TECHNOLOGY IN MOTION MACO MULTI-TREND TU.-ON. AND T&T FITTINGS. Installation instructions TIMBER WINDOWS

Transcription

1 TECHNOLOGY IN MOTION TU.-ON. AND T&T FITTINGS Installation instructions TIMBER WINDOWS

2 System designation: TO > Single routing DT > Double routing AS > Face fix fittings Note about surfaces fittings are electrolytically zinc-plated, passivated and sealed with wax. We guarantee that the surface protection conforms to RAL-RG 607/3 and RAL-RG 607/13 quality assurance for tilt-and-turn fittings. The wax seal allows for far superior protection against corrosion than stipulated improved sliding properties more even surfaces TRICOAT fittings The TRICOAT surface coating was specially developed for applications in which electrolytic zinc-plating of surfaces no longer offers sufficient protection against corrosion. TRICOAT surfaces are only available in a light grey colour. Abbreviations: SRH = Sash rebate height SRW = Sash rebate width R = Rebate edge F = Fittings axis C = Clearance 2 Order numbers and fittings dimensions are available in the short catalogue

3 Contents Application ranges (Maximum sizes, weights, safety instructions) 4 The single-sash window 10 The double or multiple-sash window 34 The tilt-only window 40 The half-round window 42 The angled window 48 Order numbers and fittings dimensions are available in the short catalogue 3

4 Application ranges for tilt-and-turn windows and doors Maximum sash weights Max. 60 kg Max. 100 kg Max. 120 kg Use drill-in pivot post only for half-round windows with an SRH of Max. 130 kg DT pivot post and scissorstay hinge with corner supports, no rebate edge fitting. TO pivot post and scissor-stay hinge with stabilizing stay, or DT pivot post and scissor-stay hinge, stabilizing stay and corner support with rebate edge fitting. AS pivot post and scissor-stay hinge with stabilizing stay. Max. 180 kg Pivot post and scissor-stay hinge 180 kg, stabilizing stay, scissor stay for 180 kg, corner support for 180 kg. Sash rebate dimensions DM 15 Max. Max. Min. SRW 1650 SRH 2600 SRW 1800 SRH 2800 SRW 280 SRH 320 SRW 350 SRH 295 however for a total surface area of not more than 3.0 m², a max. sash weight of 130 kg and a max. side ratio SRH: SRW of 1 : 1.5 for 180 kg fittings: total surface area of 3.6 m², side ratio SRH : SRW of 1 : 1.5 with corner element F, size 00 scissor stay and size 00 drive-gear with corner element F (with long arm mounted horizontally at the top), size 00 scissor stay and size 00 drive-gear Diagrams for the calculation of allowed sash size for windows and doors Thickness of glass in mm mm glass = Weight kg/m kg/m² = glass thickness of 12 mm 6 6 For glass with a weight of less than 30 kg/m 2, all sash sizes within the application rage and with a side ratio SRH : SRW 1 : 1.5 are allowed! 4 Order numbers and fittings dimensions are available in the short catalogue

5 Max. 60 kg sash weight Max. 80 kg sash weight kg/m² 40 kg/m² 50 kg/m² 30 kg/m² 40 kg/m² 20 kg/m² 30 kg/m² max 2,4 m² : 1, : 1, Max. 100 kg sash weight Max. 120 kg sash weight 70 kg/m² 60 kg/m² 50 kg/m² 40 kg/m² 30 kg/m² 25 kg/m² 70 kg/m² 60 kg/m² 50 kg/m² 40 kg/m² 35 kg/m² max. 3 m² 2300 max. 3 m² : 1, : 1, Order numbers and fittings dimensions are available in the short catalogue 5

6 Max. 130 kg sash weight Max. 180 kg sash weight 70 kg/m² 60 kg/m² 50 kg/m² 40 kg/m² 80 kg/m² 70 kg/m² 60 kg/m² 50 kg/m² 40 kg/m² max. 3 m² 2500 max. 3,6 m² kg/m² : 1,5 500 : 1, Max. 80 kg sash weight Tilt-On. stay arm + restrictor and cleaning stay size 1 1 Tilt-On. stay arm + restrictor and cleaning stay size 2 2 Tilt-On. stay arms + restrictor and cleaning stay size 1 2 Tilt-On. stay arms + restrictor and cleaning stay size 2 Please note: For a sash weight of more than 60 kg, use a third tilt-only hinge! For timber and with an SRW of more than 1200 mm, use a third tilt-only hinge! For an SRW of more than 1300 mm, use two tilt-only stay arms! Use restrictors and cleaning stays in pairs! Always follow the application diagram of the restrictor and cleaning stay! 1. max. sash weight of 120 kg in the restrictor position, but 2. max. sash weight of only 40 kg in the cleaning position!! Pay attention when fixing window panes in the area of the tilt-only hinges! 6 Order numbers and fittings dimensions are available in the short catalogue

7 Angled windows with angled scissor stay, max. 80 kg sash weight Angled windows with angled scissor stay, max. 80 kg sash weight kg/m² 40 kg/m² 30 kg/m² kg/m² 40 kg/m² 30 kg/m² SRH = refers to the max. sash height on the hinge side SRH = refers to the max. sash height on the hinge side Angled windows with angled window scissor stay, max. 80 kg sash weight Angled windows with angled window scissor stay, max. 80 kg sash weight kg/m² 40 kg/m² 30 kg/m² kg/m² 40 kg/m² 30 kg/m² SRH = refers to the max. sash height on the hinge side SRH = refers to the max. sash height on the hinge side Order numbers and fittings dimensions are available in the short catalogue 7

