FA.RTS CA.TA.LOG MODELS E1592 E2098. PART NO ITEM NO LITHO U.S.A. FINAL EDITION OUTBOARD MARINE CORPORATION 1969.AI I R'r.:...

Transcription

1 FA.RTS CA.TA.LOG MODELS E59 E098 PART NO. 7 TEM NO. 0 LTHO U.S.A. FNAL EDTON OUTBOARD MARNE CORPORATON 99.A R'r.:... <=;

2 99,_.,~.. {''' ~ ~r!..~ r~ -...:.;...~ SHROUD & WNDSHELD GROUP 5 J ' -0 8 NDENTED PART NAMES NDCATE THAT THESE PARTS ARE NCLUDED N PRECEDNG ASSEMBLY SPECFY MODEL AND SERAL NUMBER OF VEHCLE WHEN ORDERNG PARTS

3 SHROUD & W NDSHELD GROUP QT Y. REF. PART PER REF. PART P E R NO. NO. NAME OF PART ASSY. NO. NO. NAME OF PART ASSY. 90 SHROUD ASSEMBLY LAMP, Sealed beam NUT, Bracket guide RM, Lamp SEAL, Rewind starter SPEEDNUT APPLQUE, Evinrude, front. 09 SCREW, Shroud hinge to frame APPLQUE, Skeeter, shroud 09 LOCKWASHER, Shroud hinge front to frame SCREW, Bracket to shroud WASHER, Shroud hinge to 7 88 HOOK, Shroud latch frame FASTENER, Applique SCRE W, Uppe r shroud HNGE, Shroud, R.H restraint HNGE, Shroud, L.H SCREW, Lowe r shroud 07 DUCT, Air inlet restraint LOUVER, Air exit LOCKWASHER, Upper shroud 0 LOUVER, Air exit, R.H.... restraint LOUVER, Air exit, L.H NUT, Lock, upper shroud NUT restraint SCREW WASHER, Shroud 7 09 NUT, Shroud hin ge.... restraint SCREW, Shroud hook GASKE T, Air inlet duct to fa n 9 05 WASHER, Shroud hook housing SCREW RE STRANT SHROUD WASHER CLP, Headlight wire LOCKNUT Pin, Headlamp BRACKET, Shroud guide GASKET, Air inlet duct to fan 0095 SP RNG, Headlamp..... housing WNDSHELD ASSEMBLY, 5". 009 RETANNG RNG WNDSHELD ASSEMBLY, 0" * 909 DECAL SET 5" SCREW * 909 DECAL SET 0" CLP, Windshield, R.H CLP, Windshield, L.H RAWLNUT *Not Shown NDENTE D PART NA M ES N DC A T E THAT THESE PARTS ARE NCLUDED N PRECEDNG ASSEMBLY ORDER ALL PARTS FROM YOUR LOCAL AUTHORZED DEALER

4 STEERNG GROUP ~- - ~i\" t\..--_- / r ---..oi,.p--: ' 7 8 NDE NT E D PART NAM ES NDCATE THAT THESE PARTS ARE NCLUDED N PRECEDNG ASSEMBLY SPECFY MODEL AND SERAL NUMBER OF VEHCLE WHEN ORDERNG PARTS

5 STEERNG GROUP REF. PART NO. NO. NAME OF PART PER REF. PART ASSY. NO. NO. NAME OF PART PER ASSY * * STEERNG COLUMN ASSY.... RVET. THROTTLE LEVER. COVER, Steering column. RVET, Cover. SCREW, Brake lever. CABLE ASSY., Throttle. BUSDNG, Steering column weldment. NUT, Brake lever. CABLE ASSY., Brake. BUSDNG, Column. SCREW, Support to engine. GRP, Handle SUPPORT, Steering column. LOCK, Hand lever. LOCKWASHER, Bearing half.. NUT, Brake cable. FTTNG, Brake cable... MAN FRAME ASSY., 5". MAN FRAME ASSY., 0". ARM, Steering, RH... ARM, Steering, L.H... NUT, Pin to arm. LOCKWASHER, Pin to arm.. WASHER, Pin to arm. PN, Tapered lock. GREASE FTTNG. SK COLUMN, RH. SK COLUMN, L.H., 5". SK COLUMN, L.H., 0". WASHER, Grease fitting. NUT, Saddle to column. CLAMP, Brake cable. HAND LEVER, Brake. LOCKWASHER, Support to engine. LOCKNUT..... SCREW, Throttle lever stop... LOCKWASHER, Throttle lever stop NUT, Throttle lever stop. SPROL PN, Column. BALL JONT. THRUST WASHER, Column. BEARNG HALF. SCREW. CAP. SPRNG, Brake return. SK AND SPRNG ASSY., 5".. SK AND SPRNG ASSY., 0".. SK AND RUNNE R ASSY.... RUNNER, Ski. WASHER, Ski to runner. NUT, Ski to runner. RETANER AND PN, Rear.. RETANER AND PN, Front SPRNG ASSY., 5".,. SPRNG ASSY., 0". SCREW, Spring to saddle. BACKNG PLATE. MAN LEAF. CENTER LEAF, 5". CENTER LEAF, 0". TOP LEAF, 5". TOP LEAF, 0". SADDLE, Spring. LOCKNUT. WEAR PLATE. SCREW, Saddle to column. BUSDNG, Column. LOCKWASHER, Saddle to column. SPACER, Engine frame to main frame. ROD, Column to arm, RH.... ROD, Column to arm, L.H. '" LOCKWASHER. NUT. * Not Shown r- NDENTED PART NAMES NDCATE THAT THESE PARTS ARE NCLUDED N PRECEDNG ASSEMBLY ORDER ALL PARTS FROM YOUR LOCAL AUTHORZED DEALER 5

