A Complete Miniature Range Threaded, Break Away, Bayonet
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- Ambrose Gregory
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1 omplete Miniature Range Threaded, reak way, ayonet onnection Technologies
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3 Presentation The micro38999 ranges are made to meet a new generation of applications where space and weight are limited (Tactical radio, UV, on board equipment, infantry, 4ISR, instrumentation, small equipment for industry, ). The micro38999 is the first complete platform of miniature products available on the market with a design in order to be compliant with the harshest specification (Vibration, operating temperature, durability, corrosion resistance, EMI shielding, ) is your solution for: ompacness ensity design Robustness Space & weight saving ontents Overview micro38999/38999 comparison wide miniature product range efense applications overview Industrial applications overview The micro38999 product matrix Worldwide sales network Series 8 Series Technical features ontact layout & Ordering information imensions onnector weights Series Technical features ontact layout & Ordering information imensions onnector weights LT Series Technical features ontact layout & Ordering information imensions onnector weights ommon Section Tooling rimping tools Insertion & extraction tools rimp contacts & recommended cables and-it tool ccessories Recommended accessories for wiring Micro band-it Gaskets aps Orientations P hole drilling & position information Range Extension High density #26 contacts micro38999 ELIO Series III integrated backshell Push-pull connectors SOURIU 3
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5 Overview micro38999/38999 comparison... wide miniature product range... efense applications overview... Industrial applications overview... The micro38999 product matrix... Worldwide sales network
6 micro38999/38999 comparison micro38999: smaller & more compact than ompact shell Series III (8) Size 9 - dditional ackshells micro38999 (8) Size 5 - Integrated ackshells Same number of contacts in a smaller connector! 50% shorter length 33% smaller diameter 3 times lighter 1.7 mm #26 Ø 0.5mm 2.28 mm #22 Ø 0.76mm ontact pitch ontact size lthough smaller, micro38999 has all the features and excellence of High grade thermoplastic insert Silicone elastomer grommet and sealing - from -55 to 175 as in Ratcheting system - Vibration: 44 EMI shielding - s in Triple-start thread ontacts according to M39029 design EMI grounding - onnection as in Scoop proof - ontacts protected like keyings - Same as Not QPL listed SOURIU
7 wide miniature product ranges 3 coupling systems Threaded (8) reak away (8) ayonet (8LT) Plug Plug Plug In line Jam nut In line In line Jam nut Square flange Jam nut Square flange Oval flange Square flange P tail contacts Jam nut P tail contacts Square flange P tail contacts Oval flange P tail contacts Jam nut P tail contacts 2 removable contacts WG 26 #26: Ø 1.29mm WG 22 #22: Ø 1.5mm 2 materials 3 platings lack Zinc Nickel on aluminum Nickel on aluminum admium on aluminum Stainless steel 6 layouts, 3 sizes #26 3#22 6#26 3#22 9#26 5# SOURIU 7
8 efense applications overview Helmet UV isplay On board electronics & networks Interconnect for infantry utonomous robot Tactical radio Space and weight saving for efense SOURIU
9 Industrial applications overview Remote control Satellite ivil aeronautic rilling Medical Small equipment & Instrumentation... and for Industry! SOURIU 9
10 The micro38999 product matrix - Possible applications Tactical radio or network systems Switch, docking station, power supply Infantry attery charger, display, helmet, radio, utonomous robot ontrol unit, solar, data transmission On board equipment UV, Missile, civil & military aircraft, control unit, actuator, network and transmission system Industrial equipment Instrumentation, small equipment for industry,... Threaded (8) p.14 reak away (8) p.20 ayonet (8LT) p SOURIU
