SLIDING DOOR AND WINDOW SYSTEM WITH THERMAL BREAK

Transcription

1 SLIDING DOOR AND WINDOW SYSTEM WITH THERMAL BREAK

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5 Е70 WINDOW AND DOOR SYSTEM WITH THERMAL BREAK TABLE OF CONTENTS GENERAL INFORMATION page 9 BUILDING PHYSICS page 17 TABLES page 25 PROFILES page 31 SECTIONS page 47 GLAZING OPTIONS page 67 CUTTING LISTS page 71 MACHINING page 85 ACCESSORIES page 161 CE MARKING page 189 5

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9 GENERAL INFORMATION CONCEPT / ADVANTAGES / CERTIFICATES

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11 WINDOW CONCEPT IS A HIGH-END SLIDING WINDOW SYSTEM WITH THERMAL BREAK, SUITABLE FOR OPPOSED BALCONY DOORS AND WINDOWS WITH HIGH REQUIREMENTS FOR THERMAL INSULATION, FUNCTIONALITY AND AESTHETICS. Elegant straight design Excellent water-tightness and air-permeability High thermal insulation Glazing sash with 70.0 mm width allowing glass panel from 20.0 up to 50.0 mm Ability of minimum aluminium appearance (Less Frame) at the external side. Function ability by electric mechanism. Maximum weight per sash 400 kg. 11

12 ADVANCED IMPROVED BASIC 12

13 ADVANTAGES AND COMBINATION PERFORMANCE CHARACTERISTICS Type of glazing Double Glazing Double Glazing Double Glazing Triple Glazing 4/16/4 Low Emission 5/15/4 Low Emission Argon 5sun guard/15/4 Low Emission 5sun guard/12/4/12/4 Low Emission Uglass 1,4 1,1 1,0 0,6 Uwindow 1 1,7 1,5 1,4 1,1 g value 2 0,6 0,6 0,5 0,46 ADVANTAGES Energy Efficincy * ** *** **** Sound Insulation * ** *** **** Ventilation Daylight **** *** ** * Sunshading E 66 * ** *** **** Automation Safety and security Notes: 1. Uw value is calculating by using warm edge spacer for double vent window (exter. dimensions W4000 x H2500) 2. g value is calculating without external sunshading. * good ** better *** the best ****excellent compatible 13

14 COMPLIANCE WITH APPLICABLE REGULATIONS Production management Quality Management system is certified in accordance with EN ISO 9001:2008. Environmental management system is certified in accordance with EN ISO Factory production control system is certified according to the requirements of EN All ETEM profiles are CE marked and in compliance with applicable European Standards. ETEM is authorized to use the QUALICOAT quality sign for paint, lacquer and powder coating on aluminium for architectural applications. Occupational Health & Safety Management System is certified in accordance with OHSAS PERFORMANCE CHARACTERISTICS OF Characteristic Classification / value Standard Air permeability Up to class 4 EN 1026 / EN Watertightness Up to class E750 EN 1027 / EN Resistance to wind load Up to class C4 EN / EN Thermal transmittance from 1,5 W/m 2.K EN ISO

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17 BUILDING PHYSICS DIMENSIONING / FORMULAS / EXAMPLES

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21 CALCULATION OF REQUIRED MOMENT OF INERTIA * Wind load actions: The required moment of inertia of a mullion due to the wind action is given by: a) triangle load Example: If H or b) trapezoid load If Use the same method to calculate Jyd Total of required moment of inertia:, cm4 L Initial data: H = 3 m w = 120 kg/m² c = 2,8 m Eal = kg/m² d = 2,8 m c d where: Jy - Moment of inertia of a transom, cm4 w - wind pressure, kg/m² Eal - Modulus of Elasticity of aluminium, kg/m² fmax - Maximum transom deflection, m H - Length of a mullion, m a,b - Distance between mullions, m (EN ) in the following formulas: Maximum transom deflection fmax by wind load: or 0,015 m - whichever is less (EN ) Use ETEM Catalogue to choose the appropriate mullion with Jy exceeding or equal to the required Jy. Use ETEM Catalogue to choose the appropriate profile which characteristics exceed or are equal to both calculated values Jx and Jy. In this case the combined moment of inertia of sash interlock ET must be The moment of inertia of the combination is: 21