6 ~." m ṉ - "'"z -<0 ftl ~~ O ~ C-o m:t> r-al ~»z Z~ CfTl (j) ~ m z ;log -0»~ r- ftl Zi C:t> ~~ OJ mlri ;loftl 0-0 ~ "'"Al ~ <(j) m:t> ~Rl n z r-p me o ~ ~z m-o ZRl o OfTl ;log C~ m:t> ;lo(j) - (j) ZfTl G>~ r.,, -<» ;lo - ~ 5 8 5~ e@-: j-'\-~r-b~ ~ C!( ~ f { llr '-- \, --- -Om 'f--. \ --- -<;J For r epl acement key or spare keys, send key number and forty- five cents, for each key desi red to: Stevens Exper imenta Co. 05 Gran d Avenue Waukegan, llino is C@-. 7-tc{~ 8~ ~ " 9 \-<f 5 9 \ v» \ ~ 8 \ \ 5 \ W - - J \ \ )zl "-:~~= ~-0 ~,.-,=mr $ j l( l~ ~ ~~ _/~ "' 7 - "",,_ 0 ~~ f 7 l! ~;J~. ~ ~ry (\l /l Z ~ - ;lo C ~ m Z - ~ Zm r- G> ;lo o C." ~

7 NSTRUMENT PANEL GROUP 99 ~ \e;::sd~? REF. PART PE R RE F. PART PER NO. NO. NAME OF PART ASSY. NO. NO. NAME OF PART ASSY. 55 NSTRUMENT PANEL LOC KWASHER, Shroud latch DOOR, Panel GROMMET, Cable to pane l HNGE, Door SCR EW, P a nel to bracket SCREW, Hin ge to door SCREW. P an el to bracket SCREW, Hinge to panel CABLE ASSEMBLY, 85 SWTCH, Light Compression r elief NUT, Light switc h NUT, Relief cable *8 79 SWTCH, gnition PRMER PUMP ASSE MBLY... **8 79 SWTCH, gnition SCREW, Primer to panel ROLLER LATCH ASSEMBLY CHOKE CABLE ASSEMBLY SCREW, Latch to door LOCKWASHER, Cabl e to pa nel 075 NUT, Latch to door NUT, Ca ble to panel CLP, Wiring harness to door.. 0 SEAL, Column to panel SCREW, Ha rness clip SEAL, P a nel, L.H METAL CAL, R.H SEAL, P a nel, R.H METAL CAL. L.H., 5" NUT, Shroud latch hold down METAL CAL, L.H., 0" LOCKWASHER, Rod BUMPER, Panel to door NUT NUT, gniti on switch PAD, Shroud la tch SEAL, Panel to frame GROMMET PLUG, P an el, 5" LOCKWASHER, Primer pump SCREW, P an el to frame NEUTRAL LOCKOUT CABLE 905 WELL NUT, Panel to frame... ASSEMBLY LOCKWASHER, Hin ge to panel LOCKWASHER, Neutral 05 NUT, Hin ge to panel lockout ca ble CLAMP, Fuel hose NUT, Neutral lockout cable SPEED NUT, Fuel hose HOSE, P rimer to manifold SCREW, Fuel hose FUEL HOSE, Primer pump to 7 7 LATCH, Shroud latch tee SCREW, Latch hold down WELL NUT, P anel t o bracket.. *Ma nual Start Only **E lectric Start Onl y N DENTED PA RT NAMES NDCATE THAT THESE PARTS ARE NCLUDED N PRECEDNG ASSEMBLY ORDER A LL PARTS FROM YOUR LOCAL AUTHORZED DEALER 7