8 Half-round windows with half-round scissor stay, max. 60 kg sash weight Half-round windows with half-round scissor stay, max. 80 kg sash weight kg/m² 35 kg/m² 25 kg/m² kg/m² 40 kg/m² 30 kg/m² SRH = start of the curvature SRH = start of the curvature 8 Order numbers and fittings dimensions are available in the short catalogue

9 Fabrication instructions Supporting parts for elements with security-relevant characteristics Screw dimensions DANGER! The bearing parts must be screwed in place in accordance with the requirements of the TBDK guideline (Gütegemeinschaft Schlösser und Beschläge [quality assurance association for locks and hardware] - For fastening of fittings we recommend screws of size 4 x 30 mm with a screw-head diameter of 7 mm. The bearing parts must be screwed in place in accordance with the requirements of the TBDK guideline (Gütegemeinschaft Schlösser und Beschläge [quality assurance association for locks and hardware] - Fittings groove The fittings groove required for the installation of tilt-and-turn fittings must have the following profile: Order numbers and fittings dimensions are available in the short catalogue 9

10 Tilt&Turn fittings Centre locking AS TREND rebated scissor stay Stabilizing stay Corner element TREND scissor stay Scissor-stay hinge DT TO TREND T&T drive-gear Window handle Mittelverschluss Centre lock Corner support Horizontal tilt-lock AS TO DT Pivot post 10 Order numbers and fittings dimensions are available in the short catalogue

11 Installing the sash fittings components Drilling holes for handle Drive-gear drilling jig, order no X Sash rebate edge Dimension X Size 00 0 Ø 12 mm Ø 25 mm A 7 Adjust the drive-gear drilling jig (order no ) to suit the drive-gear being used, allow it to lie up against the sash rebate edge and predrill with a Ø 3 mm and Ø 12 mm drill. In case of variable handle-height drive-gears, mark the sash centre, line up the drive-gear drilling jig with the notch on the side and predrill. Drill-hole pattern for window handles with Ø 12 mm lugs Ø 12 mm Order numbers and fittings dimensions are available in the short catalogue 11

12 Installation and cropping of the sash fittings components Fig Mount the corner element Crop and mount the drive-gear 2. For sash rebate widths of more than 1000 mm*, first inset the centre lock 3 or the horizontal tilt-lock. Pay attention to the distance from the rebate edge (refer to Fig. 1) Mount the tilt-lock first on variable handleheight drive-gears. 3. Crop and mount the rebated scissor stay 4. For sash rebate heights of more than 1000 mm*, first insert the centre lock 5. Pay attention to the distance from the rebate edge (refer to Fig. 1). Attach the corner hinge to the supporting bracket and turn the bayonet fastening through 90 with a TORX-20 tool (refer to Fig. 3) TOPF scissor stay - attach the support arm in the correct position and tighten until the support arm stops at the second notch (refer to Fig. 2; the catch is broken off when the sash is lifted). 4. Insert the corner support 6, line up against the rebate edge and screw to fasten. For continuous fittings grooves, use corner support spacer bars. Predrill with a 3 mm drill for fixing to the rebate edge. 5. The centre-fixings (preset centred cam-fixing) are activated upon operating the fittings for the first time. 6. The sash lifter on the drive-gear must be activated by rotating it outwards. * An SRW and SRH of 1000 mm is a recommendation; adhere to the profile manufacturers specifications! 12 Order numbers and fittings dimensions are available in the short catalogue

13 Fig. 2 Scissor-stay support arm TO Fig Corner hinge DT / AS with bayonet fastening Please note: Fasten by turning through 90! Adjusting the sash lifter Resetting the sash lifter T&T right ± 3 mm T&T left - Loosen the screw with a TORX-15 bit - Adjust the height - Re-tighten the screw - Depress the spring with a TORX-15 tool - Position the lifter into the centre If the bottom clearance is correct, the air gap between the sash lifter and sash-lifter striker should be max. 0.5 mm. Order numbers and fittings dimensions are available in the short catalogue 13

14 Scissor-stay limiter For an SRH of less than 600 mm, a scissor-stay limiter must be installed. Depending on the different rebate edges, this can be necessary even for SRHs of less than 800 mm. Hinging the sash - DT / AS Hang the sash onto the pivot post at an opening angle of Place the corner hinge inside the scissorstay hinge and close the sash (do not bolt). 2. Insert the scissor-stay hinge pin and depress until the spring snaps into place. 3. A visual check of the position of the scissor-stay hinge pin is absolutely necessary (refer to Fig.)! PLEASE NOTE: Failure to observe these steps can result in the window sash falling out! 14 Order numbers and fittings dimensions are available in the short catalogue

15 TOPF scissor-stay hinge 1. Depress the scissor-stay hinge pin (refer to Fig.)! PLEASE NOTE: Failure to observe these steps can result in the window sash falling out! 2. Clip on the safety catch Order numbers and fittings dimensions are available in the short catalogue 15

16 Installing the frame fittings components Drill-hole patterns for TO scissor-stay hinge 130 kg 7,5 10,5 22,2 8 ø34 4,5 51,5 8 ø34 3,5 22,2 15Ü / 4L 18Ü / 4L ,5 ø3 7,5 9,5 ø3 Routing depth 20 mm ø34 ø34 18Ü / 12L 10,5 1, ,7 4,5 4, Ü / 12L 10,5 1, ,7 50 ø3 ø3 Drill-hole patterns for TO pivot post 130 kg 7,5 10,5 15Ü / 4L ø ,5 18Ü / 4L ø , ø34 ø34 7,5 9,5 Routing depth 20 mm ø ø , ,5 10,5 10,5 18Ü / 12L 20Ü / 12L ø34 ø34 16 Order numbers and fittings dimensions are available in the short catalogue