11 Worldwide sales network SOURIU is recognized as one of the top international manufacturers of connectors for harsh environment and is continuously strengthening its leading position through its solid structure as an international group. Today the SOURIU group has a strong global presence and operates 24 facilities (10 production sites and 14 offices) on 4 continents: 15 in Europe, 4 in mericas, 4 in sia 1 in frica. Our international presence is reinforced by 26 franchised and value added distributors in 14 countries. We also rely upon an extensive network of distributors and resellers worldwide. This coverage, together with a strong commitment towards service, ensures rapid responses to the specific needs of our customers. SOURIU Operations & Sales Offices Franchised & Value dded istributors SOURIU 11
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13 Series 8 - Threaded coupling: Technical features... ontact layout... Ordering information... imensions... onnector weights reak away: Technical features... ontact layout... Ordering information... imensions... onnector weights... 8LT - ayonet coupling: Technical features... ontact layout... Ordering information... imensions... onnector weights
14 8 - Threaded escription Technical Features Mechanical Shell: luminum alloy Passivated stainless steel (for size 5 & 7) Shell plating: luminum:. Zinc nickel (RoHS). Nickel (RoHS). Olive drab cadmium Passivated stainless steel (RoHS) Insulator: Thermoplastic ontact body: opper alloy ontacts plating: Gold over nickel plated Shell endurance: luminum: 500 mating/unmating cycles Passivated stainless steel: 1000 mating/unmating cycles Vibration: 44 2 axes during 8 hours Shock: 300g, 3 ms SOURIU Electrical Wire size Layout Wire (WG) Test voltage (at sea level): Size 22: 1000 Vrms Size 26: 400 Vrms ontact resistance: Size 22: <14.6 mω ontact rating: Size 22: 5 Size 26: 3 ontact retention: Size 22: 45N Size 26: 30N Size 26: <16 mω Shell to shell continuity (typical value) Shell size luminum version Stainless steel version 3 N mω 60 mω EMI: luminum: 1GHz Passivated stainless steel: -55 1Ghz compact solution - The smallest connector available on the market (shell size 3) - Miniaturization of MIL-TL Series III - Threaded coupling (between 1/2 and 3/4 turn to mate) with ratcheting system (size 5 & 7) - Integrated backshell:. Easy to wire and handle. ompatible with heat shrink boot and braid retention band. ompliant with overmolding - Triple-start thread versatile solution - 3 shells sizes: 3, 5, 7 - Plug; In line, square flange and jam nut - 2 materials, 3 platings - rimp & P tails - Removable contacts #22 & #26-6 keyings Harsh environment-resistant solution - Scoop Proof - avity to cavity sealed with interfacial seal and grommet - EMI ring (for size 5 & 7) - Fluid resistant Environmental Temperature range: -55 to +175 Water immersion: IP 67 on mated connector 1 meter for 30 min minimum > IP68 with appropriate cable termination Salt spray: Zinc nickel: 500 hours Nickel: 48 hours Olive drab cadmium: 500 hours Passivated stainless steel: 500 hours Resistance to fluids ccording to MIL-TL standard Gasoline: JP5 (OTN F44) Mineral hydraulic fluid: MIL-H-5606 (OTN H515) Synthetic hydraulic fluid: Skydrol ompatible with de-icing fluids containing potassium acetate
15 8 - Threaded Shell type Plug Square flange Jam nut In line For other configuration (P tail, specific jam nut,...) please consult us. ontact layouts #26 3#22 6#26 3#22 9#26 5#22 Note: For information only. Ordering information asic Series W 05 P N Shell type: 0: Square flange 1: In line 5: Plug with EMI ring (Size 5 & size 7) 6: Plug without EMI ring (Size 3 only) 7: Jam nut 90: Square flange with P contacts 97: Jam nut with P contacts ontact type: None: Standard crimp contacts : Short P tail L: Long P tail (consult us) Shell size: Plating : Z: lack zinc nickel F: Nickel W: Olive drab cadmium K: Passivated stainless steel (only for sizes 05 & 07 with standard crimp contacts) ontact layouts: See above ontact type: P: Pin (Shell size 3 scoop proof only when pin contacts mounted in Type 6) S: Socket (Shell size 3 scoop proof only when socket contacts mounted in Types 0, 1 or 7) - not availble for P version Orientation: N,,,,, E (see page 35) SOURIU 15
