Turf & Trail Cruiser Series Utility Vehicle

Transcription

1 Parts Manual 16HP Product Turf & Trail Cruiser Series Utility Vehicle Mfg. No. Description UVG1621BV, Turf Cruiser 16HP B&S 2WD w/generator UV1621BV, Turf Cruiser 16HP B&S 2WD UVGT1621BV, Trail Cruiser 16HP B&S 2WD w/generator ATV Tires Rev. 12/2004

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3 Table Of Contents PRODUCT COMPONENTS PAGES Bumper Group... 4 Hood Group... 6 Front Clip Group... 8 Front Suspension Group Front Frame Group Rear Frame Group - LH Rear Frame Group - RH Steering Group Seat Pedestal Group - Controls Seat Pedestal Group - Frame Seat Group Differential Lock Group Brake Assembly Drive Base Group CVT Axle Group Bed Assembly - Latch Bed Assembly - Tail Gate Decal Group R.O.P.S. Group Toolbox Group Wheel & Tire Group - Turf Tires Electrical Group Wiring Harness Wiring Schematic Torque Specification Chart... Inside Back Cover

4 Bumper Group NOTE: Unless noted otherwise, use the standard hardware torque specification chart. 179bump 4

5 Bumper Group REF NO PART NO. QTY. DESCRIPTION SUPPORT, Bumper LH SUPPORT, Bumper RH PLATE, Winch BUMPER NUT, Hex Nyloc, 3/ BOLT, Hex Flange Lock, 3/8-16 x 1-1/ NUT, Hex Nyloc, 5/ BOLT, Hex Flange Lock, 5/16-18 x NUT, Hex Flange Lock, 3/8-16 Footnotes 5

6 Hood Group NOTE: Unless noted otherwise, use the standard hardware torque specification chart. 179hood 6

7 Hood Group REF NO PART NO. QTY. DESCRIPTION HOOD, Utility Vehicle PAD, Hood PLATE WASHER SCREW, Cross Recessed Pan Head, 5/16-18 x 5/ PROP, Hood BRACKET, Hood Prop WASHER,.34 x.69 x.08 Flat COTTER PIN, 3/32 x 3/ HOLDER, Hood Prop SCREW, Pan Head Self-Tap, #6-20 x SCREW, Pan Head Machine, #10-24 x 1/ BUMPER, Recess Style SCREW, Hex Washer Self-Tap, #10 x 1-1/4, HI-LO ASSEMBLY, Hood Latch (Includes Ref. Nos. 15 & 16) KEEPER, Hood Handle ASSEMBLY, Hood Handle CAPSSCREW, Hex Head 1/4-20 x 3 GR5 Footnotes 7

8 Front Clip Group NOTE: Unless noted otherwise, use the standard hardware torque specification chart. 179frcg 8

9 Front Clip Group REF NO PART NO. QTY. DESCRIPTION BUSHING, Flange.381 x.625 x RING, 1.00 Dia. External Retaining SPRING BUSHING, 14 Gage Machine ROD, Upper CVT Brake ROD END, Female 1/2-20 thread KICK PLATE, RH KICK PLATE, LH BEARING,.750 I.D SUPPORT ASSEMBLY, Column PEDAL ASSEMBLY, Brake CVT ASSEMBLY, Upper Brake Rod (Includes Ref. Nos. 5, 6 & 44) PEDAL ASSEMBLY, Throttle Pedal ROD ASSEMBLY, Brake Switch SUPPORT ASSEMBLY, Steering PEDAL GRIP BRACKET, Brake Support, Used on Turf Cruiser Models & BRACKET, Brake Support, Used on Trail Cruiser Model PEDAL SHIELD, Used on Turf Cruiser Models & PEDAL SHIELD, Used on Trail Cruiser Model SPRING, Throttle Pedal Return SPRING, Inner Throttle Return BEARING, 1 I.D GASKET, Closed Cell, Adhesive Back PIVOT BRACKET, Throttle SWIVEL, Brake Rod FENDER, UV FIREWALL, LH, Used on Turf Cruiser Models & FIREWALL, LH, Used on Trail Cruiser Model FIREWALL, RH, Used on Turf Cruiser Models & FIREWALL, RH, Used on Trail Cruiser Model DASH, UV WASHER, 3/8 SAE Flat CAPSCREW, Hex Head, 1/2-13 x 2-3/4 GR SCREW, Pan Head Machine 1/4-20 x 1/ WASHER,.281 x.750 x.051 Flat CAPSCREW, Hex Head, G1/4-20 x 3 Hex Head, GR CARRIAGE BOLT, 5/16-18 x 3/4 GR SCREW, Hex Flange Lock, 1/4-20 x 1/2 GR NUT, Hex Flange Lock, 1/4-20 GR COTTER PIN, 1/8 x 3/ NUT, Hex Flange Lock, 5/16-18 GR 5 Footnotes 9