8 ~ TRACK GROUP

9 TRACK GROUP ~ REF. PART NO. NO. NAME OF PART TRACK ASSEMBLY, 5".... TRACK ASSEMBLY, 0'".... RVET, Short RVET, Long TREAD BAR, Hinge co nnector, 0"..... TREAD BAR, Hinge connector, 5"..... TREAD BAR, Track, 0"... TREAD BAR, Track, 5".. HNGE PN, Long, 0".... HNGE PN, Short, 5".... RVET, Hinge co nne cto r bar HNGE CONNECTOR... HNGE CONNECTOR, R.H., 5" HNGE CONNECTOR, L.H., 5" TREAD BAR, Outer, 0".... TREAD BAR, Outer, 5"... RVET AXLE, Rear, 0" AXLE, Rear, 5" SPROCKET WHEE L, Rear.. NUT, Rear axle piv ot.... LOCKWASHER, Rear axle pivot. WASHER, Rea r axle pivot... SPRNG, Rear axle, L.H. SPRNG, Rear axle, R.H... BUSHNG, Rear axle piv ot... PVOT ARM, L.H PVOT ARM, R.H..... SET SCREW, Axl e bearing... BRACKET, Track ad jus t, R.H. BRACKET, Track ad j., L.H... SCREW, Rea r axle pivot.. SCREW, Br a cket to frame... ANCHOR, Tra ck adjusting... PLATES, Washer... LOCKWAS HER, Bracket to frame NUT, Bracket to fr am e..... SCREW, Track adjus ti ng.... NUT, Adjusting s crew..... BEARNG, Rea r axle. SPRNG, Pivot axle, R.H... SPRNG, Pivot axle, L.H.... SPACER, Rear axl e center, 0". SPACER, Rear axle cente r, 5". AXLE, Truck r ear, 0".... AXLE, Truck r ear, 5"..... SPACER, Re a r axle outer... SPACER, Front axle cente r, 0" SPACER, Front axle center, 5" AXLE, Truck front, 0". AXLE, Truck front, 5".. SCREW, Truck to frame... LOCKWASHER, Truck to frame. MOUNT, Auxiliary truck..... WASHER, Auxiliary truck to chassis P E R REF. PART ASSY. NO. NO. NAME OF PART t *Not Shown -Also available in 9 tooth sprocket kit - order P art # * * * * RETANNG RNG, Whe el.... BEARNG, Wheel..... AXLE, Track idler, 5"..... AXLE, Tr a ck idler, 0". SPACER, dl er wheel, 5". DLER WHEEL.... SPACER, dler wheel ce nter. WASHER, Axle to frame. LOCKWASHER, Axle to fr a me.. SCREW, Axl e to fr ame. SCREW, Mount to frame... LOCKWASHER, Bearing mount. ADAPTER, Front bearing... FLANGETTE, Front axle.. BEARNG, F r ont axle..... FLANGETTE ASSY., Front axle. COL LAR, Axl e bear ing... ROLL PN SPROCKET WHEEL, F r ont, 5" AXLE, F r ont, 5" AXLE, F r ont, 0"..... DRVE SPROCKET, Standard.. DRVE SPROCKET, 9 tooth... CHAN, Standard CHAN, 9 too th.... CONNECTOR LNK ROLLER L NK RETANNG RNG.... SET SCR E W, Rear s procket, 0". LOCKWASHER, Auxiliar y t r uck NUT, Auxiliary truc k AXLE, Truck pivot, 5". AXLE, Truck piv ot, 0"... ARM, Truck piv ot..... BUSHNG, Long..... SPACER, Axl e BUSHNG, Short..... SPACER, Axl e outer NUT, T r a ck axle SPACER, Front axle, oute r... HUB AND TRE ASSEMBLY. AXL E, Auxiliary truck. ADAPTER, Aux. truck mtg., 5" ADAPTER, Aux. truck mtg., 0" SPACE R, Auxiliary truck ce nter, 5"..... SPACER, Auxiliar y truck center, 0" SPACER, Auxiliar y truck oute r. TRACK REPAR KT, 0"... TRACK REPAR KT, 5".. HNGE CONNECTOR REPAR KT, 0" HNGE CONNECTOR RE P AR KT, 5" PER ASSY. - - AR AR AR AR AR AR NDENTED PART NAMES N DCATE THAT THESE PARTS ARE NCLUDED N PRECEDNG ASSEMBLY ORDER A LL PARTS FROM YOUR LOCAL AU THORZED DEALER 9

10 V)." m ṉ - "T Z -<0 m ~~ 0 8 C"U ml>... Al -l» z z ~ Cl"l lfl V) m Z,.,~ _0»l>... ~ zi c l> ~~ ~ m~...,., rn o 0 ~ "T Al -l < lfl m~ ::J: l"l n~... r me: o ~g ::J:z m"u z~ O~,.,~ C~ ml>,.,lfl _lfl zl"l Q~ r.,, -<»,.,... V) 9 0 i 8 \ \ "'@@ ~~ c' t;>@:::--... ~ "" a~~ ~~ <j> 7 77 / ). - ~ /' / ~ /' ~ / ~ ~- 7 ~_ 5.~ 9 i-- -': V / )'--.../- <,, ' ~\ f» ,~ 5 58 ~~ -.(~M '78 \ ~ '( / ftju) ~ (Li /r ~ >!?i / ~ ~J.8 ~., 7if~, ~ 7.../- jejg>.'()55 rr / 57 ~\, M~ r. ~ ~, ~~.]) : en n ṃ......» zm o c: en Q,., o c:." 8

11 MSCELLANEOUS GROUP REF. PART NO. NO. NAME OF PART PER REF. PART ASSY. NO. NO. NAME OF PART PER ASSY BRACKET & SHAFT, Chain idl er WASHER, dl er, in side BEARNG, Cha in idler SPROCKET. dl er WASHER, dl er, out s ide RETANNG RNG GR EASE FTTNG. 0 SCREW, dl er t o frame. 05 LOCKWASHER, dler t o frame 8095 WASHER, dl er t o frame MUFFLER ASSEMBLY GASKET, Muffler exhaust manifol d SPACER, Muffler m ount NUT, Plate bumper CL AMP, nn er bumper CLAMP, Outer bumper LOCKWASHER, Muffler to exhaust manifol d WASHER, Taillight clamp LOCKWASHER, Muffler cover 5 SCREW NUT, Muffler cover LOCKWASHER, Muffler cover 08 WASHER, Muffler cover GROMMET, Taillight wire, 0". 9 CLAMP, Taillight wire NUT, Taillight LOCKWASHER, Taillight bracket SCREW, Seat to hinge, 0 ".. 09 LOCKWASHER, Roller latch, 0" SNOW DEFLECTOR, 5" SNOW DEFLECTOR, 0" RETANER, Deflector, 5" RETANER, Deflector, 0" SCREW, Deflector LOCKWASHER, Deflector SPEEDNUT, Deflector. 07 WASHER, Roller latch, 0".,. 00 SCREW, Roller latch, 0". 908 ROLLER, Latch assembly, 0" LOCKWASHER, Seat to hinge, 0" LOCKWASHER, Seat to hinge, 0" LOCKWASHER, Seat to frame r ea r, 5" SCREW, Taillight bracket, 5" 059 SCREW, Taillight bracket, 0 " COMPARTMENT, Front cover, 0" SCREW, Front cover, 0".... LOCKWASHER, Front cover, 0". NUT, Front c over, 0". SCREW, Muffler to exha us t manifold. SEAT ASSEMBLY CABLE ASSY., Taillight, 5".. CABLE ASSY., Taillight. 0".. CONNECTOR HOUSNG... LOCKWASHER. Taillight clamp WASHER, Tailligh t clamp... SCREW, Tailligh t clam p..... HOUS NG, Tailligh t BULB, Taillight. LENS, Taillight..... SC REW, Back rest BRACKET, Taillight housing, 5" BRACKET, Taillight mtg., 0" SCREW, Taillight m ounting.. SCREW, Seat t o main frame, 5" SCREW, Seat bracke t. 5 ".... WASHER, Seat bracket, 5 ".. LOCKWASHER, 5". BUMPER LOCKWASHER, Taillight b r acket SCREW, Bumper to bracket LOCKWASHER. PLATE SEAT MOUNTNG, 5 ". WASHER, Seat t o main frame r ear, 5" SCREW, Sea t bracket to s ea t, 5 ". SUPPORT ASSEMBLY, Seat bracket, 5" SUPPORT ASSEMBLY, Se a t bracket, 0" CLP, Warm-up stand..... LOCKWASHER PLUG, T ooling hol e..... SCREW, Clip COVER, Muffler STAND, Warm-up, 5"..... STAND, Warm-up, 0". SCREW, Warm-up stand.. WASHER, Warm-up stand. NUT, Warm-up stand. NDE N T E D PART NAMES ND C ATE THAT THE S E PARTS A RE N CLUDED N PRECEDNG ASSEM BLY ORDER ALL PARTS FROM YOUR LOCAL AUTHORZED DEALER

