The Amphe-Power Family of Connectors For High Power Applications

Transcription

1 The mphe-ower amily of onnectors or igh ower pplications The mphe-ower Series consists of three of the time-tested and reliable families of mphenol Industrial onnectors, all of which are MI-5015 styles, medium to heavy duty cylindricals. These series, enhanced with RSO sockets, can now handle up to 50% higher amperages. urrent mphe-ower product lines support from 50 to 1000 continuous duty. M-OWR -O Rapid mating with a push-pull, spring loaded coupling system - audible & tactile confirmation of full mating. nvironmental sealing to I67 specification levels - front and rear O-ring seals and gaskets as well as compression grommets designed to seal on the cable jacket. eoprene inserts are bonded to the connector shell for ease of assembly. One piece keyed aluminum shell, finished in black hard-coat plating - provides a strong industrial grade connector, engineered for a long service life. M-OWR SI -O SIS M-OWR T irst Mate, ast reak -ok Style ower -ok 14mm Style for igher mperage Reverse bayonet coupling connector with an audible, tactile and visual full mating feature. eavy duty, rugged shells with a wide variety of backshell options. Inserts available in eoprene or Viton. Waterproof construction and available with over-molded coupling nut for added damage protection and increased gripping surface. Variety of plating options including non-cadmium zinc cobalt (black or green), non-conductive colorized anodic plating. M-OWR SI T SIS M-OWR 5015 mphe-ower T with TUV inger-roof eature mphe-ower omposite TR urable, field proven cylindrical connector derived from MI-5015 family. Threaded coupling connector with resilient eoprene inserts, single key/keyway polarization. Styles include: solid shell for general, non-environmental applications; pressurized style for use on pressurized bulkheads or pressure barriers; environmental resisting style with strain relief; lighter weight and shorter environmental resisting style. 1 1 RSO atalog Inside ages S indd 1 11/11/2011 2:02:42 M

2 M-OWR -O OTOR STYS The -ok eavy uty Series offers a wide range of shell styles which can be enhanced with RSO high amperage contacts W MOUT OR MOUT RTS or 3100 w/wo asketweave 3100M with Mechanical lamp US X or 3100Y 90 w/wo asketweave 3106 or 3106 w/wo asketweave 3100Z 90 with Mechanical lamp 3106M with Mechanical lamp 3106X or 3106Y 90 w/wo asketweave II RTS 3101 or 3101 w/wo asketweave 3101M with Mechanical lamp 3106Z 90 with Mechanical lamp 3101X or 3101Y 90 w/wo asketweave 3106Z 90 with Mechanical lamp OX MOUT RTS or complete dimensional information on -ok Series connector styles, consult mphenol/yle -ok atalog. RSO atalog Inside ages S indd 2 11/11/2011 2:02:42 M

3 M-OWR 5015 OTOR STYS The 5015 Standard ylindrical Series offers a wide range of shell styles which can be enhanced with RSO high amperage contacts W MOUT RTS 00 or or 00 OX MOUT RTS 02 or 02 II RTS 90 R US 01 or or STRIT US 06 or or or 05 or complete dimensional information on 5015 connector styles, consult mphenol atalog RSO atalog Inside ages S indd 3 11/11/2011 2:02:43 M

4 M-OWR T OTOR STYS The T Reverse ayonet Series offers a wide range of shell styles which can be enhanced with RSO high amperage contacts W MOUT RTS OR ROT MOUTI T00 or T00R OX MOUT RTS OR ROT MOUTI T02R or T02RS T00 or T00 T020R or T020RSM T00 or T00Z M UT RTS T00 T07R T00 or T00Z T070 T00RV II RTS SQUR RTS OR RR MOUTI T01 or T01R T030 T030 or T030R T01 or T01 T030 or T030 T01 T030 T01 or T01Z T030RV T01RV 4 or complete dimensional information on T Series connector styles, consult mphenol catalog RSO atalog Inside ages S indd 4 11/11/2011 2:02:44 M

5 M-OWR T OTOR STYS, OT. STRIT US ITIO STRIT US T06 or T06R T06 T06 or T06 T065S T06 T06 T06 T06 T064 T06 or T06Z ITIO 90 R US T06 T08T T06RV 90 R US T08 or T08R T08 T08 or T08 T08 5 RSO atalog Inside ages S indd 5 11/11/2011 2:02:45 M