17 Drill-hole patterns for DT scissor-stay hinge 12 R R8 15Ü / 4L mm routing depth 8 R8 ø3 ø34 17, Ü / 4L ,5 10 R8 ø , mm routing depth for 9F 24.5 mm routing depth for 13F Ü / 12L 28 17, ,5 20Ü / 12L 28 17, ,5 ø3 ø34 ø34 Routing depth 5 mm Drill-hole patterns for DT pivot post R8 R8 18Ü / 12L 15Ü / 4L 72 17,5 28 Routing depth 18 mm 8 R8 12 ø3 ø34 ø34 17, , ,5 20Ü / 12L 18Ü / 4L 72 17, R8 15 ø3 ø34 ø34 17, , ,5 20 mm routing depth for 9F 24.5 mm routing depth for 13F , ,5 Routing depth 5 mm Order numbers and fittings dimensions are available in the short catalogue 17

18 Drill-hole diagram for doors e.g. 18R/12C Routing depth 5 mm , ,5 8 18, , Order numbers and fittings dimensions are available in the short catalogue

19 Tilt&Turn fittings 180 kg Scissor stay 2 Scissor-stay hinge Corner element 1 * *PLEASE NOTE: Use hinge-side EH centre lock for APD adjustment of bearing parts. Drive-gear * 1 Scissor stay with hinge 180 kg 2 Scissor stay for 180 kg 3 Corner support 180 kg 4 Pivot post 180 kg 3 Corner support 4 Pivot post Order numbers and fittings dimensions are available in the short catalogue 19

20 Installation sequence for 180 kg fittings Corner hinge, scissor-stay hinge pin, pin cover MULTI kg fittings SRW mm SRH mm max. total surface area of 3.6 m² Note: 1. In order to use the 180 kg fittings, there must be a fittings groove on all four sides. 2. In the area of the scissor-stay hinge and pivot post, contact pressure is created only by the EH centre lock i.s Sequence for correct installation: 1 Insert the corner hinge with pre-mounted scissorstay hinge pin into the scissor-stay hinge and push the pin upwards. 2 Attach the scissor-stay hinge pin cover and press in as far as it can go. 3 Insert and turn the threaded screw provided. PLEASE NOTE: Failure to observe these steps can result in the window sash falling out! 20 Order numbers and fittings dimensions are available in the short catalogue

21 Scissor-stay hinge 18R (20R) 15.5 (18R) 17.5 (20R) D - D D 2,5 67 (18R) 69 (20R) C 21 (18R) C R 8 D C - C min (20R) 23.5 (18R/20R) Order numbers and fittings dimensions are available in the short catalogue 21

22 Pivot post 18R (20R) R2 D - D D R 8 R (18R) 122 (20R) C C 29 (18R) 31 (20R) 3 D C - C min (18R) 1 (20R) 15.5 (18R) 17.5 (20R) R 2 24 (18R/20R) 22 Order numbers and fittings dimensions are available in the short catalogue

23 Drill-hole diagrams 180 kg 12 clearance 12 28, (18R) 23.5 (20R) Ø 9 20, Ø 9 19 (18R) 21 (20R) Ø Ø 9 14 Ø 9 12, (18R) 23.5 (20R) 23 (18R) 25 (20R) 19 (18R) 21 (20R) 19 (18R) 21 (20R) Ø 3 min. 20 min ,65 34,5 18,7 min. 20 min. 15 Order numbers and fittings dimensions are available in the short catalogue 23

24 Safety Pin Sash weight: max. 180 kg* SRH > 1850 mm 2 safety pins (above + below) SRH 1850 mm 1 safety pin (oben) *Please note: The maximum loading capacity of the pivot post and scissor stay hinge must not be exceeded! Ø 3,5 191 Frame rebate edge Ø 3,5 Ø Ø 8 70 Scissor stay hinge area Dimensions with 12 mm clearance 424 Frame rebate edge Pivot post area 15 Sash part Safety pin top extendable with 1 i.s. point Safety pin bottom Centre lock TR to MM transition Frame part Connecting plate right Connecting plate left Frame rebate drill hole Ø 8 mm 15 mm deep X Diagonal drill hole with Ø 3.5 mm x = 13 mm for 9 mm fittings axis = 17 mm for 13 mm fittings axis 24 Order numbers and fittings dimensions are available in the short catalogue