22 CALCULATION OF GLASS PANE THICKNESS Glazing thickness: For single glazing the minimum thickness is given by the following equations: a) If hg or b) If where: t - Minimum theoretical glass thickness, mm w - Wind pressure, kg/m² lg - The smallest dimension of the glass pane, m hg - The largest dimension of the glass pane, m lg Example: Initial data: lg = 2,8 m hg = 3 m w = 120 kg/m² For double glazing, the total thickness of both glasses in the panel is equal to the thickness of a single glass pane (evaluated using the above equations) multiplied by 1.5 For triple glazing, the total thickness of all glasses in the panel is equal to the thickness of a single glass pane (evaluated using the above equations) multiplied by 1.7 Always consult façade engineer or glazing manufacturer when calculating for required glazing thickness and maximum allowable dimensions. For double glazing treq = 1,5 x 11.8 = 18 mm We choose double glazing 10/spacer/4+4 ATTENTION: PLEASE NOTE THAT THE ABOVE CALCULATIONS ARE INDICATIVE 22

23 Method for calculation according to EN ISO Uw= Ag x Ug + Af x Uf + lg x g Ag + Af Uw thermo-transmittance coefficient of the whole structure Ug glass thermo-transmittance coefficient Uf thermo-transmittance coefficient of the aluminium frame (frame and sash) g spacer linear thermal transmittance lg total length of the spacer Ag glass area Af aluminium frame area (frame and sash) Uw is calculated by formula (1) Ug is given by the glass manufacturer Uf is given by the manufacturer of the aluminium profiles Aw Af,i Ag,i Ig Uf Af,a Ag,a Ug Example for calculating thermal transmission coefficient 2 frame: E 70 Uf 2.29 W/(m K) 4000 spacer: Warm Edge g W/(mK) 2 glass: triple insulated glass Ug 1.00 W/(m K) 2500 window width: window height: length of glass edge lg: window type: 4.00 m 2.50 m 16.0 m double vent sliding Uw= 8.0 x x x Uw 1,4 W/(m K) 23

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25 TABLES TYPOLOGIES / LIST OF PROFILES / CHARACTERISTICS

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27 G70-01 technical catalogue 27

28 g/m L=6.01 m g/m L=6.01 m Double rail 42 Sash 70 Ix=59.7 m 4 Iy=57.2 m g/m L=6.01 m g/m L=6.01 m Single rail 45 Sash for "Less Frame" 70 Ix=45.6 m 4 Iy=55.1 m g/m L=6.01 m g/m L=6.01 m Part of triple rail 42 Supplementary profil for upper rail g/m L=6.01 m g/m L=6.01 m Part of triple rail 42 Adjoining profile 30 Ix=25.7 m 4 Iy=3.1 m g/m L=6.01m g/m L=6.01 m Indermidiate profile Ix=177.6 m Iy=8.9 m 4 Interlock profile Suplementary profil for rail g/m L=6.01 m 604 Anodised cover for bottom rail g/m L=6.01 m 16.3 L70-01 technical catalogue 28

29 g/m L=6.01 m g/m L=6.01 m Anodised cover for bottom rail 31.5 Supplemetary anodized profile for g/m L=6.01 m g/m L=6.01 m Cover for jamb Anodized spacer for g/m L=6.01 m Supplementary profil for frame 42 E g/m L=4.80 m Cover for g/m L=4.80 m Wall joining profile g/m L=6.01 m Supplemetary anodized profile for E g/m L=6.01 m Glazing bead 21 E g/m L=6.01 m Glazing bead 21 E g/m L=6.01 m Glazing bead 21 E g/m L=6.01 m Glazing bead L technical catalogue 29

30 E g/m L=6.01 m E g/m L=6.01 m Glazing bead 21 Glazing bead 21 E g/m L=6.01 m E g/m L=6.01 m Glazing bead 21 Glazing bead 21 E g/m L=6.01 m E g/m L=6.01 m Glazing bead 21 Glazing bead 21 E L g/m L=6.01 m Glazing bead 21 technical catalogue 30

31 PROFILES DRAWINGS / SCALE 1:1

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33 101 Double rail 2300 gr/m Single rail 1500 gr/m scale : 1:1 P70-01 technical catalogue 33

34 Triple rail = Part of triple rail gr/m Part of triple rail 1507 gr/m scale : 1:1 P70-02 technical catalogue 34

35 153 Indermidiate profile 1995 gr/m Supplementary profile for rail 269 gr/m scale : 1:1 P70-03 technical catalogue 35

36 201 Sash 2313 gr/m Sash for "Less Frame" 2105 gr/m scale : 1:1 P70-04 technical catalogue 36

37 602 Supplementary profile for upper rail 277 gr/m Adjoining profile 1274 gr/m scale : 1:1 P70-05 technical catalogue 37

38 603 Interlock profile 486 gr/m Anodized cover for bottom rail 594 gr/m scale : 1:1 P70-06 technical catalogue 38

39 605 Anodized cover for bottom rail gr/m 607 Supplementary profile for frame 386 gr/m 606 Cover for jamb 569 gr/m scale : 1:1 P70-07 technical catalogue 39

