RG75 Catalogue.

Transcription

1 RG5 Catalogue 1

2 2 RG5 Catalogue 1 Catalogue cover 2 Catalogue pages Overview 3 Design Description 4 System Description 5 System Description 6 Design Description Table Composite Profiles, Table Profiles and Table Profiles for Accessories 8 Table Corner Connectors and Table T-Connectors 9 Table Accessories, Table Gaskets and Table Installation Material 10 Cross Section Values 11 Cross Section Values 12 Explanations regarding the U-Values Table 13 Design Values Table/U-Values Table 30% 14 U-Values Table 20% 15 Nomimal Values of the Heat Transfer Coefficient U f 16 Profiles 1 Profiles 18 Profiles 19 Profiles 20 Profiles 21 Profiles 22 Profiles 23 Profiles 24 Profiles 25 Profiles 26 Additional profiles 2 Corner profiles 28 Corner profiles 29 Corner profiles 30 T-connector profiles 31 Glazing Beads 32 Glazing Table 33 Corner Connectors 34 Corner Connectors 35 Moving Corner Connectors 36 Corner Connectors 3 T- Connectors 38 T- Connectors 39 T- Connectors 40 T- Connectors 41 Accessories 42 Accessories 43 Sections Overview 44 Sections Overview 45 Sections Overview 46 Sections 4 Sections 48 Sections 49 Sections 50 Sections 51 Sections 52 Sections 53 Sections 54 Sections 55 Sections 56 Sections 5 Sections 58 Sections 59 Sections 60 Sections 61 Sections 62 Sections 63 Sections 64 Sections 65 Sections 66 Sections 6 Sections 68 Sections 69 Sections 0 Sections 1 Sections 2 Sections September 200

3 RG5 Catalogue 3 Windows: Heat-insulated composite profile system with voluminous EPDM multi-chamber center seal with preformed angles. Increased heat insulation with glazing seal seated on the rebate ground. Uf values according to EN ISO 100. Design values Uf,BW acc. to DIN V : Doors: Heat-insulated composite profile system for single- or double-leafed doors, optionally without additional center rebate post profile, inward and outward opening door leafes. Design in panic function acc. to EN 1125 and emergency exit function acc. to EN 19 possible. The window profiles can be integrated with all performance characteristics. Fittings: Commercially available fittings. The profiles are implemented with a 10 mm Euro-groove. Increased burglar protection possible due to WK 3 safety class. It is possible to equip the doors with butt hinges or with mulitpart, fitted hinges. Design: Double wall, hollow composite profiles (three-chamber system) with even surfaced rebate bed. Dimensions*: Frame profiles: 5 mm installation depth (basic depth); window sashes 85 mm installation depth. Profile compound: Quality controlled, form-fitting and tensionally locked compound with at least 25% glass-fibre reinforced polyamide webs with melted wire inserts. The hollow composite profiles are suitable for subsequent surface working. Air permeability of joints and Watertightness under heavy rain: Exposure Category C acc. to DIN * The installation depths indicated in the catalogue are reference dimensions for planning. The manufactured dimensions for frame and sash profiles are 0.4 mm above the nominal dimensions in the catalogue, the transom profiles 0.2 mm.

4 4 RG5 Catalogue System Description 1. General This profile system includes heat-insulated, two-wall composite profiles (three-chamber system) for the production of windows and doors. Heat insulation is achieved by thermal separation of the inner and outer profile walls by means of glassfibre reinforced isolating webs made of polyamide, with special melted wire inserts. In a quality controlled process, the form-fitting and tensionally locked compound is created in the pressing plant. The design is in accordance with the state of the art and the directives and recommendations of the insulating glas, fittings and sealing materials manufacturers and meets the requirements of the Directive for the Proof of Stability of Composite Metal-Plastic Profiles of the German Institute for Construction Engineering,Berlin, as well as the requirements of the provisions regarding quality and testing of aluminium windows. The U f values of the profiles and profile combinations have been determined acc. to EN ISO 100 and are given acc. to DIN V : 2002 in design values. The air permeability of joints and watertightness under heavy rain of the windows correspond to the exposure category C of DIN The construction of solid, safe and operational elements is guaranteed. The Code of Practice for the Processor in our latest main catalogue must be observed for the use and processing of our design. With our delivery of composite profiles you are also receiving our guarantee for this product. 2. System Scope This profile system includes window and door profiles for the construction of side-hung, turn and tilt, tilt and double sash windows, doors and parallel-slide-and-tilt doors. The main profiles include narrow and wide outer frame, sash, glazing bar, post and sill rail profiles. Additional profiles are respectively available for wall connections, as well as for expansion and decorative glazing bars. Glazing rebate strips for filling thicknesses (glazing thicknesses) from 18 to 45 mm are available. 2.1 Heat insulation The highly heat insulated design includes frame and glazing bar profiles with a frame profile depth of 5 mm and a sash profile depth of 85 mm for windows and 5 mm for doors, equipped with a voluminous, multichamber EPDM center seal. The glazing rebate is additionally shielded against thermal radiation and air convection by means of multichamber EPDM cover profiles at both sides of the filling. The given nominal values of the heat transmission coefficient U f of 1,5 W/m 2 K to 2,4 W/m 2 K for individual profiles and profile combinations are given in separate tables and documented by respective test certificates issued by the Institute for Windows Technology in Rosenheim, registered association. 3. Design 3.1 Maximal sash sizes Windows: Sash width mm Sash height mm max. sash weight: 130 kg additional center locking points for sash heights or widths exceeding 1250 mm. Parallel-slide-and-tilt-doors: 1680 x 2200 mm from sash profile RG 1220 max. sash weight: 150 kg Doors: 1300x2300 mm max. sash weight: 120 kg 3.2 Statics The section properties of the profiles (inertia moment and section modulus, etc.) are given in separate statics tables. 3.3 Frame and glazing bar connection The corner and T-connections of the profiles in both cavities are made with glued in, aluminium corner or T-connectors, which are fixed with roll pins or with mechanical corner-connection machines. Water tightness at mitres and joints must be ensured by the processor. This applies especially in regard to the lower horizontal frame and glazing bar profiles. All orifices at corner and T-connections (continuous grooves of the glazing rebate webs, clamping grooves in the rebate bed, etc.), surfaces of base profiles facing the frame profile, etc., must be sealed with special care (in thin layers as well) with suitable flexible silicone and thiokol sealants. 3.4 Center seal EPDM center seal serving as frame with 50 mm preformed angles. Gluing with the preformed angles is effected with contact adhesive (cyanoacrylate adhesive). The cut of the seal profi le is calculated as follows: Sash measure minus 100 mm (2 x 50 mm preformed angle) plus 0.5 %. Example: Sash measure 1100 mm. Center seal cut = = 1005 mm. September 200