16 8 - Threaded imensions Plug - Shell type 5 & 6 Shell size 3 Shell size 5 & 7 Thread Shell size Thread Max Ø Max Max Ø Max /11-1P /2-1P In line - Shell type 1 Shell size 3 Shell size 5 & 7 E Thread Thread Shell size Thread Max Max Max Ø Max E Max 3 M /11-1P /2-1P Note: ll dimensions are in mm SOURIU
17 8 - Threaded Jam nut - Shell type 7 Shell size 3 Shell size 5 & 7 Panel cut out Thread 1 Thread 1 F G Thread 2 (Panel thickness) Thread 2 (Panel thickness) E Shell size Thread 1 Thread 2 Max Max Max Ø Max E Max Ø F Max G Max M9 7/16 28 UNEF M9 7/16 28 UNEF /11-1P 1/2 28 UNEF /2-1P 9/16 24 UNEF Square flange - Shell type 0 Shell size 3 Shell size 5 & 7 Panel cut out E F H J Thread Thread G G (Panel thickness) (Panel thickness) Shell size Thread Max Max Ø Max Max E Max F Max Ø G Max H Max Ø J Max M ± M ± /11-1P ± /2-1P ± Note: ll dimensions are in mm SOURIU 17
18 8 - Threaded Square flange with P tail contacts - Shell type Max. ompound Max Max. 1.8 Max. ompound Layout Max. Max. Min. Max Max. panel thickness Ø 0.8 Max. (#22) Ø 0.6 Max. (#26) 2.5 Max. panel thickness Ø 0.8 Max. (#22) Ø 0.6 Max. (#26) Shell design vary according to shell size. For L contact (long P tail) please consult us. Shell size 3 Shell size 5 & 7 Jam nut with P tail contacts - Shell type 97 Nut O ring Nut 22 Max. O ring 6.15 Max. Layout Max. Max. Min. Max. ompound ompound Max. panel thickness Ø 0.8 Max. (#22) Ø 0.6 Max. (#26) 3.2 Max. panel thickness Ø 0.8 Max. (#22) Ø 0.6 Max. (#26) Shell design vary according to shell size. For L contact (long P tail) please consult us. Shell size 3 Shell size 5 & 7 Note: ll dimensions are in mm SOURIU
19 8 - Threaded onnector weights Weight luminum version (in gram ±10 %) Shell size & layout Plug Square flange Without contacts With crimp contacts Without contacts With crimp contacts SOURIU 19
20 8 - reak way escription compact solution - The smallest connector available on the market (shell size 3) - reak away: quick disconnect - Integrated backshell:. Easy to wire and handle. ompatible with heat shrink boot and braid retention band. ompliant with overmolding versatile solution - 3 shells sizes: 3, 5, 7 - Plug; In line and jam nut - 2 materials, 3 platings - rimp & P tails (on request) - Removable contacts #22 & #26-6 keyings Harsh environment-resistant solution - Scoop Proof (when sockets mounted into only) - avity to cavity sealed with interfacial seal and grommet - Fluid resistant Technical Features Mechanical Shell: luminum alloy Passivated stainless steel (for size 5 & 7) Shell plating: luminum:. Zinc nickel (RoHS). Nickel (RoHS). Olive drab cadmium Passivated stainless steel (RoHS) Insulator: Thermoplastic ontact body: opper alloy ontacts plating: Gold over nickel plated Shell endurance: luminum: 500 mating/unmating cycles Passivated stainless steel: 1000 mating/unmating cycles Vibration: 30 grms ambiant, 2 axes during 8 hours Shock: 300g, 3 ms Electrical Wire size Layout Wire (WG) Test voltage (at sea level): Size 22: 1000 Vrms Size 26: 400 Vrms ontact resistance: Size 22: <14.6 mω ontact rating: Size 22: 5 Size 26: 3 ontact retention: Size 22: 45N Size 26: 30N Size 26: <16 mω Shell to shell continuity (typical value) Shell size luminum version Stainless steel version 3 N mω 60 mω EMI: luminum: 1GHz Passivated stainless steel: -55 1Ghz Environmental Temperature range: -55 to +175 Water immersion: IP 67 on mated connector 1 meter for 30 min minimum > IP68 with appropriate cable termination Salt spray: Zinc nickel: 500 hours Nickel: 48 hours Olive drab cadmium: 500 hours Passivated stainless steel: 500 hours Resistance to fluids ccording to MIL-TL standard Gasoline: JP5 (OTN F44) Mineral hydraulic fluid: MIL-H-5606 (OTN H515) Synthetic hydraulic fluid: Skydrol ompatible with de-icing fluids containing potassium acetate SOURIU