10 Front Clip Group NOTE: Unless noted otherwise, use the standard hardware torque specification chart. 179frcg 10

11 Front Clip Group REF NO PART NO. QTY. DESCRIPTION BOLT, Hex Flange Lock, 5/16-18 x 1-1/2 GR CARRIAGE BOLT, 1/4-20 x 3/ SCREW, Hex Washer Self-Tap, 1/4-20 x 5/ NUT, Hex Nyloc, 1/ SCREW, #10 x 5/8, HiLo Nail Point NUT, Hex Jam, 1/2-20 GR 5 or B Footnotes 11

12 Front Suspension Group NOTE: Unless noted otherwise, use the standard hardware torque specification chart. 179fsg 12

13 Front Suspension Group REF NO PART NO. QTY. DESCRIPTION BUSHING, Suspension ASSEMBLY, Shock/Spring SLEEVE, Suspension BOLT, Hex Head, 1/2-13 x 3-3/4 GR CAPSCREW, Hex Head, (Special) 7/16-20 x 2-1/2 GR NUT, Hex Top Lock, 7/ BALL BEARING, RS NUT, Slotted Hex, 3/4-16 GR COTTER PIN, 1/8 x 1-1/ WHEEL HUB, Front SPACER, Front Wheel NUT, Hex Nyloc, 1/ A-ARM & SPINDLE ASSEMBLY, RH (Includes Ref. Nos. 14 thru 20) FITTING, Lube 3/16 Serrated BUSHING, Caster A-ARM ASSEMBLY, RH SPINDLE ASSEMBLY, RH ROD, Spindle Pivot CAPSCREW, Hex Head, G1/4-20 x 2 R NUT, Hex Nyloc, 1/ A-ARM & SPINDLE ASSEMBLY, LH (Includes Ref. Nos. 14, 15, 18, 19, 20, 22 & 23) SPINDLE ASSEMBLY, LH A-ARM ASSEMBLY, LH BUSHING, 14 Gage Machine THRUST WASHER, 3/4 I.D LUG NUT, 1/2-20 Hex Footnotes 13

14 Front Frame Group NOTE: Unless noted otherwise, use the standard hardware torque specification chart. 179ffg 14

15 Front Frame Group REF NO PART NO. QTY. DESCRIPTION FRAME RAIL ASSEMBLY, Inner LH FRAME RAIL ASSEMBLY, Inner RH FRAME ASSEMBLY, Outer CVT BRACKET ASSEMBLY, Steering END, Frame SUSPENSION PIVOT, RH STIFFENER, Frame SUSPENSION PIVOT, LH NUT, Hex Flange Lock, 5/16-18 GR CARRIAGE BOLT, 5/16-18 x 1 GR BOLT, Hex Flange Lock, 5/16-18 x 5/8 GR BOLT, Hex Flange Lock, 3/8-16 x 1 GR RING, 1.00 Dia. External Retaining RETAINER, 3/8 Bolt BUSHING, 14 Ga Machine CARRIAGE BOLT, 3/8-16 x 1-1/4 GR GRILL SUPPORT FRONT FRAME ASSEMBLY, Assembled (Includes Ref. Nos. 1 thru 12) BRAKE ASSEMBLY, Lower CVT BEARING, 1 I.D ROD, Lower CVT Brake, 1/2-20 Thread, Both Ends ROD END, Female 1/ SUSPENSION GUSSET, LH SUSPENSION GUSSET, RH THROTTLE ANCHOR, Front, Used on Turf Cruiser Models & THROTTLE ANCHOR, Front, Used on Trail Cruiser Model NUT, Hex Nyloc, 1/ CAPSCREW, Hex Head, 1/2-13 x 2-3/4 GR NUT, Hex Jam, 1/2-20 GR 5 or B NUT, Hex Nyloc, 1/ SCREW, Hex Washer Self-Tap, 5/16-18 x 3/ BOLT, Hex Flange Lock, 3/8-16 x 3/4 GR NUT, Hex Flange Lock, 3/ NUT, Tinnerman, 1/4 Footnotes 15