6 RSO ayouts The following RSO layouts incorporate RSO sockets in sizes 12, 8, 4, OTT and 0, with standard contacts in size 16. ll patterns are available in T Series and Threaded 5015 Series. Only shell sizes are available in -ok. onsult mphenol Industrial, raser, MI for availability of -ok ontact o./size of ontacts 1 #8 1 #4 1 #4 1 #8 1 #0 1 #0 Service Rating 2 ontacts o./size of ontacts 1 #4, 1 #16 1 #4, 1 #16 2 #8 2 #8 2 #4 Service Rating ontacts o./size of ontacts 2 #4 2 #0 1 #8, 2 #16 3 #8 3 #8 Service Rating o./size of ontacts 3 #8 for #10 or 12 wire 3 #8 2 #8, 1 #16 1 #0, 2 #16 3 #8 for #10 or 12 wire Service Rating ontacts o./size of ontacts 3 #8 3 #4 3 #0 1 #8, 3 #12 Service Rating = ; = o./size of ontacts 1 #4, 3 #12 2 #8, 2 #16 2 #8, 2 #12 4 #8 4 #8 Service Rating 6 RSO atalog Inside ages S indd 6 11/11/2011 2:02:48 M

7 RSO ayouts The following RSO layouts incorporate RSO sockets in sizes 12, 8, 4, OTT and 0, with standard contacts in size 16. ll patterns are available in T Series and Threaded 5015 Series. Only shell sizes are available in -ok. onsult mphenol Industrial, raser, MI for availability of -ok ontacts o./size of ontacts 4 #4 4 #0 2 #0, 2 #4 4 #0 Service Rating 5 ontacts o./size of ontacts 2 #8, 3 #12 2 #8, 1 #16 2 #4, 3 #12 5 #8, for #10 or 12 wire,, for #8 wire Service Rating o./size of ontacts 5 #8 5 #8 2 #4, 1 #12, 2 #16 2 #0, 3 #12 3 #4, 2 #16 Service Rating = ;,,, = o./size of ontacts 4 #4, 1 #8 5 #0 1 #12, 4 #0 Service Rating 7 RSO atalog Inside ages S indd 7 11/11/2011 2:02:50 M

8 RSO ayouts The following RSO layouts incorporate RSO sockets in sizes 12, 8, 4, OTT and 0, with standard contacts in size 16. ll patterns are available in T Series and Threaded 5015 Series. Only shell sizes are available in -ok. onsult mphenol Industrial, raser, MI for availability of -ok ontacts o./size of ontacts 2 #8, 4 #16 3 #8, 3#16 3 #4, 3 #16 2 #8, 4 #12 3 #0, 3 #12 Service Rating Inst ontacts o./size of ontacts 2 #0, 4 #4 7 #8 1 #8, 3 #12, 3 #16 7 #8 for #10 or 12 wire Service Rating,,, = ;,, = o./size of ontacts 2 #8, 5 #8 for #10 or 12 wire 5 #8, 2 #8 for #16 wire 2 #4, 2 #8, 3 #12 2 #4, 2 #8, 3 #16 Service Rating = ; al. =, = ; = ;, = ;, = ontacts o./size of ontacts 7 #4 7 #4 2 #0, 6 #12 4 #8, 4 #0 Service Rating 8 RSO atalog Inside ages S indd 8 11/11/2011 2:02:52 M

9 Y RSO ayouts The following RSO layouts incorporate RSO sockets in sizes 12, 8, 4, and 0, with standard contacts in size 16. ll patterns are available in T Series and Threaded 5015 Series. Only shell sizes are available in -ok. onsult mphenol Industrial, raser, MI for availability of -ok OTT I 40-R U I M M I M M R S T M R S T M R S T o./size of ontacts 1 #8, 8 #16 3 #8, 6 #12 3 #8, 6 #12 9 #8 4 #4, 5 #16 Service Rating =, al. =,, = ; al. = o./size of ontacts 1 #0, 2 #4, 2 #12, 4 #16 1 #8, 9 #16 1 #16, 10 #4 3 #8, 3 #12, 7 #16 Service Rating o./size of ontacts 3 #0, 3 #4, 7 #12 2 #4, 12 #16 12 #8, 2 #16 3 #4, 10 #8, 1 #16 Service Rating I M R S T M o./size of ontacts 2 #8, 14 #12 3 #8 for #10 wire (S, T, R) 9 #16, 7 #8 for #10 wire 7 #8, 9 #16 4 #8, 9 #16 Service Rating 9 ontacts 10 ontacts 11 ontacts 13 ontacts 14 ontacts 16 ontacts RSO atalog Inside ages S indd 9 11/11/2011 2:02:55 M