21 8 - reak way Shell type Plug In line Jam nut For other configuration (P tail, specific jam nut,...) please consult us. ontact layouts #26 3#22 6#26 3#22 9#26 5#22 Note: For information only. Ordering information asic Series W 05 P N Shell type: 1: In line 6: Plug 7: Jam nut Shell size: Plating : Z: lack zinc nickel F: Nickel W: Olive drab cadmium K: Passivated stainless steel (except for size 3) ontact layouts: See above ontact type: P: Pin S: Socket (Scoop proof only when socket contacts mounted in Type 1 & Type 7) Orientation: N,,,,, E (see page 35) SOURIU 21
22 8 - reak way imensions Plug - Shell type 6 Shell size 3 & 5 Shell size 7 In line - Shell type 1 Shell size Max Max Ø Max Shell size Max Max Ø Max Note: ll dimensions are in mm SOURIU
23 8 - reak way Jam nut - Shell type 7 Shell size 3 Shell size 5 & 7 Panel cut out G F F H J E E Thread (Panel thickness) Thread (Panel thickness) Shell size Thread Max Max Max E Max Ø F Max Ø G Max Ø H J 3 7/16 28 UNEF ± ± ± /2 28 UNEF ± ± ± /16 24 UNEF ± ± ±0.05 Note: ll dimensions are in mm. onnector weights Weight luminum version (in gram ±10 %) Shell size & layout Plug In line Without contacts With crimp contacts Without contacts With crimp contacts SOURIU 23
24 8LT - ayonet escription compact solution - The smallest connector available on the market (shell size 3) - Miniaturization of MIL-TL Series I - Quick bayonet locking - Integrated backshell:. Easy to wire and handle. ompatible with heat shrink boot and braid retention band. ompliant with overmolding versatile solution - 3 shells sizes: 3, 5, 7 - Plug; In line, square flange, oval flange and jam nut - 2 materials, 3 platings - rimp & P tails - Removable contacts #22 & #26-6 keyings Harsh environment-resistant solution - Scoop Proof - avity to cavity sealed with interfacial seal and grommet - Fluid resistant Technical Features Mechanical Shell: luminum alloy Passivated stainless steel (for size 5 & 7) Shell plating: luminum:. Zinc nickel (RoHS). Nickel (RoHS). Olive drab cadmium Passivated stainless steel (RoHS) Insulator: Thermoplastic ontact body: opper alloy ontacts plating: Gold over nickel plated Shell endurance: luminum: 250 mating/unmating cycles Passivated stainless steel: 1000 mating/unmating cycles Vibration: 30 grms ambiant, 2 axes during 8 hours Electrical Wire size Test voltage (at sea level): Size 22: 1000 Vrms Size 26: 400 Vrms ontact resistance: Size 22: <14.6 mω ontact rating: Size 22: 5 Layout Wire (WG) Size 26: 3 ontact retention: Size 22: 45N Size 26: 30N Size 26: <16 mω Shell to shell continuity (typical value) Shell size EMI: 1GHz ll versions 250 mω Environmental Temperature range: -55 to +175 Water immersion: IP 67 on mated connector 1 meter for 30 min minimum > IP68 with appropriate cable termination Salt spray: Zinc nickel: 500 hours Nickel: 48 hours Olive drab cadmium: 500 hours Passivated stainless steel: 500 hours Resistance to fluids ccording to MIL-TL standard Gasoline: JP5 (OTN F44) Mineral hydraulic fluid: MIL-H-5606 (OTN H515) Synthetic hydraulic fluid: Skydrol ompatible with de-icing fluids containing potassium acetate SOURIU
25 8LT - ayonet Shell type Plug In line Square flange Oval flange Jam nut For other configuration (P tail, specific jam nut,...) please consult us. ontact layouts #26 3#22 6#26 3#22 9#26 5#22 Note: For information only. Ordering information asic Series 8LT 0 03 W 05 P N Shell type: 0: Square flange 1: In line 2: Oval flange 6: Plug without EMI ring 7: Jam nut 90: Square flange with P contacts 92: Oval flange 97: Jam nut with P contacts ontact type: None: Standard crimp contacts : Short P tail L: Long P tail (consult us) Shell size: Plating : Z: lack zinc nickel F: Nickel W: Olive drab cadmium K: Passivated stainless steel (only for sizes 05 & 07 with standard crimp contacts) ontact layouts: See above ontact type: P: Pin S: Socket - not availble for P version Orientation: N,,,,, E (see page 35) SOURIU 25
