Amphenol Heavy Duty Cylindrical Connectors

Transcription

1 mphenol eavy uty ylindrical onnectors mphenol

2 Inside over is lank

3 able of ontents age mphenol eavy uty ylindrical onnectors, I /roprietary esign haracteristics, nvironmental esting eavy uty ylindrical onnectors I , lass eneral Information, esign eatures , 3 ow to Order ontact rrangements , 6 lternate Insert otations Wall ount eceptacle (power source) traight lug able onnecting eceptacle without coupling ring Wall ount lug with coupling ring (equipment end) ccessories - ontacts ccessories - ontact ushing/emoval ool ccessories - able train elief/able ealing land ccessories - rotective overs Installation Instructions eavy uty ylindrical onnectors I , QW eneral Information, esign eatures ow to Order I , QW Insert rrangement harts , 24 QW pecial Insert rrangement hart lternate Insert otations I , QW ontact rrangements QW pecial ontact rrangements QW hermocouple ontact rrangements or XX Wall ount eceptacle or XX able onnecting lug or XX ox ount eceptacle or XX am ut eceptacle (Wall ount) XX hru-ulkhead eceptacle or XX traight lug or XX am ut eceptacle (ox ount) ccessories /X or able ealing dapters (lug) ccessories /X or able ealing dapters (eceptacle) ccessories - able lamp, dapter , 69 ccessories - rotective overs , 71 ccessories - ealing askets ccessories - ncapsulation dapter ccessories - ncapsulation nd ell older ontacts olderless rimp ontacts pplication ools (rimp ype) eavy uty ylindrical onnectors roprietary, QW eries eneral Information, esign eatures, (eferences mphenol atalog ) ales Office isting mphenol erospace is a ertified IO 9001 anufacturer

4 his catalog covers mphenol eavy uty/ ower onnectors covered by I he first section covers lass ower onnectors, complete with insert arrangements, accessories and assembly instructions. he second part covers our QW eavy uty onnectors. his second part is made up of 3 sections, including QW insert arrangements, connector shell styles and accessories. If more information is needed concerning our eavy uty/ower onnectors, please contact: mphenol orporation mphenol erospace elaware venue idney, ew York elephone: ax: his catalog and other product literature from mphenol erospace and mphenol Industrial Operations can be viewed, saved, and down-loaded from our website: ue to space limitations, metric equivalents of dimensional data in this catalog have not been included. ll dimensions given may be converted to the metric system by the standard formula; imension (inches) x = dimension (millimeters).

5 mphenol eavy uty ylindrical onnectors I /roprietary igh urrent apacity ugged onstruction afety erviceability mphenol meets the demands for heavy duty connectors by providing three cylindrical connector series, each with unique design characteristics for reliable operation in specific industrial environments. lass for the heaviest electrical loads (ages 2 19) urrent range from 40 to 200 amperes irect current or single/three phase, 60/400 ertz alternating current utomatic grounding for safety I qualification QW for most power and control circuits (ages 21 77) ilitary (I ) qualified connectors and industrial equivalents available Increased shell size for greater durability than similar standard connectors QW a more compact heavy duty design for industrial power and control applications (age 78, references mphenol atalog ) hese three series share the following common characteristics which are critical to reliable heavy duty connectors: esistance to the operating environment. efer to environmental data, below. ouble stub coupling threads for faster connections; no cross threading, easy cleaning. eft hand accessory threads to minimize cable twisting, wire breakage, accidental connector disassembly. askets or O-rings at appropriate surfaces for perfect weathertight connections. mphenol heavy duty connectors have been exposed to the following environmental conditions, without compromise of mechanical integrity or degradation of electrical performance. hermal hock ondition onfiguration escription eference oisture esistance (able mounted connectors) Unmated ated ive complete one hour temperature cycles of 55 to +125 en complete 24 hour cycles of +25 to +65 temperature at 90% to 98% humidity I--1344, method 1003, test condition urability ated 500 complete mating/unmating cycles I alt pray (orrosion) ibration igh Impact eat ise (lass only) luid Immersion Water Immersion Unmated ated ated ated Unmated ated and Unmated 48 hour exposure to atomized 5% saline solution at to 55 z,.06 inch total excursion in 1 minute cycles for 6 hours, 55 to 2000 z, 10 peak amplitude sweep ine hammer blows from 1, 3 and 5 feet, three each in three axes on mounting panel aximum rated current for four hours at +25 in still air 20 hours immersion in hydraulic fluid and lubricating oil 4 hours immersion at 1 atmosphere pressure differential I--202, method 106 I--1344, method 1001 I--1344, method 2005 I--202, method 207 I I I

