TURF / TRAIL CRUISER UTILITY VEHICLE SERIES 1

Transcription

1 Parts Manual for TURF / TRAIL CRUISER UTILITY VEHICLE SERIES 1 MODEL UV1621BV UVG1621BV UVGT1621BV McDonough, GA, U.S.A. COPYRIGHT 2005 SNAPPER PRODUCTS, INC. ALL RIGHTS RESERVED. Revision 1, 5/2/2005 Manual No

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3 Table Of Contents PAGE GROUP 4 BUMPER GROUP (Early Production) 6 BUMPER GROUP (Late Production) 8 HOOD GROUP 10 FRONT CLIP GROUP (Dash) 12 FRONT CLIP GROUP (Pedals) 16 STEERING GROUP 18 FRONT SUSPENSION GROUP 20 SEAT PEDESTAL GROUP- Controls 22 SEAT PEDESTAL GROUP- Frame 26 FRONT FRAME GROUP- Sub-Assembly 28 FRONT FRAME GROUP- Final Assembly 30 REAR FRAME GROUP, LH 32 REAR FRAME GROUP, RH 36 DIFFERENTIAL LOCK GROUP 38 BRAKE ASSEMBLY 40 DRIVE BASE GROUP 44 CVT AXLE GROUP 46 SEAT GROUP 48 BED ASSEMBLY (Latch) 50 BED ASSEMBLY (Dump Bed) 52 BED ASSEMBLY (Tail Gate) 54 WHEEL GROUP (TURF & TRAIL TIRE) 56 ROPS/ACCESSORY GROUP 58 TOOLBOX GROUP 60 BRUSH GUARD GROUP 62 WINCH GROUP 64 DECAL GROUP 66 DECAL GROUP (Continued) 68 ELECTRICAL GROUP 72 WIRING HARNESS- UV & UVG Models 74 WIRING HARNESS- UVGT Model 76 WIRING SCHEMATIC- UV Model 78 WIRING SCHEMATIC- UVG Model 80 WIRING SCHEMATIC- UVGT Model TURF / TRAIL CRUISER SERIES 1 3 Manual No

4 BUMPER GROUP (Early Production) Manual No TURF / TRAIL CRUISER 4 SERIES 1

5 BUMPER GROUP (Early Production) Item Part No Qty Description Note BUMPER SUPPORT, LH SUPPORT, Bumper PLATE, Winch BUMPER NUT, 3/8-16 Hex Nyloc or BOLT, 3/8-16 x 1-1/4 Hex Flange Lock NUT, 5/16-18 Hex Nyloc BOLT, 5/16-18 x 1 Hex Flange Lock NUT, 3/8-16 Hex Flange Lock Footnotes: TURF / TRAIL CRUISER SERIES 1 5 Manual No

6 BUMPER GROUP (Late Production) Manual No TURF / TRAIL CRUISER 6 SERIES 1

7 BUMPER GROUP (Late Production) Item Part No Qty Description Note BUMPER SUPPORT, Left BUMPER SUPPORT, Right PLATE, Winch Mounting BUMPER used on late production UV1621BV & UVG1621BV & all UVGT621BV NUT, 3/8-16 Hex Nyloc BOLT, 3/8-16 x 1 Hex Flange Lock, GR NUT, 3/8-16 Hex Flange Lock SCREW, 5/16-18 x 1 Hex Head Cap, GR WASHER,.34 x.69 x.08 Flat NUT, 5/16-18 Hex Nyloc Footnotes: TURF / TRAIL CRUISER SERIES 1 7 Manual No

8 HOOD GROUP Manual No TURF / TRAIL CRUISER 8 SERIES 1

9 HOOD GROUP Item Part No Qty Description Note WELDMENT, Hood (Red) WELDMENT, Hood (Green) HOOD PAD PLATE WASHER SCREW 5/16-18 x 5/8 Cross Recessed Pan Head HOOD PROP BRACKET, Hood Prop WASHER,.34 x.69 x.08 Flat COTTER PIN, 3/32 x 3/ HOLDER, Hood Prop SCREW, #6-20 x.34 Pan Head Self-Tap SCREW, #10-24 x 1/2 Pan Head Machine SCREW, 1/4-20 x 3 Hex Head Cap, GR 5 also shown on FRONT CLIP GROUP page SCREW, #10 x 1-1/4 Hex Washer Self-Tap, HI-LO ASSY, Hood Latch (incl. Ref, Nos. 15 & 16) KEEPER ASSEMBLY, Hood Handle consists of (Handle) & (Bracket) Footnotes: TURF / TRAIL CRUISER SERIES 1 9 Manual No

10 FRONT CLIP GROUP (Dash) Manual No TURF / TRAIL CRUISER 10 SERIES 1

11 FRONT CLIP GROUP (Dash) Item Part No Qty Description Note FENDER, UV DASH, UV BOLT, 5/16-18 x 1-1/2 Hex Flange Lock, GR WASHER,.281 x.750 x.051 Flat SCREW, 1/4-20 x 3 Hex Head Cap, GR WELDMENT, Steering Support NUT, 5/16-18 Hex Flange Lock, GR PIVOT BRACKET, Throttle BOLT, 1/4-20 x 3/4 Square Neck Carriage NUT, 1/4-20 Hex Flange Lock, GR WELDMENT, Column Support BEARING,.750 I.D. also shown on SEAT PEDESTAL GROUP SCREW, 1/4-20 x 1/2 Pan Head Machine Footnotes: TURF / TRAIL CRUISER SERIES 1 11 Manual No