25 Installation sequence top (scissor stay hinge area) 1. Connect sash part top (209691) with centre lock MM corner element ( or ). Please note: use the maximum possible screw length, pay attention to the screw hole in the safety housing! There are seven screws in total! 2. Predrill the positioning drill holes for the connecting plate in the frame - see dimension details. 3. Hinge the sash into the frame. 4. Place the safety cable in the connecting plate and fasten to the frame with the 5 x 60 mm screws provided. (Please note: Predrill screw holes with Ø 4 mm drill) 5. The sash can only be hinged and unhinged by qualified installation personnel, since this involves removing the connecting plates and installing them again at a later point! Installation sequence bottom (pivot post area) 1. Position the sash components with notches 395 mm from the bottom (for a clearance of 12 mm) and screw to fasten. Please note: Use the maximum possible screw length! There are six screws in total! 2. Predrill the positioning drill holes for the connecting plate in the frame - see dimension details. 4. Place the safety cable in the connecting plate and fasten to the frame with the 5 x 60 mm screws provided. (Please note: Predrill screw holes with Ø 4 mm drill) 5. The sash can only be hinged and unhinged by qualified installation personnel, since this involves removing the connecting plates and installing them again at a later point! 3. Hinge the sash into the frame. Fittings components that are relevant for safety should be examined for wear and tear at regular intervals. Lubricate all Tilt&Turn fittings movable parts and locking points. Remove the red transportation clips after screwing on the safety pin! Use of safety pins with PVC profiles only on request! The safety pin prevents the window sash from falling out as a result of improper operation! It definitely does not replace the maintenance of fittings at stipulated yearly intervals! The safety pin is designed to prevent an accident ONLY ONCE. After a fall or similar application of the accident prevention mechanism, the safety pin must therefore always be replaced! PLEASE NOTE! Failure to observe the above may result in death or injury! Window adjustments as well as unhinging & hinging the sash are only to be carried out by a specialist company. Order numbers and fittings dimensions are available in the short catalogue 25

26 AS window constructions Routing the rebate edge for windows with rebate edge gasket AS min. 2,5 18 min Routing the rebate edge for windows without rebate edge gasket AS Scissor stay hinge AS 12 min. 2, R 8 min. 2,5 18 Rebate edge Rebate edge Pivot post AS for corner support PVC Pivot post AS min. 2,5 R 8 min. 2,5 7 18R Rebate edge R 85 20R 20R 26 Order numbers and fittings dimensions are available in the short catalogue

27 Adjusting the jig for the scissor stay hinge and pivot post DT 18R / 12C 18R / 4C 20R / 4C Order number for routing jigs for scissor stay hinge and pivot post DT: N System Routing Guide ring cutter C Ø 34 Ø R / 4C / 9F Ø 16 Ø R / 4C / 9F Ø 16 Ø R / 4C / 9F Ø 16 Ø R / 4C / 9F Ø 16 Ø R / 4C / 13F Ø 16 Ø R / 4C / 13F Ø 16 Ø 27 Screw fastening the DT hinge: 1 2 Note about the pivot post and scissor stay hinge DT: Holes for the double routing can only be drilled with a special drilling jig using 2 Ø 34 mm drills. Only use the routing jig according to the table for special designs. 1. Adjust the routing jig to the available rebate edge. (refer to the diagram above) 3. Rout with Ø 34 mm routing cutter and Ø 40 mm guide ring. from 100 kg: 1 straight 2 inclined Always screw-fasten straight first! 2. Place the jig in the corner and tighten with clamps. The pivot post and scissor stay hinge can be drilled and routed with the same jig setting. Order numbers and fittings dimensions are available in the short catalogue 27

28 Adjusting the jig for the scissor stay hinge and pivot post TO Ø 3 18R / 12C 18R / 11C Ø 3 18R / 12C 18R / 11C Ø 34 Ø 8 20 Ø 8 Ø 12 from 100 kg Order number for routing jigs for scissor stay hinge and pivot post TO: N System Routing Guide ring cutter R / 4C Ø 16 Ø R / 4C Ø 34 Ø R / 4C Ø 34 Ø R / 12C Ø 34 Ø R / 12C Ø 34 Ø R / 4C Ø 34 Ø 40 Euro-groove R / 4C Ø 34 Ø 40 Euro-groove Note about the pivot post and scissor stay hinge TO 1. Adjust the routing jig to the available clearance (refer to the diagram above). 2. Place the jig in the corner and tighten with clamps. 3. Rout with Ø 34 mm routing cutter and Ø 40 mm guide ring. (for the jig with order no use Ø 16 mm routing cutter and Ø 27 mm guide ring). 4. Predrill screw hole with Ø 3 mm drill. The pivot post and scissor stay hinge can be drilled and routed with the same jig setting. 28 Order numbers and fittings dimensions are available in the short catalogue

29 Installation of striker with 12 mm clearance: 1. Drive-gear jig: separate and place with contact edges at the top and bottom. Clamp the push-rod tight, insert the strikers and lifter and screw to fasten (pay attention to the drive-gear size on the jig). 2. Centre lock jig: Centre lock on the hinge side: for the centre lock size, place on the hinge side at the top with the contact edge, insert the striker in the vertical support and screw to fasten (refer to the diagram on the jig). support and screw to fasten (refer to the diagram on the jig). Centre lock top horizontal (scissor-stay): place the jig at the top on the hinge side, insert the striker in the vertical support and screw to fasten (refer to the diagram on the jig). 3. Place the ramp striker and screw to fasten. 4. The ramp striker is not needed for the horizontal tilt-lock. Centre lock bottom horizontal: place the jig at the bottom on the side of the drive-gear, insert the striker in the vertical Please note: Routing and installing of strikers should be done before screw-fastening the pivot post and scissor-stay guide! Order numbers and fittings dimensions are available in the short catalogue 29