12 FUEL TANK GROUP 80 REF. P ART PER RE F. PART PER NO. NO. NAME OF PART ASSY. NO. NO. NAME OF PART ASSY. 7 FUEL T ANK ASSEMBLY PLUG, Pipe fuel tank 000 CAP & GAGE ASSEMBLY.... drain CONNECTOR, Fuel hose 099 FUEL HOSE, Tee t o primer... to tank FUEL HOSE, Tee to pump HOSE, Fuel pickup CHECK VALVE & TEE 5 09 PAD, Fuel tank ASSEMBLY, Primer... 0 HOSE, Fuel filter HOSE CLAMP HOSE CLAMP, Fu el filter hose. 5 0 SCREEN & VALVE ASSEMBLY, 8 09 LOCKWASHE R, Tank Fuel inlet moun ting NPPLE, Vent hose SCREW, Tank mo unting..... NDENTED P A R T NAMES NDCATE THAT THESE PARTS ARE N CLUDED N PREC E D NG ASSEMBLY SPECFY MODEL AN D SER AL NUM BER OF VEHCLE WHEN ORDER NG PARTS

13 PRMARY SHEAVE GROUP r-_ l ls / [~~ --- J.,\ i~~ l REF. PART PER REF. PART PER NO. NO. NAME OF PART ASSY. NO. NO. NAME OF PART ASSY. * 89 PRMARY SHEAVE ASSY FTTNG, Lube PLUNGER AND ROD ASSY BOLT, End ca p to main shaft. 75 WASHER, Primary sheave RETANNG RNG SPRNG WASHER, Neutral lockout FLAT WASHER NUT, Neutral lo ckout DSC, Primary SCREW, Neutral lockout 558 END CAP ASSEMBLY..... actuator assy SPRNG, Activating NEUTRAL LOCKOUT 8 59 SHEAVE, Sliding ACTUATOR ASSY SPRNG, Primary HNGE PN CUP, Spring CABLE BRACKET ASSY BEARNG, Drive belt SPRNG, Neutral lockout BALL, Neutral lockout LOCKWASHER, Neutral lo ckout. 895 MAN SHAFT & SHEAVE... *Not Shown NDENTED PART NAMES NDCATE T HA T T HESE PA RTS A RE N C LUDED N PRE CEDNG AS S E M B L Y ORDER A LL PA RTS FROM YOUR LOCAL AUTH ORZED DEALER

14 SECONDARY DRVE GROUP MODEL NDENTED PART NAMES NDCATE THAT THESE PARTS ARE NCLUDED N PRECEDNG ASSEMBLY SPECFY MODEL AND SERAL NUMBER OF VEHCLE WHEN ORDERNG PARTS

15 SECONDARY DRVE GROUP MODEL 59 REF. PART NO. No. NAME OF PART * SECONDARY DRVE ASSEMBLY PULLEY ASSEMBLY, Fixed half PULLEY ASSEMBLY, Movable half... BUSHNG, Hub. RVET, Ramp to pulley.. CAP, Spring RETANNG RNG SCREW, Sprocket..... WASHER, Sprocket... SPRNG, Secondary sheave DSC BRAKE SHAFT, Secondary sheave.. PEDESTAL, Mounting.... SHOE, Ramp WOODRUFF KEY, #.. WASHER, Clamp BEARNG, Shaft SPACER, Bearing WOODRUFF KEY, # 0... RE TANNG RNG CAP.... SPROCKET, Standard... SPROCKET, tooth SPROCKET, tooth.. SPROCKET, 8 to oth..... SPROCKET, 0 tooth.... LOCKWASHER, Brake to pedestal CHAN GUARD ASSEMBLY SCREW, Pedestal mounting.. LOCKWASHER, Pedestal mounting SCREW, Brake to pedestal.. SLEEVE, Clamp screw... BELT, Drive SCREW, Clamp PER REF. PART ASSY. NO. NO. NAME OF PART AR AR AR AR 9 0 * WASHER NUT WASHER, Chain guard to manifold CALPER BRAKE ASSEMBLY PN, Caliper brake. SPRNG, Brake ca m. NUT, Cam to body.... PN, Cam limit. CAM, Caliper brake.... BRACKET, Caliper brake PUCK, Caliper br ake... WASHER, Puck back-up.. COTTER PN, Cam t o body SPACER, Caliper brake br a cket. WASHER, Thrust. LOCKNUT SCREW, Hex head cap. BODY, Cam side. BODY, Carrier side. CLAMP, Cable to guard. BELT GUARD ASSEMBLY.. SCREW, Chain gua rd.... SCREW, Belt guard SCREW, Belt guard. WASHER, Belt gua r d. WASHER, Belt guard. LOCKWASHER, Chain gua rd to main fr ame..... NUT, Neutral lockout cable.. LOCKWASHER, Chain guard to m ain frame. WASHER, Chain gua r d to main fram e.... SCREW, Chain gua rd to main rame PER ASSY. * Not Shown NDENTED PA RT NAMES NDCATE THAT THESE PARTS ARE NCLUDED N PRECEDNG ASSEMBLY ORDER ALL PARTS FR O M YOUR LOCAL AUTHORZED DEALER 5