6 mphenol eavy uty ylindrical onnectors I , lass he mphenol lass * heavy duty connectors are the largest size cylindricals, highly suitable for industrial or military applications, and designed to meet the demands of heavy power interconnections. wall mount receptacle (power source) straight plug cable connecting receptacle without coupling ring he design features of this connector series provide: reatest apacity - current ranges 40 to 200 amps, conductor sizes 6 to 4/0 afety - complete protection of personnel and equipment if connectors are inadvertently disconnected under load oolproof ating - design incorporates specific voltage, current, frequency, phase and grounding requirements tandardization - I lass insert arrangements specify connector/ cable combinations for maximum reliability erviceable ontacts - contacts are normally crimped to the cable before connector assembly. o insertion tools required. ushings are available to adapt smaller diameter wires to larger contacts wall mount plug with coupling ring (equipment end) * mphenol design is covered by one or more of the following U.. atent umbers: 3,023,396; 3,221,292. 2

7 mphenol eavy uty ylindrical onnectors I , lass lass connectors are available only in the specific configurations prescribed by I for either military or industrial applications. his rigid configuration control assures correct interconnection of electrical circuits for maximum safety and reliability. ontrolled parameters include: onnector shell style and contact type - wall mount and cable connecting receptacles are supplied with socket contacts only and always lead from the power source. lugs (with coupling rings) have pin contacts only and always lead to the equipment end. hell size - the direct relationship of shell size to current carrying capability reduces the possibility of inadequate wiring for heavy electrical loads. hell ize urrent ating (mperes) ontact ize / /0 Other outstanding design features: rc quenching design - recessed socket contacts within the insert create an arc suppressing chamber which protects the user when connectors are separated under load. rogrammed coupling sequence - grounding and neutral contacts engage before power contacts. Waterproof design - a unique combination of grommets and seals provides waterproofing in any condition - mated or unmated, capped or uncapped. ugged construction - machined from high strength aluminum. traight-line attachment of accessories eliminates possibility of cable twisting or misalignment. ccessories - supplied with all lass connectors as indicated on the individual connector descriptions. eplacement accessories may be ordered separately. ee pages 12 through 15. eyway position - four positions of the main keyway are used to discriminate between the following power sources: two wire. two wire single phase.. three wire single phase.. four wire three phase.. Insert rotation - when carrying alternating current (.), different angular rotations of the insert within the connector shell are used to distinguish between 60 ertz and 400 ertz circuits. I includes shell size 48, rated at 150 amperes. onsult your local mphenol sales representative or mphenol, idney, Y for availability. 3

8 I , lass how to order onnectors are supplied with removable contacts unassembled and applicable accessories as listed in the individual connector style descriptions, pages 8 through 11. dditional/replacement contacts or accessories may be ordered by their designations. onnectors are ordered by designation. o illustrate the ordering procedure, part number Y is shown as follows: U Y umber designates wall mount receptacle (power source) designates straight plug designates cable connecting receptacle without coupling ring designates wall mount plug with coupling ring (equipment end) 2. hell inish - (conductive) for or (nonconductive) for circuits. urrent ating mps rounding ssemblies: inish hell aster ey/eyway osition 60z & 400z 1 hase 3 hase 2 Wire 3 Wire 3 Wire 4 Wire hell ize / / / / / (120 ) 5 (135 ) 4 (120 ) (120 ) 5 (135 ) 6 (150 ) (120 ) 5 (135 ) 4 (120 ) (120 ) 5 (135 ) 6 (150 ) (120 ) (120 ) 1 (60 ) 4 (120 ) 5 (135 ) 6 (150 ) (120 ) (120 ) 5 (135 ) 6 (150 ) 3. hell ize - related directly to current carrying capability. ize amperes ize amperes ize amperes ize amperes 4. aster ey/eyway osition - designates normal position. ositions 1, 4, 5 and 6 of the master key/keyway prevent cross-mating of incompatible voltages. efer to the adjacent illustration. 5. Insert rrangement - determined by connector size (current carrying capability) and cable configuration to be accommodated. efer to pages 5 & ontact ype - for pin, for socket and are supplied with socket contacts only and are supplied with pin contacts only. 7. lternate Insert otation - used to prevent cross-mating of incompatible frequencies. bsence of a letter in this space indicates normal (0 ) position of the insert. efer to page 7. hell ize on-grounding ssemblies: inish urrent ating mps hell aster/ey eyway osition 2 Wire (105 ) (105 ) (105 ) (105 ) YWY Y/YWY OIIO YI O ormal 1 15 front face of receptacle shown ote that insert arrangement does not rotate with master key/keyway mphenol ederal endor Identification