5 RG5 Catalogue Glazing The glazing on the sealant free rebate bed is effected with preformed EPDM seal profiles. In order to ensure ventilation (vapour pressure equalization) of the rebate space, openings are built in with a minimum cross section of 15x5 mm or 8 mm diameter placed in front of the center seal that are leading to the ambient air. The openings are located at the lowest point of the rebate and are provided at least twice in the lower horizontal. The external openings are located between frame angle and glazing spacer block, at a maximal distance of 100 mm from the angle. It is recommended to place these openings laterally and at the upper part of the profiles. The insertion of glazing spacer blocks (blocking) is effected on glazing rebate inserts of the system. The blocking does not obstruct neither air conduction nor water flow (condensate). If sealants are used for the glazing, the table Exposure Categories for the Glazing of Windows of the Institute for Windows Technology in Rosenheim, registered association, must be observed. 3.6 Drainage of the Design The water entering into the antechamber (pressure compensation chamber) is let off via at least 2 water drain holes, with dimensions 28 x 12 mm, in front of the center seal, directly to the outside. These are located at a distance of about 120 mm from the frame end, maximal distance being 600 mm. The openings are covered with drainage inserts. In the case of downward drainage of water, directly on the window sill or over a base profile, the entering water is let off through drain louvers, sized 35 x 6 mm. Quantity and location as 28 described above. The respective drain louvers in the aluminium base profile 20 should be placed with an offset of 50 mm with regard to the louvers in the frame profile. 3. Condensation Water Formation The formation of condensation water on the heatinsulated composite profiles is only possible, if under respective interior and exterior temperatures, as well as under respective interior space air humidity, the formation of condensation water (formation of respiration water) would also be observed on the respective insulating glass panes. Profiles like roller shutter guides or window sills that are fitted additonally on the external side of the composite profiles, have a negative impact on the internal suface temperatures of these profiles and thus on the condensation water behaviour.,5 12 The processor has to take care that no cold air can reach the internal shells of the frame profiles when the elements have been fitted. This applies especially, if roller shutters are installed over the elements. In this case the face of the frame profile must be covered with fixed sealing strips made of HR polyurethane or polystyrene foam. Thermal bridges must be avoided. 4. Surface Working Regarding the surface treatment the FWB Guidelines, Edition 11/91, apply. Variable colouring of the profiles prior to bonding of the semi-shells is possible. 4.1 Anodic Oxidation For the anodic oxidation of the aluminium components DIN 1611 applies. The Quality and Testing Provisions Anodized Aluminium RAL-RG 661 must be observed by the anodic oxidation plant. The oxide layers produced by anodizing must have a minimum layer thickness of 20 µm. Special care must be applied in the case of material that is to undergo anodic axidation according to the E6 procedure (pickled and eloxated). A guarantee regarding the suitability for this procedure can only be given, if the profiles immediately after their production are delivered to the anodizing treatment plant, where they are processed immediately. In the case of deliveries from warehouse stock we do not assume any responsibility for this procedure whatsoever. 4.2 Colour Coating Colour coating must be executed according to the Provisions Regarding Qualtiy and Testing of Components RAL-RG 631. The coating of the profiles is carried out by firing on of coating powders. Normally, polyester-based coating powders are used. Layer thickness should amount from 60 up to 120 µm at most. The coated profiles must be cured in a furnace at a maximal object temperature of 15 ± 10 C and a firing time of about 20 minutes (after reaching object temperature). In order to ensure their faultless colour coating, the aluminium profiles must be subjected to careful pretreatment acc. to DIN Chromating is necessary. 5. Dimensioning of the Composite Profiles The dimensions given in the catalogue are planning dimensions. Due to different surface treatments they cannot be used as reference dimensions for composite profiles delivered by us.

6 6 RG5 Catalogue Design Description Glazing seal, outside Glazing seal, inside Glazing bead Glazing spacer block Glazing rebate insert At least 2 pcs glazing rebate drains (vapour pressure equalization) Ø8 or slots15x5 mm, placed with an offset of 50 mm to each other. Max. distance 600 mm. Additional placement respectively at top left and right side is recommended. Sash profile Antechamber or pressure compensation chamber Center web seal with corner mouldings 50x50 EPDM, air-tightness gasket Frame profile Insulating web, made of glass-fibre reinforced polyamide, curled September 200