40 E19641 Cover for gr/m Wall joining profile gr/m scale : 1:1 P70-08 technical catalogue 40

41 651 Supplementary anodised profile for gr/m Supplementary anodized profile for gr/m scale : 1:1 P70-09 technical catalogue 41

42 959 Anodized spacer for gr/m E60222 Glazing bead 281 gr/m E60107 Glazing bead 189 gr/m scale : 1:1 P70-10 technical catalogue 42

43 E60207 Glazing bead 205 gr/m E60219 Glazing bead 270 gr/m E60235 Glazing bead gr/m E60225 Glazing bead 289 gr/m scale : 1:1 P70-11 technical catalogue 43

44 E60117 Glazing bead 284 gr/m E60122 Glazing bead 308 gr/m E60215 Glazing bead 238 gr/m E60127 Glazing bead 381 gr/m scale : 1:1 P70-12 technical catalogue 44

45 E60230 Glazing bead gr/m scale : 1:1 P70-13 technical catalogue 45

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47 SECTIONS SECTIONS / DETAILS

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49 42 out E in scale : 1:1 D70-01 technical catalogue 49

50 out in scale : 1:1 D70-02 technical catalogue 50

51 out in E scale : 1:1 D70-03 technical catalogue 51

52 out in scale : 1: technical catalogue 52

53 F out in E scale : 1:1 D70-05 technical catalogue 53

54 F E60127 out in scale : 1: D70-06 technical catalogue 54

55 F out in scale : 1:1 D70-07 technical catalogue 55

56 E60127 in scale : 1:1-2:1 out D70-08 technical catalogue 56

57 out E in scale : 1:1 D70-09 technical catalogue 57

58 out 125 E mm 29 E in scale : 1: D75-10 technical catalogue 58

59 E out in 29 scale : 1:1 70 D75-11 technical catalogue 59

60 70 out in E scale : 1:1 81 D75-12 technical catalogue 60

61 42 out in scale : 1:1 D75-12 technical catalogue 61

62 out in scale : 1:1 technical catalogue 62

63 F E60225 E out in scale : 1:1 70 technical catalogue 63

64 E E75210 E E75153 out in scale : 1:1 160 D75-12 technical catalogue 64

65 out in E scale : 1:1 250 D75-12 technical catalogue 65 65

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67 GLAZING OPTIONS

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69 external gaskets GLAZING OPTIONS INTERNAL GASKETS GLAZING BEADS 5-6 mm mm X 65 X mm E60107 old code E1114 E E old code E1144 E E60112 old code E5317 E60215 old code E5324 E60117 old code E5311 E60219 old code E5304 E60222 old code E1113 E60225 old code E5307 E60127 old code E5325 E E old code E E ETEM is stopping the production and distribution of profiles E5397, E5380, E5305 and E5393. Please see the revised glazing scheme above! Note: Tolerance in dimension chain ±0.5mm T70-01 technical catalogue 69

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71 CUTTING LISTS

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73 DOUBLE LEAF WITH LIFT & SLIDE MECHANISM T height of sash H=height of casement width of sash W=width of casement cutting lengths width of rail 101 = W height of frame 101 = H E60127 width 601 = W 21 width 602 = W - 85 width of sash 201 = (W+16) height of sash 201 = H inter. profile height 603 = H dimension in millimeters 30 5 all measurements are taken from the external side of the frame mm technical catalogue 73

74 DOUBLE LEAF WITH LIFT & SLIDE MECHANISM AND FIXED SASH T F height of sash H=height of casement width of sash W=width of casement 21 cutting lengths width of rail 101 = W height of frame 101 = H height 601 = W E60127 height 602 = W width of sash 201 = (W+16) 2 2 height of sash 201 = H inter. profile height 603 = H = H = W = W dimension in millimeters all measurements are taken from the external side of the frame mm technical catalogue 74

75 THREE LEAF WITH LIFT & SLIDE MECHANISM T height of sash H=height of frame width of sash 1 W=width of casement 21 E cutting lengths width of rail 101 = W height of frame 101 = H height 601 = W 603 height 602 = W - 85 width of sash 201 height of sash 201 = (W+102) 3 = H inter. profile height 603 = H - 85 dimension in millimeters all measurements are taken from the external side of the frame mm technical catalogue 75

76 FOUR LEAF WITH LIFT & SLIDE MECHANISM T height of sash H=height of casement W=width of casement 1 21 cutting lengths width of rail 101 height of frame 101 = W = H 3 height 601 height 602 = W = W - 85 E60127 width of sash 201 = (W+88) height of sash 201 = H sup. profile height 551 = H inter. profile height 603 dimension in millimeters all measurements are taken from the external side of the frame = H mm technical catalogue 76