9 I , lass contact arrangements hell ize 28, 40 amp rating 28-12, hree phase, 4 wire, grounding hell ize 32, 60 amp rating 32-04, ingle phase, 2 wire, grounding hell ize 32, 60 amp rating 32-12, hree phase, 4 wire, grounding hell ize 44, 100 amp rating 1 2 able: I, type, round, four #8 conductors ontacts: osition O-04, (4/6-4/12) 1090 per I ize in 39029/48 ocket 39029/49,, , able: I, type, round, two #6 conductors ontacts: osition O-02, (2/4-2/8) 1100 per I ize in 39029/48 ocket 39029/ , able: I, type, round, four #6 conductors ontacts: osition O-04, (4/4-4/12) 1290 per I ize in 39029/48 ocket 39029/49,, able: I, type W, round, two #2 conductors ontacts: osition O-02, (2/1) 1385 per I ize in 39029/48 ocket 39029/49 1/ / , olts, 2 wire I Insulated ower able ngineers ssociation 5 O 6 4 1/0 4/0

10 I , lass contact arrangements hell ize 44, 100 amp rating able: I, type, round, four #2 conductors O-04, (4/1-4/8) 1620 per I ontacts: 4 1 osition ize in 39029/48 ocket 39029/49,, 1/ / , 2, 3, , hree phase, 4 wire, grounding hell ize 44, 100 amp rating or avy round upport quipment use only vailable in & only 4 each # 1 conductors able: vailable in & only I, type W, round, four # 1 conductors vailable in only I, type W, round, four # 2 conductors vailable in only I, type W, round, four # 6 conductors 44-50, 44-51, 44-52, hree phase, 3 wire, grounding ontacts: osition ize in 39029/48 ocket 39029/49,, 1/ / hell ize 52, 200 amp rating able: I, type, round, four #4/0 conductors ontacts: osition O-04, (4/0000-4/4) 2380 per I ize in 39029/48 ocket 39029/49,, 4/ / , 2, 3, , hree phase, 4 wire, grounding I Insulated ower able ngineers ssociation 6 O 6 4 1/0 4/0

11 I , lass alternate insert rotations o avoid cross-plugging problems in applications requiring the use of more than one connector of the same size and arrangement, alternate insert rotations are available as indicated in the accompanying chart. s shown in the diagram below, the front face of the pin insert is rotated within the shell in a clockwise direction from the normal shell key. he socket insert would be rotated counterclockwise the same number of degrees in respect to the normal shell key. osition W osition X osition Y osition Z iews looking into front face of pin insert or rear of socket insert. Insert rrangements eying osition (degrees from normal position) or 60 z 400 z ormal W X Y Z

12 I , lass wall mount receptacle (power source).531 I U * ± O O ll dimensions for reference only. hell ize hread lass ouble tub * ±.031 ia ± ia () o complete art number see how to order, pg. 4. rotective cover is supplied as part of this connector assembly. efer to page 15 for dimensions. * dimension applies only when rear nut is fully tightened ia. ±

13 I , lass straight plug I OI "O" I Q ll dimensions for reference only. hell ize and rrangement hread lass ouble tub ia. ax able ange ±.005 ax ree ength pprox. ree ength , o complete art number see how to order, pg. 4. rotective cover is supplied as part of this connector assembly. efer to page 15 for dimensions. ontact brushings 3348 are supplied as part of connector as required. efer to page 13 for dimensions. ia Q ia. ax

14 I , lass cable connecting receptacle without coupling ring.531 I U "O" I ll dimensions for reference only. hell ize and rrangement hread lass ouble tub ±.005 ia. ax. able ange ax ree ength pprox. ree ength , o complete art number see how to order, pg. 4. rotective cover is supplied as part of this connector assembly. efer to page 15 for dimensions. ontact bushings 3348 are supplied as part of connector as required. efer to page 13 for dimensions. ia

