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- Winfred Pearson
- 5 years ago
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1 Alurail With Alurail, BOPLA has developed a modular DIN rail enclosure which is especially suitable for use in measurement, control and automatic control technology. Basic profiles, each in eight standard lengths, are also available. A split basic profile which facilitates PCB installation can also be supplied. In addition to the front panel, customerspecific PCBs can also be inserted into the basic profile as a front end element. Individual design of the enclosure construction is made possible by the clipping on and screwing of different module types in various lengths onto the basic profile. The anodised basic profiles and modules are equipped with integrated guide grooves for one or more PCBs. If required by the customer, the basic and module profiles can be supplied in special lengths. In addition to the fitting of the enclosure onto a DIN rail (35 mm) acc. to DIN EN TH35 (previously DIN EN 50022), the enclosure can also be fitted directly to the wall. The fitting element required for this purpose is available as part of the Alurail accessories programme. As a system supplier, in addition to the matching connection terminals BOPLA also offers customer-specific membrane keypads and all the necessary processing work at low cost and from a single source.
2 Enclosure material: Profiles: extruded aluminium profile, Al Mg Si 0.5; profile caps: polyamide 6.6 FR. For technical data, see pages Colour: Aluminium profile: anodised; profile caps: light grey, similar to RAL 7035; special colours on request. Ingress protection: Up to IP 40/ DIN EN 60529, depending on enclosure construction. Accessories (additional charge): ARPM...: Module profiles for screwing onto the basic profile ARPMG 00/...: Split module profiles for screwing onto the basic profile ARM...: Module caps ARM...FP: AR...MB: Module front panels Module bridges for fitting the module profiles onto the basic profile (required if basic profile and module profile are of different lengths) AR... WB: Wall fixing set AR-E: Earthing set AR-R: Snap-on element AR... -KS-AL: Side panels, aluminium Connection terminals for your individual needs are shown starting on page 267. All plastic parts are made of flameresistant material (UL 94 V0). The enclosure construction (basic profile ARP 75/31 and ARP 105/31 respectively in combination with a module profile ARPM 45/27) corresponds to DIN for installation equipment. Note All profile and module caps are available in special colours on request. Alurail construction variants Alurail with profile caps in yellowgreen, similar to RAL All dimensions in mm. Please refer to technical data.
3 Alurail 75/31 Basic profiles Model Order no. LG (Basic profile length) W ARP 75/31-52, ARP 75/ ARP 75/ ARP 75/ ARP 75/ ARP 75/ ARP 75/ ARP 75/ Enclosure profile Basic profile ARP 75/ The basic profile can be fixed onto a DIN rail (35 mm) acc. to DIN EN TH35 (previously DIN EN 50022) or directly onto the wall. The anodised profile is fitted with slots for holding PCBs or mounting plates. Different module profiles which can be screwed onto the basic profile permit individual enclosure construction. Please order front panels and basic profile caps separately. Special lengths on request. Split basic profiles The module profiles are shown in Alurail accessories. Model Order no. LG (Basic profile length) W ARPG 75/31-52, ARPG 75/ ARPG 75/ ARPG 75/ ARPG 75/ ARPG 75/ ARPG 75/ ARPG 75/ Enclosure profile Split basic profile ARPG 75/ Please order front panels and basic profile caps separately. Special lengths on request. Profile caps The module profiles are shown in Alurail accessories. Model Order no. Design AR 75/31-KS Profile caps with drill holes for fixing the module AR 75/31-KS Profile caps without drill holes Profile caps AR 75/ basic profile caps, 4 fixing screws, 1 snap-on element, 1 positioning screw for snap-on element Caps are made of PA 6.6, light grey (similar to RAL 7035) in UL 94 V0; special colours are available on request.
4 Basic profiles basic profile top side bottom Z basic profile ARPG 75/ part 1 33 top side 1.1 Split basic profiles bottom Z basic profile ARPG 75/ part 2 LG = basic profile length Profile caps profile cap with module drill holes profile cap with module drill holes internal view Z All dimensions in mm. Please refer to technical data.