16 REVERSNG TRANSMSSON GROUP MODEL ~-. 0 \ L / ~ / / f ~ o / c~(j ~ /78 /j $" _ -././99 ~ t,;) / 7 ~~ ' Q) 5:--"'" / / 00 ~«~ / l ~~J -<, 9 -- / A 0 ~ ~ l0-~ <~ / ~./ ~@~ t: ~J r~~~~-' ~~ ~ 'l:!@l -J rrj 05-~ '-@)C$ ~08\ -o ~ffi) / ~l\, <? ~ 0 ~~ 8 / 5 59.ClJ/~/ /7 r--_~, / / 5 5 / / ~ 7 \"@@.//;5 X---::55 ~ ~ / L' J \r \ ~ ~~~~~_~~~~ ~i JV ~J~//~ 0 8 \ \ ~ 5 9-~ ~f!!t 8 ~ <, 55-y r--~_ ~ ~-J~~,,:r-: n(~--.j 9'"\ - -,,r>j,.ft:;j:~ )' 58 /'/' 0 \ (j ~ ( / ~/85 '97-@. : ~ 88 f&j~ / 8 ~./ ' / l-/ \./ i.> 89 ' ~\ S@ \ ~ ~ 0 v (f)v -<;J bj[?lr-: l 8 NDENTED PART NAMES NDCATE THAT THESE PARTS ARE NCLUDED N PRECEDNG ASSEMBLY SPECFY MODEL AND SERAL NUMBER OF VEHCLE WHEN ORDERNG PARTS

17 t ~ REVERSNG TR ANSMSSON GROUP MODE L 09 REF. PART PER REF. PART PER NO. NO. NAME OF PA RT ASSY. NO. NO. NAME OF PART ASSY. * 97 T RANSMSSON ASSEMBLY, WASHER, Link Complete 55 0 COTTER PN 9 PEDESTAL, Transmission 5 07 LNK, Shift lev er 75 BEARNG, nner SCREW, Link. 77 SETSCREW, Bearing NUT, Link 05 NUT, Bearing WAVE WASHER 5 9 SPRNG, Cap WASHER, Link 7 8 PULLEY HALF, Movable 0 BRACKET, Spring r etainer RAMP, Drive 780 WASHER 8 07 RVET, Ramp to pulley 85 DSC, Brake 9 8 RETANNG RNG, Shaft. 7 SCREW, Sprocke t to s haft 0 PULLEY HALF, Fixed. 5 WASHER, Sprocket to s haft. 0 SCREW, End c ap. 89 RETA NG RNG 88 RETANNG RNG 7 05 LOCKWASHER, End cap 80 BEARNG, Outer SP ROCKET, Std. tooth 95 GEAR AND SHAFT, nput SPROCKET, tooth An 5 8 NEEDLE BEARNG, SP ROCKET, 8 tooth AR Shaft, inn er SPROCKET, 0 tooth AR 850 CAP, Spring 8 8 SPROCKET, tooth AR KEY, Cap to shaft LOCKWASHER, Br ake to 8 8 KEY, Pulley to s haft. pe desta l 9 77 SHFTER DOG. * 59 CA LPER BR AKE ASSY. i 0 87 CR ADLE, Shifter do g 70 5 SPRNG, Brake cam 855 PPE PLUG, Breather vent 7 8 NUT, Cam to body 88 WASHER, Shifter dog 7 8 PN, Cam limit 89 SPRNG, Shifter dog. 7 9 CAM, Cali per brake RETANNG RNG, Output 7 9 BRACKET, Caliper br ake s haft P UCK, Caliper brake. 5 8 GEAR, Output 7 80 WASHER, Puck ba ck - up 7 SHA FT, Output COTTER PN, Cam to body RETANNG RNG 78 8 SPACER, Caliper brake 8 SHOE, Drive ramp. bracket 9 9 END CAP WASHER, T hrust BALL BEARNG, Output LOCKNUT. shaft 8 58 SCREW, Hex head cap 775 RE TANNG RNG 8 89 BODY, Cam side 7 WASHER, Clamp disk 8 90 BODY, Carrier s ide brake. 8 PN, Caliper br ake. 875 P PE PLUG, Fill and drain SPRNG, Linkage 705 SCREW, Clevis to s haf t 8 98 ROD, Shift l ever, long SHFTER CLEVS NUT 88 PNON, Reverse idler CONNECTOR, Rods BEARNG, Reverse idler 89 0 NUT 8 89 THRUST WASHER, Reverse 90 9 ROD, Shift lever, short idler BUSHNG, Rod to panel 9 80 THRUST BEARNG, Reverse 9 NUT, Rod bushing. id ler 9 00 HANDLE, Shift 0 89 SHM,.00" AR SPACER, Pedestal SHM,.00" AR CHAN GUARD ASSY SHM,. 00 " AR SCREW, Pedestal mounting SHM,.005" AR LOCKWASHER, P edestal 87 O-RNG, Shaft to ped estal mounting. 79 SHA FT, Pinion gear SCREW, Brake to 87 RETANNG RNG, Shaft. p ed estal... 7 PVOT PLATE. 99 SC REW, Clamp 5 09 LOCKWASHER, P late to WASHER pedestal. 0 0 SLE EVE, Cl amp 00 SCREW, Plate to pedestal screw 7 7 PN, Clevis to plate 0 5 BELT, Drive 8 CLEVS, Reverse lock SCREW, Chain guard 9 75 NUT, Eye bolt 0 09 LOCKWASHER, Chain gu ard 50 8 EYE BOLT WASHER, Ch ain guard 5 5 LOCKPLATE 0 SCREW, Ch ain guard 5 08 SCREW, Link to plat e WASHER, Ch ain gu ard 5 9 PN, Link LOCKWASHER, Chain gu ard * Not Shown NDENTED PART NAMES NDCATE THAT THESE PARTS ARE NCLUDED N PRECEDNG ASSEMBLY ORDER ALL PARTS FR OM YOUR LOCAL AUTHORZED DEALER 7