15 I , lass wall mount plug with coupling ring (equipment end).031 ± I OI O Q II 4 O ll dimensions for reference only. hell ize hread lass ouble tub ±.031 ia * ± Q ia. ax o complete part number see how to order, pg. 4. rotective cover is supplied as part of this connector assembly. efer to page 15 for dimensions. * dimension applies only when rear nut is fully tightened. () ia. ±

16 I , lass ccessories contacts 39029/48 pin contact /49 socket contact ll dimensions for reference only. ocket art umber* in art umber ontact ize *Order by part number listed for either socket or pin. Wire Well ize ef. ± / / /0 4/ / /0 4/ / / / / / ia ia ±.001 ia ia ± ± ± ± ±.005 ef / / ± ± ± / ± ± ± / / ± ± ±.002 1/ / ± ± ± / / ± ± ± / / ± ± ±

17 I , lass ccessories contact bushing/removal tool 3348 contact bushing ll dimensions for reference only. art umber* ontact Wire arrel ize (ef) Wire ize (ef) ia ia /0-2/0 4/0 2/ * Order by part number listed contact removal tool ±.016 ll dimensions for reference only. art umber* ontact ize ia / / / * Order by part number listed. 13

18 I , lass ccessories cable strain relief/cable sealing gland cable strain relief ll dimensions for reference only. art umber* rrangement umber 28-13, ia ia able ange ax in pprox , * Order by part number listed cable sealing gland ll dimensions for reference only. his gland must be used with strain relief. art umber* rrangement umber 28-13, 32-05, -12 * Order by part number listed. ia ia ±.010 in able ia ef

19 I , lass ccessories protective covers protective covers used with: wall mount receptacle cable connecting receptacle ll dimensions for reference only..969 X art umber* Use with hell ize hread lass ouble tub ia ef pprox. or or ( ) ( ) ( ) ( ) ( ) * o complete part number, add letter (onductive) for or (on-conductive) for connector assemblies protective covers used with: straight plug wall mount plug ll dimensions for reference only. Use with hell ize hread lass 2 (lated) ouble tub ia ef art or or umber* pprox. ax ( ) ( ) ( ) ( ) ( ) * o complete part number, add letter (onductive) for or (on-conductive) for connector assemblies. I 15

20 I , lass installation instructions omplete installation instructions (-1014) for lass connectors are available on request. eproduced below are condensed assembly instructions to familiarize the user with the installation procedure and tooling required. able reparation (90556 and connectors only) he following table shows the standard wire color coding, generator terminal markings, and connector contact identification used with lass connectors. tandardized enerator Wiring and onnections enerator erminal arking + (O) () ground (or nd) urrent 28dc 28dc ontact esignation onductor ircuit ositive egative hase hase hase eutral afety grounding Wire olor lack White lack ed lue (ommercial may be orange) White reen (ommercial may be bare) tep 1) etermine cable lay to facilitate alignment of contacts and insert holes without wire crossing. tep 2) trip cable jacket to dimension shown. void cutting or nicking individual conductor insulation. onnector ize Inches pprox OU ote ome insert arrangements require that two or more ground wires be terminated into one contact. imension must therefore be increased to permit routing these wires around the larger conductors. O tep 3) Install connector components in the order shown in the applicable assembly view illustrated on pages17 and 18. tep 4) trip insulation of individual conductors to 3/4 inch from end of conductor. 16

21 I , lass installation instructions onnector 2 1 Wall ount eceptacle omponents: 1. hell 2. Insert ssembly, ocket 3. ontact, ocket 4. rommet ssembly, ocket 5. ut, etaining 6. rotective ap ssembly (ot hown) 7. lange asket (ot hown) onnector traight lug omponents: 1. hell and oupling ut ssembly 2. Insert ssembly, in 3. ontact, in 4. pacer ssembly, in 5. ack dapter 6. land Washer 7. land 8. able rip 9. land ut 10. ockwasher (3 each) 11. crew (3 each) 12. rotective ap ssembly (ot hown) ote: On shell size 32 connectors, item #6 (land Washer) is contained within item #5 (ack daper). 17

