Table of Contents. EIGERFLEX -Clima. 2.0 Table of Contents

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1 2.0 Table of Contents 2.0 Table of Contents 2.1 System description System description (general) System description (data) Clima range, DN 20 - DN 125 / SDR 11 (coils) Clima range, Ø mm / SDR 11/SDR 17 (straight lengths) 2.2 Planning, design engineering Pressure loss chart for water, DN 20 - DN 125 / SDR Pressure loss chart for ethylene glycol, DN 20 - DN 125 / SDR Pressure loss chart for water, Ø mm / SDR Pressure loss chart for ethylene glycol, Ø mm / SDR Pressure loss chart for water, Ø mm / SDR Pressure loss chart for ethylene glycol, Ø mm / SDR Heat losses 2.3 Components House entry bend, L-shell, dimension Ø mm Big L-shell, dimension Ø mm Joint (PE-HD shrink sleeve), dimension Ø mm I-shell, dimension Ø mm Big I-shell, dimension Ø mm T-shell, dimension Ø mm Big T-shell, dimension Ø mm T-piece, angled at 45, dimension Ø mm / SDR 11/SDR Insulation material PE jointing methods, screwed connectors (external thread, weld end, coupling) PE jointing methods, screwed connectors, T-pieces PE jointing methods, fusion welded and alternative connections End closure, shrink-type closure, end cap (LD-PE) Wall sealing ring for wall openings Building entry, wall opening Building entry, core bores/cement pipe liners 2.5 Underground construction, installation Pipe routing Trench dimensions Open installation

2 System description General -Clima is the registered trade name for a flexible pipe system (house connections) and for rigid plastic casing pipes (main and distribution pipes) from Brugg Pipe Systems. This pipe system is especially suitable for use in local and district cooling networks, in industrial and with restrictions also for combined heat pump systems (cooling and heating). 2. Range of applications Max. continuous operating temperature T Bmax: Max. permitted operating pressure p: 20 to +40 C* max. 16 bar The -Clima district cooling pipe has a carrier pipe produced from high-density polyethylene (PE100) as per standard EN The polyethylene pressure pipes are the standard for drinking water and waste water systems, and also for the gas supply sector. The pipes are joined by means of standard screwed connectors, mechanical pipe couplings, with normal commercial electro fusion fittings or by means of butt fusion welding technology. *warm water application with limited lifetime and operating pressure (as per DIN 8074) The heat insulation consists of CFC-free polyurethane foam with excellent insulating properties. -Clima district cooling pipe can be adapted to all pipe routing conditions without problems. It is possible to pass over or under existing supply pipes, and obstacles are easily bypassed. With the flexible -Clima district cooling pipe, you can choose the shortest pipe route without considering the classical method of pipe construction. The flexible -Clima district cooling pipe is delivered to the site in continous coils or on a drum. Generous delivery lengths enable pipes to be laid largely without underground connections. Pipe trench can be considerably narrower and this allows considerable savings on underground work. Taking account of the very short time required for installation, -Clima district cooling pipe is not only a technically perfect solution but also the key to saving time and expense when setting up district cooling networks, because less coordination is required on site and the pipes are laid simply and quickly.

3 System description Medium pipe Material: Polyethylene class PE100 with high density, to DIN EN ISO Life expectancy: 50 years at 20 C (16 bar) or 40 C (11.6 bar) as per DIN 8074 (SF 1.25) Properties: suitable as district cooling, cold water and waste water pipe PE carrier pipe Density Thermal conductivity Tensile strengts Modulus of elasticity Linear expansion coefficient Crystallite melting range Reference temperature 40 C 20 C 20 C 20 C Value kg/m³ 0.40 W/mK 32 N/mm N/mm E-4 1/K C Test standard DIN DIN DIN DIN DIN Thermal insulation Material: CFC-free, 100 % CO 2-blown polyurethane foam (PUR) PUR insulation Density Thermal conductivity Percentage of closed cells Water absorption after 24 hours Reference temperature 30 Flexible pipes DN 20 - DN 125 > 60 kg/m³ W/mK 90 % 10 % Rigid pipes Ø Ø 315 > 60 kg/m³ W/mK 90 % 10 % Test standard ISO 845 EN 253 and ISO 8497 EN Protective casing Material: Purpose: linear polyethylene, low density (LLD-PE), seamlessly extruded mechanical protection and moisture resistance LLD-PE protective casing Density Thermal conductivity Crystallite melting range Reference temperature Flexible pipes kg/m³ 0.33 W/mK 122 C Rigid pipes 950 kg/m³ 0.38 W/mK C Test standard ISO 1183 DIN ISO