7 RG5 Catalogue Composite Profiles Order No. Designation Stock length in m Development in mm anod. anod.* mech. AH Frame profile for facade 24/56 mm 6, AH25-RG1121 Frame profile 34/58 mm 6, AH25-RG1131 Frame profile 44/68 mm 6, AH25-RG1211 Sash profile 51/39 mm 6, AH25-RG1214 Sash profile, round 51/39 mm 6, AH25-RG1221 Sash profile /65 mm 6, AH25-RG1245 Transom for sash 34/82 mm 6, AH25-RG1260 Rebate profile 66 mm 6, AH25-RG1215 Sash profile perimetrical locking 56/44 mm 6, AH25-RG1222 Sash profile perimetrical locking /65 mm 6, AH25-RG1406 Transom/Mullion 34/82 mm 6, AH25-RG1411 Transom/Mullion 44/92 mm 6, AH25-RG2300 Door frame profile 44/0 mm 6, AH25-RG2310 Door frame profile 0/44 mm 6, AH25-RG2330 Door sash profile 4/2 mm 6, AH25-RG2335 Door sash profile 44/98 mm 6, AH25-RG2350 Change profile 50/ 6 mm 6, AH25-RG2395 Base profile 109/133 mm 6, AH25-RG150 Corner post profile 5x5/ 80X80 mm 6, Profiles Order No. Designation Stock length in m Development in mm anod. mech. AH900-TF45A Glazing bead 34 mm 6, AH900-TF460 Glazing bead 44 mm 6, AH900-TF464 Glazing bead 2 mm 6, AH900-TF465 Glazing bead 3 mm 6, AH900-TF466 Glazing bead 4 mm 6, Profiles for accessories Order No. Designation Stock length in m AH900-TF481 Corner connector profile 6.0 mm 6,0 AH900-TF483 Corner connector profile 12,0 mm 6,0 AH900-TF495 Corner connector profile 16,4 mm 6,0 AH900-TF496 Corner connector profile 20,0 mm 6,0 AH900-TF49 Corner connector profile 22,8 mm 6,0 AH900-TF498 Corner connector profile 26,8 mm 6,0 AH900-TF499 Corner connector profile 30,0 mm 6,0 AH900-TF500 Corner connector profile 32,0 mm 6,0 AH900-TF501 Corner connector profile 34,0 mm 6,0 AH900-TF502 Corner connector profile 45,4 mm 6,0

8 8 RG5 Catalogue Corner connectors Order No. AE AE AE AE AE AE Designation Corner connector for profiles AH25-RG1211, AH25-RG1214, outside Corner connector for profiles AH25-RG1121, AH , outside Corner connector for profiles AH25-RG1131, outside Corner connector for profile AH25-RG1221 AH25-RG1222, outside Corner connector for profiles AH25- RG2300 and RG 2310, outside Corner connector for profiles AH25-RG2330, AH25- RG2335, outside Required installation material Quantity Order No. Profile Code 2 pcs AE AH900-TF481 2 pcs AE AH900-TF495 2 pcs AE AH900-TF498 2 pcs AE AH900-TF500 2 pcs AE AH900-TF501 2 pcs AE AH900-TF502 AE Corner connector for profile AH25-RG1215, inside 2 pcs AE AH900-TF495 AE Corner connector for profile AH25-RG1215, outside 2 pcs AE AH900-TF483 AE Corner connector for profile AH25-RG1222, inside 2 pcs AE AH900-TF501 AE AE AE AE AE AE AE AE Corner connector for profiles AH , AH25-RG1121,AH25- RG1406, inside Corner connector for profiles AH25-RG1211, AH25-RG 1214, inside Corner connector for profiles AH25-RG1131 and AH25-RG1411, inside Corner connector for profiles AH25-RG2300 and AH25-RG2310, inside Corner connector for profiles AH25-RG2330, AH25- RG2335, inside Corner connector for profile AH25-RG1221, inside Corner connector for profile AH25-RG1406, outside Corner connector for profile AH25-RG1411, outside 2 pcs AE AH900-TF496 2 pcs AE AH900-TF496 2 pcs AE AH900-TF499 2 pcs AE AH900-TF501 2 pcs AE AH900-TF502 2 pcs AE AH900-TF502 2 pcs AE AH900-TF483 2 pcs AE AH900-TF49 T- connectors Order No. AE AE AE AE AE AE AE AE Designation T-connector for profiles AH25-RG1245 and AH25-RG1406, outside on frame, sash and transom T-connector for profiles AH25-RG1411, on frame and transom profiles T-connector for profiles AH25-RG1121, outside on frame and transom profiles T-connector for profiles AH25-RG1131, outside on frame and transom profiles T-connector for profiles AH25-RG1121, AH25- RG1245 and AH25-RG1406 inside, T-connector for profiles AH25-RG1131, AH25-RG1411, inside on frame and transom profiles T-connector for profiles AH25-RG2395 inside on frame and transom profiles T-connector for profiles AH25-RG2395 outside on door sash profiles Required installation material Quantity Order No. Profile Code 1 pc AE AH900-TF649 1 pc AE AH900-TF649 1 pc AE AH900-TF649 1 pc AE AH900-TF649 1 pc AE AH900-TF650 1 pc AE AH900-TF650 2 pcs AE AH900-TF650 2 pcs AE AH900-TF649 September 200

9 RG5 Catalogue 9 Accessories Order No. AE AE AE AE AE AE Designation Sealing element, at top, for double-leaf, inward and outward opening doors, access leaf acc. to DIN left Sealing element, at top, for double-leaf, inward and outward opening doors, access leaf acc. to DIN right Sealing element, at top, for double-leaf, inward and outward opening doors, access leaf acc. to DIN right Sealing element, at top, for double-leaf, inward and outward opening doors, access leaf acc. to DIN left Sealing element for additional rebate sash profile AH25-RG1260, top arrangement with rebate sash acc. to DIN to the right, bottom arrangement with rebate sash acc. to DIN to the left Sealing element for additional rebate sash profile AH25-RG1260, bottom arrangment with rebate sash acc. to DIN to the right, top arrangement with rebate sash acc. to DIN to the left AE Plug for central adaptor straight AH25-RG1260 Gaskets Order No. AE AE AE AE AE Designation Stroke gasket for window sash profiles Stroke gasket for doors Central gasket (highly insulated) Glazing gasket 6.5 mm, inside, with two sealing slips Glazing gasket 8,5 mm, inside, with two sealing slips Glazing gasket 4.0 mm, outside, with sealing slip Installation material Order No. AE AE AE AE Designation Roll pin Ø4 mm x 8 mm (conical), for corner connector AE Roll pin Ø5 mm x 18 mm (cylindrical), for corner cnnector AE Roll pin Ø mm x 13.5 mm (cylindrical), for corner and T-connector Roll pin Ø mm x 18.0 mm (cylindrical), for corner and T-connector