12 FRONT CLIP GROUP (Pedals) Manual No TURF / TRAIL CRUISER 12 SERIES 1

13 FRONT CLIP GROUP (Pedals) Item Part No Qty Description Note WELDMENT, CVT Brake Pedal SWIVEL, Brake Rod WASHER,.375 x.875 x.083 Flat COTTER PIN, 1/8 x 3/ FLANGE BUSHING,.381 x.625 x WELDMENT, Brake Switch Rod SPRING WASHER, 3/8 SAE Flat SCREW, 1/2-13 x 2 Hex Head Cap, GR NUT, 1/2-13 Hex Nyloc or ASSEMBLY, Upper Brake Rod composed of 72988, (2) and (2) ROD END, Female 1/2-20 thread part of item 12 assembly ROD, Upper CVT Brake (1/2-20 thread) part of item 12 assembly NUT, 1/2-20 Hex Jam, GR 5 or B part of item 12 assembly WELDMENT, Throttle Pedal PEDAL GRIP SPRING, Throttle Pedal Return SPRING, Inner Throttle Return RING, 1.00 Dia. External Retaining BUSHING, 14 Gage Machine BEARING, 1 I.D BRACKET, Brake Support (Red) is the un-painted part BRACKET, Brake Support (Green) Trailmaster version of FIREWALL, LH (Red) is the un-painted part FIREWALL, LH (Green) Trailmaster version of FIREWALL, RH (Red) is the un-painted part FIREWALL, RH (Green) Trailmaster version of FILLER, Firewall LH (Red) FILLER, Firewall LH (Green) FILLER, Firewall RH (Red) FILLER, Firewall RH (Green) GASKET, Closed Cell, Adhesive Back PEDAL SHIELD (Red) is the un-painted part PEDAL SHIELD (Green) Trailmaster version of BOLT, 5/16-18 x 3/4 Short Square Neck Carriage, GR NUT, 5/16-18 Hex Flange Lock, GR SCREW, 1/4-20 x 1/2 Hex Flange Lock, GR 5 Footnotes: *NOTE: Used on UVG Serial #'s thru and UV Serial #'s thru TURF / TRAIL CRUISER SERIES 1 13 Manual No

14 FRONT CLIP GROUP (Pedals) Manual No TURF / TRAIL CRUISER 14 SERIES 1

15 FRONT CLIP GROUP (Pedals) Item Part No Qty Description Note NUT, 1/4-20 Hex Flange Lock, GR SCREW, 1/4-20 x 5/8 Hex Washer Self-Tap SCREW, #10-16 x 1-1/4 Truss Head Sheet Metal was *KICK PLATE, LH *KICK PLATE, RH Footnotes: *NOTE: Used on UVG Serial #'s thru and UV Serial #'s thru TURF / TRAIL CRUISER SERIES 1 15 Manual No

16 STEERING GROUP Manual No TURF / TRAIL CRUISER 16 SERIES 1

17 STEERING GROUP Item Part No Qty Description Note ASSEMBLY, Rack and Pinion Steering BALL JOINT, 1/ SPACER, 1/2 I.D., 5/8 O.D. x *COLUMN, Steering (w/cross drilled hole) COLUMN, Steering (w/40 tooth spline) *STEERING WHEEL (w/cross drilled hole) STEERING WHEEL, UV-2 (w/40 tooth splined hole) COVER, Steering Shaft 4 long SCREW, M x 40mm Hex Head Cap SCREW, 1/2-13 x 2-3/4 Hex Head Cap, GR NUT, M16 x 2 thread Hex, GR 5 in hardware bag WASHER, 16mm Split Lock in hardware bag BOLT, 5/16-18 x 7/8 Hex Flange Lock NUT, 10mm-1.50 Hex Nyloc SCREW, 5/16-18 x 3-3/4 Hex Head Cap NUT, 1/2-20 Hex Jam, GR 5 or B NUT, 1/2-13 Hex Nyloc or *ROLL PIN, 5/16 x 1-1/ INSERT, 5/16-18 Hex Threaded CENTER CAP, Steering Wheel WASHER,.32 x.58 x.08 Split Lock WASHER,.34 x.69 x.08 Flat COVER, Steering Shaft Footnotes: *NOTE: Used on UVG Serial #'s thru and UV Serial #'s thru TURF / TRAIL CRUISER SERIES 1 17 Manual No

18 FRONT SUSPENSION GROUP Manual No TURF / TRAIL CRUISER 18 SERIES 1

19 FRONT SUSPENSION GROUP Item Part No Qty Description Note BUSHING, Suspension ASSEMBLY, Shock/Spring SLEEVE, Suspension BOLT, 1/2-13 x 3-3/4 Hex Head, GR SCREW, 7/16-20 x 2-1/2 Hex Head Cap (Special) GR 5 or SCREW, 7/16-20 x 2-1/2 Hex Head Cap, GR 5 w/locking patch NUT, 7/16-20 Hex Top Lock BALL BEARING, RS NUT, 3/4-16 Slotted Hex, GR COTTER PIN, 1/8 x 1-1/ WHEEL HUB, Front plate with 5 pressed-in 1/2-20 threaded studs SPACER, Front Wheel NUT, 1/2-13 Hex Nyloc or ASSY, RH A-Arm & Spindle (incl. Ref. Nos. 14 thru 20) LUBE FITITTING, 3/16 Serrated BUSHING, Caster A-ARM WELDMENT, RH SPINDLE WELDMENT, RH ROD, Spindle Pivot SCREW, 1/4-20 x 2 Hex Head Cap, GR NUT, 1/4-20 Hex Nyloc ASSY, LH A-Arm & Spindle (incl. Ref. Nos. 14, 15, 18, 19, 20, 22 (not shown) & 23) SPINDLE, WELDMENT, LH A-ARM WELDMENT, LH BUSHING, 14 Gage Machine THRUST WASHER, 3/4 I.D LUG NUT, 1/2-20 Hex Footnotes: TURF / TRAIL CRUISER SERIES 1 19 Manual No