5 Alurail 75/31 Aluminium side panels Model Order no. For system components AR 75-KS-AL ARP 75/ AR 75/45-KS-AL ARP 75/ ARPM 45/ AR 75/75-KS-AL ARP 75/ ARPM 75/ AR KS-AL 2 side panels, 4 fixing screws, 1 snap-on element, 1 positioning screw for snap-on element The aluminium side panels can be used as an alternative to the profile caps AR... -KS.... This permits an especially narrow construction for the units. Transfer connectors can be fitted in the side panels from one unit to the adjacent unit. Instead of the basic profile front panel, when the side panels are used the module front panel ARM FP must be fitted in the basic profile, see page 189. Basic profile front panels Basic profile front panels AR FP The front panels are manufactured of anodised aluminium as standard. Model Order no. For profile length AR 75-52,5 FP AR FP AR FP AR FP AR FP AR FP AR FP AR FP anodised front panel Front panels made of redtranslucent or clear plastic can also be manufactured on request for use with LEDs or similar. Customer-specific PCBs with a front membrane as an operating front can also be used.
6 Aluminium side panels AR 75-KS-AL AR 75/45-KS-AL AR 75/75-KS-AL t=1.5 t=1.5 t= Z Basic profile front panels Table of dimensions Model L (Front panel length) AR 75-52,5 FP 43.8 AR FP 61.3 AR FP 96.3 AR FP AR FP AR FP AR FP AR FP (front panel width) (front panel length) Z All dimensions in mm. Please refer to technical data.
7 Alurail 105/31 Basic profile ARP 105/ The basic profile can be fixed onto a DIN rail (35 mm) acc. to DIN EN TH35 (previously DIN EN 50022) or directly onto the wall. The anodised profile is fitted with slots for holding Euro card format PCBs or mounting plates. Profile caps AR 105/ AR KS-AL Basic profile front panels AR FP The front panels are manufactured of anodised aluminium as standard. Basic profiles Model Order no. LG (Basic profile length) W ARP 105/31-52, ARP 105/ ARP 105/ ARP 105/ ARP 105/ ARP 105/ ARP 105/ ARP 105/ Enclosure profile Please order front panels and basic profile caps separately. Special lengths on request. Profile caps Model Order no. Design AR 105/31-KS Profile caps with drill holes for fixing the module AR 105/31-KS Profile caps without drill holes 2 basic profile caps, 4 fixing screws, 1 snap-on element, 1 positioning screw for snap-on element Aluminium side panels Model Order no. For system components AR 105-KS-AL ARP 105/ AR 105/45-KS-AL ARP 105/ ARPM 45/ AR 105/75-KS-AL ARP 105/ ARPM 75/ side panels, 1 snap-on element, 4 fixing screws, 1 positioning screw for snap-on element The aluminium side panels can be used as an alternative to the profile caps AR... -KS.... This permits an especially narrow construction for the units. Basic profile front panels Model Order no. For profile length AR ,5 FP AR FP AR FP AR FP AR FP AR FP AR FP AR FP anodised front panel Front panels made of redtranslucent or clear plastic can also be manufactured on request for use Screwing different module profiles onto the basic profile creates an individual enclosure construction. The module profiles are shown in Alurail accessories. Caps are made of PA 6.6, light grey (similar to RAL 7035) in UL 94 V0; special colours are available on request. Transfer connectors can be fitted in the side panels from one unit to the adjacent unit. If a basic profile front panel AR FP is used at the same time, it must be shortened by 1.3 mm. with LEDs or similar. Customer-specific PCBs with a front membrane as an operating front can also be used.