16 Rear Frame Group - LH NOTE: Unless noted otherwise, use the standard hardware torque specification chart. 179rfgl 16

17 Rear Frame Group - LH REF NO PART NO. QTY. DESCRIPTION FRAME, Rear, LH, Used on Turf Cruiser Models & FRAME, Rear, LH, Used on Trail Cruiser Model BRACE ASSEMBLY, Tube, Used on Turf Cruiser Models & BRACE ASSEMBLY, Tube, Used on Trail Cruiser Model CHANNEL, Frame Stiffener, Used on Turf Cruiser Models & CHANNEL, Frame Stiffener, Used on Trail Cruiser Model PROP ASSEMBLY, Bed BOLT, Hex Head Shoulder, 3/8-24 x.760 GR BRACKET, Bed Latch PIN, Bed Latch Striker (7/16-14 thread) BUMPER, Rubber PIVOT ASSEMBLY, Dump Bed, Used on Turf Cruiser Models & PIVOT ASSEMBLY, Dump Bed, Used on Trail Cruiser Model BUSHING, Suspension STIFFENER, CVT Frame, Used on Turf Cruiser Models & STIFFENER, CVT Frame, Used on Trail Cruiser Model NUT, Hex Nyloc, 3/ NUT, Hex Nyloc, 7/ BOLT, Hex Flange Lock, 5/16-18 x SCREW, Hex Washer Self-Tap, 3/8-16 x 3/ BOLT, Hex Flange Lock, 5/16-18 x 7/ BOLT, Hex Flange Lock, 5/16-18 x 5/8 GR NUT, Hex Nyloc, 3/ BOLT, Hex Flange Lock, 3/8-16 x 1 GR NUT, Hex Flange Lock, 5/16-18 GR SLEEVE, Suspension DRIVE BASE ASSEMBLY NUT, Hex Nyloc, 1/ CAPSCREW, Hex Head, 1/2-13 x BOLT, Hex Head, 1/2-13 x 3-3/4 GR 5 Footnotes 17

18 Rear Frame Group - RH NOTE: Unless noted otherwise, use the standard hardware torque specification chart. 179rfgr 18

19 Rear Frame Group - RH REF NO PART NO. QTY. DESCRIPTION FRAME, Rear, RH, Used on Turf Cruiser Models & FRAME, Rear, RH, Used on Trail Cruiser Model BRACKET, Speed Sensor (weldment) SENSOR, Speed BRACKET, Air Filter BRACKET, Transmission Shift BRACKET, Bed Latch PIN, Bed Latch Striker BUMPER, Rubber PIVOT ASSEMBLY, Dump Bed, Used on Turf Cruiser Models & PIVOT ASSEMBLY, Dump Bed, Used on Trail Cruiser Model BUSHING, Suspension STIFFENER, CVT Frame, Used on Turf Cruiser Models & STIFFENER, CVT Frame, Used on Trail Cruiser Model SHAFT ASSEMBLY, Shifter NUT, Hex Nyloc, 7/ BOLT, Hex Flange Lock, 5/16-18 x SCREW, Hex Washer Self-Tap, 3/8-16 x 3/ BOLT, Hex Flange Lock, 5/16-18 x 7/ BOLT, Hex Flange Lock, 5/16-18 x 5/8 GR NUT, Hex Nyloc, 3/ BOLT, Hex Flange Lock, 3/8-16 x 1 GR NUT, Hex Flange Lock, 5/16-18 GR SLEEVE, Suspension BOLT, Hex Flange Lock, 5/16-18 x 1/ BEARING,.750 I.D RING, Blue FLEX TUBE, 1.75 x 1.75 x ASSEMBLY, Air Filter (Includes Ref. Nos. 27 thru 34) RESTRICTER, Air Cleaner PRECLEANER, Air Filter HOUSING, Air Filter BRACKET, Air Filter Mounting ELEMENT, Air Filter VALVE, Air Filter Drain CAP, Air Filter CLAMP, Hose ROD, Transmission Shift (3/8-16 thread) COTTER PIN, 3/8 Self Lock SWIVEL, 3/8 w/thru hole SPRING, Friction Pack WASHER, 3/8 SAE Flat Footnotes 19