18 ELECTRCAL GROUP 9 \\!' -- _ / /./ ~./ (8)- ~ CJ 89 N D E N T E D PART NAMES NDCATE THAT THESE PARTS ARE NCLUDED N PRECEDNG A S S E MBLY SPECFY MODEL AND SERAL NUMBER OF VEHCLE WHEN ORDERNG PARTS 8

19 ELEC TRCAL GROUP REF. PART NO. NO. NAME OF PART PER RE F. P ART ASSY. NO. NO. NAME OF PART PER ASSY. 7 HOLD DOWN, Battery BOLT, Hold down WASHER, Hold down NUT, Hold down BATTERY BOX AND PANEL.. 75 SOLENOD LOCKWASHER, Solenoid mtg, NUT, Sol enoid mounting NUT, Terminal LOCKWASHER, Terminal..... CRCUT BREAKER t 005 LOCKWASHER t 50 NUT SCREW, Mounting RECTFER ASSY SCREW, Rectifier m ounting LOCKWASHER, Rectifier mounting NUT, Rectifier mounting " WRE ASSY WRNG HARNESS ASSY., Main. 05 BATTERY CABLE, Positive BATTERY CABLE, Negative... t 9 COL, gnition t 90 BRACKET, gnition coil t5 05 LOCKWASHER, Clamp t SCREW, Clamp t 7 7 H. T. LEAD ASSY., Short.... t 8 77 H. T. LEAD ASSY., Long CAP, Spill proof 0 09 NUT, Battery box moun ting.. 09 WASHER, Battery box. mounting CLP, Starter cable CABLE, Starter to sol enoid SCREW, Battery box mounting LOCKWASHER, Battery box mounting BOLT, Negative terminal " NUT, Negative terminal BOLT, Positive terminal NUT, Positive terminal WRE, gnition coil CONNECTOR, Taillight wire.. 7 CONNECTOR, Stationary, bl a ck 7 CONNECTOR, Stationary, white WRNG HARNESS ASSY., Engine, M.S. 58 WRNG HARNESS ASSY., Engine, E.S WRE ASSY., Coil t o connecto r, m.s, 7 CONNECTOR, Removable, M.S WRE, P oints to connecto r... * Not Shown t Used on all models NDENTED PART NAMES NDCATE THAT THESE PA RTS ARE NCLUDED N PRECEDNG ASSEMBLY O RD ER ALL PARTS FR OM YOUR LOCAL AUTHORZED DEALER 9

20 ELECTRC STARTER GROUP 7 ~} 9 ~~f 08i QTY. REF. PART PER REF. PART PER NO. NO. NAME OF PART ASSY. NO. NO. NAME OF PART ASSY. t 907 STARTER MOTOR ASSY.... SPROL PN, Pulley t o 0 THRU BOLT PACKAGE starter ARMATURE SPROL PN, Pulley to HEAD, Commutator end... starter HEAD, Drive end SPACER, Adjusting bracket 5 BEARNG, Drive end to c r ankcase BRUSH PLATE STUD, Belt guide SPRNG SET, Brush SCREW, Starter to bracket FELD COL ASSY WASHER, Adjusting bracket 9 8 T ERMNAL STUD PACKAGE. to starter THRUST WASHER PACKAGE. 09 NUT, Belt guide stud BRUSH SET SCREW, Adjusting bracket t o 5 BELT, Starter dr ive rear fan housing ADJUSTNG BRACKET, 0 SCREW, Adjusting bracket t o El ectric starter starter PULLEY, Stationary, elect r ic 5 05 LOCKWASHER, Adjusting starter brack et t o r ear fan housing P ULLEY, Movable, elect r ic 05 NUT, Starter t o bracket... starter LOCKW ASHER t Not Shown NDENTED PART NAMES NDCATE THAT THESE PARTS ARE N CLUDED N PRECEDNG A S SEMBLY SPECFY MODEL AND SERAL NUMBER OF VEHCLE WHEN ORDER NG PARTS 0

21 REWND STARTER GROUP 99.A--.. -,,, ~ "-,..~,- '.~..~~ 80P REF. PART PER REF. PART PER NO. NO. NAME OF PART ASSY. NO. NO. NAME OF PART ASSY. * 90 REWND STARTER ASSY STARTER HOUSNG ASSY. 00 NUT, Housing to pulley SCREW..., LOCKW ASHER GUDE ASSY., Handle WASHER SPACER.,...., SPNDLE & PN ASSY SCREW, Guide SPRNG WASHER PLUG, nspection hole FRCTON RNG LOCKWASHER BUSHNG, Spindle SCREW SCREW, Retainer to 088 SCREW pulley LOCKWASHER RE TANER SCREW PAWL MOUNT, Ratchet STARTER PULLEY ASSY RATCHET ST ARTER SPRNG ASSY LOCKWASHER, Guide ANCHOR NUT, Guide HANDLE WASHER, Guide ROPE, Starter.... * Not Shown NDE NTED PAR T NAMES NDCATE THA T THESE PARTS A RE NCLUDED N P RE C E D NG ASSEMBLY ORDER A LL PA RTS FROM YOUR LOCAL A UTHOR ZED DEALER