8 basic profile top side Basic profiles Z bottom Profile caps LG = basic profile length profile cap with module drill holes profile cap with module drill holes internal view Z Aluminium side panels t=1.5 t=1.5 t= Z Table of dimensions Model L (Front panel length) AR 105/31-52,5 FP 43.8 AR 105/31-70 FP 61.3 AR 105/ FP 96.3 AR 105/ FP AR 105/ FP AR 105/ FP AR 105/ FP AR 105/ FP (front panel width) Basic profile front panels L (front panel length) Z All dimensions in mm. Please refer to technical data.
9 Alurail accessories Module profiles ARPM 45/ Model Order no. LM (Module profile length) W H ARPM 45/ ARPM 45/27-52, ARPM 45/ ARPM 45/ ARPM 45/ ARPM 45/ ARPM 45/ ARPM 45/ ARPM 45/ Enclosure profile Module profile ARPM 45/ The module profiles ARPM 45/ and ARPMG 00/ are fitted with slots to hold PCBs or mounting plates and, by using module caps ARM 45/27, can be placed and screwed onto the basic profile caps AR 75/31 or AR 105/31. The position of the module profile over the appropriate basic profile can be changed in 15 mm steps (see diagrams on page 185). If the lengths of the basic profile and the module profile(s) are different, it is also necessary to use the module bridges AB...MB when fixing the modules onto the front panel of the basic profile. Special lengths on request. For matching module caps ARM 45/27 and front panels ARM FP, see page 188. For module bridges, see page 190. Split module profiles ARPMG 00/ Model Order no. LM (Module profile length) H ARPMG 00/ ARPMG 00/27-52, ARPMG 00/ ARPMG 00/ ARPMG 00/ ARPMG 00/ ARPMG 00/ ARPMG 00/ ARPMG 00/ split aluminium profiles Special lengths on request. For matching module caps ARM 45/27 and front panels ARM FP, see page 188. For module bridges, see page 190. Split module profile ARPMG 00/27-...
10 Module profiles ARPM 45/ (basic profile module profile ARPM 45/ (basic profile module profile ARPM 45/ (turned by 180 ) (basic profile module profile ARPM 45/ (basic profile module profile ARPM 45/ (turned by 180 ) Z (basic profile split module profile (front panel (basic profile split module profile (front panel module profile position adjustable by grid dimension of 15 mm module profile position adjustable by grid dimension of 15 mm module profile position adjustable by grid dimension of 15 mm module profile position adjustable by grid dimension of 15 mm module profile position adjustable by grid dimension of 15 mm module profile position adjustable by grid dimension of 15 mm Split module profiles ARPMG 00/ Z All dimensions in mm. Please refer to technical data.
11 Alurail accessories Module profiles ARPM 75/ Model Order no. LM (Module profile length) W H ARPM 75/ ARPM 75/42-52, ARPM 75/ ARPM 75/ ARPM 75/ ARPM 75/ ARPM 75/ ARPM 75/ ARPM 75/ Enclosure profile Module profile ARPM 75/ The module profiles ARPM 75/ and ARPMG 00/ are fitted with slots to hold PCBs or mounting plates and, by using module caps ARM 75/42, can be placed and screwed onto the basic profile caps AR 75/31 or AR 105/31. The position of the module profile over the appropriate basic profile can be changed in 15 mm steps (see diagrams on page 187). If the lengths of the basic profile and the module profile(s) are different, it is also necessary to use the module bridges AB...MB when fixing the modules onto the front panel of the basic profile. Special lengths on request. For matching module caps ARM 75/42 and front panels ARM FP, see page 189. For module bridges, see page 190. Split module profiles ARPMG 00/ Model Order no. LM (Module profile length) H ARPMG 00/ ARPMG 00/42-52, ARPMG 00/ ARPMG 00/ ARPMG 00/ ARPMG 00/ ARPMG 00/ ARPMG 00/ ARPMG 00/ split aluminium profiles Special lengths on request. For matching module caps ARM 75/42 and front panels ARM FP, see page 189. For module bridges, see page 190. Split module profile ARPMG 00/42-...