10 RSO ayouts The following RSO layouts incorporate RSO sockets in sizes 12, 8, 4, OTT and 0, with standard contacts in size 16. ll patterns are available in T Series and Threaded 5015 Series. Only shell sizes are available in -ok. onsult mphenol Industrial, raser, MI for availability of -ok ontacts ontacts M Q M R I Q M W V U X R S T o./size of ontacts 4 #4, 12 #16 5 #8, 5 #12, 6 #16 21 #8 Service Rating 23 ontacts ontacts ontacts 36-9 I M R O S T U V W X I M R S V Y O W c Q U T X b d e f S U Z a V Y W b c X T M I O R Z a o./size of ontacts 2 #4, 3 #8, 2 #12, 16 #16 4 #4, 9 #8, 16 #16 1 #4, 2 #8, 14 #12, 14 #16 Service Rating 34 ontacts ontacts M R S T U V W X Y Z a b c d e h j f g k m W V X U T Y k Z j i S R a r q h s b t m c p n d f g M W V X U T Y k Z j i S R a r q h s b t m c p n d f g M o./size of ontacts 2 #8, 2 #12, 30 #16 8 #8, 31 #16 8 #8 for #6 wire, 31 #16 Service Rating 43 ontacts 40-T 47 ontacts ontacts I M O Q R S T U V W X b c d j k r e l p t f m q u Y Z a g h i n s o o./size of ontacts 1 #8, 24 #12, 18 #16 1 #8, 22 #12, 24 #16 1 #8, 3 #12, 55 #16 Service Rating RSO atalog Inside ages S indd 10 11/11/2011 2:02:56 M

11 mphe-ower onnectors OW TO ORR mphe-ower -ok art umbering X 1 7 designates -ok Series onnectors Shell Type 3100 = lange Mount Receptacle 3101 = Inline Receptacle 3102 = ox Mount Receptacle 3106 = lug ardware Termination = eneral duty dapter = ess ardware (not available for plugs) * = Straight arrell with rommet and land ut = Mechanical lamp (non-environmental) * = Straight arrel with rommet, land ut and asketweave M* = Straight arrel with rommet and Mechanical lamp X* = 90 egree rommet and land ut Y* = 90 egree lbow rommet, land ut and asketweave Z* = 90 egree lbow with rommet and Mechanical lamp Shell Size and Insert onfiguration Shell sizes available in -ok Series: 18, 20, 22, 24, 28. Insert availability: See pages 7-11 for mphe-ower -ok connectors incorporating RSO sockets. See mphenol -ok catalog for the complete insert availability for the -ok Series. lternate ey Rotations W, X, Y or Z (Omit for normal key) ontact Style = in S = Socket rommet Size* 2 = = = = = = = ontact Type Standard -O Ordering: 1 = rimp, silver plated 2 = Solder, silver plated 3 = rimp, gold plated 4 = Solder, gold plated 5 = ess contacts 6 = usbar, silver plated 8 = usbar, gold plated ontact Type 7 = rimp, silver plated RSO sockets in contact sizes 12 and larger; remaining cavities will have crimp silver plated standard sockets. (See RSO layouts on pgs. 7-11) or other variations, consult mphenol, Sidney, Y for availability. * Must include grommet size to complete part number. mphe-ower 5015 art umbering R X (025) designates Industrial ** 5015 onnectors = rimp contacts Shell Type 00 = Wall mounting receptacle 01 = ine receptacle 02 = ox mounting receptacle 05 = Straight plug 06 = Straight plug with hardware 08 = 90 degree plug lass or = eneral duty connector or = nvironmental connector for a wire bundle Shell Size and Insert onfiguration Shell sizes available in 5015 Series: 12, 14, 16, 18, 20, 22, 24, 28, 32, 36, 40. (ote: shorter shells 10S, 12S, 14S and 16S, available in series, are not available within the mphe-ower with RSO offering.) Insert availability: See pages 7-11 for mphe-ower 5015 connectors incorporating RSO sockets. See mphenol catalog, for the complete insert availability for the Series. Variations (003) = Olive drab cadmium plate finish (025) = lack zinc alloy finish (024) = reen zinc alloy finish (023) = lectroless nickel finish (96) = lack hard-coat anodize (30) = gold/nickel minimum plating on contacts lternate ey Rotations W, X, Y or Z (Omit for normal key) ontact Type STR 5015 ORRI: = in S = Socket ontact Type M-OWR 5015 ORRI: R = rimp, silver plated RSO sockets in contact sizes 12 and larger; remaining cavities will have crimp silver plated standard sockets. (See RSO layouts on pgs. 7-11) or other variations, consult mphenol, Sidney, Y for availability. onsult mphenol for availability of Solder contacts in mphe-ower onnectors. ** mphe-ower 5015 onnectors are based on the Threaded Series from mphenol which incorporates 5015 contact arrangements. Within the family a reverse bayonet style is also offered, but the bayonet style is not currently offered with RSO sockets. See mphenol catalog for more information on the connector family. 11 RSO atalog Inside ages S indd 11 11/11/2011 2:02:57 M

