: Facsimile: sales@glenair.es Glenair Italia S.p.A. Via Del Lavoro, Quarto Inferiore Granarolo dell Emilia Bologna, Italy Telephone: Facsimile: info@glenair.it Glenair France SARL 7, Avenue Parmentier Immeuble Central Parc # Toulouse France Telephone: Facsimile: sales@glenair.fr 2013 Glenair, Inc. Printed in Italy