77 SINGLE LEAF WITH LIFT & SLIDE MECHANISM T H=height of casement height of sash W=opening width 21 cutting lengths width of top rail 102 width of bot. rail 102 height of frame 102 = W = 2W = H E60127 width 601 width 602 width of sash 201 = W - 50 = W = W height of sash 201 = H dimension in millimeters all measurements are taken from the external side of the frame E mm mm technical catalogue 77

78 DOUBLE LEAF WITH LIFT & SLIDE MECHANISM T H=height of casement height of sash W=opening width 2 21 cutting lengths width of top rail 102 width of bot. rail 102 height of frame 102 width 601 = W = 2W = H = W E60127 width 602 = W width of sash 201 = (W- 60) 2 2 height of sash 201 = H sup. profile height 551 = H dimension in millimeters all measurements are taken from the external side of the frame E mm mm technical catalogue 78

79 DOUBLE LEAF WITH LIFT & SLIDE MECHANISM T width of sash W=width of casement cutting lengths width of rail 101 height of frame 101 width 601 width 602 width of sash 204 height of sash 204 = W = H = W = W - 85 = (W+16) 2 = H - 85 height of sash H=height of casement inter. profile height 603 = H dimension in millimeters all measurements are taken from the external side of the frame mm technical catalogue 79

80 DOUBLE LEAF WITH LIFT & SLIDE MECHANISM AND FIXED SASH T width of sash W=width of casement cutting lengths width of rail 101 F height of frame 101 width 601 width 602 width of sash 204 height of sash 204 inter. profile height 603 = W = H = W = W - 85 height of sash = (W+16) 2 = H - 85 = H - 85 H=height of casement = H = W 2-91 = W dimension in millimeters all measurements are taken from the external side of the frame mm technical catalogue 80

81 THREE LEAF WITH LIFT & SLIDE MECHANISM T height of sash H=height of casement width of sash 1 W=width of casement cutting lengths width of rail 101 = W height of frame 101 height 601 = H = W 603 height 602 = W - 85 width of sash 204 height of sash 204 inter. profile height 603 = (W+102) 3 = H - 85 = H dimension in millimeters all measurements are taken from the external side of the frame no scale mm technical catalogue 81

82 FOUR LEAF WITH LIFT & SLIDE MECHANISM T cutting lengths width of rail 101 height of frame 101 width 601 width 602 width of sash 201 height of sash 201 sup. profile height 551 W=width of casement = W = H = W = W - 85 = (W+88) 4 = H - 85 = H height of sash H=height of casement inter. profile height 603 dimensions in milimeters = H all measurements are taken from the external side of the frame mm technical catalogue 82

83 SINGLE LEAF WITH LIFT & SLIDE MECHANISM T H=height of casement height of sash W=opening width cutting lengths width of top rail 102 width of bot. rail 102 height of frame 102 width 601 = W = 2W = H = W width 602 = W width of sash 204 height of sash 204 = W - 58 = H dimension in millimeters 102 all measurements are taken from the external side of the frame 3 4 E mm mm technical catalogue 83

84 DOUBLE LEAF WITH LIFT & SLIDE MECHANISM T H=height of casement height of sash W=opening width 2 cutting lengths width of top rail width of bottom rail height of frame = W = 2W = H 650 width 601 = W width 602 = W width of sash 204 = (W- 60) 2 2 height of sash 204 = H sup. profile height 551 = H dimension in millimeters all measurements are taken from the external side of the frame E mm mm technical catalogue 84

85 MACHINING

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87 ET ET technical catalogue 87

88 ET technical catalogue 88

89 * 21 * * * * * *R=3 mm technical catalogue 89

90 technical catalogue 90

91 technical catalogue 91

92 // // // // technical catalogue 92

93 machining for: machining is performed by punching machine apply adhesive ET technical catalogue 93

94 machining is performed by punching machine machining for: technical catalogue 94

95 technical catalogue 95

96 technical catalogue 96

97 technical catalogue 97

98 * * 27 * center of handle (measuring form sash bottom) * center of handle (measuring form sash bottom) 50.5 * R=3 mm center of handle (measuring form sash bottom) * R=3 mm technical catalogue 98

99 * * center of handle (measuring form sash bottom) 1006 center of handle (measuring form sash bottom) center of handle (measuring form sash bottom) * R=3 mm technical catalogue 99