12 mphe-ower onnectors OW TO ORR mphe-ower T art umbering T W (RS) T designates T Series Reverse ayonet onnectors ontact Type and Insert Material = rimp = rimp with stainless steel Y = rimp with Viton = rimp with low smoke/flame retardant inserts o designation required for eoprene components Shell Style 00 = Wall mount receptacle 01 = Inline receptacle 02 = ox mount receptacle 020 = ox mount receptacle with accessory threads 030 = Square flange receptacle - rear panel mount 06 = Straight plug 062 = Straight plug with deep serrated coupling nut* 064 = anel mounted plug with heavy duty coupling nut 065 = Straight plug with long heavy duty coupling nut 07 = am nut receptacle - rear panel mount 070 = am nut receptacle with accessory threads 08 = 90 degree angle plug onnector lass onsult mphenol T Reverse ayonet onnector catalog, for full descriptions of classes Shell Size and rrangement Shell sizes available in T Series: 14, 16, 18, 20, 22, 24, 28, 32, 36, 40. (ote: shorter shells 10S, 14S and 16S, available in T series, are not available within the mphe-ower with RSO offering.) Insert availability: See pages 7-11 for mphe-ower T connectors incorporating RSO sockets. See mphenol T catalog, , for the complete insert availability for the T Series. onnector Modification STR T ORRI: o suffix needed for standard olive drab with silver plated contacts. (014) Olive drab cadmium plate, nickel base (30) = gold/nickel minimum plating on contacts (025) lack zinc cobalt (027) onductive black zinc cobalt (024) reen zinc cobalt onnector Modification M-OWR T ORRI: (RS) rimp, silver plated RSO sockets in contact sizes 12 and larger; remaining cavities will have crimp silver plated standard sockets. (See RSO layouts on pgs. 7-11) or other variations, consult mphenol, Sidney, Y for availability. onsult mphenol for availability of Solder contacts in mphe-ower onnectors lternate ey Rotations W, X, Y or Z (Omit for normal key) ontact Style = in S = Socket RMT RSO OTTS onsult mphenol Industrial, raser, I for more information on ordering RSO contacts separately. SSORIS OR M-OWR OTORS mphenol provides accessories such as connector protection caps, sealing plugs for sealing unused contact cavities, additional cable clamps, bushings, and insertion and removal tools for standard contacts. Refer to the previously referenced series catalogs for information on these accessory products: catalog for T Series accessories catalog for 5015 accessories -ok catalog for -ok accessories 12 RSO atalog Inside ages S indd 12 11/11/2011 2:02:57 M

13 mphe-ower omposite mphe -TR onnectors SI T STY mphenol developed the mphe-tr with full worldwide approval from a major server manufacturer, for use as the environmental power connector. eaturing high-performance composite plug and receptacle shells, coupling nut, and hardware, this T reverse bayonet connector meets all of the specifications for high power process control and server applications. M-TR M-TR U TR lug in Shell Size 32 with 4 onductors Utilizes RSO high amperage socket contact technology, enabling increased current ratings to 120 on individual contacts. urrently available in shell size 32 with 4 conductors or 5 conductors. urrent style is straight plug that houses the RSO sockets and a box mount receptacle with pin contacts. ompression (setscrew) wire termination to the 4/6W or 8/10W conductors allows easy field replacement of pin or socket contacts, or complete plug and receptacle assemblies, without requiring specialized tooling. Meets same performance levels as T Series. isted to U/U 1977/1682/817 Standard, control number 19V. Utilizes a standard adapter watertight strain relief on the plug to achieve I67 seal rating. lammability rated to U94V-0. M-TR RT TR Receptacle in Shell Size 32 with 4 onductors MO 32-R able Range (See Tables) MO 32-R 4 onductors IO art umber escription Wire Range Rated urrent able Range T06M32-RS-30(29R) lug 8-10 W 30 mps (cont.) T06M32-RS-40(29R) lug 8-10 W 40 mps (cont.) T06M32-RS-50(29) lug 4-6 W 50 mps (cont.) T06M32-RS-70(29OS) lug 4-6 W 70 mps (cont.) T06M32-RS-120(36OS) lug 4 W 120 mps (cont.) 1.27 T030M32-R-80 Receptacle 4-6 W 80 mps (cont.) / T030M32-R-120 Receptacle 4 W 120 mps (cont.) / 5 onductors IO art umber escription Wire Range able Range lug 8-10 W lug 8-10 W lug 4-6 W lug 4-6 W Receptacle 8-10 W / Receptacle 4-6 W / M Receptacle 8-10 W / M Receptacle 4-6 W / or complete dimensional information on mphe-tr Series see roduct ata Sheet #190. lso refer to mphenol T Series catalog RSO atalog Inside ages S indd 13 11/11/2011 2:02:58 M