10 Statics 10 Cross section values RG5 Catalogue (ideal inertia moments) lx id [cm 4 ] Profile Order No. Support width L [cm] {acc. to ifbt directive} AH25-RG ,8 30,19 32,9 34,42 36,22 3,13 3,65 AH25-RG ,60 33,86 3,13 39,22 41,5 42,6 43,45 AH25-RG ,89 41,6 45,19 4,41 49,8 51,12 51,82 AH25-RG ,95 43,05 46,58 48,21 50,35 52,30 55,45 AH25-RG ,20 45,48 48,3 51,02 55,48 61,28 63,90 AH25-RG ,99 53,96 59,84 63,3 68,24 0,59 1,94 AH25-RG1222 4,35 54,23 62,8 65,39 0,12 2,3 3,50 AH25-RG ,2 45,50 50,0 53,01 56,35 58,05 59,03 September 200

11 RG5 Catalogue 11 Statics Cross section values (ideal inertia moments) lx id [cm 4 ] Profile Order No. Support width L [cm] {acc. to ifbt directive} AH25-RG ,41 28,15 30,36 31,4 33,25 34,00 34,43 AH25-RG ,00 34,42 3,9 39,94 42,36 43,59 44,29 AH25-RG ,54 3,89 41,93 44,55 4,54 49,08 46,96 AH25-RG ,30 35,85 39,45 41,84 44,5 45,99 46,81 AH25-RG ,5 3,34 40,96 43,34 46,0 4,48 48,29 AH25-RG ,4 42,39 4,00 50,09 53,0 55,59 56,69 AH25-RG ,29 39,91 44,33 4,28 50,4 52,55 53,60 AH25-RG150 58,13 61,88 64,90 6,21 0,28 2,08 3,19

12 12 RG5 Catalogue Determination of nominal values of the heat transfer coefficient Uw from the tables of DIN EN ISO 100-1: 2000 and DIN V : Determination of Uw values for windows and doors acc. to Example 1: 1. Taking of the nominal value Uf from the Brokelmann Table 1-3 acc. to DIN EN ISO Allocation of the Uf value and determination of Uf,BW in Table acc. to DIN V : Transfer of the Uf,BW to Table F.1 or F.2 in order to determine the nominal value of the heat ransfer coefficient Uw ( DIN 100-1:2000 und DIN V ) 4. Determination of the Ug value of the glazing and reading out the nominal value Uw in Table F.1 or F.2. Attention: The nominal values Uw for windows and doors comprised in Tables F.1 and F.2 have been determined with standard window sizes 1.23 m x 1.48 m and are taking a frame surface portion of 30% or 20% as a basis. Example 1: Table - Allocation of Ur values of individual profiles to a Uf,BW design value for frames. DIN V : Uf - value for individual profiles W/m²K <0.90 Uf,BW - design value W / m²k 0.80 >0.90 < Uf value of frame from Brokelmann Table 1-3 acc. to DIN EN ISO >1.0 >1.3 >1.6 >2.0 <1.3 <1.6 <2.0 < e.g W/m²K >2.4 < >2.8 < >3.2 < >3.6 < >4.0.0 Ug value of glazing from German Federal Gazette or the DIN 63 Standard e.g. 1.3 W/m²K Table F0.1: Heat transfer coefficient Uw for windows with a frame surface portion of 30% to the total surface area of the window. DIN EN ISO 100-1:2000 Type of glazing Uf Ug W/m²K Frame surface portion 30% Single-pane glazing Two-pane insulating glazing Uw - value of window e.g. 1.6 W/m²K September 200

13 RG5 Catalogue 13 Determination of nominal values of heat ransfer coefficient for windows and doors U w for aluminium profiles. Table : Allocation of U f values to U fbw - design values Table - Allocation of the U f values of individual profiles to a U f,bw design value for frames. DIN V : U f - value for individual profiles W / m²k U f,bw - design value W / m²k < >0.90 < >1.0 < >1.3 < >1.6 < >2.0 < >2.4 < >2.8 < >3.2 < >3.6 < >4.0.0 Table F.1: For a frame surface portion of 30% Table F.1: Heat transfer coefficient U w for windows with a frame surface portion of 30% to the total surface area of the window. DIN EN ISO 100-1:2000 Type of glazing U g W/m²K U f W / m²k Frame surface portion 30% Single-pane glazing Two-pane insulating glazing Three-pane insulating glazing

14 14 RG5 Catalogue Table 1-3 Determination of the nominal values of the heat transfer coefficient for windows and doors Uw for aluminium profiles Table F.2: For a frame surface portion of 20% Table F.2: Heat transfer coefficient Uw for windows with a frame surface protion of 20% to the total surface area of the window. DIN EN :2000 Type of glazing U g W/m²K U f W / m²k Frame surface portion 30% Single-pane glazing Two-pane insulating glazing Three-pane insulating glazing Note: The Tables F.1 and F.2 were calculated with Y-values from Annex E of DIN EN ISO 100-1:2000 for glazing spacers made of aluminium and steel (not of stainless type). September 200

15 RG5 Catalogue 15 Nominal values of the heat transfer coefficient Uf Fixed cross sections Outer frame Moving cross sections Outer frame-sash combination External visible width External visible width The nominal values of the heat transfer coefficient Uf given belowhave been determined according to EN ISO 100-2: Values in W / m2k Fixed cross sections Outer frame Moving cross sections Outer frame-sash combination AH25-RG1211 AE AH25-RG1221 AE AH25-RG1211 AE AH25-RG1221 AE ,0 2,1 2,0 2,3 2,2 AH25-RG1121 2,0 2,1 2,0 2,3 2,1 AH25-RG1131 Door RG 5 2,1 AH25-RG2300 AH25-RG2330 All other profile combinations Door with a value of: 2,3

16 16 RG5 Catalogue 49,5 30 AE AH Frame profile for facade Dev. anod.: 451/319* mm Dev. mech.: 86 mm W=1,81 kg/m 2, ,5 AE , AE AE AH25-RG1121 Frame profile 5 0,5 Dev. anod.: 402/324* mm Dev. mech.: 92 mm W=1,543 kg/m AE AE ,5 * Development for the connected profile September 200