20 Steering Group NOTE: Unless noted otherwise, use the standard hardware torque specification chart. 179stgp 20

21 Steering Group REF NO PART NO. QTY. DESCRIPTION RACK & PINION ASSEMBLY, Steering BALL JOINT, 1/ SPACER, 1/2 I.D., 5/8 O.D. x STEERING COLUMN STEERING WHEEL COVER, Steering Shaft CAPSCREW, Hex Head, M x 40mm CAPSCREW, Hex Head, 1/2-13 x 2-3/4 GR NUT, Hex, M WASHER, 16mm Split Lock BOLT, Hex Flange Lock, 5/16-18 x 7/ NUT, Hex Nyloc, 10mm CAPSCREW, Hex Head, 5/16-18 x 3-3/ NUT, Hex Jam, 1/2-20 GR 5 or B NUT, Hex Nyloc, 1/ BRACKET ASSEMBLY, Steering INSERT, 5/16-18 Hex Threaded CENTER CAP, Steering Wheel WASHER,.32 x.58 x.08 Split Lock WASHER,.34 x.69 x.08 Flat ROLL PIN, 5/16 x 1-1/2 Footnotes 21

22 Seat Pedestal Group - Controls NOTE: Unless noted otherwise, use the standard hardware torque specification chart. 179spgc 22

23 Seat Pedestal Group - Controls REF NO PART NO. QTY. DESCRIPTION SCREW, Hex Flange Lock, 1/4-20 x 1/2 GR NUT, Hex Flange Lock, 1/4-20 GR SCREW, Hex Washer Head Machine, #10-32 x 5/ NUT, Hex Nyloc, # BOLT, Hex Flange Lock, 5/16-18 x 1/ BALL JOINT, 3/8-24 Thread WASHER, 3/8 Internal Tooth Lock NUT, Hex, 3/8-24 GR B ROD, CVT Shift, 21-5/8 Long (3/8-24 thread, both ends) HEX BLOCK, Shift Adj. (3/8-24 thread, LH & RH) ROD, CVT Shift, 12-1/8 Long (3/8-24 thread, LH & RH) ROD ASSEMBLY, Shift CLEVIS PIN, 1/4 x 1-1/ COTTER PIN, 3/32 x 3/ CAPSCREW, Hex Head, 1/4-20 x 1 GR DIFFERENTIAL LOCK ASSEMBLY, Used on Turf Cruiser Models & (See Differential Lock Group for component parts.) DIFFERENTIAL LOCK ASSEMBLY, Used on Trail Cruiser Model (See Differential Lock Group for component parts.) HANDLE, Shift CONSOLE, UV CONTACT PLATE, Differential Lock SHIFTER, Transmission (weldment) KNOB, Park Brake, Red, Used on Turf Cruiser Models & KNOB, Parking, Used on Trail Cruiser Model SCREW, Hex Washer Head Slot, #10 x SPRING, Transmission Extension (Short) KNOB, Throttle (Red) BEARING,.750 I.D RING, Rear Lift Arm, Blue CABLE, Choke, B&S 16HP Vanguard Footnotes 23

24 Seat Pedestal Group - Frame NOTE: Unless noted otherwise, use the standard hardware torque specification chart. 179spgf 24