26 8LT - ayonet imensions Plug - Shell type 6 E Shell size Max Max Max Ø Max Ø E Max ± ± ± ± In line - Shell type 1 Shell size 3 Shell size 5 Shell size 7 E Shell size Max Max Max Ø Max Ø E Max ± ± ± ± Note: ll dimensions are in mm SOURIU
27 8LT - ayonet Jam nut - Shell type 7 Shell size 3 Shell size 5 & 7 Panel cut out G J Square flange - Shell type 0 Panel cut out F G G J E E H Thread F (Panel thickness) Thread F (Panel thickness) Shell size Thread Max Ø Max Max Max Ø E Max F Max Ø G Max H Max Ø J Max /16 28 UNEF to ± ± /16 28 UNEF to ± ± /2 28 UNEF to ± ± /16 24 UNEF to ± ±0.1 E H K Shell size Ø Max Max Max Ø Max E Max F Max G Max Ø H Max Ø J Max Ø K Max ± ± ± ± ± ± ± ± ± ± ± ±0.1 Note: ll dimensions are in mm SOURIU 27
28 8LT - ayonet Oval flange - Shell type 2 H Panel cut out F J K E G L Shell size Ø Max Max Max Ø Max E Max F Max G Max Ø H Max Ø J Max K Max Ø L Max ± ± ± ± ± ± ± ± ± ± ± ± ± ± ± ± ± ± ± ±0.1 Square flange with P tail contacts - Shell type 90 ompound ompound Layout Max. Max. Min. Max. Max Ø 0.8 Max. (#22) Ø 0.6 Max. (#26) Shell size 3 Shell size 5 & 7 Ø 0.8 Max. (#22) Ø 0.6 Max. (#26) Shell design vary according to shell size. For L contact (long P tail) please consult us. Note: ll dimensions are in mm SOURIU
29 8LT - ayonet Jam nut with P tail contacts - Shell type Max. 4.9 Max. ompound 2.35 Max Max. ompound Layout Max. Short Long P tail P tail L Min. Max. Min. Max Max. panel thickness Ø 0.8 Max. (#22) Ø 0.6 Max. (#26) 3.2 Max. panel thickness Shell size 3 Shell size 5 & 7 Ø 0.8 Max. (#22) Ø 0.6 Max. (#26) Shell design vary according to shell size. For L contact (long P tail) please consult us. Oval flange with P tail contacts - Shell type Max. ompound ompound Layout Max. Max. Min. Max. Max Ø 0.8 Max. (#22) Ø 0.6 Max. (#26) Shell size 3 Shell size 5 & 7 Ø 0.8 Max. (#22) Ø 0.6 Max. (#26) Shell design vary according to shell size. For L contact (long P tail) please consult us. onnector weights Weight luminum version (in gram ±10 %) Shell size & layout Plug Square flange Without contacts With crimp contacts Without contacts With crimp contacts Note: ll dimensions are in mm SOURIU 29
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31 ommon Section Tooling: rimping tools... Insertion & extraction tools... rimp contacts and recommended cables... and-it tool ccessories: Recommended accessories for wiring... Gaskets... aps... Orientations... P hole drilling and position information
32 With the new miniature range, Souriau provides a wide range of accessories in order to offer an integrated solution. In the following pages, you will find part numbers of necessary tools for micro38999 wiring and also recommended parts for accessories: braid, heat shrink boot, straight or elbow shrink boot and band-it. Souriau also provides additional accessories for micro38999 connectors: caps and gaskets. Tooling rimping tools ontact size #22 #26 rimp tool M22520/2-01 ontact type Locator Part number Standard Souriau Pin M22520/ Socket M22520/ Pin Socket Insertion & extraction tools ontact size Material Part number Insertion / extraction tools Insertion Extraction #22 Plastic M81969/14-01 Green White #26 Plastic Red lue rimp contacts and recommended cables ontact size #22 #26 ontact type Part number Pin Socket Pin Socket ontact Ø onductor section External Ø WG mm² over insulator Min Max Min Max Min Max Recommended cable MIL-TL-22759/ MIL-TL-22759/33 and-it tool Micro banding tool Part number: SOURIU
33 ccessories Recommended accessories for wiring raid, heat shrink, straight heat shrink boot, elbow heat shrink boot,... To order wiring accessories, please contact your regular distributor or consult us at Micro band-it esignation onnector shell size Part number Individualy coiled 3 / 5 / Not individualy coiled 3 / 5 / Gaskets Shell size 8 square flange Part number 8LT square flange 8LT oval flange 3 80G03 8LT0G03 8LT2G G05 8LT0G05 8LT2G G07 8LT0G07 8LT2G SOURIU 33