20 SEAT PEDESTAL GROUP- Controls Manual No TURF / TRAIL CRUISER 20 SERIES 1

21 SEAT PEDESTAL GROUP- Controls Item Part No Qty Description Note SCREW, 1/4-20 x 1/2 Hex Flange Lock, GR NUT, 1/4-20 Hex Flange Lock, GR SCREW, #10-32 x 5/8 Hex Washer Head Machine NUT, #10-32 Hex Nyloc 1 is used with knob BOLT, 5/16-18 x 1/2 Hex Flange Lock BALL JOINT, 3/8-24 Thread WASHER, 3/8 Internal Tooth Lock NUT, 3/8-24 Hex, GR B ROD, CVT Shift, 21-5/8 Long (3/8-24 thread- both ends) HEX BLOCK, Shift Adj. (3/8-24 thread, LH & RH) ROD, CVT Shift, 12-1/8 Long (3/8-24 thread, LH & RH) WELDMENT, Shift Rod CLEVIS PIN, 1/4 x 1-1/ COTTER PIN, 3/32 x 3/ SCREW, 1/4-20 x 1 Hex Head Cap, GR ASSEMBLY, Differential Lock used on all models; see Differential Lock Group ASSEMBLY, Differential Lock not used in production HANDLE, Shift CONSOLE, UV CONTACT PLATE, Differential Lock WELDMENT, Trans Shifter (9.44 inside measure) was (10.94 inside measure) KNOB, Park Brake, Red used on all models KNOB, Parking not used in production *SCREW, Hex Washer Head Slot #10 x SPRING, Transmission Extension (Short) *KNOB, Throttle (Red) BEARING,.750 I.D RING, Rear Lift Arm- Blue CABLE, Choke, B&S 16HP Vanguard used on UVGT621BV LEVER, Throttle Control used in all late production UV, UVG and all UGVT RIVET, Plastic Snap used in all late production UV, UVG and all UGVT. Footnotes: *NOTE: Used on UVG Serial #'s thru and UV Serial #'s thru TURF / TRAIL CRUISER SERIES 1 21 Manual No

22 SEAT PEDESTAL GROUP- Frame Manual No TURF / TRAIL CRUISER 22 SERIES 1

23 SEAT PEDESTAL GROUP- Frame Item Part No Qty Description Note FLOORPAN, Red is the un-painted part FLOORPAN, Green used on UVGT model only PEDESTAL, Seat, Red is the un-painted part PEDESTAL, Seat, Green used on UVGT model only BRACKET, Seat Pedestal Support black textured finish BRACKET, Seat Pedestal Support (Green) no longer used; order BOLT, 5/16-18 x 5/8 Hex Flange Lock, GR NUT, 5/16-18 Hex Flange Lock, GR SCREW, 5/16-18 x 1 Cross Recessed Round Hd Mach. GR SCREW, 1/4-20 x 1/2 Hex Flange Lock, GR NUT, 1/4-20 Hex Flange Lock, GR TRAY, Battery RETAINER, Battery (Rod) not used in production HANDLE, Seat Pedestal BOLT, 5/16-18 x 2 Hex Flange Lock, GR WASHER,.375 x.875 x.083 Flat NUT, 5/16-18 Hex Nyloc 15A ENDCAP, Red 15A ENDCAP, Green or 61329; used on UVGT model only 15B WELDMENT, Power Generator End Cap, LH (Red) used on UVG1621BV UV2 w/powerlink 15C WELDMENT, Power Generator End Cap, LH (Green) used on UVGT621BV (part has hole for Winch Remote Plug, unlike 29164) GAS TANK, UV SENDING UNIT, UV Gastank SCREW, #10-24 x 1/2 Pan Head Machine FOOTPAD, RH UV FOOTPAD, LH, UV FOOTPAD, Center, UV PAD - Gas Tank INSERT, 5/16-18 Hex Threaded GAS TANK STRAP GAS TANK STRAP (Trailmaster version) not used in production SCREW, #10-32 x 5/8 Hex Washer Head Machine NUT, #10-32 Hex Nyloc BOLT, 5/16-18 x 5/8 Short Square Neck Carriage, GR WELDMENT, Hi-Lo Cam Pivot GAS CAP RETAINER, 5/16 Bolt Footnotes: TURF / TRAIL CRUISER SERIES 1 23 Manual No

24 SEAT PEDESTAL GROUP- Frame Manual No TURF / TRAIL CRUISER 24 SERIES 1

25 SEAT PEDESTAL GROUP- Frame Item Part No Qty Description Note BRACKET, Battery Hold Down BOLT, 5/16-18 x 1/2 Hex Flange Lock THROTTLE, Remote, Powerlink used on UVG & UVGT Footnotes: TURF / TRAIL CRUISER SERIES 1 25 Manual No

26 FRONT FRAME GROUP- Sub-Assembly Manual No TURF / TRAIL CRUISER 26 SERIES 1

27 FRONT FRAME GROUP- Sub-Assembly Item Part No Qty Description Note WELDMENT, Inner LH Frame Rail NOTE: Sub-assy. Is made up of parts 1 thru WELDMENT, Inner RH Frame Rail WELDMENT, Outer CVT Frame WELDMENT, Steering Bracket END, Frame SUSPENSION PIVOT, RH STIFFENER, Frame SUSPENSION PIVOT, LH NUT, 5/16-18 Hex Flange Lock, GR BOLT, 5/16-18 x 1 Square Neck Carriage, GR BOLT, 5/16-18 x 5/8 Hex Flange Lock, GR BOLT, 3/8-16 x 1 Hex Flange Lock, GR BOLT, 3/8-16 x 1-1/4 Short Square Neck Carriage, GR RETAINER, 3/8 Bolt BOLT, 3/8-16 x 3/4 Hex Flange Lock, GR 5 Footnotes: TURF / TRAIL CRUISER SERIES 1 27 Manual No