14 mphe-ower T onnectors with TUV inger-roof, 500mps Rating SI T STY nother T series reverse bayonet connector modification is the ower T, incorporating three 8.0mm RSO contacts mounted in a common termination to busbar or cable. This design created the first TUV finger-proof 500 connector in the marketplace, and provides an ultra-high current density in a compact connector layout. OWR T urrently available in shell size 28 with three 8.0mm R- SO sockets on the receptacle side, in positive and negative polarizations ins on the plug side can be fitted with dead-front tips to finger-proof the plug side as well. haracteristics common to the T Standard ine, but enhanced to an ultra-high current density in a compact shell size 28 layout. 90 wire orientation on the plug provides low-profile mounting for tight packaging requirements. lug is designed to be overmolded in 2/0 or 4/0 size wires or can be fitted with mechanical hardware. lug and receptacle available in ositive (+) and egative (-) olarization. ength of cable to be determined by customer or application. Table of ritical imensions (all dimensions are reference only) lug Receptacle iameter over ut inches Overall length prior to overmold inches istance from leading edge of Overall diameter of plug shell inches plug shell to rear of shoulder of overmold inches lange imensions inches 14 RSO atalog Inside ages S indd 14 11/11/2011 2:02:58 M

15 mphe-ower -ok onnectors 14mm RSO Sockets, 500mps Rating SI -O STY mphenol developed the ower -ok connector with 14mm RSO sockets for high amperage applications such as fuel cells, load banks or charging systems. The plug houses a single crimp pin contact and the receptacle houses a 14mm RSO socket with crimp or busbar-mount termination. OWR -O urrently available in shell size 28 with the single crimp contact available in 2/0 or 4/0W sizes. Rated for 500 continuous duty. -ok push-pull locking mechanism coupling and full environmental protection. Standard -ok connector options. Special optional features include a dead-front pin contact, U recognized leakage paths, and touch-proof sockets. esigned to be overmolded as a custom cable assembly with MI shield termination to the plug shell. eoprene, ypalon and other overmold materials are available in both straight and right-angle wire orientations. Table of ritical imensions (all dimensions are reference only) lug Receptacle Overall length inches Overall length inches iameter over coupling nut knurls inches lange imensions inches imension over receptacle shell inches 15 RSO atalog Inside ages S indd 15 11/11/2011 2:02:59 M

16 mphe-ower ast Mate - irst reak -ok onnectors SI -O STY nother mphe-ower product is a connector with smaller size 8W pins and R- SO sockets. The pins feature a nonconductive ead ront feature for the personal safety of the user when the connector is unmated. There is also a irst mate - ast reak pin in the pattern which connects the grounding circuit prior to the other three high amperage circuits. OWR -O WIT IRST MT - ST R urrently available in shell size 22 with four size 8 contacts our position insert pattern features longer creepage paths for high voltage applications. Silver plated crimp pins and sockets. Operating temperature range -40 eg to +85 eg. on-conductive black zinc plating. inger-proof pin on receptacle for personal safety. Self contained microswitch. Table of ritical imensions (all dimensions are reference only) lug Receptacle Overall length inches Overall length inches iameter over coupling nut inches lange imensions inches ccessory thread 1 3/16-18 U imensions over receptacle shell inches 2 Thread 16 RSO atalog Inside ages S indd 16 11/11/2011 2:03:00 M

17 mphe-ower mphe-u TM onnectors SI SI OMOSIT YIRIS mphe-u TM and U single pole connectors are new mphenol products using R- SO sockets. They were designed for use in induction heating welding blankets. They are U94V-0 rated and use a rugged composite housing. M-U TM omposite shells with 1/2 turn bayonet locking. U94V-0 rated. RoS compliant. The hermaphroditic mphe-u TM incorporates a 14mm RSO sockets and a 16W contact in both mating cylindrical sides. The U single pole design has one 14mm hollow pin R- SO contact that mates to a single 16W contact. It is designed for use at high frequency (about 20 kz). Interfacial seals, O-rings and main joint gaskets provide environmental sealing. Table of ritical imensions (all dimensions are reference only) lug Receptacle Overall length inches lange imensions inches arge iameter iameter over accessory area inches inches imension over rear skirt inches 17 RSO atalog Inside ages S indd 17 11/11/2011 2:03:00 M

18 ower to oard Interconnects Wide Range of roducts Utilizing RSO Technology mphenol Industrial Operations offers a wide product offering beyond cylindrical mphe-ower connectors that incorporate the RSO technology. These RSO contact products continue to be developed to meet the ever evolving demands for high power in small packaging. Several interconnection products have been developed to provide high amperage connection to busbars, wires and circuit boards. The advantages of RSO with high amperage and low insertion forces while maintaining large conductive surface area make this technology the ideal interconnect solution for so many high power needs. With millions of RSO parts in the field, this electrical connection has proven to be extremely stable, with almost no reported connection failures in mphenol RSO designed applications. The next few pages show several mphenol ower us solutions. See how these can meet your applications, or call for engineering support to develop a solution. Whether your application is a busbar, backplane, circuit card, or wire, RSO owerus has a solution for you. 18 RSO atalog Inside ages S indd 18 11/11/2011 2:03:01 M