30 Installation of striker with 4 mm clearance: 1. Drive-gear jig: Adjust the centre routing plate to the drivegear size, place the bottom routing plate into the rebate at the bottom and clamp to the frame. Push the top routing plate upwards, place on the top rebate edge and clamp to the frame. 2. Centre lock jig: Centre lock jig bottom horizontal: adjust to the centre lock size, place against the drive-gear routing jig and clamp to the frame. Centre lock on the hinge side: adjust to the centre lock size, place against the scissor-stay guide routing jig and clamp to the frame. 3. Rout and install all strikers. Trend drive-gear N Striker jigs Euro-rebate striker with fixed handle-height drive-gear Euro-groove and Euro-rebate fixed handle-height drive-gear Euro-rebate striker with variable handle-height drive-gear Euro-groove and Euro-rebate variable handle-height drive-gear Window with 4 mm rebate clearance Doors with 4 mm rebate clearance 30 Order numbers and fittings dimensions are available in the short catalogue

31 Striker drill-hole positions All dimensions refer to the frame rebate dimensions: 4 mm rebate clearance D A 55 B1 B 90* Sash lifter 639 mm** 12 mm rebate clearance Handle position (=centre of spindle) 129 mm*** C D B B1 B2 B2 * 90 mm for 12C top, 82 mm for 4C top ** only for drive-gear sizes 6A, 6, 7 *** only for centre lock i.s. A Sash lifter 680 mm* Handle position (=centre of spindle) * only for drive-gear sizes 6A, 6, 7 ** only for horizontal 152 mm** tilt-lock C Order numbers and fittings dimensions are available in the short catalogue 31

32 Centre lock Size SRW / SRH C 12C C 4C * for 12 mm top clearance B 12C B* 4C B1 12C B1* 4C B2 12C B2 4C Scissor stay Size SRW D 12C D 4C TREND drive-gear Size SRH Sash lifter 12C Sash lifter 4C A 12C A 4C Handle position without clearance B A All dimensions given refer to the centre of the routed strikers for 4C and to the 48 mm long strikers for 12C (not in the case of 34940). 32 Order numbers and fittings dimensions are available in the short catalogue

33 Order numbers and fittings dimensions are available in the short catalogue 33

34 Tilt&Turn fittings for double-sash window Scissor-stay hinge Corner turn-only hinge TR DT Turn-only hinge Centre lock Shootbolt striker Corner element TO Top shootbolt AS Corner support Compression devices Centre lock French casement drive-gear Intermediate drive-gear Bottom shootbolt TREND T&T drive-gear Window handle Centre lock Shootbolt striker Horizontal tilt-lock DT TO AS Pivot post 34 Order numbers and fittings dimensions are available in the short catalogue

35 Installing double-sash fittings components Euro-groove French casement drive-gear 1. Insert top end-piece For variable handleheight drive-gears, insert the bottom end-piece. * * min. 19 mm for 7 mm fittings axis 2. Crop, insert and screwfasten the Euro-groove French casement drivegear. The French casement drive-gears are installed in the locked position. They cannot be coupled with the centre lock! Installing the shootbolt For 4 mm rebate clearance 1. Rout for strikers and shootbolts using jig. 2. Mount strikers, shootbolt and sash lifter. For 4 mm rebate clearance 1. Position strikers with jig and screw to fasten. 2. Insert top and bottom shootbolt and screw to fasten. TREND N Double-sash jigs for fixed Euro-rebate for fixed Euro-groove for variable Euro-rebate for variable Euro-groove TREND N for the fittings groove on the opposite side for fixed handle-height drive-gear Size 1B mm strikers for fixed handle-height drive-gear Size mm strikers for fixed handle-height drive-gear Size 1B mm strikers for fixed handle-height drive-gear Size mm strikers Order numbers and fittings dimensions are available in the short catalogue 35

36 French casement drive-gears with mounted strikers Aluminium channel Fittings groove on the opposite side Note about using fixed handle-height drive-gears: Insert top end-piece (for an SRW of more than 800 mm, couple with centre lock) and screw to fasten Crop the French casement drive-gear with open expansion lever to the same length as the T&T drive-gear with fixed handle-height (for an SRH of more than 800 mm, couple with centre lock) and screw to fasten. Installing the compression devices Face fix compression device: 1. With the window open, press lightly against the sash. 2. Insert the compression device and, while pressing on it, screw to fasten. 3. The centre-fixing is activated when the sash is opened. Adjustable compression device*: Position the sash and frame part with jig *Not suitable for Class 5 windows. Cannot be used partly or fully concealed! Drillable compression device: 1. Position the sash component compression device at the sash using jig Lay against the rebate edge and screw to fasten. 2. Predrill for compression device sash components with jig (Ø 20 mm drill). In the case of a 4 mm clearance, mark the centre and rout with template Predrill with jig (9F) or (13F) and Ø 20 mm drill. The drillable compression device is intended for use with Class 5 windows of appropriate construction, and can also be used with fully concealed fittings! Drilling jigs for drillable compression device TREND N Double-sash jigs Jigs for sash components Drilling jig for frame components 12C 9F Drilling jig for frame components 12C 13F 36 Order numbers and fittings dimensions are available in the short catalogue

37 Installing the top turn-only hinge, pivot post and scissor-stay hinge. 1. Place the turn-only hinge at the rebate edge and screw to fasten. 2. As described for the tilt-and-turn fittings, predrill and install the corner support, pivot post and scissor-stay hinge. Installing the shootbolt striker Mark and install the shootbolt strikers with the turn-only sash hinged on, or use jig For Class 5 windows, use the 3-slit or 1-slit fixed shootbolt striker. Order numbers and fittings dimensions are available in the short catalogue 37

38 Twin-Fit (double-tilt) max. sash weight per sash = 60 kg Application ranges: SRH SRW min max mm min max mm (per sash) Double-tilt Standard striker Single-tilt Corner element MT double-tilt with catch Corner element with premounted connecting plate 1 i.s. French casement drive-gear MT double-tilt Fixed handle-height T&T drive-gear i.s. without tilt rocker 38 Order numbers and fittings dimensions are available in the short catalogue