25 Seat Pedestal Group - Frame REF NO PART NO. QTY. DESCRIPTION FLOORPAN, U.V., Used on Turf Cruiser Models & FLOORPAN, U.V., Used on Trail Cruiser Model PEDESTAL, Seat, U.V., Used on Turf Cruiser Models & PEDESTAL, Seat, U.V., Used on Trail Cruiser Model BRACKET, Seat Pedestal Support, Used on Turf Cruiser Models & BRACKET, Seat Pedestal Support, Used on Trail Cruiser Model BOLT, Hex Flange Lock, 5/16-18 x 5/8 GR NUT, Hex Flange Lock, 5/16-18 GR SCREW, Cross Recessed Round Head Machine, 5/16-18 x 1 GR SCREW, Hex Flange Lock, 1/4-20 x 1/2 GR NUT, Hex Flange Lock, 1/4-20 GR TRAY, Battery, Used on Turf Cruiser Models & RETAINER, Battery, Used on Trail Cruiser Model HANDLE, Seat Pedestal BOLT, Hex Flange Lock, 5/16-18 x 2 GR WASHER,.375 x.875 x.083 Flat NUT, Hex Nyloc, 5/ A END CAP ASSEMBLY, Qty 1 Used on Model A END CAP ASSEMBLY, RH, Used on Trail Cruiser Model B END CAP ASSEMBLY, Power Generator, LH, Used on Model C END CAP ASSEMBLY, Power Generator, LH, Used on Trail Cruiser Model GAS TANK, UV SENDING UNIT, UV Gastank SCREW, Pan Head Machine, #10-24 x 1/ FOOTPAD, RH UV FOOTPAD, LH, UV FOOTPAD, Center, UV PAD, Gas Tank INSERT, 5/16-18 Hex Threaded GAS TANK STRAP, Used on Turf Cruiser Models & GAS TANK STRAP, Used on Trail Cruiser Model SCREW, Hex Washer Head Machine, #10-32 x 5/ NUT, Hex Nyloc, # CARRIAGE BOLT, 5/16-18 x 5/8 GR PIVOT ASSEMBLY, Hi-Lo Cam GAS CAP RETAINER, 5/16 Bolt BRACKET, Battery Hold Down BOLT, Hex Flange Lock, 5/16-18 x 1/ THROTTLE, Remote, Powerlink, Used on Model & Footnotes 25

26 Seat Group NOTE: Unless noted otherwise, use the standard hardware torque specification chart. 179seat 26

27 Seat Group REF NO PART NO. QTY. DESCRIPTION KNOB, 3 Prong, 5/16-18 x 2 Stud SUPPORT, Seat, Upper BOLT, Hex Flange Lock, 5/16-18 x 1/2 GR COVER, Spring (Rubber) WASHER,.34 x.69 x.08 Flat SEAT, Milsco XB-150, No Logo ASSEMBLY, Seat Support, UV2 (Includes Ref. Nos. 8 thru 11) SWITCH, Seat (NO) HOLDER, Seat Cushion E.C SPRING, Cushion Holder SUPPORT, Seat E.C ROD, Seat Hinge HAIR PIN, 3/32 x 1-1/ SEAT BELT WASHER, 7/16 Flat (Type A, Wide) 16 * 4 CAPSCREW, Hex Head, 7/16-20 x 2 GR 5 17 * 4 WASHER, 1/2 I.D. x 2-1/2 O.D. Flat 18 * 4 NUT, Hex Nyloc, 7/16-20 Footnotes * Fastener parts are supplied by Femco with seat belt. 27

28 Differential Lock Group NOTE: Unless noted otherwise, use the standard hardware torque specification chart. 179dlg 28

29 Differential Lock Group REF NO PART NO. QTY. DESCRIPTION PLATE, Differential Lock Mounting SCREW, Hex Flange Lock, 1/4-20 x 1/2 GR NUT, Hex Flange Lock, 1/4-20 GR LOCK, Differential (Includes Ref. Nos. 5 thru 10) SPRING, Friction Pack BRACKET, Differential Lock LEVER, Differential Lock WASHER, 3/8 SAE Flat NUT, Hex Nyloc, 3/ CAPSCREW, Hex Washer Head, 3/8-16 x 1-1/2 GR CABLE, Differential Lock Footnotes 29

30 Brake Assembly NOTE: Unless noted otherwise, use the standard hardware torque specification chart. 179braa 30

31 Brake Assembly REF NO PART NO. QTY. DESCRIPTION BRAKE SHAFT ASSEMBLY, Rear CVT SPRING, CVT Brake BRAKE SWIVEL, w/.531 Thru Hole NUT, Hex Nyloc, 3/ BRACKET, Swivel Retainer, Used on Model BRACKET, Swivel Retainer, Used on Model & CAPSCREW, Hex Head, 3/8-16 x 3-1/4 GR SCREW, Hex Washer Self-Tap, 1/4-20 x 3/ BEARING, 1 I.D RING, 1.00 Dia. External Retaining BUSHING, 14 Ga Machine NUT, Hex Nyloc, 1/ CARRIAGE BOLT, 5/16-18 x 3/4 GR NUT, Hex Flange Lock, 5/16-18 GR CAPSCREW, Hex Head, 1/4-20 x 1 GR NUT, Hex Nyloc, 1/ PAWL, Park Brake BRACKET, LH Park Brake Pawl Pivot, Used on Model BRACKET, LH Park Brake Pawl Pivot, Used on Model & BRACKET, RH Park Brake Pawl Pivot, Used on Model BRACKET, RH Park Brake Pawl Pivot, Used on Model & SPACER, Park Brake SPRING, Pawl Return SCREW, Hex Washer Self-Tap, #10-32 x NUT, Hex Center Lock, # PIN, Brake Anchor RETAINING RING, 5/8 Shaft NUT, Hex Jam, 1/2-20 GR 5 or B BRAKE ROD, Rear CVT CABLE, Parking Brake ROD, Lower CVT Brake, 1/2-20 Thread, Both Ends BRAKE ASSEMBLY, Utility Vehicle (Includes Ref. Nos. 1 thru 7), Used on Model BRAKE ASSEMBLY, Utility Vehicle (Includes Ref. Nos. 1 thru 7), Used on Model & Footnotes 31