28 FRONT FRAME GROUP- Final Assembly Manual No TURF / TRAIL CRUISER 28 SERIES 1

29 FRONT FRAME GROUP- Final Assembly Item Part No Qty Description Note RING, 1.00 Dia. External Retaining BOLT, 5/16-18 x 1 Square Neck Carriage, GR BUSHING, 14 Ga Machine NUT, 5/16-18 Hex Flange Lock, GR WELDMENT, Grill Support WELDMENT, Lower CVT Brake BEARING, 1 I.D ROD, Lower CVT Brake (1/2-20 thread, both ends) ROD END, Female 1/ SUSPENSION GUSSET, LH SUSPENSION GUSSET, RH THROTTLE ANCHOR, Front used on UV and UVG models THROTTLE ANCHOR, Front Trailmaster version of 73162; used on UVGT621BV NUT, 1/2-20 Hex Nyloc SCREW, 1/2-13 x 2 Hex Head Cap, GR NUT, 1/2-20 Hex Jam, GR 5 or B NUT, 1/2-13 Hex Nyloc or SCREW, 5/16-18 x 3/4 Hex Washer Self-Tap BOLT, 3/8-16 x 3/4 Hex Flange Lock, GR NUT, 3/8-16 Hex Flange Lock NUT, 1/4 Tinnerman BOLT, 3/8-16 x 1 Hex Flange Lock, GR 5 Footnotes: TURF / TRAIL CRUISER SERIES 1 29 Manual No

30 REAR FRAME GROUP, LH Manual No TURF / TRAIL CRUISER 30 SERIES 1

31 REAR FRAME GROUP, LH Item Part No Qty Description Note FRAME, Rear LH (Red) is the un-painted part FRAME, Rear, LH (Green) Trailmaster version of WELDMENT, Tube Brace (Flat Black) used on all models WELDMENT, Tube Brace (Green) not used in production CHANNEL, Frame Stiffener (Red) is the un-painted part CHANNEL, Frame Stiffener (Camo) Trailmaster version of WELDMENT, Bed Prop BOLT, 3/8-24 x.760 Hex Head, Shoulder, GR BRACKET, Bed Latch 1 per side PIN, Bed Latch Striker (7/16-14 thread) 1 per side BUMPER, Rubber 2 per side WELDMENT, Dump Bed Pivot (Red) 1 per side; is the unpainted part WELDMENT, Dump Bed Pivot (Green) Trailmaster version of BUSHING, Suspension 2 per side STIFFENER, CVT Frame (Red) 1 per side; is the unpainted part STIFFENER, CVT Frame (Green) Trailmaster version of NUT, 3/8-24 Hex Nyloc NUT, 7/16-14, Hex Nyloc 1 per side BOLT, 5/16-18 x 1 Hex Flange Lock 3 per side SCREW, 3/8-16 x 3/4 Hex Washer Self-Tap 12 per side BOLT, 5/16-18 x 7/8 Hex Flange Lock BOLT, 5/16-18 x 5/8 Hex Flange Lock, GR 5 11 per side NUT, 3/8-16 Hex Nyloc 8 on left side BOLT, 3/8-16 x 1 Hex Flange Lock, GR 5 2 on left side NUT, 5/16-18 Hex Flange Lock, GR 5 16 on left side SLEEVE, Suspension 1 per side WELDMENT, Drive Base NUT, 1/2-13 Hex Nyloc or SCREW, 1/2-13 x 3 Hex Head Cap BOLT, 1/2-13 x 3-3/4 Hex Head, GR 5 Footnotes: TURF / TRAIL CRUISER SERIES 1 31 Manual No

32 REAR FRAME GROUP, RH Manual No TURF / TRAIL CRUISER 32 SERIES 1

33 REAR FRAME GROUP, RH Item Part No Qty Description Note FRAME, Rear RH (Red) is the un-painted part FRAME, Rear, RH (Green) Trailmaster version of BRACKET, Speed Sensor (weldment) SENSOR, Speed ref: Electrical Components Group BRACKET, Air Filter BRACKET, Transmission Shift BRACKET, Bed Latch 1 per side PIN, Bed Latch Striker (7/16-14 thread) 1 per side BUMPER, Rubber 2 per side WELDMENT, Dump Bed Pivot, Red 1 per side; is the unpainted part WELDMENT, Dump Bed Pivot (Green) Trailmaster version of BUSHING, Suspension 2 per side STIFFENER, CVT Frame (Red) 1 per side; is the unpainted part STIFFENER, CVT Frame (Green) Trailmaster version of WELDMENT, Shifter Shaft NUT, 7/16-14, Hex Nyloc 1 per side BOLT, 5/16-18 x 1 Hex Flange Lock 3 per side SCREW, 3/8-16 x 3/4 Hex Washer Self-Tap 12 per side BOLT, 5/16-18 x 7/8 Hex Flange Lock BOLT, 5/16-18 x 5/8 Hex Flange Lock, GR 5 11 per side NUT, 3/8-16 Hex Nyloc 8 on left side BOLT, 3/8-16 x 1 Hex Flange Lock, GR 5 2 on left side NUT, 5/16-18 Hex Flange Lock, GR 5 16 on left side SLEEVE, Suspension 1 per side BOLT, 5/16-18 x 1/2 Hex Flange Lock BEARING,.750 I.D RING, Blue FLEX TUBE, 1.75 x 1.75 x ASSEMBLY, Air Filter (Includes Ref. #'s 27 thru 34) RESTRICTER, Air Cleaner PRECLEANER, Air Filter HOUSING, Air Filter BRACKET, Air Filter Mounting ELEMENT, Air Filter VALVE, Air Filter Drain CAP, Air Filter CLAMP, Hose Footnotes: TURF / TRAIL CRUISER SERIES 1 33 Manual No

34 REAR FRAME GROUP, RH Manual No TURF / TRAIL CRUISER 34 SERIES 1

35 REAR FRAME GROUP, RH Item Part No Qty Description Note ROD, Transmission Shift (3/8-16 thread) COTTER PIN, 3/8 Self Lock SWIVEL, 3/8 w/thru hole SPRING, Friction Pack WASHER, 3/8 SAE Flat Footnotes: TURF / TRAIL CRUISER SERIES 1 35 Manual No

36 DIFFERENTIAL LOCK GROUP Manual No TURF / TRAIL CRUISER 36 SERIES 1

37 DIFFERENTIAL LOCK GROUP Item Part No Qty Description Note MOUNTING PLATE, Differential Lock SCREW, 1/4-20 x 1/2 Hex Flange Lock, GR NUT, 1/4-20 Hex Flange Lock, GR LOCK, Differential (Incl. Ref. #'s 5 thru 10) SPRING, Friction Pack BRACKET, Differential Lock LEVER, Differential Lock was WASHER, 3/8 SAE Flat NUT, 3/8-16 Hex Nyloc SCREW, 3/8-16 x 1-1/2 Hex Head Cap, GR CABLE, Differential Lock Footnotes: TURF / TRAIL CRUISER SERIES 1 37 Manual No