100 technical catalogue 100

101 technical catalogue 101

102 * * 5 13 * * * R=2 mm technical catalogue 102

103 * * * * R=2 mm technical catalogue 103

104 technical catalogue 104

105 5 5 technical catalogue 105

106 technical catalogue 106

107 * * R=1 mm technical catalogue 107

108 12.6 * * R=1 mm technical catalogue 108

109 ET technical catalogue 109

110 technical catalogue 110

111 technical catalogue 111

112 technical catalogue 112

113 technical catalogue 113

114 technical catalogue 114

115 * * the edges of the glass pane are trimmed: 2x2 mm the gap, between sash 204 and the outer glass pane (thickness 8 mm), must be not less than 2-3 mm the gap between sash 204 and the outer glass pane, is filled with structural glazing silicone the structural glazing tape, as well as, the structural glazing silicone must be applied according to the written instructions of the supplier the glazing shim must be made of polypropylene for optimum performance ATTENTION: profile 650 must be inserted into the groove of sash 204 and then cut them according to the specified dimensions. it is not possible to insert 650 once the corners of the sash frame have been fixed by the crimping machine technical catalogue 115

116 0.6 * 651 * technical catalogue 116

117 technical catalogue 117

118 F technical catalogue 118

119 F technical catalogue 119

120 technical catalogue 120

121 22.5 technical catalogue 121

122 B B C B B C B B A B B C B C B B B A D D A B C D 7 mm 9 mm ET ET ET ET composite weather seal for 551 composite weather seal for sash pile weather seal FP 7 mm pile weather seal FP 9 mm technical catalogue 122

123 A A A C B C B D D B C B C A B C D ET ET ET ET foamed insert for rail foamed insert for ET080188, 201, 204 foamed insert for sash (fixed at interlock side) foamed insert for filling the gap between glass pane - sash technical catalogue 123

124 technical catalogue 124

125 B A 55.5 B A B max technical catalogue 125

126 B A 55.5 A B 11 B max no scale technical catalogue 126

127 ET ET technical catalogue 127

128 ET ET ET no scale ET technical catalogue 128

129 ET ET part ET is cut according to the formula S.H-30mm (where S.H = sash height) ET is inserted into the groove formed between the external part of 204 and the the PVC profile ET it is placed only at the side of the sash frame, at which the adjoining profile 551 is to be fixed. ATTENTION: ET is inserted into the sash profile before pressing the joint corner brackets at the crimping machine. scale : 1:1 technical catalogue 129

130 ET ET ET ET technical catalogue 130

131 27 * machining on 102 for ET * *R=3 mm scale : 1:1 technical catalogue 131

132 ET ET ET is placed into the groove that has been formed on to rail 102 using part ET as jig, drill fixing holes (for sheet metal screws 5.5x50 mm) on to the threshold. remove part temporarily, so that to fix the plastic plugs. place the part and fix it on place using countesunk head sheet metal screws 5.5x50 mm DIN 7982 the gap between ET and rail 102 is filled with silicone ET technical catalogue 132

133 ET ET place stop ET on to ET taking care so that the fixing holes are aligned ET stop ET is fixed on to ET using sheet metal screws 4.8x20 mm DIN 7982 technical catalogue 133

134 ET ET fix machined plastic profile ET on to the rail the gap between ET and plastic profile ET is filled with silicone ET technical catalogue 134

135 MACHINING ON ET FOR FOUR SASHES SLIDING DOOR FOR bottom RAIL 101 F F A A 21 * 64 * ET machining on ET for bottom rail 101 (valid only for four sashes sliding door) 7.9 ET *R=3 mm technical catalogue 135

136 B B F F for top rail 101 (valid only for four sashes sliding door) 101 technical catalogue 136

137 51 * 25.5 * 32.5 F F * * machining on top and bottom rail *R=3 mm 18 technical catalogue 137

138 F F machining on 604 in order to fix it on to the bottom rail 101 of a four sashes sliding door technical catalogue 138

139 F F machining on 605 in order to fix it on to the top rail 101 of a four sashes sliding door * * * * * *R=2 mm technical catalogue 139

140 F F ET is placed into the grooves formed at the back side of profile 101, taking care so that the fixing holes of ET (for the stop) are placed at the side of the polyamide, as presented in the drawing above ET ET is fixed on top & bottom side of rail ET ET is fixed on to rail 101, using countersunk head sheet metal screws ST 4.8x13 mm DIN the gap between ET and 101 is sealed with silicone ET technical catalogue 140

141 ET ET insert stopper ET on to bottom rail 101 before fixing the frame into the opening after fixing the rail into the opening apply silicone along the perimeter of each hole drilled on to rail 101, as presented in the figure. move up the stopper, so that not to spread the silicone and move it until the fixing holes are aligned, then press the stopper against the rail ET stopper ET is fixed using sheet metal screws 4.8x20 mm DIN technical catalogue 141