32 Drive Base Group NOTE: Unless noted otherwise, use the standard hardware torque specification chart. 179dbg 32

33 Drive Base Group REF NO Footnotes PART NO. QTY. DESCRIPTION DRIVE BASE ASSEMBLY CHANNEL, Subframe Connect BOLT, Hex Flange Lock, 5/16-18 x 5/8 GR NUT, Hex Flange Lock, 5/16-18 GR BRACKET, Transmission Mount w/sq. Holes, Used on Model BRACKET, Transmission Mount w/sq. Holes, Used on Model & CARRIAGE BOLT, 5/16-18 x 3/4 GR CAPSCREW, Hex Head, M16 x 2 x 35MM WASHER, 16MM Split Lock SPRING, Brake Return BOLT, Hex Flange Lock, 5/16-18 x 1-1/2 GR WASHER,.375 x.875 x.083 Flat NUT, Hex Nyloc, 5/ *ENGINE, B&S 16 HP Vanguard, Used on Model 85668, Model # , Type # 0110, Trim # E *ENGINE, B&S 16 HP w/generator, Used on Model & 85903, Model # 30544A, Type # 0111, Trim # E CAPSCREW, Hex Head, 5/16-24 x 1-1/2 GR WASHER, 5/16 Split Lock NUT, Hex, 5/16-24 GR 5 or B CLUTCH, CVT Drive CAPSCREW, Hex Head, 7/16-20 x 4-1/2 GR WASHER, 7/16 Split Lock BELT, CVT (Cogged; effective length) TORQUE BRACKET, Utility Vehicle CAPSCREW, Hex Washer Head, 3/8-16 x 1-1/2 GR NUT, Hex Nyloc, 3/ ANCHOR, Throttle SCREW, Pan Head, Phillips, #10-32 x 1/ WASHER, #10 External Tooth Lock THROTTLE PLATE, B&S Vanguard SCREW, Hex Head Shoulder, #10-32 x 1/2, Used on Model & TRANSAXLE, Turf Torq KT35C SPROCKET, # 35-3/8 Pitch PULLEY, CVT Drive CAPSCREW, Hex Head, M x 60 (w/nyloc patch) WASHER, Cone SHIFT ARM, CVT CAPSCREW, Hex Head, 7/16-20 x 2-1/4 GR WASHER, 7/16 Flat (Type A, Wide) NUT, Hex Top Lock, 7/ MUFFLER, 16 HP B&S Vanguard TAILPIPE, UV MUFFLER CLAMP, 1-5/8 * See your local Briggs & Stratton distributor for parts & service. 33

34 Drive Base Group NOTE: Unless noted otherwise, use the standard hardware torque specification chart. 179dbg 34

35 Drive Base Group REF NO PART NO. QTY. DESCRIPTION THROTTLE LINK, B&S Vanguard, Used on Model & BRACKET, Throttle Adjustment, Used on Model & CABLE, Throttle, 16 HP Vanguard, Used on Model CABLE, Throttle, Pedal, Powerlink, Used on Model & THROTTLE, Remote, Powerlink, Used on Model & CAPSCREW, Hex Head, M x 16 Footnotes * See your local Briggs & Stratton distributor for parts & service. 35

