R100/R200 Series & VR100/VR200 Series Spiral Bevel Gear Drives

Transcription

1 R100/R200 Series & R100/R200 Series Spiral evel ear rives R100/R200 R100/R200 oston R and R 100 and 200 Series Spiral evel ear oxes are available in four sizes with horsepowers ranging from 2.19 to eatures Spiral evel ear rives are designed for high efficiency, quiet operation and long service life. ears are made of case-hardened alloy steel Shafts are heat treated, alloy steel mounted on heavy duty, tapered roller bearings ousings are made of cast iron, precision machined to assure accurate, permanent alignment of the gears SIR R Section ontents umbering System / ow To Order ubrication/ounting Selection harts imensions arts ist /

2 R100/R200 Series & R100/R200 Series Spiral evel ear rives Selection rocedure atalog ratings are based on lass I service (uniform load, operating no more than 10 hours/day). or applications meeting these conditions selection may be made by comparing the actual load to be transmitted with the appropriate catalog rating. or other conditions selection must be made, based on an equivalent horsepower or torque, obtained by multiplying actual load by the proper service factor. Selection rocedure: 1. etermine the correct service factor using the pplications lassification hart ages 348 & 349. If the application is ow to Order R/R Series atalog umber X: R137-1 (40346) not listed, obtain service factor from Service actor hart, age ultiply the actual output horsepower or torque by the service factor to obtain the equivalent rating required. 3. stablish input and output speed and/or gear ratio required for the enclosed drive. 4. Selection of all bevel gear drives should be based on Steps 1 through 3 using Selection hart for desired input and output speeds (including speed increasing drives) that satisfy the required equivalent horsepower or torque. SK R 1 37 K 0 5 Reducer aterial/ aint (ast Iron) lank Standard aint K hite ostkleen aint SK Stainless ost- Kleen aint ousing Type R R 1 2 /1:2 orizontal ertical rame Size 31 Size Size Size Size 58 ubrication lank o ubrication K Klubersynth S obil S 634 R R Standard R R R R ssembly Type R R R R Standard R R Rotation lank Standard Rotation 0 Opposite Relative Rotation ounting osition orizontal (R) ertical (R) TO ORR: Specify atalog umber and or Item ode, ssembly Type and ounting osition. (Ref. age 314 for Item ode, Order Information) ubrication ubrication and maintenance instructions are provided with each speed reducer. These instructions should be followed for best results. It is important that the proper type of oil be used since many oils are not suitable for the lubrication of gears. arious types of gearing require different types of lubricants. The lubricant must remain free from oxidation and contamination by water or debris since only a very thin film of oil stands between efficient operation and failure. To assure long service life, the reducer should be periodically drained (preferably while warm) and refilled to the proper level with a recommended gear oil. nder normal environmental conditions oil changes are suggested after the initial 250 hours of operation, and therefore, at regular intervals of 2500 hours or every 6 months. Synthetic lubricants will allow extended lubrication intervals due to its increased resistance to thermal and oxidation degradation. It is suggested that the initial oil change be made at 1500 hours and, thereafter, at 5000 hour intervals. uring the initial period of operation, higher than normal operating temperatures may be seen. This is due to the initial break-in of the gear set. The temperature of evel ear Reducers may reach approximately 225. Recommended ubricant oston ear Item ode uart Klubersynth obil S mbient (Room) Temperature 20 to 225 (-29 to 107 ) -30 to 225 (-34 to 107 ) evel ear Reducers Recommended Oil (or equivalent) Klubersynth* obil S634 odel o. iscosity Range 100 ubricant o. ISO iscosity rade o. 1950/ / /460 uantity er nit R131/R231 R131/R231 1/2 int R137/R237 R137/R237 1/2 int R146/R246 R146/R /2 ints R158/R258 R158/R /2 ints TIO: Relubricate more frequently if drive is operated in high ambient temperatures or unusually contaminated atmospheres. igh loads and operating temperatures will also require more frequent relubrication. * Synthetic recommendation is exclusively for Klubersynth The Synthetic lubricant will perform at temperatures considerably higher than 225. owever, the factory should always be consulted prior to operating at higher temperatures, as damage may occur to oil seals and other components /18

3 R100/R200 Series & R100/R200 Series Spiral evel ear rives ountings are designated by combining identification for ssembly Type and ounting osition. xample: tg. 1. ssembly is standard for Type R and ssembly is standard for Type R and will be furnished unless otherwise specified. SSY TYS R100 OTI OSITOS 1 R100/R200 Series ountings OOR ORIZOT II 2 ll assemblies can be mounted in any position shown with X Shaft horizontal by re-locating Oil lugs in proper position. ountings with X Shaft vertical available at a slight extra charge. Shafts can rotate in either direction, arrows show standard relative rotation. Opposite relative rotation available at no additional charge. To order with opposite relative rotation, insert letter O between ssembly and ounting code. xample: O1. SSY TYS R RTI 1 2 R100/R200 Series OTI OSITOS 5 8 OOR ORIZOT II RTI 4 ountings shown below are available on an assembled to order basis. SSY TYS R100 OTI OSITOS SSY TYS R100 OTI OSITOS OOR 6 OOR 4 II 3 8 II TO I TO I iller, level and drain plugs are located on the back side of views shown. Special filler, level and drain plugs provided /

4 R100/R200 Series & R100/R200 Series Spiral evel ear rives R100/R200, R100/R200 Series Selection harts Reducer Increaser* 1:2 Input R Output R R/R131 R/R137 R/R146 R/R158 Output Output Output Output Torque Torque Torque Torque R/R231 R/R237 R/R246 R/R * OT: On or 1:2 ratios, pinion will always be on X shaft. Torque (-IS) I/.. approx. 5% higher. Suggested aximum Input Speeds** R & R131, R & R R R & R137, R & R237, R & R R R & R146, R & R158, R & R R ** Sound level, operating temperature and venting are usually affected at high operating speeds. Series R131 R231 R137 R237 R146 R246 R158 R258 orizontal odel R100/200 ORR Y TO R OR IT O Item ode ssembly Type ertical odel R100/200 Item ode ssembly Type Series R131 R231 R137 R237 R146 R246 R158 R /18

5 R100/R200 Series & R100/R200 Series Spiral evel ear rives T OI IR KY "Z" ST "Y" ST KY R100/R200, R100/R200 Series imensions orizontal ase odels SSY TYS K S O R (4) T I. OS ST R or mounting positions see page 311. ISIOS I IS odel o. K R131/ R137/ R146/ R158/ odel o. O R S T oles R131/ /8 7/8 14 R137/ / R146/ /4 1-1/4 51 R158/ /8 2-1/4 104 Sq. -Key gth. pprox. eight (bs.) T OI ITR S or mounting positions see page 311. O KYS K "Y" ST (4) T I. OS R "Z" ST ISIOS I IS imensions ertical ase odels SSY TYS odel o. K R131/ R137/ R146/ R158/ odel o. O R S T oles R131/ /8 7/8 14 R137/ / R146/ /4 1-1/4 51 R158/ /8 2-1/4 104 The letters X, Y and Z are used to designate specific shaft projections when ordering units with special shaft requirements. Sq. -Key gth. pprox. eight (bs.) /