12 (basic profile module profile ARPM 75/ (basic profile module profile ARPM 75/ (turned by 180 ) Module profiles ARPM 75/ (basic profile module profile ARPM 75/ (basic profile module profile ARPM 75/ (turned by 180 ) Z (basic profile split module profile ARPMG 00/ split module profile ARPMG 00/ (front panel (basic profile (front panel module profile position adjustable by grid dimension of 15 mm module profile position adjustable by grid dimension of 15 mm module profile position adjustable by grid dimension of 15 mm Split module profiles ARPMG 00/ Z All dimensions in mm. Please refer to technical data.
13 Alurail accessories Module caps ARM 45/27 Model Order no. Scope of delivery ARM 45/ module profile caps 4 fixing screws 2 mounting screws Caps are made of PA 6.6, light grey (similar to RAL 7035) in UL 94 V0; special colours are available on request. module cap internal view module cap Module caps ARM 45/27 The module cap set is used to fit module profiles ARPM 45/ and ARPMG 00/ onto the basic profile. The caps can also be screwed onto the module profiles after being turned by 180. In this case, the module front panel is at the front (see drawing on page 185). Z deep LM = module profile length Module front panels ARM FP Module front panels ARM FP Front panels for use with split module profile ARPMG 00/ or as a cover for module profile ARPM 45/27-..., which is open on one side. The different uses of the module front panels are shown in the diagrams on pages 185 and 195. The front panels are manufactured in anodised material as standard. Customer-specific front panels can also be manufactured on request. Model Order no. For module profile length ARM FP ARM 45-52,5 FP ARM FP ARM 45/105 FP ARM 45/140 FP ARM 45/175 FP ARM 45/210 FP ARM 45/245 FP ARM 45/1000 FP anodised front panel front panel width Table of dimensions Model L (Front panel length) ARM FP 25.0 ARM 45-52,5 FP 42.5 ARM FP 60.0 ARM 45/105 FP 95.0 ARM 45/140 FP ARM 45/175 FP ARM 45/210 FP ARM 45/245 FP ARM 45/1000 FP L (front panel length) Z
14 Module caps ARM 75/42 Model Order no. Scope of delivery ARM 75/ module profile caps 4 fixing screws 2 mounting screws Caps are made of PA 6.6, light grey (similar to RAL 7035) in UL 94 V0; special colours are available on request. module cap internal view module cap Module caps ARM 75/42 The module cap set is used to fit module profiles ARPM 75/ and ARPMG 00/ onto the basic profile. The caps can also be screwed onto the module profiles after being turned by 180. In this case, the module front panel is at the front (see drawing on page 187). Z deep LM = module profile length Module front panels ARM FP Model Order no. For module profile length ARM FP ARM 75-52,5 FP ARM FP ARM 75/105 FP ARM 75/140 FP ARM 75/175 FP ARM 75/210 FP ARM 75/245 FP ARM 75/1000 FP anodised front panel L (front panel length) front panel width Table of dimensions Model L (Front panel length) ARM FP 25.0 ARM 75-52,5 FP 42.5 ARM FP 60.0 ARM 75/105 FP 95.0 ARM 75/140 FP ARM 75/175 FP ARM 75/210 FP ARM 75/245 FP ARM 75/1000 FP Module front panels ARM FP Front panels for use with split module profile ARPMG 00/ or as a cover for module profile ARPM 75/42-..., which is open on one side. The different uses of the module front panels are shown in the diagrams on pages 187 and 195. The front panels are manufactured in anodised material as standard. Customer-specific front panels can also be manufactured on request. Z All dimensions in mm. Please refer to technical data.