142 ET fix machined plastic profile ET on to the rail 101 ET the gap between ET and plastic profile ET is filled with silicone ET technical catalogue 142

143 fix machined plastic profile ET on to the rail 101 ET ET fix the al. spacer ET into each of the holes drilled on to plastic drain profile technical catalogue 143

144 place stop ET on to plastic profile ET taking care so that the fixing holes are aligned ET stop ET is fixed using sheet metal screws 4.8x32mm DIN 7982 technical catalogue 144

145 F F ET cover profile 605 is fixed on the top side of a four sashes sliding door, only in case that the intermediate sashes are sliding technical catalogue 145

146 F F stopper ET , is fixed on the bottom rail of a four sashes sliding door, only in case that the intermediate sashes are sliding ET external side insert stopper ET on to rail 101 before fixing the frame into the opening, taking care that the gaskets positioned at the external side of the frame after fixing the rail into the opening apply silicone along the perimeter of each hole drilled on to rail 101, as presented in the figure. move up the stopper, so that not to spread the silicone and move it until the fixing holes are aligned, then press the stopper against the rail ET stop ET is fixed using sheet metal screws 4.8x20 mm DIN 7982 technical catalogue 146

147 F F ET fix machined plastic profile ET on to the rail ET cover profile 604 is fixed on the bottom side of a four sashes sliding door, only in case that the intermediate sashes are sliding the gap between ET and plastic profile ET is filled with silicone ET technical catalogue 147

148 F 101 F F ET alternativaly ET ET sealing brush ET is fixed on to the top rail 102, after placing one sash into the frame sealing brush is moved underneath the first sash so that to be able to place the next sash into the frame technical catalogue 148

149 place the next sash into the frame and move the sealing brush between the two sashes the sealing brush is fixed on to the frame using two countersunk head sheet metal screws 4.2x19 mm DIN 7982, as presented in the drawing technical catalogue 149

150 F F 4.8x38 mm DIN 7982C F * in order to fix spacer for fixed frame ET on to the sash frame, is necessary to prepare 2 shims according to drawing (*)made of aluminum sheetor composite panel, having a thickness of 3mm ET attention: always fix stainless steel rail at the bottom part of ET bottom side spacer ET is fixed into the groove of the bottom part of the sash frame, 53 mm measured from the edges of the sash frame. the aluminum sheet is placed into the groove for the glazing of the bottom part of the sash frame, as presented in the drawing. ET is fixed using sheet metal screws 4.8x38 mm DIN 7982C, that are fixed at the drilled holes of the aluminum shims. ET * made of aluminium sheet ET bottom side scale : 1: technical catalogue 150

151 F F F ET spacer ET is also fixed at the vertical member of the frame, at the side where the fixed sash frame is to be placed. three (3) spacers shall be fixed, one at each edge of the vertical member and one in the middle, as presented in the drawing. the spacers shall be fixed using sheet metal screws 4.8x18 mm DIN 7981C ET x18 mm DIN 7981C ATTENTION: always fix stainless steel rail at the bottom part of ET technical catalogue 151

152 F F F fixed sash fixed sash the fixed sash frame is placed into the frame and is guided towards the vertical side of the frame, where the spacers are fixed made of aluminium sheet fixed sash frame is fixed on to the spacers using sheet metal screws 4.8x38 mm DIN 7982C, that are fixed at the drilled holes of the aluminum shims. 4.8x38 mm DIN 7982C in order to fix fixed sash frame on to spacer ET , that is fixed on to the frame, is necessary to prepare 3 shims according to drawing (*) made of aluminum sheetor composite panel, having a thickness of 3 mm technical catalogue 152

153 F F F top side ET spacer ET is inserted into the groove of the upper part of the fixed sash frame. it is required two use two pieces, one at each side. the first spacer is guided until it reaches spacer ET , that is already fixed on to the vertical member of the frame. the second is placed at distance of 53 mm, measured from the edge of the sash frame (see drawing below) 53 ATTENTION: use only spacer ET on the top side of the fixed sash frame. do not fix stainless steel rail on to ET side of interlock ET ET top side ET technical catalogue 153

154 F F F technical catalogue 154

155 F F F fix the cover cap of the interlock profile 603. if there is a demand for additional thermal insulation, insert into the cavity of the sash the foam insert ET , before fixing the cover cap 603. fixed sash ET fixed sash fix supplementary profiles 604, 605 & scale : 1:1 606 technical catalogue 155

156 F 604 in case that the fixed frame is placed at the external side, is necessary to machine the supplementary profile 604, as presented in the drawing, so that to provide drainage of the water technical catalogue 156