22 I , lass installation instructions onnector able onnecting eceptacle omponents: 1. hell 2. Insert ssembly, ocket 3. ontact, ocket 4. pacer ssembly, ocket 5. ack dapter 6. land Washer 7. land 8. able rip 9. land ut 10. ockwasher (3 each) 11. crew (3 each) 12. rotective ap ssembly (ot shown) ote: On shell size 32 connectors, item #6 (land Washer) is contained within item #5 (ack daper) onnector 2 Wall ount lug omponents: 1. hell and oupling ut ssembly 2. Insert ssembly, in 3. ontact, in 4. rommet ssembly, in 5. ut, etaining 6. rotective ap ssembly (ot hown) 7. lange asket (ot hown)

23 I , lass installation instructions ontact Installation tep 1) Insert stripped conductors in contact wirewells. If contact bushing is used, insert conductor in bushing and bushing in contact wirewell. If two or more ground wires are inserted into a single contact, make sure all wires are fully seated in wirewell. tep 2) elect correct crimping tool, locater and die combination from the table for contacts to be installed. With conductor or contact bushing in place, insert contact into tool. lose crimping die fully to form a uniform crimp. ontact art umber 39029/ / / / / / / / / / / / / / / / ize ype rimping ool* 4/0 4/0 4/0 1/0 1/0 1/ ico odel 400 or ico odel 400 or ico odel 400 or ico odel 400 or * vailable from ico rimping ools o., 9832 ersey ve. anta e prings, hone: ocator* ie* emoval ool / / If crimping tools are available, contacts may be affixed to conductors by soldering. Use rosin-alcohol solder flux, a good grade of 60/40 solder and a 500 watt soldering iron or probe type resistance soldering equipment. re-tin conductors before soldering. older must not be present on shoulder or retention area of contact. onnector ssembly tep 1) If inserts are not already positioned in the connector shell, align large tab on insert with large slot in shell and push insert in until it bottoms in shell. tep 2) pply a thin coating of ow orning -4 lubricant to the periphery of contact holes in spacer or grommet assembly. ush contacts into rear of spacer or grommet assembly until locked into contact retainer bushing. tep 3) lign contacts with proper holes in insert. mall key of insert must be aligned with appropriate keyway in spacer or grommet assembly. lide contacts into insert holes until spacer or grommet assembly butts against insert. thin film of ow orning -4 lubricant applied to the periphery of insert contact holes will provide maximum sealing efficiency. tep 4) ssemble accessories to connector. he back adapter O ring should have a very thin film of ow orning -4 lubricant applied. Outer surfaces only of gland should be lubricated with a thin film of Uniemp rease. void getting grease on inside surfaces of gland and on cable jacket. tep 5) ighten retaining nut or gland nut on shell or adapter. metal-to-metal seating condition is desireable, but may not be attainable with maximum cable diameters. ontact emoval tep 1) oosen all rear accessories and slide back along cable. tep 2) emove spacer or grommet assembly with contacts from connector insert. tep 3) Using the appropriate size contact removal tool, push tool over front of contact until it bottoms in spacer or grommet assembly hole. his will open contact retaining bushing and allow contact to be removed from the spacer or grommet assembly from the rear. When using jacketed cable, all contacts should be released from contact retention bushings before removal from spacer or grommet assembly is accomplished. 19

24 mphenol eavy uty ylindrical onnectors I , QW wall mount receptacle cable connecting plug box mount receptacle jam nut receptacle (wall mount) thru bulkhead receptacle straight plug jam nut receptacle (box mount) mphenol QW eries heavy duty cylindrical connectors provide reliable power and control functions in hostile environments where ordinary connectors cannot survive. esign features of this connector series provide: igh urability - water and explosion proof, resistant to abrasion, corrosion, vibration and shock Quick, ositive ating - double stub threads per I for fast coupling, easily cleaned election - over 300 industrial and approved insert patterns available, including coaxial and thermocouple On the drilling platform in the orth ea, pump and motor generator controls run smoothly, although constantly exposed to salt spray. t rudhoe ay where the nights are six months long, portable lighting systems permit operation regardless of temperature plummeting to 50 below zero. he circus ferris wheel runs continuously despite the fact that it has rained for five days and all power connections are lying in six inches of mud. hese situations are typical of the extreme conditions under which thousands of mphenol QW connectors are operating daily. Outstanding design features that make these cylindricals a necessity for difficult applications include: lumilite 225* hard anodic finish for abrasion and corrosion resistance or conductive cadmium plate esilient inserts for moisture sealing, positive proof against shock and vibration ealing gaskets at every joint for waterproof assembly able strain relief provided by clamp bar type accessories eft hand accessory threads to prevent damage from disconnect torque applied in the wrong direction losed entry socket contact design in solder or replaceable crimp contacts * egistered trademark of luminum ompany of merica 21