39 Twin-fit (double-tilt) installation instructions PLEASE NOTE: The centre-fixings of all components of the French casement must be broken one by one before installation The energy-saving air circulation scissor stay cannot be used No Corner element MT double-tilt with catch right left No Double-tilt connecting plate No French casement drive-gear MT double-tilt Size 1 SRH Size 2 SRH Size 3 FFH Size 4 SRH No Corner element with premounted connecting plate 1 i.s. No Fixed handle-height T&T drive-gear i.s. without tilt rocker Size 1B SRH Size 2 SRH Size 3 SRH Size 4 SRH Order numbers and fittings dimensions are available in the short catalogue 39

40 Tilt-only fittings Tilt-only stay-arm Tilt-only espagnolette Espagnolette with premounted tilt-only stay-arm Corner element Corner element Centre lock Centre lock Tilt-only hinge Tilt-only hinge Scissor-stay hinge Scissor-stay hinge 40 Order numbers and fittings dimensions are available in the short catalogue

41 Installation and cropping of the TREND sash fittings components Install the corner element Crop the espagnolette with tilt-only stay-arm 2 and screw-fasten together with the corner element 1 (for an SRW of more than 1200 mm, use two tilt-only stay-arms). 3. Install the centre locks 3 (for an SRH of more than 1000 mm)*. 4. Install the tilt-only hinges 4 (for an SRW of more than 1200 mm or a sash weight of more than 60 kg, use a third tilt-only hinge). PLEASE NOTE: Pay attention when fixing window panes in the area of the tilt-only hinges. 5. Install the tilt-only stay-arm housing 5. Mark the frame in the same position as the notch on the tilt-only stay-arm (Fig. 1, 1 ), and install the tilt-only stay-arm housing using the notch at this position (Fig. 1, 2 ). 6. Install the restrictor and cleaning stay (use of these is obligatory!). * An SRW and SRH of 1000 mm is a recommendation; adhere to the profile manufacturers specifications! Order numbers and fittings dimensions are available in the short catalogue 41

42 Fig. 1 Fig. 2 close clean tilt 2 1 Hinging / unhinging the tilt-only stay-arm 1. When hinging turn the window handle into the cleaning position (Fig. 2). 2. Open the safety cover on the tilt-only stay-arm housing and attach the scissor-stay arm (Fig. 1). 1. When unhinging, open the safety cover in the tilted position (Fig. 1). 2. Close the sash, turn the handle into the cleaning position and open the sash (Fig. 2). 3. Turn the window handle into the tilt position (Fig. 2) and close the safety cover again (Fig. 1). 42 Order numbers and fittings dimensions are available in the short catalogue

43 Half-round fittings Individual component parts or central lock Corner scissor-stay for round arch Stabilizing stay for round arch Scissor-stay hinge AS DT TO Window handle TREND T&T drive-gear Corner element B Corner element for round arch 60 kg! Horizontal tilt-lock with lifting wedge Corner support Please note: Do not use with corner element B! AS TO DT Pivot post Order numbers and fittings dimensions are available in the short catalogue 43

44 Fittings combination SRW SRH RB corner element size 1 RB 180 end-piece RB scissor-stay size 1 SRH 500 scissor-stay size 0 2 strikers RB corner element size 2 RB 180 end-piece RB scissor-stay size 2 3 strikers RB corner element size 3 RB 180 end-piece RB scissor-stay size 2 4 strikers RB corner element size 4 Stabilizing stay for RB RB scissor-stay size 2 5 strikers Basic carton Drive-gear size 1A (use without RB 180 endpiece) RB corner element size 1 GM 300 up to SRH 500 only one corner element size 1 GM 750 Pivot post Corner support Scissor-stay hinge Scissor-stay support arm 1 lifting wedge 1 tilt-only striker 1 striker Basic carton Drive-gear size 2A (use without RB 180 endpiece) RB corner element size 1 GM 400 GM 400 Sash weight of more than 80 kg for a glass thickness of 12 mm and width-height ratio Pivot post Corner support Scissor-stay hinge Scissor-stay support arm 1 lifting wedge 1 tilt-only striker 1 striker Basic carton Drive-gear size 3 (use without RB 180 end-piece) RB corner element size 2 up to SRH 750 size 1 GM 500 GM Pivot post Corner support Scissor-stay hinge Scissor-stay support arm 1 lifting wedge 1 tilt-only striker 1 striker Basic carton Drive-gear size 4 (use without RB 180 endpiece) RB corner element size 2 GM 600 GM 600 GM 600 Pivot post Corner support Scissor-stay hinge Scissor-stay support arm 1 lifting wedge 1 tilt-only striker 1 striker Basic carton Drive-gear size 5 (use without RB 180 endpiece) RB corner element size 2 GM 700 GM 700 GM Pivot post Corner support Scissor-stay hinge Scissor-stay support arm 1 lifting wedge 1 tilt-only striker 1 striker Grundkarton Variable handle-height drivegear, size 3 RB corner element size 4 up to SRH 1200 size 3 Tilt-lock GM 550 GM 600 GM 600 GM 600 Pivot post Corner support Scissor-stay hinge Scissor-stay support arm 1 lifting wedge 1 tilt-only striker 2 strikers Basic carton Variable handle-height drivegear, size 3 RB corner element size 4 Tilt-lock GM 700 GM 700 GM 700 GM 700 Pivot post Corner support Scissor-stay hinge Scissor-stay support arm 1 lifting wedge 1 tilt-only striker 2 strikers Basic carton Variable handle-height drivegear, size 4 RB corner element size 4 Drive-gear extension 250 Tilt-lock GM 750 GM 750 GM 750 GM Pivot post Corner support Scissor-stay hinge Scissor-stay support arm 1 lifting wedge 1 ramp striker 1 tilt-only striker 2 strikers Basic carton Variable handle-height drivegear, size 4 RB corner element size 4 Drive-gear extension 400 Tilt-lock GM 900 GM 900 GM 900 GM 930 Pivot post Corner support Scissor-stay hinge Scissor-stay support arm 1 lifting wedge 1 tilt-only striker 3 strikers Basic carton Drive-gear, size 6 RB corner element size 4 Drive-gear extension 600 GM 1050 GM 1050 GM 1050 GM 1050 Pivot post Corner support Scissor-stay hinge Scissor-stay support arm 1 lifting wedge 1 tilt-only striker 1 striker Use of a sash lifter striker and lifting wedge is mandatory! 44 Order numbers and fittings dimensions are available in the short catalogue