22 99.\,,'\'. ~~ ~ CYLNDER AND CRANKSHAFT GROUP 7 ttl \ / ~ ;~ /,/ / / -- /' ~ r.!i\rij{ /'<.>'-~ n ~ \ / ~ \ \ 5 / / ~ / / /' 7 V 870 NDENTED P AR T NAMES NDC A T E T HA T T HESE PARTS A RE NC LUDED N PR ECEDNG A S SEMBLY SPECFY MODEL AND SERAL NUMBER OF VEHCLE WHEN ORDERNG PARTS

23 CYLNDER AND CRANKSHAFT GROUP R EF. PART NO. NO. NAME OF PART PER REF. PART ASSY. NO. NO. NAME OF PART QT Y. PER ASSY SPARK PLUG CYLNDER & STUD... STUD NUT, Cylinder..... LOCKWASHER, Cylinder... GASKET, Cylinder..... GASKET, Exhaust manifold... EXHAUST MANFOLD, Rear. EXHAUST MANFOLD, Front. PLUG, Cylinder compression r elief RNG SET, P iston..... PSTON WRST PN RETANNG RNG, Pin..... NEEDLE BEARNG ASSY., Wrist pin CONNECTNG ROD ASSY... SCREW, Connecting r od RETANER ASSY., Rod bearing BEARNG ASSY., Connecting r od SEAL, Crankshaft CRANKSHAFT, Bearing & shim. BEARNG, Cr ankshaft... KEY, Cam and flywheel..... LOCKWASHER, Manifold.... NUT, Manifold VALVE, Compression relief. O-RNG RETANER, Expansion joint ga s ket GASKET, Exhaust manifold joint SCREW, Retainer, exha ust manifold WASHER, Retainer, exhaust manifold NDENTED PART NAMES NDCATE T HAT THESE PARTS ARE N CLUDED N PREC E DNG ASSEM BLY ORDER ALL PARTS FROM YOU R LOCA L AUTHORZED DEALER

24 CRANKCASE & FAN HOUSNG GROUP / 5 ~----- ~/, f' ---J t\;) ~ ---a 8 7 NDENTED PART N AMES NDCATE THAT THESE PARTS ARE NCLUDED N PRECEDNG A S SEMBL Y SPECFY MODEL AND SER AL NUMBER OF VEHCLE WHEN ORDERNG PARTS

25 CRANKCASE & FAN HOUSNG GROUP REF. PART NO. NO. NAME OF PART PER REF. PART ASSY. NO. NO. NAME OF PART QTY. PER ASSY. 5 7 t CRANKCASE ASSEMBLY.. SCREW, Crankcase halves STUD, ntake manifold, long TAPER PN OUTLET VALVE ASSEMBLY. TUBE, Oiler extension, 0"... LOCKW ASHER, Crankcase halves LOCKWASHER, Starter cable to crankcase SLEEVE, Oiler tube.. NUT, Oiler tub e... GROMMET, Oiler tube... TUBE, Chain oil er, 5".... TUBE, Chain oil er, 0". GASKET, Crankcase... FAN HOUSNG, Front.. CLP, Taillight to housing... SCREW, Front t o rear housing SCREW, Front to rear housing, long GROMMET..... CLP, H.T. Lead..... FAN HOUSNG, Rear.... RVET..... DEFLECTOR, L.H..... DEFLECTOR, R.H..... SHROUD, Cylinder, L.H... SHROUD, Cylinder, R.H... SCREW, Shroud t * SCREW, Housing to c r ankc ase. LOCKWASHER, Housing screw. BRACKET, Connector..... SCREW, Bracket to housing.. LOCKWASHER, Bracket to housing CLAMP, Chain oiler tube CLP, Harness to c r ankcase... LOCKW ASHER, Harness clip.. SCREW, Harness clip..... SCREW, Chain oiler clamp. SCREW, Mounting frame to main frame r ear..... WRE, Magneto arm to ground CLP, Starter cabl e t o c r ankcas e..... FRAME ASSEMBLY, 5"... FRAME ASSEMBLY, 0"... SCREW, Engine mounting.... LOCKW ASHER, Engine mounting.... SCREW, Mounting frame to main frame front WASHER, Mounting frame to main frame..... WELL NUT, Mounting frame t o main frame LOCKW ASHER, Oiler tube clamp GASKET SET, P owerhead.... * Not Shown t Electric start only NDENTED PART NAMES N D CATE T HA T THESE PARTS A RE NCLUDED N PRECEDNG ASSEMBLY ORDER ALL PA RT S FROM YOUR LOCAL AUTHORZED DEALER 5

26 CARBURETON GROUP, a 0,,- 8 NDENTED PA SPECFY MODE~T ;AMES NO SERAL NDCATE THAT NU~HESE BER PARTS OF VEH ARE NCLU CLEDE~N PRECEDNG ASSEMBLY HEN ORDERNG PARTS