36 CVT Axle Group NOTE: Unless noted otherwise, use the standard hardware torque specification chart. 179cvta 36

37 CVT Axle Group REF NO PART NO. QTY. DESCRIPTION LUG NUT, 1/2-20 Hex WASHER,.77 x 1.5 x.06 Flat BEARING, 30mm x 62mm ASSEMBLY, Coupling w/lube Fitting (Includes Ref. Nos. 16) ASSEMBLY, Plate/Seal (Includes Ref. Nos. 17) WHEEL HUB, Rear AXLE SUPPORT, CVT, Aluminum AXLE, CVT COTTER PIN, 1/8 x 1-1/ NUT, Hex Nyloc, 3/ WOODRUFF KEY, # CAPSCREW, Hex Head, 3/8-16 x 5-1/2 GR NUT, Slotted Hex, 3/ SNAP RING, 30mm WASHER, 1-3/16 x 1-5/8 x.06 Flat FITTING, Lube 3/ SEAL, ID OD Footnotes 37

38 Bed Assembly - Latch NOTE: Unless noted otherwise, use the standard hardware torque specification chart. 179bedl 38

39 Bed Assembly - Latch REF NO PART NO. QTY. DESCRIPTION WASHER,.5 x 1.0 x.03 Flat NUT, Hex Nyloc, 3/ HANDLE, Bed Latch ASSEMBLY, Rod-Link (Includes Ref. Nos. 41, 42 & 43) WASHER, 1/4 Internal Tooth Lock NUT, Hex, 1/4-28 GR 5 or B ROD, Link WASHER,.28 x.63 x.06 Flat COTTER PIN,.06 x SPRING, Extension CAPSCREW, Hex Head, 3/8-16 x 5-1/2 GR NUT, Hex Nyloc, 3/ HOOKASSEMBLY, Bed (weldment) HOOKASSEMBLY, Bed (weldment) BED FRAME ASSEMBLY BOLT, Hex Flange Lock, 5/16-18 x 5/8 GR CAPSCREW, Hex Washer Head, 3/8-16 x 2-1/2 GR WASHER, 3/8 SAE Flat WASHER, 3/8 Split Lock NUT, Hex, 3/8-16 GR 5 or B CAPSCREW, Hex Head, 3/8-16 x 3-1/4, GR BOLT, Hex Flange, 3/8-24 GR BALL JOINT, 1/ ROD-LINK (1/4-28 thread) NUT, Hex, 1/4-28 GR 5 or B Footnotes 39

40 Bed Assembly - Tail Gate NOTE: Unless noted otherwise, use the standard hardware torque specification chart. 179bedt 40

41 Bed Assembly - Tail Gate REF NO PART NO. QTY. DESCRIPTION BED, Plastic TAILGATE, Plastic COVER, Tailgate BRACKET, Latch LH LANYARD, Tailgate COTTER PIN, 3/32 x 3/ BOLT, Hex Flange Lock, 5/16-18 x 5/ BUMPER, Recess Style SCREW, #10 x 5/8, HiLo Nail Point BRACKET, Gate (weldment) LATCH, Tailgate REFLECTOR, Red CAPSCREW, Hex Head, G1/4-20 x 2-1/4 Hex Head, GR WASHER,.281 x 1.00 x.125 Flat NUT, Hex Nyloc, 1/ WASHER,.34 x.69 x.08 Flat ROD, Tailgate RETAINING RING, 1/2, Heavy Duty WASHER,.5 x 1.0 x.03 Flat Footnotes 41

42 Decal Group NOTE: Unless noted otherwise, use the standard hardware torque specification chart. 179dclg 42

43 Decal Group REF NO PART NO. QTY. DESCRIPTION DECAL, Turf Cruiser, LH DECAL, Turf Cruiser, RH DECAL, Turf, Front DECAL, Bed Lift DECAL, Fuse Box, Utility Vehicle DECAL, Console DECAL, Warning Avoid Injury or Death DECAL. Transport Warning DECAL, Danger ROPS DECAL, Warning, To Prevent Fire DECAL, Warning, Off Road Use Only DECAL, Warning, B&S Powerlink, Used on Model & DECAL, Warning, Hitch Load DECAL, Warning, Hot Surface DECAL, Specs & Maintenance DECAL, Powerlink, Used on Model * 1 DECAL, Patent Numbers Footnotes * Not a service part. 43