38 BRAKE ASSEMBLY Manual No TURF / TRAIL CRUISER 38 SERIES 1

39 BRAKE ASSEMBLY Item Part No Qty Description Note BRAKE ASSEMBLY, Utility Vehicle (incl. items 2 thru 8) WELDMENT, Rear CVT Brake Shaft SPRING, CVT Brake BRAKE SWIVEL, w/.531 Thru Hole NUT, 3/8-16 Hex Nyloc or BRACKET, Swivel Retainer (Red) 63361, green version of not used in production SCREW, 3/8-16 x 3-1/4 Hex Head Cap, GR SCREW, 1/4-20 x 3/8 Hex Washer Self-Tap BEARING, 1 I.D RING, 1.00 Dia. External Retaining BUSHING, 14 Ga Machine NUT, 1/2-20 Hex Nyloc BOLT, 5/16-18 x 3/4 Short Square Neck Carriage, GR NUT, 5/16-18 Hex Flange Lock, GR SCREW, 1/4-20 x 1 Hex Head Cap, GR NUT, 1/4-20 Hex Nyloc PAWL, Park Brake BRACKET, LH Park Brake Pawl Pivot (Black) BRACKET, RH Park Brake Pawl Pivot (Black) SPACER, Park Brake SPRING, Return, Extension was SCREW, #10-32 x 1 Hex Washer Self-Tap NUT, #10-32 Hex Center Lock PIN, Brake Anchor RETAINING RING, 5/8 Shaft NUT, 1/2-20 Hex Jam, GR 5 or B BRAKE ROD, Rear CVT CABLE, Parking Brake ROD, Lower CVT Brake (1/2-20 thread, both ends) also shown on FRONT FRAME GROUP- Final Assembly page Footnotes: TURF / TRAIL CRUISER SERIES 1 39 Manual No

40 DRIVE BASE GROUP Manual No TURF / TRAIL CRUISER 40 SERIES 1

41 DRIVE BASE GROUP Item Part No Qty Description Note WELDMENT, Drive Base CHANNEL, Subframe Connect BOLT, 5/16-18 x 5/8 Hex Flange Lock, GR NUT, 5/16-18 Hex Flange Lock, GR BRACKET, Transmission Mount w/sq. Holes (Black) was BOLT, 5/16-18 x 3/4 Short Square Neck Carriage, GR SCREW, M16 x 2 x 35MM Hex Head Cap WASHER, 16MM Split Lock SPRING, Brake Return BOLT, 5/16-18 x 1-1/2 Hex Flange Lock, GR WASHER,.375 x.875 x.083 Flat NUT, 5/16-18 Hex Nyloc *ENGINE, B&S 16 HP Vanguard UV, Briggs model , type 0110, trim E *ENGINE, B&S 16 HP w/generator UVG & UVGT; Briggs model 30544A, type 0111, trim E SCREW, 5/16-24 x 1-1/2 Hex Head Cap, GR WASHER, 5/16 Split Lock NUT, 5/16-24 Hex, GR 5 or B CLUTCH, CVT Drive SCREW, 7/16-20 x 4-1/2 Hex Head Cap, GR WASHER, 7/16 Split Lock BELT, CVT (Cogged; effective length) Dayco # TORQUE BRACKET, Utility Vehicle SCREW, 3/8-16 x 1-1/2 Hex Head Cap, GR NUT, 3/8-16 Hex Nyloc ANCHOR, Throttle SCREW, #10-32 x 1/2 Pan Head, Phillips WASHER, #10 External Tooth Lock THROTTLE PLATE, B&S Vanguard SCREW, #10-32 x 1/2 Hex Head Shoulder UVG & UVGT TRANSAXLE, Tuff Torq KT35C SPROCKET, # 35-3/8 Pitch PULLEY, CVT Drive SCREW, M x 60 Hex Head Cap (w/nyloc patch) WASHER, Cone SHIFT ARM, CVT SCREW, 7/16-20 x 2-1/4 Hex Head Cap, GR WASHER, 7/16 Flat (Type A, Wide) Footnotes: *Purchase engine components directly from the engine manufacturer dealer. TURF / TRAIL CRUISER SERIES 1 41 Manual No

42 DRIVE BASE GROUP Manual No TURF / TRAIL CRUISER 42 SERIES 1

43 DRIVE BASE GROUP Item Part No Qty Description Note NUT, 7/16-20 Hex Top Lock MUFFLER, 16 HP B&S Vanguard was TAILPIPE, UV MUFFLER CLAMP, 1-5/ THROTTLE LINK, B&S Vanguard UVG & UVGT BRACKET, Throttle Adjustment UVG & UVGT CABLE, Throttle, 16 HP Vanguard CABLE, Throttle, Pedal, Powerlink UVG & UVGT THROTTLE, Remote, Powerlink UVG & UVGT; also shown on SEAT PEDESTAL GROUP- Frame page SCREW, M x 16, Hex Head Cap HOSE, 1/4 I.D. x 17 Long Fuel (not shown) Footnotes: *Purchase engine components directly from the engine manufacturer dealer. TURF / TRAIL CRUISER SERIES 1 43 Manual No

44 CVT AXLE GROUP Manual No TURF / TRAIL CRUISER 44 SERIES 1

45 CVT AXLE GROUP Item Part No Qty Description Note LUG NUT, 1/2-20 Hex also shown on FRONT SUSPENSION & WHEEL GROUP pages WASHER,.77 x 1.5 x.06 Flat BEARING, 30mm x 62mm ASSEMBLY, Coupling (incl. Ref. No. 16) ASSEMBLY, Plate/Seal (Red) (incl. Ref. No. 17) was WHEEL HUB, Rear AXLE SUPPORT, CVT, Aluminum AXLE, CVT COTTER PIN, 1/8 x 1-1/ NUT, 3/8-16 Hex Nyloc WOODRUFF KEY, # SCREW, 3/8-16 x 5-1/2 Hex Head Cap, GR NUT, 3/4-16 Slotted Hex SNAP RING, 30mm WASHER, 1-3/16 x 1-5/8 x.06 Flat LUBE FITTING, 3/16 Serrated SEAL, I.D., O.D.,.237 Thick Footnotes: TURF / TRAIL CRUISER SERIES 1 45 Manual No