157 cut 201 GU cut and remove 20 mm of the height of the metal pin, that is inserted into the plastic part of the stop GU the distances presented in the drawings. fix the stopper temporarily on to the sash frame, by inserting the metal pin (encased in the stopper) into the hole, that was drilled previously. align the stopper, so that the stopper is vertical in respect to the height of the sash frame. once this is achieved drill a hole, with a diameter of 3.5 mm on to the sash frame, using as jig the hole formed on the plastic part of the stopper. the stopper is fixed using a sheet metal screw stop GU is fixed at the internal side of the external sash frame 201 technical catalogue 157

158 GU cut & remove 204 reduce 20 mm of the height of the metal pin, that is inserted into the plastic part of the stop GU drill a hole,on to the sash frame, with a diameter of 8 mm, at the distances presented in the drawings. fix the stopper temporarily on to the sash frame, by inserting the metal pin (encased in the stopper) into the hole, that was drilled previously. align the stopper, so that the stopper is vertical in respect to the height of the sash frame. once this is achieved drill a hole, with a diameter of 3.5 mm on to the sash frame, using as jig the hole formed on the plastic part of the stopper. the stopper is fixed using a sheet metal screw 4.8x38 mm DIN 7982C stop GU is fixed at the internal side of the external sash frame 204 technical catalogue 158

159 Machining for rail corner joint connection (Machining's M70-07 & M70-08) 4 Machining of interlock profile 603 (Machining's M70-16 & M70-17) 2 Machining for sashes corner joint (Machining's M70-09 & M70-10) 5 Machining for profiles 604 & 605 (Machining's M70-21 & M70-22) 3 Machining for additional rail profile 601 (Machining M70-23) 6 Machining on PVC profile ET (Machining M70-19) technical catalogue 159

160 Machining on profile 605 for sliding sash (Machining M70-53 & M70-59) 4 Machining on PVC profile ET (Machining M70-49) 2 Machining on rail cover profile 604 (Machining M70-52 & M70-61) 5 Machining on PVC profile ET for top side of rail (hole 119x30.2 mm) 3 Machining on PVC profile ET (Machining M70-50) 6 Machining on PVC profile ET for bottom side of rail (hole 20x22.5 mm) technical catalogue 160

161 ACCESSORIES

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163 code/description package/pcs colour ET Elongated glazing EPDM gasket3.0 mm ET EPDM glazing gasket press-in 3.0 mm ET EPDM glazing gasket press-in 5.0 mm ET EPDM gasket for rail A70-01 technical catalogue 163

164 code/description package/pcs colour ET EPDM gasket for structural silicone covering ET Interior seal EPDM gaskettop LINE ET EPDM glazing gasket press-in 3.0 mm ET EPDM glazing gasket press-in 4.0 mm A70-02 technical catalogue 164

165 code/description package/pcs colour ET EPDM glazing gasket press-in 5.0 mm ET EPDM glazing gasket press-in 7.0 mm ET EPDM glazing gasket press-in 8.0 mm ET Double face tape for 50 m + ET required for fixing ET onto 551 A70-03 technical catalogue 165

166 code/description package/pcs colour ET Composite gasket for sealing adjoining profile + ET ET Composite gasket for sealing sash ET INOX Stainless steel rail "U" shape for & E3000 rails 6.01 m ET Plastic glazing block for 201 A70-04 technical catalogue 166

167 code/description package/pcs colour ET Interlock profile (PVC) for 6 m ET Supplementary PVC profile for bottom rail 6 m ET Thermal drain profile for rail 6 m ET PVC mechanism channel profile for sash 6 m A70-05 technical catalogue 167

168 code/description package/pcs colour ET PVC profile for 102 & m ET Plastic alignment square for sash ET natural 101 Die cust aluminum corner joint for rails ET MF Extruded aluminium corner joint (13.9 mm) with socket for sashes A70-06 technical catalogue 168

169 code/description package/pcs colour ET MF Extruded aluminium corner joint (5.2 mm) with socket for ET MF Extruded aluminium corner joint (4.8 mm) for ET MF Extruded aluminium corner joint (24.7 mm) with socket for ET MF Extruded aluminium corner joint (36.5 mm) with socket for rails A70-07 technical catalogue 169

170 code/description package/pcs colour ET Plastic plug for upper side of interlock profile of 603 ET Pair of plastic plugs for interlock profile ET ET Pair of plastic plugs for adjoining profile ET Plastic water drain cap A70-08 technical catalogue 170

171 code/description package/pcs colour ET EPDM sealing block for bottom rail ET EPDM foam plug for bottom side of interlock 603 ET Fastening fixing plate for rollers of sash ET Fastening fixing plate for hardware on sashes 201, A70-09 technical catalogue 171