25 I , QW how to order -O OO o illustrate the ordering procedure, part number W is shown as follows: U W umber designates wall mount receptacle designates straight plug designates cable connecting plug designates box mount receptacle designates jam nut receptacle with rear accessory threads (wall mount) designates jam nut receptacle (box mount) 2. lass - designates pressurized - used where circuit integrity is protected by a pressure differential designates environmental - see table, page 1 3. hell ize - available in shell sizes 12 through 44. efer to pages 53 through 59 for dimensional data. 4. hell inish - for conductive or for non-conductive 5. Insert rrangement - current insert arrangements are shown in black in the QW insert arrangements section of this catalog. Only these arrangements are available in approved connectors. 6. ontact ype - for pin, for socket 7. lternate Insert otation - used to prevent cross-mating of connectors. bsence of a letter in this space indicates normal (0 ) position of the insert. efer to page 26 for alternate insert rotation illustrations. QW IUI IO hese heavy duty connectors are identical to -approved types except for the added flexibility of connector shell and contact type and finish options, plus added insert arrangements. o illustrate the ordering procedure, part number is shown as follows: U ase umber refix - used to define connector shell finish and contact type and finish 10 - older type contacts, silver plated 75- rimp type contacts, silver plated 81- rimp type contacts, plated.0001 gold over silver 82- rimp type contacts for I cable, silver plated 83- rimp type contacts for I cable, plated.0001 gold over silver 85- rimp type contacts, plated gold over silver ll above prefix numbers utilize connector shells with lumilite* non-conductive finish 88- older type contacts, silver plated. onnector shell utilizes olive drab cadmium plate over nickel conductive finish. 2. ase umber - QW eries eavy uty ylindrical onnector 3. hell tyle - 0 designates wall mount receptacle 1 designates cable connecting plug 2 designates box mount receptacle 3 designates jam nut receptacle with rear accessory threads (wall mount) 4 designates thru bulkhead receptacle 6 designates straight plug 9 designates jam nut receptacle (box mount) 4. hell ize/insert rrangement - mphenol QW connectors are available in equivalent shell sizes with all current insert arrangements as well as a large selection of special arrangements for power and signal circuits. elect the required insert arrangement number from those shown in black ( arrangements) or red (industrial arrangements). 5. ontact ype/lternate Insert otation - for pin, for socket. When an alternate position of the connector insert is required to prevent cross-mating of connectors, a different letter (other than or ) is used. elect from the table below the mphenol letter which indicates both type of contact and insert rotation desired. efer to page 26 for alternate insert rotation illustrations. in ontacts ocket ontacts etters mphenol etters etters mphenol etters (normal) (normal) W W X I X Y Y Z Z 22 lumilite is a registered trademark of luminum o. of merica

26 I , QW insert arrangements Insert rrangement otal ontact ize pproved Industrial ervice ating ontacts Inst ,,, = ; al. = Inst Inst Inst ,,, = ; al. = Inst ,,, = ;,,, = Inst Insert rrangement otal ontact ize pproved Industrial ervice ating ontacts = ; al. = Inst Inst Inst = ;,,, = = ;,,,, = = ; al. = ,,,, = ;,, = = ; al. = ,, = ;,, =

27 I , QW insert arrangements Insert rrangement otal ontact ize pproved Industrial ervice ating ontacts = ; al. = ,,, = ;,, = = ; al. = ,, = ; al. = ,,, = ;,, = Inst ,, = ; al. = ,, = ; al. = , = ; = ; al. = = ; al. = = ;,, = ; to = = ;,,,, = ;, = ; al. = Inst , = ;, = ; al. = Insert rrangement otal ontact ize pproved Industrial ervice ating ontacts = ; al. = ,,, = ; al. = ,, h, j = Inst.; al. = , = ; = ;, = ;, = ,,,, = ; al. = = ;, = ,, Q = ; al. = = ; al. =