17 RG5 Catalogue AE AE AH25-RG1131 Frame profile Dev. anod.: 442/344* mm Dev. mech.:112mm W=1,43 kg/m 5 0,5 AE AE , ,3 AE AH25-RG1211 Sash profile Dev. anod.: 429/33* mm Dev. mech.: 90 mm W=1,66 kg/m 85 80,5 In order to achieve the U f value for specific conditions see Diagram Uf Values AE ,5 * Development for the connected profile

18 18 RG5 Catalogue AE ,3 AH25-RG1221 Sash profile 85 80,5 Dev. anod.: 542/426* mm Dev. mech.: 142 mm W=2,182 kg/m AE , AE AH25-RG1214 Sash profile, round 4,3 Dev. anod.: 449/393* mm W=1,9 kg/m Dev. mech.: 90 mm 85 AE ,1 2, * Development for the connected profile September 200

19 RG5 Catalogue AE ,3 AH25-RG1215 Sash profile perimetrical locking Dev. anod.: 398 mm W=1,8 kg/m Dev. mech.: 100 mm AE ,5 80,5 24 AH25-RG1222 AE Sash profile perimetrical locking 4,3 Dev. anod.: 432 mm W=2,34kg/m Dev. mech.: 142 mm AE ,5 80,5

20 20 RG5 Catalogue AE AH25-RG1245 Transom for sash Dev. anod.: 469/391* mm Dev. mech.: 116 mm W=1,853 kg/m 85 80,5 AE ,5 34 AH25-RG1260 Rebate profile Dev. anod.: 430/354* mm Dev. mech.: 66 mm W=1,436 kg/m 5 83 Sealing element AE for rebate sash acc. to DIN at right = top for rebate sash acc. to DIN at left = bottom Sealing element AE for rebate sash acc. to DIN at right = bottom for rebate sash acc. to DIN at left = top 4, 4, * Development for the connected profile September 200

21 RG5 Catalogue AE AE AH25-RG1406 Transom / Mullion Dev. anod.: 449/31* mm Dev. mech.: 116 mm W=1,58 kg/m 5 82 AE AE ,5 0, AE AE AH25-RG1411 Transom / Mullion Dev. anod.: 489/391* mm W=1,86 kg/m 5 0,5 Dev. mech.: 136 mm AE AE ,5 * Development for the connected profile

22 22 RG5 Catalogue AE ,5 AH25-RG2300 Door frame profile Dev. anod.: 465/339* mm W=1,989 kg/m 5 AE Dev. mech.: 114 mm Inward opening 0 AH25-RG2310 Door frame profile Dev. anod.: 460/334* mm W=1,999 kg/m Dev. mech.:114 mm Outward opening,5 5 4,3 AE , 4,3 0, AE * Development for the connected profile September 200

23 RG5 Catalogue AE , AE AH25-RG2335 Door sash profile Dev. anod.:526/390* mm Dev. mech.:146 mm W=2,204 kg/m Outward opening 5 0,5 4,3 0,5 AH25-RG2330 Door sash profile Dev. anod.:522/388* mm Dev. mech.:146 mm W=2,224 kg/m Inward opening AE , ,5 AE ,5 * Development for the connected profile

24 24 RG5 Catalogue 52,5 50 4,3 AH25-RG2350 Change profile for door frame Dev. anod.: 345/255* mm W=1,34 kg/m Dev. mech.: 50 mm AH25-RG150 Corner post profile Dev. anod.: 60/365* mm Dev. mech.: 160 mm W=2,913 kg/m , 1,2 36,5 80 * Development for the connected profile September 200

25 RG5 Catalogue 25 4,5 0,5 24 AH25-RG2395 Base profile Dev. anod.: 661/48* mm Dev. mech.: 242mm W=2,894 kg/m 133 AE AE * Development for the connected profile

26 26 RG5 Catalogue 13,5 AH900-TF290 Connecting rod 2,5 19,5 2,5 Dev. anod.: 50 mm Dev. mech.: 13,5 mm W=0.161 kg/m Opening of connecting rod channels, cutting to length and perforation of the connecting rod for the FWB window fitting AH900-TF269 34,5 5,8 Additional profile Dev. anod.: 151 mm Dev. mech.: 4 mm W=0,323 kg/m AH900-TF B4,2x16 Weather rail 18 Dev. anod.: 6 mm W=0.122 kg/m Dev. mech.: 22 mm AH900-TF368 Connecting profile Dev. anod.: 4 mm W=0.093 kg/m Dev. mech.: - mm 23 AH900-TF403 Stop ledge Dev. anod.: 96 mm W=0.184 kg/m 4 Dev. mech.: 14 mm 4,5 5,5,5 14,5 4,5 AH900-TF419 Stop ledge 20,8 4 Dev. anod.: 66 mm Dev. mech.: - mm W=0.109 kg/m September 200

27 RG5 Catalogue 2 Scale: 1: AH900-TF481 Corner connector profile W=1,845 kg/m AH900-TF483 Corner connector profile W=2,881 kg/m ,4 AH900-TF495 Corner connector profile W=2.285kg/m AH900-TF496 Corner connector profile W=2,422 kg/m

28 28 RG5 Catalogue Scale: 1: ,8 65 AH900-TF49 Corner connector profile W=2,555 kg/m ,4 26,4 AH900-TF498 Corner connector profile W=2,63 kg/m AH900-TF499 Corner connector profile W=2,82 kg/m September 200

29 RG5 Catalogue 29 Scale: 1: ,4 32 AH900-TF500 Corner connector profile W=2,845 kg/m AH900-TF501 Corner connector profile W=2,930 kg/m ,4 45,4 AH900-TF502 Corner connector profile W=3.503 kg/m ,5 AH900-TF558 Corner connector profile W=2.459 kg/m

30 30 RG5 Catalogue 11,5 AH900-TF649 T-connector profile W=0.813 kg/m 50, ,5 AH900-TF650 T-connector profile W=0.911 kg/m 19,4 September 200