15 Alurail accessories Module bridges AR... MB Model Order no. X (Module offset) PU AR 45 MB pcs AR 60 MB pcs AR 75 MB pcs AR 90 MB pcs AR 105 MB pcs 5 module bridges, 10 fixing screws The module bridges can be screwed onto front panels and front PCBs. 1 Position of the modules The size and position of the modules must be specified. The position is determined by the basic grid (see 3 ) and the selected modules. LM = module profile length (see catalogue drawings for module profiles) module profile position adjustable by grid dimension of 15 mm centering cams module fixing 3 3 LM module fixing (15) (15) module: ARPM 45/ ARPMG 00/ centering cams centering cams module fixing 3 (15) LM (15) module: ARPM 75/ ARPMG 00/ module fixing centering cams Module bridges AR... MB If the lengths of the basic profile and the module profile(s) are different, it is also necessary to use module bridges when fixing the modules. The module bridges can be screwed in position under the front panel or under a PCB. Please note the positions shown on this page when selecting the module bridges. We will be pleased to carry out the processing of the front panel needed for the mounting of the module bridge. X 2 Selection of module bridges After the positions have been determined, select the suitable module bridges from the 5 available. The clearance from one module centre to the next = module offset X. This clearance determines the choice of the module bridge. module bridge module offset X (grid 15 mm) X AR-45 MB AR-60 MB AR-75 MB module offset module offset module offset X = 0mm X = 15mm X = 30mm *15=(60) *15=(30) AR-90 MB module offset X = 45mm 4*15=(60) *15=(30) *15=(75) *15=(75) 3*15=(45) AR-105 MB module offset X = 60mm 4 3*15=(45) Z
16 Module bridges AR... MB Basic grid for drill holes ø (shown without fixing drill holes for the module bridges (see 4 ). Front plate / PCB outer edge LM = module profile length Processing the front panel / PCB Drill holes must now be drilled at the required positions. In addition, 2 countersunk fixing drill holes are required for each module bridge (see drawing for dimensions). The module bridges can now be screwed onto the front panel / PCB. Fitting the modules After the base enclosure has been assembled, the modules can be clipped on and screwed into position. Z All dimensions in mm. Please refer to technical data.
17 Alurail accessories Wall fixing sets AR... WB Model Order no. DIN rail length AR 52,5 WB AR 70 WB AR 105 WB AR 140 WB AR 175 WB AR 210 WB AR 245 WB wall fixing elements, 1 DIN rail Wall fixing set AR... WB The wall fixing set is used for direct mounting of the Alurail enclosure on the wall. The DIN rail length is identical to that of the relevant basic profile length of ARP 75/31 and ARP 105/31. Please note that the screws needed for mounting are not included in the scope of delivery. Earthing set AR-E Model Order no. Designation PU AR-E Earthing claws 5 pcs Earthing claws The earthing claw is pressed into the basic profile during assembly and breaks through the anodised layer, so ensuring proper contacting. By using commercially available cable lugs for flat connectors acc. to DIN A , the earthing set AR-E permits earthing of the enclosure parts or the fitted components.
18 Wall fixing sets AR... WB length of DIN rail DIN rail TS 35 (top hat rail Z Earthing set AR-E earthing claw basic profile flat connector Z All dimensions in mm. Please refer to technical data.
19 Alurail accessories Snap-on element AR-R Model Order no. Designation PU AR-R Snap-on element 5 pcs Snap-on elements, positioning screws FITTING REMOVAL The snap-on element is used to fix the basic profiles onto the DIN rail (35 mm) acc. to DIN EN TH35 (previously DIN EN 50022). One snap-on element including positioning screw is supplied with profile cap sets AR 75/31 and AR 105/31 respectively. Depending on the intended application, the use of an additional snap-on element is necessary. This guarantees optimal support of the enclosure on the DIN rail. basic profile snap-on element (included in scope of delivery) Z
20 Examples of Alurail contacting SubD connector with solder type (for direct soldering of a wire) SubD connector with soldering pins (for soldering the connector/insert onto the PCB) Connector strip/insert strip, pitch 2.54 mm (for soldering the connector strip/insert strip onto the PCB) Z All dimensions in mm. Please refer to technical data.
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