19 RSO owerus mphe- TM onnectors RSO high amperage sockets in a terminal - compact solution for datacom applications which require small, yet powerful connectors. The mphenol mphe- TM supports 50 to 70 continuous power and generates more processing power with less heat than a similar sized connector. M- TM 2 pole power interconnect in about 1 square inch. Utilizes 3.6mm RSO contacts. rimp termination. Molded one-piece body is strong but lightweight, exan construction, non-environmental. asy, one-handed mating/unmating and tool-less contact insertion. Integrated latching mechanism has tactile and audible locking. roven metal clip contact retention on receptacles; T device on plug to insure socket locking. vailable in busbar mount with swage pins for single or multi-layer busbars, or box receptacle with pin-retention clip. U listed at 69 and S listed at 55. Meets RoS and U-94V-0 guidelines. M- TM U mphe- lug mm RSO M- TM RT mphe- usbar Receptacle STIO - W STIO W-W M- TM RT M- TM RT or complete dimensional information on mphe- TM Series see roduct ata Sheet # RSO atalog Inside ages S indd 19 11/11/2011 2:03:01 M

20 RSO owerus mphe- TM ridge, RO TM onnectors The mphe- ridge and RO connectors are designed for those applications where blind mating is necessary. The unique construction of the ridge allows two pairs of circuits to be held in direct relationship to each other. The 3.6mm RSO socket design accommodates 50 to 70 continuous power with less heat similar connectors. SI M- TM RI OTOR our circuit - no latch mphe- designed for blind mate applications esigned to hold two plugs to relation ship to each other during blind mate operations Molded one-piece body vailable with crimp contacts, 6W and 10W wire barrels Meets RoS and U-94V-0 guidelines asy one handed mating and tool less contact insertion RO TM 2 pole power interconnect in about 1 square inch space lind mate receptacle for power to the board applications esigned with fastener control swage, locking RO to plated through hole in board 2mm hex key expands and fastens RO to board RITRI TO OSIR W SII I OR V ROUTS... What is the diameter of the plated-thru hole (T)? What is the thickness of the board? What is the amperage of the circuit? Where is the power coming from, above the board or below the board? Is the design solder or press-fit? What is the board footprint? Is the power coming from a wire or a busbar? 20 RSO atalog Inside ages S indd 20 11/11/2011 2:03:01 M

21 RSO owerus owerlok TM, RSRT TM onnectors Traditional methods of adding increased power to existing s are often bulky and/or expensive: dd additional boards or increase the thickness of copper layers of the board which is expensive and traps heat within the board. ring the power with wires either screwed to the board or with pluggable connections. This method can create a rats nest of wires and take an excessive amount of expensive board real estate. MO S TTR SOUTIOS - mphenol Industrial has three RSO solutions to add power to s and preserve valuable board real estate in a system. mphenol owerlok TM and Radsert TM interconnects are small and with a low profile and mount into thru-holes in the board. The mphenol Y TM is an interconnect that is a small stand-off component with a RSO which is mounted through holes in the board. RSO OWRO TM The RSO owerlok TM provides a high current single-point connection to the with the proven reliability of compliant pin signals. The owerlok TM is designed to bring up to 70 mperes to the board, utilizing our custom 3.0mm RSO design. The compliant pins are press-fit into the board to secure a solid connection and even flow. RSO RSRT TM lose-up of 3.6mm RadSert installed into oard. 3.6mm RadSert and inner RSO igh power to the board in a small footprint. (1/2 x1/2 ) 3.0mm RSO carries up to 70MS. ackplane ower interface with compliant pins for signals. Touchproof cover. Radial design ensures many points of contact. Reduces failure modes, eliminates burn outs. o threaded fasteners. o special crimp tools required. liminates possible stress fractures in board. aster through-put RoS compliant. The RSRT TM design is the best option when you need the most power in a single-point connection to the rinted ircuit oard. RSRT TM allows the designer to bring power to the board from busbars suspended above the board and all of the board components. ins from the busbar plug into the RSO s which are installed by press fitting the RSO into the Radserts TM. The RSRTs TM are press fit into plate-thru holes in the. The Radsert TM has the smallest footprint and is available in 2.4mm and 3.6mm for board sizes of.250 +/-.25. igh ower to the board in a small package. yperbolic socket design ensures many points of contact. Solder version or pre-loaded RSRTs TM are installed during board fabrication. 2.4mm RSRT TM carries up to 35MS. 3.6mm RSRT TM carries up to 70MS. o threaded fasteners. o special crimp tools required. liminates possible stress fractures in board. aster through-put RoS ompliant 21 RSO atalog Inside ages S indd 21 11/11/2011 2:03:02 M