4 -Clima range Dimensions DN 20 - DN 125 / SDR 11 (coils) s d D s1 PE 100 carrier pipe PUR foam PE foil LLD-PE casing Dimensions DN 20 - DN 125 / SDR 11 Type 25/ 76 32/ 76 40/ 91 50/ 91 63/126 75/126 90/ / /182 DN Inches ¾ 1 1¼ 1½ 2 2½ PE inner pipe d x s mm 25 x x x x x x x x x 11.4 Outer casing D x s1 mm 78 x x x x x x x x x 3.3 Minimum Bending radius m Volume Inner pipe I/m Weight kg/m Maximum delivery lengths* Jumbo coil Maxi coil m m * Partial lengths can be delivered - All dimensions are available in straight lengths on request. - We will produce different dimensions or special items on request (> 500 m). - Larger or smaller delivery lengths can be supplied on drums if requested. - Coil dimensions: Jumbo coil outer diameter 2800 mm x 800 mm (width) Maxi coil outer diameter 2800 mm x 1200 mm (width)

5 -Clima range Ø mm / SDR 11/SDR 17 (straight lengths) s d D PE 100 carrier pipe PUR foam PE-HD casing pipe Dimensions Ø mm / SDR 11 Type Inches PE inner pipe Outer pipe Volume Weight Standard d x s D x s1 Inner pipe length mm mm I/m kg/m m 125/ x x / x x / x x / x x / x x / x x / x x / x x / x x Dimensions Ø mm / SDR 17 Type Inches PE inner pipe Outer pipe Volume Weight Standard d x s D x s1 Inner pipe length mm mm I/m kg/m m 125/ x x / x x / x x / x x / x x / x x / x x / x x / x x

6 Pressure loss chart for water DN 20 - DN 125 / SDR Water temperature 10 C Roughness = 0.01 mm (PE100) (1 mmws = 9.81 Pa) Velocity mm (DN 125) 110/90.0 mm (DN 100) 90/73.6 mm (DN 80) 75/61.4 mm (DN 65) 63/51.4 mm (DN 50) Flow rate ṁ [kg/h] m/s 2.0 m/s 50/40.8 mm (DN 40) 1.5 m/s 40/32.6 mm (DN 32) 1.0 m/s 0.75 m/s 32/26.2 mm (DN 25) 0.5 m/s 0.3 m/s 0.4 m/s 25/20.4 mm (DN 20) Pressure loss p [Pa/m]

7 2.201 Pressure loss chart for ethylene glycol concentration DN 20 - DN 125 / SDR 11 Medium temperature 10 C Ethylene glycol 30 % concentration Roughness = 0.01 mm (PE100) (1 mmws = 9.81 Pa) Velocity mm (DN 125) Flow rate ṁ [kg/h] m/s 110/90.0 mm (DN 100) 90/73.6 mm (DN 80) 75/61.4 mm (DN 65) 63/51.4 mm (DN 50) 50/40.8 mm (DN 40) m/s 2.0 m/s 1.0 m/s 40/32.6 mm (DN 32) 0.75 m/s 0.5 m/s 32/26.2 mm (DN 25) 0.4 m/s 0.3 m/s 25/20.4 mm (DN 20) Pressure loss p [Pa/m]

8 Pressure loss chart for water Ø mm / SDR Water temperature 10 C Roughness = 0.01 mm (PE100) (1 mmws = 9.81 Pa) Velocity /257.8 mm 280/229.2 mm Flow rate ṁ [kg/h] /204.6 mm 225/184.0 mm 200/163.6 mm 180/147.2 mm 160/130.8 mm 3.0 m/s 140/114.6 mm mm m/s 1.5 m/s 1.0 m/s 0.75 m/s Pressure loss p [Pa/m]

9 2.203 Pressure loss chart for ethylene glycol concentration Ø mm / SDR 11 Medium temperature 10 C Ethylene glycol 30 % concentration Roughness = 0.01 mm (PE100) (1 mmws = 9.81 Pa) Velocity /257.8 mm 280/229.2 mm Flow rate ṁ [kg/h] /204.6 mm 225/184.0 mm 200/163.6 mm 180/147.2 mm 160/130.8 mm 3.0 m/s 140/114.6 mm mm 2.0 m/s 1.5 m/s m/s 0.75 m/s 0.5 m/s Pressure loss p [Pa/m]