46 SEAT GROUP Manual No TURF / TRAIL CRUISER 46 SERIES 1

47 SEAT GROUP Item Part No Qty Description Note KNOB, 3 Prong, 5/16-18 x 2 Stud SUPPORT, Seat, Upper BOLT, 5/16-18 x 1/2 Hex Flange Lock, GR COVER, Spring (Rubber) WASHER,.34 x.69 x.08 Flat SEAT, Milsco XB-150, No Logo ASSEMBLY, Seat Support, (incl. Ref. Nos. 8 thru 11) SWITCH, Seat (NO) HOLDER, Seat Cushion E.C SPRING, Cushion Holder SUPPORT, Seat E.C. per assembly; replaces ROD, Seat Hinge in hardware bag HAIR PIN, 3/32 x 1-1/2 in hardware bag SEAT BELT, 60 (incl. Ref. Nos. 16 thru 18) in hardware bag WASHER, 7/16 Flat (Type A, Wide) 16 * 4 SCREW, 7/16-20 x 2 Hex Head Cap, GR 5 17 * 4 WASHER, 1/2 I.D. x 2-1/2 O.D. Flat 18 * 4 NUT, 7/16-20 Hex Nyloc Footnotes: *NOTE: Fasteners are supplied by Femco with seat belt. TURF / TRAIL CRUISER SERIES 1 47 Manual No

48 BED ASSEMBLY (Latch) Manual No TURF / TRAIL CRUISER 48 SERIES 1

49 BED ASSEMBLY (Latch) Item Part No Qty Description Note WASHER,.5 x 1.0 x.03 Flat NUT, 3/8-24 Hex Nyloc HANDLE, Bed Latch ASSEMBLY, Rod-Link (incl. Ref. Nos. 23, 24 & 25) WASHER, 1/4 Internal Tooth Lock NUT, 1/4-28 Hex, GR 5 or B ROD, Link WASHER,.28 x.63 x.06 Flat COTTER PIN,.06 x SPRING, Extension SCREW, 3/8-16 x 5-1/2 Hex Head Cap, GR NUT, 3/8-16 Hex Nyloc HOOK, Bed (weldment) HOOK, Bed Ass'y (weldment) WELDMENT, Bed Frame BOLT, 5/16-18 x 5/8 Hex Flange Lock, GR SCREW, 3/8-16 x 2-1/2 Hex Head Cap, GR WASHER, 3/8 SAE Flat WASHER, 3/8 Split Lock NUT, 3/8-16 Hex, GR 5 or B SCREW, 3/8-16 x 3-1/4, Hex Head Cap, GR BOLT, 3/8-24 Hex Flange Shoulder, GR BALL JOINT, 1/ ROD-LINK (1/4-28 thread) NUT, 1/4-28 Hex, GR 5 or B Footnotes: TURF / TRAIL CRUISER SERIES 1 49 Manual No

50 BED ASSEMBLY (Dump Bed) Manual No TURF / TRAIL CRUISER 50 SERIES 1

51 BED ASSEMBLY (Dump Bed) Item Part No Qty Description Note BED, Plastic BRACKET, Latch LH 3A *LANYARD, Tailgate (1 pin & 1 hole end) 3B LANYARD, Tailgate (2 pin ends) COTTER PIN, 3/32 x 3/ BOLT, 5/16-18 x 5/8 Hex Flange Lock BUMPER, Recess Style SCREW, #10 x 5/8 HiLo Nail Point WASHER,.34 x.69 x.08 Flat ROD, Tailgate RETAINING RING, 1/2, Heavy Duty WASHER,.5 x 1.0 x.03 Flat Footnotes: *NOTE: Used on UVG Serial #'s thru and UV Serial #'s thru TURF / TRAIL CRUISER SERIES 1 51 Manual No

52 BED ASSEMBLY (Tail Gate) Manual No TURF / TRAIL CRUISER 52 SERIES 1

53 BED ASSEMBLY (Tail Gate) Item Part No Qty Description Note TAILGATE, Plastic 2A *COVER, Tailgate 2B COVER, Tailgate *BRACKET, Gate (weldment) COTTER PIN, 3/32 x 3/ BOLT, 5/16-18 x 5/8 Hex Flange Lock LATCH, Tailgate SCREW, #10 x 5/8 HiLo Nail Point WASHER,.34 x.69 x.08 Flat WASHER,.281 x 1.00 x.125 Flat NUT, 1/4-20 Hex Nyloc REFLECTOR, Red SCREW, 1/4-20 x 2-1/4 Hex Head Cap, GR 5 Footnotes: *NOTE: Used on UVG Serial #'s thru and UV Serial #'s thru TURF / TRAIL CRUISER SERIES 1 53 Manual No

54 WHEEL GROUP (TURF & TRAIL TIRE) Manual No TURF / TRAIL CRUISER 54 SERIES 1

55 WHEEL GROUP (TURF & TRAIL TIRE) Item Part No Qty Description Note ASSY, Front Wheel, Turf Tire (incl. Ref. #'s 2, 3 & 4) used on UV & UVG RIM, 12 x 7.00 w/ 1.06 Inset TIRE, Titan Multi Trac C/S, 23 x AIR VALVE (Snap-In) ASSY, Left Front Wheel (incl. Ref #'s 4, 6 & 7) used on UVGT RIM, 10 x 6 w/1.06 Offset TIRE, ATV 22 x (Dirt Dog) Kenda Tire ASSY, Right Front Wheel (incl. Ref. #'s 4, 6 & 7) used on UVGT LUG NUT, 1/2-20 Hex (tapered seat) also shown in Front Suspension and CVT Axle Groups DUST CAP ASSY, Rear Wheel, Turf Tire (incl. Ref. #'s 4, 12 & 13) used on UV & UVG RIM, 12 x 8.50 w/.95 Offset TIRE, Titan Multi Trac C/S, 26 x , 4P ASSY, Left Rear Wheel (incl. Ref. #'s 4, 15 & 16) used on UVGT RIM, 10 x 6 w/1.25 Offset TIRE, ATV 25 x (Dirt Dog) Kenda Tire ASSY, Right Rear Wheel (incl. Ref. #'s 4, 15 & 16) used on UVGT Footnotes: TURF / TRAIL CRUISER SERIES 1 55 Manual No