22 RSO owerus Y TM, usbars, RSO with lex RSO Y TM RSO OWRUS USRS The RSO Y TM is our orthogonal card edge series. The 5.7mm Y TM is our highest current board level product rated to 120 mperes. The Y TM is connected to the board through a solder reflow process. The busbar pin will mate horizontally with RSO slightly above the board. Orthogonal connection between card edge and busbar/backplane. ompact footprint egs of Y dissipate high power evenly 5.7mm carries up to 120 mps 3.6mm carries up to 70 mps o threaded fasteners o special tooling required aster through-put RoS ompliant mphenol produces RSO busbars - custom designed to customer s requirements, to provide high power with increased system reliability and lower cost. Transfer power above, not within, the board. lug into the board via RadSert TM or owerlok TM connections. Sheds both radiant and convective heat for efficient cooling. llow for attachment tolerance using Super- Twist * RSO contacts. May be shaped to accommodate complicated board power drops. llow for fast, reliable, tool-less assembly. ego lock type assembly supports efficient busbar routing. RSO WIT X IRUITRY Incorporating RSO with lexible ircuit (lex) combines two exceptional technologies. The end results to the user are space and weight savings, increased ampacity and better performance at the end application. We can combine any of the various R- SO devices with lex to provide the superior performance in the interconnect area. RSO with lex ssembly ost effective alternative to conventional power terminations liminates routing of large gauge wires in favor of flex Simplifies routing of high amperage circuitry inside the box or on a panel Wide variety of packaging solutions available Option of single pin or multiple circuit solutions 22 RSO atalog Inside ages S indd 22 11/11/2011 2:03:02 M

23 Surok TM ompression ugs with lastic ousings Utilizing RSO Technology RSO high amperage sockets in a non-environmental low mating force compression lug - highly reliable alternative to common compression lugs. The Surok TM offers high current rating of 70 to 300 in a small package. or busbars, boards and cable assemblies; any power distribution application that uses high current, frequently plugged and unplugged cables or a plug and play setup are ideal for the mphenol Surok TM. SURO TM esigned to meet or exceed the electrical performance of bolt-on lugs; provides higher ampacity, vibration resistance and high reliability; takes up less space than conventional lugs ead of the pin locks into place once mated to the R- SO connector. The plastic housing snaps over the connector and acts as a protective cover and are color coded for positive and negative circuits. Secure connection ensures voltage and amperage levels will be maintained. asy field install - crimp with standard color-coded dies (U-die and 4-indenter) o torque wrenches required. RoS compliant U listed under file U1977 ngagement force: ~2 lbs. 5 lbs. mating insertion and ~10 lbs. 15 lbs. locking Separation force: ~10 lbs. 15 lbs. ontact surfaces are silver plated on the pin and socket. Wire crimp barrel is matte tin per industry standards. onductor Wire Size RSO urrent Surok TM ssembly (1) ug Only (2) Max. ia. W mm 2 Size Rating art umber art umber Inch mm rimp ode mm 70 mps S-368 S in Red mm 100 mps S-576 S in lue mm 125 mps S-574 S in ray mm 175 mps S-802 S in rown mm 200 mps S-801 S in reen 37 1/ mm 250 mps S S in ink 42 2/ mm 300 mps S S in lack 45 in ia. Max. urrent art umber Thread (male) 3.6mm 70 mps S-36 M3x mm 125 mps S-57 M5x mm 200 mps S-80 M8x mm 300 mps S-103 M10x1.5 otes: (1) Surlok TM ssembly contains the wire crimp lug, plus a two-piece dielectric clamshell housing. ousing is available in black color as standard. onsult mphenol Industrial for alternate color options. (2) ug only specifies the wire crimp RSO Surok TM lug, less the plastic housings. 23 RSO atalog Inside ages S indd 23 11/11/2011 2:03:03 M

24 RSO owerus mphe-ase TM, mphe-om TM, iok TM onnectors M-S TM Molded circuit connectors with 2-3 positions for backplane, board or busbar applications. mphe-ase interconnects provide 120 amps per pin of power. Molded, one-piece exan construction provides a strong, durable, lightweight, non-environmental connector for base station power. Utilizes 2 or 3 position RSO 6mm sockets. rimp contacts available for 4W to 12W wire size. llows one-handed mating and unmating, tool-less contact insertion. ow insertion/extraction force. Ultra-high service reliability. Off-center spacing of the socket positions provides a failsafe orientation of the connector, insuring the correct circuits are properly mated. ircuit identification symbols (+, -, and round) are molded in for quick and easy identification. M-OM TM nother custom molded interconnect is the mphe-om TM with R- SO in a single position. esigned for high power applications and infocom power distribution, this interconnect provides 200 amps of power. Single position with 8mm RSO contacts. Simple push-on to mate, pull off to unmate. rimp termination or /busbar. as molded socket shell and is available with a plastic cap vailable with or without plastic molded identification cap IO Invented in response to customer demand for a tool-less but semipermanent high amperage connector, the iok TM is often used as a replacement to the traditional threaded post and ring terminal. vailable in standard RSO sizes of 3.6mm (70), 5.7mm (120) and 8.0mm (200). Sockets are available with a wide range of wire crimp barrels from 1/0W to 12W. rimp termination pin contacts with wire crimp barrels or /busbar swage mount features.. ustom termination methods are available for specific applications. The iok TM function is characterized by low connection force requirements of less than 15 pounds, and high removal force requirements of greater than 50 pounds. Removal tool is available for easy disconnection of the mated contacts. 24 RSO atalog Inside ages S indd 24 11/11/2011 2:03:03 M