10 Pressure loss chart for water Ø mm / SDR Water temperature 10 C Roughness = 0.01 mm (PE100) (1 mmws = 9.81 Pa) Velocity /277.6 mm 280/246.8 mm Flow rate ṁ [kg/h] /220.4 mm 225/198.2 mm 200/176.2 mm 180/158.6 mm 160/141.0 mm 140/123.4 mm 3.0 m/s 125/110.2 mm 2.0 m/s m/s 1.0 m/s 0.75 m/s Pressure loss p [Pa/m]

11 2.205 Pressure loss chart for ethylene glycol concentration Ø mm / SDR 17 Medium temperature 10 C Ethylene glycol 30 % concentration Roughness = 0.01 mm (PE100) (1 mmws = 9.81 Pa) Velocity /277.6 mm 280/246.8 mm Flow rate ṁ [kg/h] /220.4 mm 225/198.2 mm 200/176.2 mm 180/158.6 mm 160/141.0 mm 140/123.4 mm 3.0 m/s 125/110.2 mm m/s 1.5 m/s 1.0 m/s 0.75 m/s 0.5 m/s Pressure loss p [Pa/m]

12 Energy losses Applications laid in the ground Dimensions DN 20 - DN 40 Heat losses q [W/m] -Clima U-value Average operating temperature T B [ C] [W/mK] / 76 - SDR / 76 - SDR / 91 - SDR / 91 - SDR /126 - SDR /126 - SDR /162 - SDR /162 - SDR /182 - SDR a = 0.1 m H = 0.6m Dimensions Ø mm / SDR 11 Heat losses q [W/m] -Clima U-value Average operating temperature T B [ C] [W/mK] /225 - SDR /225 - SDR /250 - SDR /280 - SDR /315 - SDR /315 - SDR /355 - SDR /400 - SDR /450 - SDR T E E Dimensions Ø mm / SDR 17 Heat losses q [W/m] -Clima U-value Average operating temperature T B [ C] [W/mK] /225 - SDR /225 - SDR /250 - SDR /280 - SDR /315 - SDR /315 - SDR /355 - SDR /400 - SDR /450 - SDR Installation type : Pipe distance: Covera above pipe: Ground temperature: Soil conductivity: Conductivity of PUR foam: Conductivity of PE pipe: Conductivity of PE casing: 2-pipe, laid in the ground a = 0.10 m H = 0.60 m T E = C l E = 1.2 W/mK lpu = W/mK lpu = 0.40 W/mK lpu = 0.33 W/mK Heat loss during operation: q = U (T B -T E) [W/m] U = Heat transfer coefficient [W/mK] T B = Average operating temperature [ C] T E = Average ground temperature [ C] VL = Flow RL = Return On request, we shall be glad to calculate the heat losses for surface mounted pipe systems.

13 Bend, UNO 1600 A 250 Figures in mm Dimensions DN 20 - DN 100 / SDR 11 Type DN Inches PE inner pipe Outer pipe Volume d x s D x s1 Inner pipe mm mm I/m 25/ /4 25 x x / x x / ¼ 40 x x / ½ 50 x x / x x / ½ 75 x x / x x / x x Dimensions ø mm / SDR 11 Type Inches PE inner pipe Outer pipe Volume d x s D x s1 Inner pipe mm mm I/m 125/ x x / x x / x x / x x / x x / x x / x x / x x / x x Dimensions ø mm / SDR 17 Type Inches PE inner pipe Outer pipe Volume d x s D x s1 Inner pipe mm mm I/m 125/ x x / x x / x x / x x / x x / x x / x x / x x / x x

14 EIGERFLEX L-shell Dimensions DN 20 - DN 65 (Ø mm) d d2 376 Figures in mm L-shell Outer casing Ø d2 Ø d x 91 x 126 x PE jointing methods; see Structure of the half-shell 1 ABS half-shells 2 PE fusion welded joints; see Sealing clamps (14 pcs.) 4 Insulation material; see Glued surface 6 Reducer ring or sealing ring

15 EIGERFLEX Big L-shell Dimensions DN 80 - DN 125 (Ø mm) d d2 Figures in mm 508 Big L-shell Outer casing Ø d2 Ø d x 182 x Structure of the half-shell 1 ABS half-shells 2 PE fusion welded joints; see Sealing clamps (24 pcs.) 4 Insulation material; see Glued surface 6 Reducer ring or sealing ring Big-shells are freely reducible from Ø 182 mm to Ø 76 mm PE jointing methods; see

16 Joint using PE-HD shrink sleeve Dimensions Ø mm Clima joints and reduction joints d1 d2 d2 1 PE fusion welded joints; see Insulation material, PUR or PE; see Shrink sleeve pipe 4 Shrink hose -Clima -Clima Ø d Ø d1 76 x 91 x x 126 x x x 162 x x 182 x x x 250 x x x 280 x x 315 x x x 355 x x x x 400 x x x 450 x x x x x PE jointing methods; see