28 QW special insert arrangements Insert rrange ment ervice ating otal ontacts ontact ize * * * / / 8 8* * i olt * Inst * * Inst oax** oax * * Inst./ * oax oax oax Inst oax ontact ize Insert otal rrange ervice ontacts oax** ment ating * * * oax oax oax * * oax / 35 35* * oax oax * * * rimp contacts accommodate wire the same size as the contact as well as wire of the next smaller, even size. rrangements identified with an asterisk (*) are exceptions. ee insert arrangement drawings on pages for application wire size. ** oaxial cable data can be found on insert arrangement drawings, pages or further information on coaxial contacts and cable see catalog onsult idney, Y for availability. 25

29 I , QW alternate insert rotations o avoid cross-plugging problems in applications requiring the use of more than one connectror of the same size and arrangement, alternate insert rotations are available as indicated in the accompanying chart. s shown in the diagram below, the front face of the pin insert is rotated within the shell in a clockwise direction from the normal shell key. he socket insert would be rotated counterclockwise the same number of degrees in respect to the normal shell key. he following insert arrangements have the same alternate insert rotations for W, X, Y and Z which are: egrees W X Y Z osition W osition X osition Y osition Z iews looking into front face of pin insert or rear of socket insert. Insert egrees rrangement W X Y Z Insert egrees rrangement W X Y Z Insert egrees rrangement W X Y Z

30 I , QW contact arrangements front face of pin insert or rear of socket insert illustrated Insert rrangement ervice ating Inst. umber of ontacts ontact ize Insert rrangement ervice ating umber of ontacts * ontact ize I Insert rrangement ervice ating,,, = ; al. = Inst. umber of ontacts ontact ize Insert rrangement ervice ating Inst. umber of ontacts ontact ize * = Iron; = onstantan O

31 I , QW contact arrangements front face of pin insert or rear of socket insert illustrated otation of 18-9 Insert rrangement ervice ating Inst. umber of ontacts ** ontact ize I otation 110 otation 260 otation of 18-1 of of Insert rrangement ervice ating,,, =, al. = Inst. umber of ontacts ontact ize Insert rrangement ervice ating,,, = ;,,, = Inst. umber of ontacts ontact ize **, = Iron;, = onstantan O

32 29 I , QW contact arrangements front face of pin insert or rear of socket insert illustrated Insert rrangement ervice ating = ; al. = Inst. umber of ontacts ontact ize Insert rrangement ervice ating umber of ontacts ontact ize otation 250 otation of of Insert rrangement ervice ating Inst. Inst. umber of ontacts ontact ize O I I I I

33 30 I , QW contact arrangements front face of pin insert or rear of socket insert illustrated Insert rrangements ervice ating umber of ontacts ontact ize Insert rrangement ervice ating umber of ontacts ontact ize Insert rrangement ervice ating = ;,,, = = ;,,,, = umber of ontacts ontact ize O U

34 31 I , QW contact arrangements front face of pin insert or rear of socket insert illustrated Insert rrangement ervice ating = ; al. =,,,, = ;,, = umber of ontacts ontact ize Insert rrangement ervice ating = ; al. =,, = ;,, = = ; al. = umber of ontacts ontact ize Insert rrangement ervice ating,,, = ;,, = = ; al. = umber of ontacts ontact ize O

35 I , QW contact arrangements front face of pin insert or rear of socket insert illustrated I O Insert rrangement ervice ating,, = ; al. = umber of ontacts ontact ize I Insert rrangement ervice ating,,, = ;,, = umber of ontacts ontact ize Q U W X Y Z Insert rrangement ervice ating Inst. umber of ontacts ontact ize O

36 33 I , QW contact arrangements front face of pin insert or rear of socket insert illustrated Insert rrangement ervice ating,, = ; al. =,, = ; al. = umber of ontacts ontact ize Insert rrangement ervice ating, = ; = ; al. = umber of ontacts ontact ize Insert rrangement ervice ating = ; al. = umber of ontacts ontact ize O I U W X U W X Y Z a b d

37 34 I , QW contact arrangements front face of pin insert or rear of socket insert illustrated 100 otation of Insert rrangement ervice ating = ;,, = ; to = umber of ontacts ontact ize Insert rrangement ervice ating = ;,,,, = ;, = ; al. = Inst., = ; = ; al = umber of ontacts ontact ize Insert rrangement ervice ating = ; al. = umber of ontacts ontact ize O W X Y Z U a b c d e f g h j k m l U W X Z a b c d e f g h j k m n p r s 100 U W X Y Z a b d Q U

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