25 RSO owerus mphe-y TM, mphe-rmor TM, Truok TM onnectors M-Y TM The mphe-y features RSO sockets and is a high amperage/high voltage assembly designed for the rail industry. This product is used in mass transit traction motors and is an ideal replacement for high-current bolted connections that absorb high labor costs and add excessive time for maintenance and repair procedures. llows for easy access to traction motor wiring. 1000/1000V power rated. Triangular-shaped junction box has three connection areas, each with a RSO 18.0mm size contact. These supply continuous current through 646MM cables to locomotive conductors. over is removed with bolts to allow the pins to be unmated. esigned to be fully seated and ruggedized for harsh rail environments. as I67 rated moisture sealing. mphe-rmor TM The mphe-rmor TM series was designed to provide superior durability and water tight construction to withstand any harsh environment. This rugged connector stems from the over molded T ayonet connector and also comes in a power version; available with mphe-ower T inserts for the most powerful and rugged connector in the market. Over Molded for rotection and Sealing ield Installable, ield Repairable Molded housing made of high impact glass-filled thermoplastic I 67 Rated Internal Stress Relief eavy uty oupling ut TRU-O mphenol Industrial offers the Tru-oc, a 2-pin connector with specially configured stamped and formed 1.5mm RSO socket contacts. This product was first developed for the heavy equipment marketplace to control the timing of a fuel injector. esigned to be used in tight spacing situations and to perform in demanding environments, such as under valve covers on diesel engines and in various under-the-hood interconnect applications. ontacts plug into the Tru-oc molded thermoplastic plug body which has a latch, Viton main joint seal and silicone rubber wire seals. ush-pull coupling with secondary lock. rimp 1.5mm RSO sockets are rated at 7.5. I67 rated. Tested per I 512 and I urability: 20 mating cycles. IO art umber 3 piece plug (plug body, locking collar and main joint seal) Viton wire seal RSO socket contact RSO sockets for Tru-oc are available on reels of 4,000 pieces. 25 RSO atalog Inside ages S indd 25 11/11/2011 2:03:03 M

26 More mphenol RSO owerus roducts mphenol continues to grow and meet the demands for new applications in high power technology. RSO technology has proven to be the reliable product solution for more and more interconnect requirements. We are broadening into new markets and meeting customer needs for special applications - board level products, cylindrical products and even hybrid contact arrangements of RSO with other types of contacts combined in one connector package. RSO I RM OTORS RSO I MO / MTRIX MI-T-5015, SRIS II ine Replaceable Module (RM) board level interconnects enhanced with RSO contacts. The RSO advantages of high amperage capability with minimal voltage loss and low insertion forces was advantageous to be used in RM interconnects for high speed data transfer. One bay, two bay or three bay configurations with high densities of contacts. RMs can have combinations of contact types: rush contacts, high speed shielded contacts, and combinations of power contacts and fiber optics. hoto left shows a special 6 bay RM with RSO contacts, standard brush contacts and flex circuitry termination to module circuit card assemblies. igh ower RSO is now developed into applications for engine connectors for ommercial ir. special design of the Matrix MI-T-5015, Series II connectors has added high amperage with the RSO contacts in the plug instead of standard rear release crimp contacts. The Matrix 5015 is a mil-spec qualified, environmental connector series with improved sealing and it is widely used in the ommercial ir marketplace. RSO RUS OTT OMI The 3 brush (bristle brush bunch) contact is comprised of multiple strands of high tensile wire that intermesh to create an electrical connection. Redundant current paths: gas tight points of contact per mated bunch. Very smooth low friction interface. ow mating forces: 1.5 oz. typical per contact, 70-90% lower than conventional contacts. ong contact life: 100,000 cycles of mating and unmating without performance degradation. ocumented intermittency free performance: o 10 nano-second discontinuities during 50,000,000. Impervious to fretting. ontact interface meets M55302/166 thru / or more information about any of the products seen in this catalog consult mphenol Industrial, raser, MI. all us: or mail us: radsok@amphenol-aio.com RSO atalog Inside ages S indd 26 11/11/2011 2:03:03 M

27 otes 27 RSO atalog Inside ages S indd 27 11/11/2011 2:03:03 M