45 Installing the sash fittings components 6 Fig Fig. 1 x* = start of curvature 7 2 Fig. 3 = 4mm ± 1,5 4 3 Start of curvature * x TO 25 mm DT 44 mm Fig. 4 Remove screw guide Screw-fasten the corner element to the groove base 1. Install the scissor-stay 1 with notch at the start of the curvature (refer to Fig. 3). Set the scissor-stay into the tilt position, so as to be able to access all screws (do not forget the screws under the scissor-stay arm!). Return the scissor-stay into the turn position. 2. Crop and install the corner element on the hinge side 2. Pay attention to the distance from the rebate edge (refer to Fig. 2). Additionally screw-fasten the corner element at the groove base (refer to Fig. 4). For an SRH of more than 1450 mm, first insert the drive-gear extension. 3. Install the corner connector Crop and install the bottom horizontal tilt-lock with lifting wedge or corner element 4. Pay attention to the distance from the rebate edge (refer to Fig. 2). Additionally screw-fasten the corner element at the groove base (refer to Fig. 4). 5. Install the end-piece for round arch 5 or stabilizing stay 6 (if necessary). PLEASE NOTE: Notch on the second stay guide = 25 mm below the start of the curvature (refer to Fig. 1)! 6. Install the T&T drive-gear 7. PLEASE NOTE: only T&T drive-gears with sash lifters may be used. For drive-gear drill-holes, refer to single-sash window. For variable handle-height drive-gears, remove the tilt-lock screw guide. Activate the sash lifter. 7. Mount the corner support. 8. Mark and install the strikers, mark with 4 mm clearance, rout and install. 9. Remove the locking screw (see red sticker on the fittings) from the scissorstay arm! Order numbers and fittings dimensions are available in the short catalogue 45

46 Double-sash half-round windows Measure the SRH to the top of the arch to determine the most suitable drive-gear for 2-sash half-round windows. 1 Half-round corner element 2 Drive-gear 3 Half-round scissor-stay (stabilizing stay not possible) Half-round corner connector 10 5 Corner support 3 6 Pivot post 7 Half-round top end-piece 8 Shootbolt top Shootbolt bottom Half-round turn-only hinge Fig , Order numbers and fittings dimensions are available in the short catalogue

47 Half-round fittings for use with segmental, angled or elliptical arch windows Mounting the sash Refer to the half-round window instructions for installation of fittings (page 45) Top horizontal centre lock 150 Segmental arch window For an arch length of more than 1000 mm use the angled window corner element and 600 mm drive-gear extension as the centre horizontal lock. Only use scissor-stay sizes 0 and 1! The application range on the hinge side changes by 150 mm. 150 Angled windows For application ranges beyond +50 or below 15, locking points cannot be placed in the angled section. Please note: Locking points cannot be placed in the angled section! 150 Elliptical arch window Either the half-round scissor stay size 2 or the half-round stabilizing stay can be used as the centre lock. For segmental arch or inclined windows, only the half-round scissor stay size 0 or 1 can be used. Please note: The application range on the hinge side changes by 150 mm. Order numbers and fittings dimensions are available in the short catalogue 47

48 Installing the window frame Strikers need to be positioned on the round arch. For strikers on the bottom horizontal, drive-gear side, refer to the single-sash window. For pivot post drill-holes, refer to the instructions for the single-sash window. Drill holes for the scissor-stay hinge using the stick-on drilling jigs provided. (Hinge the sash, mark the corner hinge, position the stick-on jig - refer to the figure - and predrill with a 3 mm or 5 mm drill!) 48 Order numbers and fittings dimensions are available in the short catalogue

49 Angled window fittings Individual component parts or central lock AS Rebated scissor stay for angled windows Scissor-stay for angled windows DT Corner element for angled windows TO Scissor-stay hinge TREND T&T drive-gear Window handle Corner element for round and angled windows Corner support AS TO DT Pivot post Order numbers and fittings dimensions are available in the short catalogue 49

50 Difference between SRH (hinge side) SRH (drive-gear side in mm) Angled window size , , , , , , , ,5 Angled window size , , , , ,5 Table for calculating scissor-stay sizes , , , , , , , , , , , , , Angled window size , , , , , , , , , , , , , , , , , Angled window size , , , , , , , , , , , , , , , , , , , , ,5 Sash rebate width in mm , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , ,5 Notes for use of the table: ,5 = is the measurement of the length of inclination = window inclination angle 50 Order numbers and fittings dimensions are available in the short catalogue