31 RG5 Catalogue AH900-TF45A Glazing bead Dev. anod.: 14 mm Dev. mech.: 5 mm for 10 mm receiving groove W=0,335 kg/m AH900-TF460 Glazing bead Dev. anod.: 168 mm Dev. mech.: 66 mm for 10 mm receiving groove W=0,280 kg/m 2 22 AH900-TF464 Glazing bead Dev. anod.: 193 mm Dev. mech.: 49 mm W=0,325 kg/m for 10 mm receiving groove 22 3 AH900-TF465 Glazing bead Dev. anod.: 212 mm Dev. mech.: 59 mm W=0.365 kg/m for 10 mm receiving groove 4 22 AH900-TF466 Glazing bead Dev. anod.: 232 mm Dev. mech.: 69 mm for 10 mm receiving groove Glazing beads for bent elements Prior to bending cut off elements according to the respective glazing thickness. W=0,400 kg/m

32 32 Glazing Table Frame, glazing bar and door leaf profiles Installation depth 5 mm A Glazing thickness B Clearance of glazing seal, inside RG5 Catalogue C Glazing bead width Window sashes Installation depth 85 mm A Glazing thickness B Clearance of glazing seal, inside C Glazing bead width 10 AE = 9,5 mm AH900-TF466 = 4 mm 11 AE = 8,5 mm AH900-TF466 = 4 mm 12 AE =,5 mm AH900-TF466 = 4 mm 20 AE = 9,5 mm AH900-TF466 = 4 mm 21 AE = 8,5 mm AH900-TF466 = 4 mm 22 AE =,5 mm AH900-TF466 = 4 mm AE =,5 mm AH900-TF466 = 4 mm AE =,5 mm AH900-TF466 = 4 mm 13 AE = 6,5 mm AH900-TF466 = 4 mm 23 AE = 6,5 mm AH900-TF466 = 4 mm AE = 9,5 mm AH900-TF460 = 44 mm AE = 9,5 mm AH900-TF460 = 44 mm 14 AE = 8,5 mm AH900-TF460 = 44 mm 24 AE = 8,5 mm AH900-TF460 = 44 mm AE = 5,5 mm AH900-TF466 = 4 mm AE = 5,5 mm AH900-TF466 = 4 mm 15 AE =,5 mm AH900-TF460 = 44 mm 25 AE =,5 mm AH900-TF460 = 44 mm AE =,5 mm AH900-TF460 = 44 mm AE =,5 mm AH900-TF460 = 44 mm 16 AE = 6,5 mm AH900-TF460 = 44 mm 1 AE = 5,5 mm AH900-TF460 = 44 mm 20 AE = 9,5 mm AH900-TF465 = 3 mm 21 AE = 8,5 mm AH900-TF465 = 3 mm 22 AE =,5 mm AH900-TF465 = 3 mm 26 AE = 6,5 mm AH900-TF460 = 44 mm 2 AE = 5,5 mm AH900-TF460 = 44 mm 30 AE = 9,5 mm AH900-TF465 = 3 mm 31 AE = 8,5 mm AH900-TF465 = 3 mm 32 AE =,5 mm AH900-TF465 = 3 mm AE =,5 mm AH900-TF465 = 3 mm AE =,5 mm AH900-TF465 = 3 mm 23 AE = 6,5 mm AH900-TF465 = 3 mm 33 AE = 6,5 mm AH900-TF465 = 3 mm AE = 9,5 mm AH900-TF45A = 34 mm AE = 9,5 mm AH900-TF45A = 34 mm 24 AE = 5,5 mm AH900-TF465 = 3 mm 34 AE = 5,5 mm AH900-TF465 = 3 mm AE = 8,5 mm AH900-TF45A = 34 mm AE = 8,5 mm AH900-TF45A = 34 mm 25 AE =,5 mm AH900-TF45A = 34 mm 35 AE =,5 mm AH900-TF45A = 34 mm AE =,5 mm AH900-TF45A = 34 mm AE =,5 mm AH900-TF45A = 34 mm 26 AE = 6,5 mm AH900-TF45A = 34 mm 2 AE = 5,5 mm AH900-TF45A = 34 mm 30 AE = 9,5 mm AH900-TF464 = 2 mm 31 AE = 8,5 mm AH900-TF464 = 2 mm 32 AE =,5 mm AH900-TF464 = 2 mm 36 AE = 6,5 mm AH900-TF45A = 34 mm 3 AE = 5,5 mm AH900-TF45A = 34 mm 40 AE = 9,5 mm AH900-TF464 = 2 mm 41 AE = 8,5 mm AH900-TF464 = 2 mm 42 AE =,5 mm AH900-TF464 = 2 mm AE =,5 mm AH900-TF464 = 2 mm AE =,5 mm AH900-TF464 = 2 mm 33 AE = 6,5 mm AH900-TF464 = 2 mm 34 AE = 5,5 mm AH900-TF464 = 2 mm A B C 4 43 AE = 6,5 mm AH900-TF464 = 2 mm 44 AE = 5,5 mm AH900-TF464 = 2 mm A B C AH900-TF465 AH900-TF466 ATTENTION: Theoretical nominal sizes! September 200

33 RG5 Catalogue 33 Winow Frame Corner connector AE Roll pin AE AE Roll pin AE AE Roll pin AE AE AE AE AE AE AE AE Profile Corner connector for inner shell Measure b Measure h Corner connector for outer shell Taper pin AE Measure b Roll pin AE AE Measure h AH AE ,0 20,0 AE ,0 16,4 AH25-RG1121 AE ,0 20,0 AE ,0 16,4 AH25-RG1131 AE ,0 30,0 AE ,0 26,4 Window Sash Corner connector AE AE AE AE AE AE AE Roll pin AE AE AE AE AE AE AE Profile Corner connector for inner shell Measure b Measure h Corner connector for outer shell Measure b Measure h AH25-RG1211 AE ,5 20,0 AE ,5 6,0 AH25-RG1214 AE ,5 20,0 AE ,5 6,0 AH25-RG1215 AE ,5 16,4 AE ,5 12,0 AH25-RG1221 AE ,5 45,4 AE ,5 32,0 AH25-RG1222 AE ,5 34 AE ,5 32,0