17 EIGERFLEX I-shell Dimensions DN 20 - DN 65 (Ø mm) d1 d2 578 Figures in mm I-shell Outer casing Ø d2 Ø d x 91 x x 126 x x x PE jointing methods; see Structure of the half-shell 1 ABS half-shells 2 PE jusion welded joints; see Sealing clamps (12 pcs.) 4 Insulation material; see Glued surface 6 Reducer ring or sealing ring

18 EIGERFLEX Big I-shell Dimensions DN 80 - DN 125 (Ø mm) d1 d2 Figures in mm 752 Big I-shell Outer casing Ø d2 Ø d x x 182 x x Structure of the half-shell 1 ABS half-shells 2 PE jusion welded joints; see Sealing clamps (22 pcs.) 4 Insulation material; see Glued surface 6 Reducer ring or sealing ring Big-shells are freely reducible from Ø 182 mm to Ø 76 mm PE jointing methods; see

19 T-shell Dimensions DN 20 - DN 65 (Ø mm) d d1 d3 578 Figures in mm T-shell Outer pipe Branch, Ø d2 Ø d1 - Ø d x x x x x x x x x x x x x x x x x x Structure of the half-shell 1 ABS half-shells 2 PE T-piece; see Sealing clamps (16 pcs.) 4 Insulation material; see Glued surface 6 Reducer ring or sealing ring PE jointing methods; see

20 EIGERFLEX Big T-shell Dimensions DN 80 - DN 125 (Ø mm) d d1 d Figures in mm Big T-shell Outer pipe Branch, Ø d2 Ø d1 - Ø d x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x Structure of the half-shell 1 ABS half-shells 2 PE T-piece; see Sealing clamps (27 pcs.) 4 Insulation material; see Glued surface 6 Reducer ring or sealing ring PE jointing methods; see

21 T-piece, angled 45 Dimensions Ø mm / SDR 11/SDR H D2 45 D1 L1 L2 Dimensions Ø mm / SDR 11/SDR 17 Type D1 L1 D2 L2 H mm m mm m mm 125/ / / / / / / / / Other dimensions can be supplied on request.

22 Insulation material PUR foam containers (DN 20 - DN 125) Insulation material for shrink joints and shell systems PUR foam containers (DN 25 - DN 125) CFC-free, cyclopentane-blown PUR foam in plastic bottles Safety regulations Protective goggles and gloves must be worn during the foaming process. The required quantity of polyurethane foam is delivered in suitable container sizes for the various joints and T-pieces. The components are supplied separately in two bottles, and are only mixed together when needed. Please note the safety regulations in the installation instructions supplied with the product. Synthetic gloves Protective goggles PUR foam canister (Ø mm) CFC-free PUR foam in a canister The required quantity of polyurethane foam is measured out with the help of foam tables and is mixed in a plastic container using a stirring device.

23 PE jointing methods Screwed connectors (outer thread, weld end, coupling) Connection with outer thread/weld end L L St 37.0 L St 37.0 L Heating, 6 bar Material: brass PE pipe Screwed connector L Weld end L mm mm mm mm mm 25 x x 2.3-¾ x x x x x x 3.7-1¼ x x x 4.6-1½ x x x x x x 6.8-2½ x x x x x x x angle coupling z z a Heating, 6 bar Material: brass PE pipe PE pipe a z mm mm mm mm 25 x x x x x x x x x x x x a Coupling, equal L L PE PE Heating, 6 bar Material: brass PE pipe Coupling L mm mm mm 25 x x x x x x x x x x x x x x x x Coupling, reduced L L PE PE Heating, 6 bar Material: brass PE pipe Coupling mm mm 32 x 2.9 / 25 x / 25-¾ 40 x 3.7 / 32 x ¼ / x 4.6 / 40 x ½ / 40-1¼ 63 x 5.8 / 50 x / 50-1½ 75 x 6.8 / 63 x ½ / x 8.2 / 75 x / 75-2 ½ 110 x 10.0 / 90 x / 90-3

24 PE jointing methods Screwed connectors, T-pieces d2 d2 d1 d3 d1 d3 PE PE Compression fitting Flanged fitting Material: brass Ø d1 Ø d3 Branch, Ø d2 mm mm 25 x x x x x x x x x x x x 2.3 x 28 x x 4.0 x 32 x x 2.9 x x 32 x x 4.0 x 32 x x 2.3 x 40 x x 3.7 x x x 40 x x 2.9 x x 50 x x 4.6 x x x x 50 x x 3.7 x x x 63 x x 5.8 x x x x x 63 x x 4.6 x x x x 75 x x 6.8 x x x x x x 75 x x 5.8 x x x x x 90 x x 8.2 x x x x x x x 90 x x 6.8 x x x x x x 110 x x 10.0 x x x x x x x x 110 x x 8.2 x x x x x x x Any other T-pieces that may be required can be supplied on request.