56 ROPS/ACCESSORY GROUP Manual No TURF / TRAIL CRUISER 56 SERIES 1

57 ROPS/ACCESSORY GROUP Item Part No Qty Description Note WELDMENT, ROPS 2A *HEAT SHIELD, Cab (UV-2) 2B HEAT SHIELD (Red) 2B HEAT SHIELD (Green) 3A *SHIELD, Heat/Debris (Red) 3A *SHIELD, Heat/Debris (Green) 3B HEAT SHIELD, Top (Red) 3B HEAT SHIELD, Top (Green) BOLT, 3/8-16 x 1 Square Neck Carriage, GR NUT, 3/8-16 Hex Nyloc SCREW, 5/16-18 x 3/4 Hex Washer Self-Tap BOLT, 5/16-18 x 7/8 Hex Flange Lock NUT, 5/16-18 Hex Nyloc Footnotes: *NOTE: Used on UVG Serial #'s thru and UV Serial #'s thru TURF / TRAIL CRUISER SERIES 1 57 Manual No

58 TOOLBOX GROUP Manual No TURF / TRAIL CRUISER 58 SERIES 1

59 TOOLBOX GROUP Item Part No Qty Description Note TOOLBOX, Turf/Trail Cruiser (Black) BRACKET, Toolbox, LH (Red) was BRACKET, Toolbox, LH (Green) BRACKET, Toolbox, RH (Red) was BRACKET, Toolbox, RH (Green) BOLT, 5/16-18 x 5/8 Hex Flange Lock, GR NUT, 5/16-18 Hex Flange Lock, GR MAT, Toolbox Footnotes: TURF / TRAIL CRUISER SERIES 1 59 Manual No

60 BRUSH GUARD GROUP Manual No TURF / TRAIL CRUISER 60 SERIES 1

61 BRUSH GUARD GROUP Item Part No Qty Description Note BRUSH GUARD (weldment) used on UVGT BOLT, 3/8-16 x 1-1/4 Hex Flange Lock NUT, 3/8-16 Hex Nyloc Footnotes: TURF / TRAIL CRUISER SERIES 1 61 Manual No

62 WINCH GROUP Manual No TURF / TRAIL CRUISER 62 SERIES 1

63 WINCH GROUP Item Part No Qty Description Note ASSEMBLY, Winch Fairlead Warner p/n WINCH, Warner 2.5 C.I. Warner p/n KIT, Winch Hook Warner p/n (incl. hook, clevis pin, cotter pin & strap) WIRE, Black, 6 Ga. 18 long Warner p/n (winch cable) WIRE, Red, 6 Ga. 18 long Warner p/n (winch cable) WIRE, Yellow, 6 Ga. 71 long Warner p/n (winch cable) BOOT, Terminal Winch CONTACTOR, 12V Winch Warner p/n ASSY., Remote Socket w/harness Warner p/n WIRE, Blue, 6 Ga. 71 long Warner p/n (winch cable) BOLT, 3/8-16 x 3/4 Square Neck Carriage SCREW, 5/16-18 x 1 Hex Head Cap, GR NUT, 3/8-16 Hex Nyloc SCREW, 1/4-20 x 1-1/4 Hex Head Cap WASHER,.31 x.75 x.08 Flat WASHER, 1/4 Split Lock NUT, 1/4-20 Hex BOLT, #10-24 x 3/4 Hex Flange Lock NUT, #10-24 Hex Nyloc WASHER,.32 x.58 x.08 Split Lock WELDMENT, Power Generator End Cap, LH (Green) also shown on SEAT PEDESTAL GROUP- Frame (item 15C) SWITCH, Throttle Interlink THROTTLE ANCHOR, Front also shown on FRONT FRAME GROUP- Final Assembly (item 12) SWITCH, Momentary Rocker (On-Off-On) WIRING HARNESS, Winch WINCH HARNESS, Main WINCH HARNESS, Dash SCREW, #6-32 Truss Head, Slotted NUT, #6-32 Hex Nyloc SCREW, 5/16-18 x 3/4 Hex Washer Self-Tap attaches Footnotes: TURF / TRAIL CRUISER SERIES 1 63 Manual No

64 DECAL GROUP Manual No TURF / TRAIL CRUISER 64 SERIES 1

65 DECAL GROUP Item Part No Qty Description Note DECAL, Turf Cruiser, LH DECAL, Turf Cruiser, RH DECAL, Trail Cruiser, LH DECAL, Trail Cruiser, RH HOOD DECAL, SNAPPER LH HOOD DECAL, SNAPPER RH HOOD DECAL, SIMPLICITY LH HOOD DECAL, SIMPLICITY RH DECAL, Turf, Front DECAL, Grill (Turf Cruiser) DECAL, Grill (TrailCruiser) DECAL, Light Switch DECAL, Winch Switch DECAL, Bed Lift DECAL, Powerlink used on UVG1621BV UV2 w/powerlink DECAL, Powerlink, Generator Footnotes: TURF / TRAIL CRUISER SERIES 1 65 Manual No