27 CARBURETON GROUP REF. PART NO. NO. NAME OF PART PER REF. PART ASSY. NO. NO. NAME OF PART PER ASSY. t t t t t t t CARBURETOR ASSEMBLY, Complete SEAL, Throttle shaft.. RETANER, Shaft seal.... PLUG, Throttle shaft.... NEEDLE, dle adjusting... SPRNG... PLATE, Carburetor adjusting identification..... WASHER, Needle valve.. SPRNG, Throttle stop... MAN JET ASSEMBLY... FLOAT ASSEMBLY..... PN, Float SPRNG, Float.... GASKET, Fuel bowl.... BOWL, Fuel THROTTLE SHAFT ASSY.., SPRNG, Throttle return.. PLATE, Throttle SCREW, Plates CHOKE SHAFT ASSY.. PLATE, Choke... JET & NEEDLE ASSY... SPRNG, Main needle..... WASHER, Main jet NEEDLE & SEAT ASSY... SCREW, Throttle stop.. GROMMET HOSE, Pump to carburetor... CLAMP ELBOW BUSHNG & PN GASKET, Carburetor... SCREW, Carburetor mounting. SCREW, Carburetor mounting. LOCKWASHER NUT BRACKET ASSY., Choke cable SCREW, Bracket to ca r bureto r NUT PLATE, Fu el pump mounting. SCREW, Cable clamp. GASKET, Fuel pump. HOSE, Pulse line HOSE CLAMP, Pulse line..... COVER, Filter GASKET, Screen FLTER, Air clean er. WASHER, Wingscrew. WNGSCREW, Air cleaner. BRACKET, Cable to manifold.. FTTNG, Pulse line MANFOLD, ntake..... CHECK VALVE ASSEMBLY... WASHER, Che ck valve... SPRNG, Check valve.... NUT LOCKWASHER. GASKET, ntake manifold. BODY, Re ed valve. REED ". RETANER PLATE, Reed. SCREW, Plate to body..... GASKET, Reed valve..... FUEL PUMP ASSEMBLY... GASKET SCREEN..... CAP SCREW LOCKWASHER, Base plate. ELBOW, Fuel hose.... BASE PLATE ASSY., Air cleaner, SCREW, Base plate..... SCREW, Fuel pump mounting.. CONNECTOR t Also available in Carburetor Repair Kit - order part number 77 For operation over 5000' use High Altitude Kit, part number 77 NDENTED PART NAMES NDCATE THAT THESE PARTS ARE NCLUDED N PRECEDNG ASSEMBLY ORDER ALL PARTS FROM YOUR LOCAL AUTHORZED DEALER 7

28 ~ ARMATURE GROUP / r-'" ~o ~8 '5 / /;; /'@.j :::::> ~ lj...~.j,~ ~9 ~ / ~~ r 5 i) V / ~ /... J ~~ 0!\YLi l REF. PART PER REF. PART PER NO. NO. NAME OF PART ASSY. NO. NO. NAME OF PART ASSY. 9 ARMATURE PLATE ASSY RETANER BUTTON, Armature plate SCREW LOCKWASHER, Flywheel SCREW PN, Magneto piv ot SCREW, Eccentric RETANER, Armature plate... * 898 COL ASSY., Alternator SCREW, Retainer to fan housing. ** 5805 COL ASSY., Alternator NUT, Flywhe el..... * 5080 TUBNG, Coil STOP, Magneto ad vance BOW WASHER, E ccentric screw. **9 5 SCREW, Clip to a r mature. 057 HOUSNG, Li ghting coil CAM FLYWHEEL & LAM NATON 900 COL ASSY., gnition..... ASSEMBLY SCREW, Coil moun ting WEGHT, Timer CONDENSER SCREW SCREW RETANNG, Rin g CLP, Oiler SPRNG, Flywheel WCK, Oiler CAM, Retainer BREAKER PONT SET SUPPORT, Flywheel CLP, Spring *Ma nua l Start Only **E lectr ic Start Only -Not Shown NDE N T E D PART NAMES NDCATE THAT THESE PARTS ARE NCLUDED N PRECEDNG ASSEMBLY SPECFY MODEL AND SERAL NUMBER OF VEHCLE WHEN ORDERNG PARTS 8

29 SEAT RSER MODEL REF. PART PER REF. PART PER NO. NO. NAME OF PART ASSY. NO. NO. NAME OF PART ASSY. * 907 STORAGE COMPARTMENT 08 SCREW, Storage KT com pa r tm ent STORAGE COMPARTMENT 075 NUT, Storage compartment WELDMENT ASSEMBLY LOCKWASHER, Storage 905 BACKREST ASSEMBLY com pa r tment... *Not Shown LCENSE BRACKET KT MODELS 59 & 09 REF. PART PER NO. NO. NAME OF PART ASSY. r BRACKET, License plate.. NDENTED PART NAMES NDCATE THAT THESE PARTS ARE NCLUDED N PR ECEDNG ASSEMBLY ORDER ALL PARTS FROM YOUR LOCAL AUTHORZED DEALER 9

30 ~ ACCESSORY SLEGH MATE GROUP \ \ \ \ \..--- \ <, \" REF. PART PER REF. PART PER NO. NO. NAME OF PART ASSY. NO. NO. NAME OF PART ASSY. * 5 SLEGH ASSY., Complete SCREW, Saddle to spring 9000 PLUG BUTTON, Windshield 8 5 RETANNG PN ASSEMBLY. frame RETANNG PN ASSEMBLY. 0 SCREW, Body to frame LOCKWASHER, Body to frame. 077 LOCKW ASHER, Hitch FRAME ASSEMBLY NUT, Hitch SEAT ASSEMBLY ( SCREW, Hitch BODY ASSEMBLY HT CH, Sleigh LOCKW ASHER, Seat to body 7 TRANSFER, Sleigh mate WASHER, Body to frame COTTER PN, Ski to frame. 00 SCREW, Seat to body SPRNG, Ski NUT, Body to frame SADDLE, Spring WASHER, Body to frame... 7 BUSHNG, Ski spring WNDSHELD ACCESSORY KT. 577 SK & RUNNER ASSEMBLY.. 0 THUMB SCREW RUNNER WNG NUT WASHER, Runner to ski SCREW, Windshield to frame NUT, Runner to ski WASHER NUT, Saddle to spring WELL NUT *Not Shown N DE NT E D PART NAMES NDCATE THAT THESE PARTS ARE N C LUDED N P RE C EDNG ASSEMBLY SPECFY MODEL A N D SER AL NUM BER OF VEHCLE WH EN ORDER NG PARTS 0...

31 c