25 PE jointing methods Fusion welded and alternative joints PE100 electro fusion-welded fittings SDR 11/SDR 17 Sleeves Ø mm Reduction sleeves Ø mm Angle piece, 90 equal Ø mm Angle piece, 90 equal (without fusion joint) Ø mm T-piece, equal/reduced Ø mm T-piece, equal/reduced (without fusion joint) Ø mm (Source: Georg Fischer Rohrleitungssysteme AG) Butt-fusion Mechanical pipe couplings To join: plastic to plastic, or plastic to metal pipes Ø mm (Source: Straub Werke AG) (Source: PF-Schweisstechnologie GmbH) All jointing methods listed on this sheet are available on request.

26 End closure Shrink-type closure, end caps (LD-PE) Shrink-on closure shrink-on closures protect the PUR insulation on the front of the pipes against splashing water in buildings and shafts. Important: in contact with water (flooding), the shrink-on closure is not necessarily watertight! The shrink-on closure also stops gas escaping from the PUR insulation. Important fitting note shrink-on closures must be pushed onto the end of the pipes before welding the inner pipes and must be protected against the action of heat during welding. min. 120 Material: Heat-shrunk, cross-linked polyolefin. Coated with sealing adhesive End caps (PE-LD) End caps are fitted as end closures for dry areas/rooms (up to Ø 182 mm). min. 120

27 Wall sealing ring for wall openings Wall sealing ring Type CPE Da 25/ / / / / / Da D 90/ / / / / / / / / / / Pipe warning tape To be laid in the ground Standard roll length: 250 m Installation depth: see sheet 2.505

28 Building entry Wall opening Wall leadthrough approx. 80 mm PE connection piece: see sheet mm D End cap: see sheet pipe: see sheets 2.115, Wall seal: see sheet Wall opening Outer casing L min H min Ø D mm mm mm D 100 D 80 L Figures in mm H

29 Building entry Core bores/cement pipe liners Wall leadthrough PE connection piece: see sheet mm pipe: see sheets 2.115, D End cap: see sheet Core bores Outer casing D1 A min. 30 A D1 Figures in mm Ø D mm mm mm Core bores Perfect bores are required for installation. As hairline cracks may be present in the concrete or result from drilling, it is advisable to seal the entire length of the borehole wall with suitable sealant (such as AQUAGARD). Tightness can only be guaranteed if this recommendation is followed. Key 1 -Clima 2 Sealing set, single-seal, width 1 x 40 mm, Shore hardness D35 3 Sealing set, double-seal*, width 2 x 40 mm, Shore hardness D35 4 Liner pipe: made of fiber cement or coated core bore * Suitable for pressure from water up to 0.5 bar

30 Pipe routing connection to steel pipe B A C Steel pipe Loop-in method connection A B D A C C D B E

31 Trench dimensions Trench profile, 2 pipes (DN 20 - DN 125) Trench profile, 2 pipes (Ø mm) UNO D D 10 D 10 B T Figures in cm min approx D min min D approx B Figures in m 1 Pipe warning tape; see sheet CPE Excavated material 3 Sand, washed, max. grain size 8 mm Polystyrene support below pipe or sandbags Casing pipe Width Depth Minimum Ø D B T Bending radius mm cm cm m Casing pipe Width Depth Ø D B T mm cm cm As per trench profile As per trench profile As per trench profile As per trench profile As per trench profile As per trench profile As per trench profile Installation depth: max. installation depth: 2.6 m Our approval is required for installation at greater depths. SLW 30 ^= 300 kn total load as per DIN 1072; if subject to higher traffic loads (e.g. SLW 60), a load-distributing superstructure as per RStO75 is required. With no traffic load, the minimum trench depth T can be reduced by 20 cm.

32 Surface installation a Special measures are required for surface installation of district cooling pipes: Provide supports for changes of direction Secure with clamps and pressure distribution plates at specified intervals, in the 90 bend Clamps Fix ends with fixed points Assistance with design engineering and planning from BRUGG Type Weight Minimum distance between including Bending clamps water radius a kg/m m m 25/ / / / / / / / / / / / / / / / / /

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