34 34 RG5 Catalogue Glazing bar Roll pin AE Roll pin AE Profile Corner connector for inner shell Measure b Measure h Corner connector for outer shell Measure b Measure h AH25-RG1406 AE ,0 20,0 AE ,0 12,0 AH25-RG1411 AE ,0 30,0 AE ,0 22,8 September 200

35 RG5 Catalogue 35 Moving corner connector for AH25- RG1211B (outside) Bore hole 4.4 mm Diam. with countersunk screw M 4x8 mm DIN 963 Layout (marking) measure A Countersunk screw M 5x12 mm DIN 963 Countersunk screw M 5x12 mm DIN countersunk 8.5 X 5.5 Layout (marking) measure A countersunk 5.5 W1 X = half of chamber height + wall thickness (90 measured) Layout (marking) measure A = 43,8mm + x tan W1 Window frame inside outside Profile Countersunk screw DIN 963 Measure X Countersunk screw DIN 963 Measure X AH25-RG1121 M 5X M 5X Window sash inside outside Profile Countersunk screw DIN 963 Measure X Countersunk screw DIN 963 Measure X AH25-RG1211 M 5X M 4X

36 36 Door frame RG5 Catalogue Roll pin AE Roll pin AE Profile Corner connector for inner shell Measure b Measure h Corner connector for outer shell Measure b Measure h AH25-RG2300 AE ,5 34,0 AE ,0 34,0 AH25-RG2310 AE ,5 34,4 AE ,0 34,0 Door sash Roll pin AE Roll pin AE Profile September 200 Corner connector for inner shell Measure b Measure h Corner connector for outer shell Measure b Measure h AH25-RG2330 AE ,2 45,4 AE ,0 45,4 AH25-RG2335 AE ,2 45,4 AE ,0 45,4

37 RG5 Catalogue 3 T - connector Roll pin AE Roll pin AE Transom to frame / Mullion to frame Profile T- connector for inner shell Measure b T- connector for outer shell Measure b AH25-RG1406 AE ,0 AE ,0 AH25-RG1411 AE AE ,8

38 38 RG5 Catalogue T - connector Roll pin AE Roll pin AE * Check 24 mm measure on frame profile prior to milling! Roll pin AE Base profile to frame / Base frame to door sash Roll pin AE Profile T- connector for inner shell Measure b T- connector for outer shell Measure b AH25-RG2395 AE ,8 AE ,9 September 200

39 RG5 Catalogue 39 T - connector Roll pin AE Roll pin AE * Check 24 mm measure on frame profile prior to milling! Window frame to window frame Profile T- connector for inner shell Measure b T- connector for outer shell Measure b AH25-RG1121 AE ,0 AE ,4 AH25-RG1131 AE ,0 AE ,8

40 40 RG5 Catalogue T - connector Roll pin AE Roll pin AE * Check 24 mm measure on frame profile prior to milling! Transom bar to sash Profile T- connector for inner shell Measure b T- connector for outer shell Measure b AH25-RG1245 AE ,0 AE ,0 September 200

41 RG5 Catalogue 41 Accessories AE Sealing element at top on 2-sash doors, with door sash profiles AH25-RG2330 and AH25-RG2335 Access sash acc.to DIN left AE Sealing element at top on 2-sash doors, with door sash profiles AH25-RG2330 and AH25-RG2335 Access sash acc.to DIN right AE Sealing element at top on 2-sash doors, with door sash profiles AH25-RG2330 and AH25-RG2335 Access sash acc.to DIN right AE Sealing element at top on 2-sash doors, with door sash profiles AH25-RG2330 and AH25-RG2335 Access sash acc.to DIN left AE Sealing element for double sash (rebate profile) profile AH25-RG1260 with rebate profile acc. to DIN right, at top with rebate profile acc. to DIN left, at bottom ( glue-in and screw down ) AE Sealing element for double sash (rebate profile) profile AH25-RG1260 with rebate profile acc. to DIN right, at bottom with rebate profile acc. to DIN left, at top ( glue-in and screw down )

42 42 RG5 Catalogue Gaskets ,4 AE Stroke gasket for window sash profile EPDM, black AE Stroke gasket for doors EPDM, black 5,5-,5 CODE Adapter for AH900-TF269 PVC, black,5-9,5 2,5 10 AE Central gasket Corner moulding 50x50mm EPDM, black 4 AE Glazing gasket inside, 6.5 mm EPDM, black AE Glazing gasket inside, 8.5 mm EPDM, black 30, Glazing gasket outside, 4.0 mm EPDM, black Installation material ATTENTION : For the determination of the U values the gaskets AE , have been used in the calculations ,5 18 2,5 FP Base profile 60x22mm PVC, white 60 AE Roll pin for corner connectors AE AE Roll pin for corner connectors AE AE Roll pin for corner and T-connectors AE Roll pin for corner and T-connectors September 200

43 RG5 Catalogue 43 SECTIONS OVERVIEW Views From Outside Sash 0 Spandrel Fixed Sash Fixed Fixed Sash Fixed Fixed Sash Sash 5 9 Sash Rebate Sash Sash Fixed Sash Fixed Sash Fixed Sash 1 Fixed Sash Fixed Fixed Fixed Sash Sash Sash Sash Sash Sash Sash Sash

44 44 RG5 Catalogue SECTIONS OVERVIEW Views From Outside Sash Door sash inward opening Section numbers inside Sash Sash Sash Sash 42 Sash Optionally used sash Sash Sash Sash Fixed Sash Sash Fixed Fixed Sash (48) 46 (48) 46 (48) (48) 39 Fixed (48) Fixed 1 Fixed (48) (48) Active sash 46 (48) 32 Active sash 46 (48) (48) Optionally used sash (48) Fixed (48) (48) 2 1 Fixed Fixed Fixed Fixed Sash Sash (48) 46 (48) (48) 46 (48) Optionally used sash Active sash Active sash Optionally used sash Optionally used sash Active sash Active sash Optionally used sash September 200