66 DECAL GROUP (Continued) Manual No TURF / TRAIL CRUISER 66 SERIES 1

67 DECAL GROUP (Continued) Item Part No Qty Description Note DECAL, Warning Avoid Injury or Death DECAL, Warning- To Prevent Fire DECAL, Warning- Off Road Use Only DECAL, Console DECAL. Transport Warning DECAL, Danger ROPS DECAL, Fuse Box, Utility Vehicle DECAL, Warning- Hitch Load DECAL, Warning, B&S Powerlink UVG & UVGT DECAL, Warning- Hot Surface DECAL, Specs & Maintenance DECAL, Emissions, Vanguard not shown Footnotes: TURF / TRAIL CRUISER SERIES 1 67 Manual No

68 ELECTRICAL GROUP Manual No TURF / TRAIL CRUISER 68 SERIES 1

69 ELECTRICAL GROUP Item Part No Qty Description Note HOUR/TACH METER, Inductive was HOUR/Tachometer WIRE, Positive 17 used on UV1621BV SWITCH, DP NO/NO, Snap-In SWITCH- Rocker SPST WIRE TIE, 11 Inch Std Black Nylon SENSOR, Speed RELAY, OPC E.C INTERLOCK, UV2, B&S *WIRING HARNESS, UV2 Generator GAGE PACKAGE, Speed/Gas CABLE, Battery, Positive, 24 w/terminal cover was SWITCH, Lights *OUTLET, Utility Vehicle *ELECTRIC CORD with Plug SWITCH, Ignition *INVERTER BOX, 120 VAC Briggs part no rev. J HEADLIGHT OUTLET, 12 Volt DC Power CABLE, Battery Ground SOLENOID, RER, Super-Trombetta used on UV1621BV BATTERY, 11 Plate 375CCA - Wet WASHER, 1/4 Internal Tooth Lock used on UV1621BV NUT, #10-32 Hex Nyloc 2 for 41595, Electrical Outlet SCREW, #10-24 x 5/8 Hex Washer Flange Self-Tap attaches relay SCREW, #10-32 x 5/8 Hex Washer Head Machine 2 for 41595, Electrical Outlet SCREW, #10-24 x 1/2 Hex Washer Self-Tap, SEMS not shown; goes to battery terminals NUT, 1/4-20 Hex used on UV1621BV *SCREW, Thread Rolling Tapping *GASKET, Drop Cord/Inverter (B&S # ) *CLAMP, Drop Cord Tie Down PLUG, Switch NUT, 1/4 Nylon Non-Threaded KEY SET (2), G.C. Ignition in hardware bag NUT, 1/4-20 Hex Center Lock, GR 5 or B in hardware bag WASHER,.28 x.63 x.06 Flat in hardware bag SCREW, 1/4-20 x 5/8 Hex Head Cap, GR 5 Footnotes: *Used on UVG & UVGT UV2 w/powerlink TURF / TRAIL CRUISER SERIES 1 69 Manual No

70 ELECTRICAL GROUP Manual No TURF / TRAIL CRUISER 70 SERIES 1

71 ELECTRICAL GROUP Item Part No Qty Description Note SWITCH, Throttle Interlock used on UVG1621BV UV2 w/powerlink Footnotes: *Used on UVG & UVGT UV2 w/powerlink TURF / TRAIL CRUISER SERIES 1 71 Manual No

72 WIRING HARNESS- UV & UVG Models Manual No TURF / TRAIL CRUISER 72 SERIES 1

73 WIRING HARNESS- UV & UVG Models Item Part No Qty Description Note WIRING HARNESS, UV2, Main incl (dash harness); (main harness); & (console harness) WIRING HARNESS, UV2, Speed/Fuel incl (speedometer main harness) & (speedometer dash harness) WIRING HARNESS, UV2, Tachometer incl (tach dash harness) & (tach main harness) Footnotes: TURF / TRAIL CRUISER SERIES 1 73 Manual No

74 WIRING HARNESS- UVGT Model Manual No TURF / TRAIL CRUISER 74 SERIES 1

75 WIRING HARNESS- UVGT Model Item Part No Qty Description Note WIRING HARNESS, UV2, Main incl (dash harness); (main harness); & (console harness) WIRING HARNESS, UV2, Speed/Fuel incl (speedometer main harness) & (speedometer dash harness) WIRING HARNESS, UV2, Tachometer incl (tach dash harness) & (tach main harness) WIRING HARNESS, Winch incl (winch main harness) & (winch dash harness) Footnotes: TURF / TRAIL CRUISER SERIES 1 75 Manual No

76 WIRING SCHEMATIC- UV Model Manual No TURF / TRAIL CRUISER 76 SERIES 1

77 WIRING SCHEMATIC- UV Model Item Part No Qty Description Note Wiring Schematic includes harnesses 73639, & Footnotes: TURF / TRAIL CRUISER SERIES 1 77 Manual No

78 WIRING SCHEMATIC- UVG Model Manual No TURF / TRAIL CRUISER 78 SERIES 1

79 WIRING SCHEMATIC- UVG Model Item Part No Qty Description Note Wiring Schematic includes harnesses 73639, & Footnotes: TURF / TRAIL CRUISER SERIES 1 79 Manual No

80 WIRING SCHEMATIC- UVGT Model Manual No TURF / TRAIL CRUISER 80 SERIES 1

81 WIRING SCHEMATIC- UVGT Model Item Part No Qty Description Note Wiring Schematic includes harnesses 73639, & Footnotes: TURF / TRAIL CRUISER SERIES 1 81 Manual No

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83

84 Parts Manual for TURF / TRAIL CRUISER UTILITY VEHICLE SERIES 1 IT IS THE POLICY OF SNAPPER TO IMPROVE ITS PRODUCTS WHENEVER IT IS POSSIBLE AND PRACTICAL TO DO SO. WE RESERVE THE RIGHT TO MAKE CHANGES OR ADD IMPROVEMENTS AT ANY TIME WITHOUT INCURRING ANY OBLIGATION TO MAKE SUCH CHANGES ON PRODUCTS MANUFACTURED PREVIOUSLY. McDonough, GA, U.S.A. COPYRIGHT 2005 SNAPPER PRODUCTS, INC. ALL RIGHTS RESERVED. Revision 1, 5/2/2005 Manual No