34 aps asic Series: 8: ap for 8 Series 8LT: ap for 8LT Series ap type: 32: ap for plug 33: ap for Plating: Z: lack zinc nickel F: Nickel W: Olive drab cadmium Shell size: Style: N: Ring R: Eyelet 8 32 Z 03 N imensions ap for 8 plug ap for 8LT plug 80 ±4 Ø ap for 8 80 ± ± ±0.5 ±0.3 ap for 8LT ±0.1 ±0.5 ±0.5 Ring Eyelet ØE ØF ±0.1 Ø3.2 ±0.05 Size Plug Receptacle Plug Receptacle E F Note: for other lanyard length please consult us. Note: ll dimensions are in mm SOURIU
35 Orientations Orientation - ll shell types Plug front face view Shell size 3 Shell size 5 & 7 Master Key Master Key X Y Shell size ngles N E 3 X Z 5 & 7 Y Z ontact layouts 8 & 8LT P hole drilling and position information Note: For information only tc X Y tc X Y tc X Y tc X Y tc X Y tc X Y E Rear view of plug for male & female insulator. Opposite marking between plug & Rear view of plug & for male insulator. Opposite marking between male & female insulator Rear view of plug & for male insulator. Opposite marking between male & female insulator SOURIU 35
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37 Range Extension High density... 8 ELIO Series III plug with integrated backshell... Push-pull connectors
38 Products Range Extension High ensity SOURIU offers a robust & reliable High ensity solution derived from Series I, Series III & VG shell sizes available:. Provides flexibility according to your application. reliable & robust solution:. Same well proven design as standard & VG Significant space saving:. Twice the number of contacts compared to size13-35 with 22 contacts.. Two shell sizes smaller than a partially populated size with 55 cavities. See «High ensity onnectors» product news on micro38999 ELIO The SOURIU fiber optic ELIO is the favorite irbus butt-joint solution and is recognized as a world-wide standard. SOURIU commits to providing a full support to its customers to find a reliable and secured solution, from the design phase to the maintenance phase. Rugged size 5 circular connector:. Threaded coupling with anti decoupling device.. Vibration and shock proof.. Harsh -55 to User friendly ELIO contact. Silica fiber:. 9/125,50/125 or 62/125,100/140,200/230. POF fiber:. 1000/1500 MOSTPOF. See our fiber optic website SOURIU
39 Products Range Extension Series III Plug with Integrated ackshell ll the features and the benefits of Series III connectors with integrated backshells. Integral part of the plug shell:. Space saving.. etter continuity.. Lighter weight than with standard backshell. ackshell profile options:. ttachment with: - micro or macro band-it and optional heat shrink boot. - overmold. lack zinc nickel:. robust QPL 500 hours finish (RoHS) back compatible with cadmium.. Push-Pull onnectors SOURIU Push Pull connectors are suitable for high reliability and high quality applications where a simple yet fast method to connect/disconnect is required. Ideal for use in areas with limited space where endurance is the priority. JX Series:. Push-pull connectors designed for use in tight spaces where ergonomics, durability, high density and aesthetics are required. JX Series:. reakaway connectors ideally suited for the most demanding environments and applications that require an emergency release coupler mechanism. JKX Series:. Environmentally sealed push pull connector for use in outdoor applications. See our «Push-Pull onnectors» webpage on SOURIU 39
40 onnection Technologies opyright SOURIU October ll information in this document presents only general particulars and shall not form part of any contract. ll rights reserved to SOURIU for changes without prior notification or public announcement. ny duplication is prohibited, unless approved in writing.
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