45 RG5 Catalogue 45 SECTIONS OVERVIEW Views From Outside Door sash outward opening 1 2 Fixed Section numbers inside brackets Fixed Fixed (65) (65) Fixed Fixed Sash 2 1 Sash Fixed Fixed Sash Sash Fixed Fixed Sash Fixed Fixed Optionally used sash Optionally used sash 46 (65) 46 (65) (65) 46 (65) Sash Sash Sash Sash Sash 46 (65) Sash (65) Optionally used sash Active sash (65) Active sash 52 Optionally used sash 46 (65) Sash (65) (65) (65) (65) 1 2 Sash Sash Active sash Active sash Optionally used sash Active sash Active sash Optionally used sash

46 46 RG5 Catalogue Section 1/2 mirror-inverted 34 AH25-RG1121 Frame dimension = Rebate dimension = Glazing dimension = 58 Section 1/2 mirror-inverted 44 AH25-RG1131 Frame dimension = Rebate dimension = Glazing dimension = 68 September 200

47 RG5 Catalogue 4 Section 3 AH25-RG1121 Glazing dimension = Rebate dimension = Frame dimension = FP

48 48 RG5 Catalogue Section 4/5 mirror-inverted 28 AE AH25-RG1211 Frame dimension = Sash dimension = Rebate dimension = Glazing dimension = AH25-RG1121 AE Section 4/5 mirror-inverted 38 AE AH25-RG1221 Frame dimension = Sash dimesnion = Rebate dimension = Glazing dimension = AH25-RG1131 AE September 200

49 RG5 Catalogue 49 Section 4/5 mirror-inverted 28 AE AH25-RG1215 Frame dimension = Sash dimension = Rebate dimension = Glazing dimension = AH25-RG1121 AE Section 4/5 mirror-inverted 38 AE AH25-RG1222 Frame dimension = Sash dimesnion = Rebate dimension = Glazing dimension = AH25-RG1131 AE

50 50 RG5 Catalogue Section 6 Glazing dimension = Rebate dimension = Sash dimension = Frame dimension = AH25-RG AE AE AH25-RG1131 FP September 200

51 RG5 Catalogue 51 Section (connection between two frames) Glazing dimension = Rebate dimension = Sash dimension = Frame dimension = AE AH25-RG1211 AE AH900-TF AH25-RG Glazing dimension = Frame dimension =

52 52 RG5 Catalogue o Section (in case of 90 corner) AE AE Frame dimension = Sash dimension = Rebate dimension = Glazing dimension = Frame dimension = Glazing dimension = AH25-RG AH25-RG AH25-RG AH25-RG September 200

53 RG5 Catalogue Section Frame dimension= Rebate dimension= Glazing dimension= AE AH25-RG Sash dimension= Rebate dimension= Glazing dimension= AE Section 8 Frame dimension= Sash dimension= Rebate dimension= Glazing dimension= AH25-RG AE Rebate dimension= Glazing dimension= AE

54 54 RG5 Catalogue Section 9 Frame dimension= Sash dimension= Rebate dimension= Glazing dimension= AH25-RG1211 AH25-RG1211 AE AE AH25-RG September 200

55 RG5 Catalogue 55 Section 10 AE Sealing element for double sash (rebate profile ) profile AH25-RG1260, with rebate profile acc. to DIN right, at top with rebate profile acc. to DIN left, at bottom (glue - in and screw down) AE Sealing element for double sash (rebate profile ) profile AH25-RG1260, with rebate profile acc. to DIN right, at bottom with rebate profile acc. to DIN left, at top (glue - in and screw down) Sash dimension= Rebate dimension= Glazing dimension= Frame dimension= Sash dimension= Rebate dimension= Glazing dimension= 39 6 AH25-RG1211 AH25-RG AE AH25-RG1211 AE

56 56 RG5 Catalogue Section 11 (transom / mullion) Frame dimension = Rebate dimension = Glazing dimension = 34 AH25-RG1406 Rebate dimension = Glazing dimension = Section 12 (transom for sash) Frame dimension= Rebate dimension= Glazing dimension= 34 AH25-RG1245 Rebate dimension= Glazing dimension= September 200

57 RG5 Catalogue 5 Section 31/32 mirror-inverted Frame dimension= 50 Sash dimension= 44 AH25-RG AE AH25-RG2330 Rebate dimension= Glazing dimension= Section 33/34 mirror-inverted Frame dimension= 48 Sash dimension= AH25-RG1131 AE AH25-RG2330 Rebate dimension= Glazing dimension= CODE AH900-TF

58 58 RG5 Catalogue Section 3 92 Section 38/39 mirror-inverted AH25-RG1411 Glazing dimension = Glazing dimension = 44 Rebate dimension = Reabate dimension = Frame dimension= Frame dimension= 38 AE AH25-RG1211 Sash dimension= Rebate dimension= Glazing dimension= AH25-RG1311 AE September 200

59 RG5 Catalogue 59 Section AE AE AH25-RG1411 Glass dimension = AH25-RG1211 Glazing dimension = Rebate dimension = Rebate dimension = Sash dimension = Frame dimension=

60 60 RG5 Catalogue Section CODE AH900-TF269 AE AH25-RG1411 AH25-RG2330 AH25-RG1211 Glazing dimesnion = Glazing dimension = Rebate dimension = Rebate dimension = AE Sash dimension = Sash dimension = Frame dimension = September 200

61 RG5 Catalogue 61 Section 42/43 mirror-inverted Frame dimension = Sash dimension = Rebate dimension = Glazing dimesnion = AH900-TF269 CODE Sash dimension = Rebate dimension = Glazing dimension = AH25-RG2330 AE AH25-RG

62 62 RG5 Catalogue Section 44/45 mirror-inverted Sash dimension= Rebate dimension= Glazing dimension= AH25-RG2330 AE AH25-RG2335 Sash dimension= Rebate dimension= Glazing dimension= Frame dimension= September 200

63 RG5 Catalogue 63 Section 4 AH25-RG2395 Glazing dimension = Rebate dimension = 133 Frame dimension = 109