51 Installing the sash fittings components Fig. 1 Fig. 2 2 detail A (see page 52) Crop and install the half-round corner element 6 on the hinge side (only for an SRH of more than 1000 mm on the hinge side). Pay attention to the distance from the rebate edge (refer to Fig. 2 and 3). 2. Install the 5 corner connector (SRH more than 1000 mm). 3. Crop the horizontal tilt lock or corner element for round and angled windows 4 at the bottom and screw to fasten (refer to Fig. 2 und 3). 4. Adjust the corner element for angled windows 1 to fit the inclination angle and screw into place! 5. Crop and mount the T&T drive-gear 3. PLEASE NOTE: Only T&T drive-gears with sash lifters may be used. For drive-gear drill-holes, refer to the single-sash window. 6. Crop and mount the scissor stay 2. PLEASE NOTE: Refer to the table (Detail A) for correct positioning of the stay guide. Fig. 3 Remove screw guide Screw-fasten the corner element to the groove base Order numbers and fittings dimensions are available in the short catalogue 51

52 Detail A: Stay guide gap refers to the distance between the sash rebate edge and the stay guide. Stay guide gap Inclination angle DT rebated scissor stay gap Rebated scissor stay for angled windows Inclination angle Rebated scissor stay for angled windows 50 0,6 mm 15 2,5 mm 45 1,2 mm 10 2,5 mm 40 1,7 mm 5 2,4 mm 35 2,1 mm 0 2,3 mm 30 2,3 mm -5 2,0 mm 25 2,5 mm -10 1,8 mm 20 2,5 mm -15 1,4 mm Stay guide gap Inclination angle TO rebated scissor stay gap Scissor stay for angled windows Inclination angle Scissor stay for angled windows 50 2 mm 15 6 mm 45 3 mm 10 6 mm 40 4 mm 5 7 mm 35 4 mm mm -5 8 mm 25 5 mm mm 20 6 mm mm 52 Order numbers and fittings dimensions are available in the short catalogue

53 Turn-only sash Instructions and guidelines for the T&T fittings also apply to turn-only windows (application ranges, drilling and routing guidelines). The required stay guide gap applies when using the top corner turn-only hinge with supporting bracket for angled windows. Inclination angle Stay guide gap for DT turn-only hinge Turn-only hinge for angled windows Inclination angle Turn-only hinge for angled windows 50 12,1 mm 15 14,0 mm 45 12,7 mm 10 14,0 mm 40 13,2 mm 5 13,9 mm 35 13,6 mm 0 13,8 mm 30 13,8 mm -5 13,5 mm 25 14,0 mm ,3 mm 20 14,0 mm ,9 mm Inclination angle Stay guide gap for TO turn-only hinge Turn-only hinge for angled windows Inclination angle Turn-only hinge for angled windows 50 2 mm 15 6 mm 45 3 mm 10 6 mm 40 4 mm 5 7 mm 35 4 mm 0 7 mm 30 5 mm -5 8 mm 25 5 mm mm 20 6 mm mm Order numbers and fittings dimensions are available in the short catalogue 53

54 Scissor-stay hinge drilling Maximum routing is done at 50. If the angle is reduced, the routing depth (4 mm) also decreases. Make sure that the profile allows for routing at this angle! Fig. 1 Scissor-stay hinge DT (Fig. 1) Rebate edge Dimension A 18 mm 7 mm z 20 mm 9 mm 120 x Inclination angle Dimension x with 12mm air gap ,2 mm 45 33,5 mm A mm 35 29,5 mm mm 25 26,5 mm 20 25,5 mm mm mm 5 23,5 mm 0 23 mm mm ,5 mm ,5 mm Scissor stay hinge TO (Fig. 2) Fig. 2 Inclination angle Measurement x for clearance 4 mm Inclination angle Measurement x for clearance 12 mm mm 50 27,5 mm mm mm mm mm z x mm mm A 54 Order numbers and fittings dimensions are available in the short catalogue

55 Assembly of sash and frame Fig to +30 Use the routing jig without changing it! Application of the scissor-stay routing jig for angled windows (see Fig. 3): The routing jigs can be used for angles between -15 and +30. For windows with an inclination angle of more than 30, remove the locating block and mark the dimension as shown in Fig. 1 or 2 (page 54), or use the stick-on jig provided. Please note! The routing jigs have a yellow block. If the window construction does not exactly permit this clearance, do not compensate for this tolerance by removing the block! Use spacer bars for this purpose. Strikers need to be positioned on the angled part. For strikers on the bottom horizontal and drive-gear side, refer to the single-sash window jig. For the hinge-side striker - position the centre lock jig at the bottom next to the pivot post, insert the striker with horizontal bracket and screw to fasten. Pivot post: For pivot post drill-holes, refer to the instructions for the single-sash window. Use the drilling jigs for the respective TO or DT pivot post. Order numbers and fittings dimensions are available in the short catalogue 55

56 MAYER & CO BESCHLÄGE GMBH ALPENSTRASSE 173 AT-5020 SALZBURG TEL +43 (0) FAX +43 (0) DOOR & WINDOW HARDWARE (U.K.) LTD EUROLINK IND CENTRE CASTLE ROAD, SITTINGBOURNE KENT. ME10 3LY TEL +44 (0) FAX +44 (0) Order no EN - Date: February Amendment date: August 2017 All rights reserved and subject to change.