172 code/description package/pcs colour ET ET ET Fastening fixing plate for striker on profile ET Aluminium stopper (22 mm) for rail 102, RAL ATTENTION A70-10 technical catalogue 172

173 code/description package/pcs colour ET Alumunium shim for fixing stopper ET on upper rail 102 ATTENTION co-operate with stopper ET and applied only on top rail + ET ET Al. stopper 78 mm for bottom rail without cover cap for four leaf door RAL ATTENTION applied only on bottom rail ET Aluminium stopper 78 mm for bottom rail with cover cap for four leaf door RAL ATTENTION applied only on bottom rail ET Aluminium stopper 64 mm for upper rail for four leaf door RAL 9005 ATTENTION applied only on top rail A70-11 technical catalogue 173

174 code/description package/pcs colour ET MF 101 Spacer for aluminium stopper ET ATTENTION co-operate with stopper ET and applied only on top rail ET Fixing part for stopper of four leaf doof ET Fixing part for stopper of double leaf door ET Plastic brush 63 mm for upper rail A70-12 technical catalogue 174

175 code/description package/pcs colour ET ET ET ET Pile weatherseal 4P - 7 mm ET ET ET Pile weatherseal 4P - 8 mm ET ET ET Pile weatherseal FP - 7 mm ET ET ET Pile weatherseal FP - 8 mm A70-13 technical catalogue 175

176 code/description package/pcs colour ET Pile weatherseal FP - 9 mm ET ET MF Spacer for fixed frame 44.3 x 20.8 mm ET MF Spacer for fixed frame 201, ET natural Roll pin 3x6 with sleeve A70-14 technical catalogue 176

177 code/description package/pcs colour ET INOX Roll pin 4/8 x 6.5 mm with collar-inox ET Securing nut for hardware handle of Less Frame 204 ET Fixing profile for 551 on to 204 (Less Frame) ET Special screw for fixing 604 & 606 on rail 606 A70-15 technical catalogue 177

178 code/description package/pcs colour ET pcs x 700 mm standard Foam insert for rails ET pcs x 700 mm standard Foam insert for sashes ET pcs x 700 mm standard Foam insert for interlock profile ET Foam insert for glazing space 201 A70-16 technical catalogue 178

179 code/description package/pcs colour GU MF GU MF GU MF GU MF technical catalogue 179

180 code/description package/pcs colour GU MF Screw M6x75 mm, DIN 965 GU GU GU brown silver Flush pull 934 GU Additional part for GU mm GU GU GU brown silver Flush pull 934 without cylinder bore with screw base plate A70-18 technical catalogue 180

181 code/description package/pcs colour GU GU GU brown silver Flush pull 934 without cylinder bore GU Cover rail extension for gear GU 934, 500 mm GU Stopper GU 934, black GU GU GU brown silver Removable handle 934 A70-19 technical catalogue 181

182 code/description package/pcs colour GU GU GU brown silver Rosette for 934 handle without cylinder bore GU Outer rosette for 934 handle GU Rollers GU 934 GU GU GU brown silver Both side handle 934, with cylinder hole A70-20 technical catalogue 182

183 code/description package/pcs colour GU Ventilation striker for hardware 934 GU Bottom spacer 18 mm for GU 934 GU Additional rollers basic kit for GU 934 GU Gear for GU 934 Silver for height mm A70-21 technical catalogue 183

184 code/description package/pcs colour GU Gear for GU 934 Silver for height mm GU Gear for GU 934 Silver for height mm GU Gear for GU 934 Silver for height mm GU Gear extension with locking point EV1 A70-22 technical catalogue 184

185 code/description package/pcs colour GU Frame striker for GU 934 GU Elastic interlock stopper for GU 934 ET Screw hollow washer ET ET ET ET ET transparent white black brown grey Silicone for general use 280 ml A70-23 technical catalogue 185

186 code/description package/pcs colour ET Acrylic putty 280 ml ET Crimping machine adhesive with rapid vulcanisation 290 ml ET High performance sealant 310 ml ET Boutyl for gluying gaskets A70-24 technical catalogue 186

187 code/description package/pcs colour ET m Self adresive, self expand tape SUPERSEAL 80 for watertightness and sound insulation (4/20x20) ET P.U. Foam 750 ml ET P.U. Foam 750 ml for foamgun ET Punching machine for profiles A70-25 technical catalogue 187

188 code/description package/pcs colour ET Jig for PVC profiles ET Additional punching machine for profiles A70-26 technical catalogue 188

189 CE MARKING STANDARDS / PERFORMANCE CHARACTERISTICS

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191 191

192 192

193 193

194 HATCHES Hatches for different materials 194

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