44 R.O.P.S. Group NOTE: Unless noted otherwise, use the standard hardware torque specification chart. 179rops 44

45 R.O.P.S. Group REF NO PART NO. QTY. DESCRIPTION ROPS ASSEMBLY HEAT SHIELD, Cab (UV-2) SHIELD, Heat/Debris, Used on Turf Cruiser Models & SHIELD, Heat/Debris, Used on Trail Cruiser Model CARRIAGE BOLT, 3/8-16 x 1 GR NUT, Hex Nyloc, 3/ SCREW, Hex Washer Self-Tap, 5/16-18 x 3/ BOLT, Hex Flange Lock, 5/16-18 x 7/ NUT, Hex Nyloc, 5/16-18 Footnotes 45

46 Toolbox Group NOTE: Unless noted otherwise, use the standard hardware torque specification chart. 179tbxg 46

47 Toolbox Group REF NO PART NO. QTY. DESCRIPTION TOOLBOX, Turf/Trail Cruiser BRACKET, Toolbox, LH BRACKET, Toolbox BOLT, Hex Flange Lock, 5/16-18 x 5/8 GR NUT, Hex Flange Lock, 5/16-18 GR 5 Footnotes 47

48 Wheel & Tire Group - Turf Tires NOTE: Unless noted otherwise, use the standard hardware torque specification chart. 179wgtt 48

49 Wheel & Tire Group - Turf Tires REF NO PART NO. QTY. DESCRIPTION ASSEMBLY, Front Wheel, Turf Tire (Includes Ref. Nos. 2, 3 & 4) RIM, 12 x 7.00 w/ 1.06 Inset TIRE, Titan Multi Trac C/S, 23 x AIR VALVE (Snap-In) ASSEMBLY, Rear Wheel, Turf Tire (Includes Ref. Nos. 4, 6 & 7) RIM, 12 x 8.50 w/.95 Offset TIRE, Titan Multi Trac C/S, 26 x , 4P LUG NUT, 1/2-20 Tapered Seat DUST CAP Footnotes 49

50 Electrical Group NOTE: Unless noted otherwise, use the standard hardware torque specification chart. 179elec 50

51 Electrical Group REF NO PART NO. QTY. DESCRIPTION HOUR METER, Inductive HOUR/Tachometer WIRE, Positive SWITCH, DP NO/NO, Snap-In SWITCH, Rocker SPST WIRE TIE, 11 Inch Std Black Nylon SENSOR, Speed RELAY, OPC E.C INTERLOCK, UV2, B&S WIRING HARNESS, UV2 Generator, Used on Model GAGE PACKAGE, Speed/Gas CABLE, Positive Battery SWITCH, Lights OUTLET, Utility Vehicle, Used on Model ELECTRIC CORD with Plug, Used on Model SWITCH, Ignition INVERTER BOX, 120 VAC, Used on Model HEADLIGHT OUTLET, 12 Volt DC Power CABLE, Battery Ground SOLENOID, RER, Super-Trombetta BATTERY, 11 Plate 375CCA, Wet WASHER, 1/4 Internal Tooth Lock NUT, Hex Nyloc, # SCREW, Hex Washer Flange Self-Tap, #10-24 x 5/ SCREW, Hex Washer Head Machine, #10-32 x 5/ SCREW, Hex Washer Self-Tap, #10-24 x 1/2 SEMS NUT, Hex, 1/ SCREW, Thread Rolling Tapping, Used on Model GASKET, Drop Cord/Inverter, Used on Model CLAMP, Drop Cord Tie Down, Used on Model PLUG, Switch NUT, Nylon Non-Threaded, 1/ KEYS, Set of 2, G.C. Ignition NUT, Hex Center Lock, 1/4-20 GR 5 or B WASHER,.28 x.63 x.06 Flat CAPSCREW, Hex Head, 1/4-20 x 5/8 GR 5 Footnotes 51

52 Wiring Harness NOTE: Unless noted otherwise, use the standard hardware torque specification chart. 179harn 52

53 Wiring Harness REF NO PART NO. QTY. DESCRIPTION WIRING HARNESS, Main WIRING HARNESS, Speed/Fuel WIRING HARNESS, Tachometer Footnotes 53

54 Wiring Schematic NOTE: Unless noted otherwise, use the standard hardware torque specification chart. 179sche 54

55 Wiring Schematic REF NO PART NO. QTY. DESCRIPTION Wiring Schematic includes harnesses 73639, & Footnotes 55

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57 Hardware Identification & Torque Specifications Common Hardware Types Hex Head Capscrew Washer Torque Specification Chart FOR STANDARD MACHINE HARDWARE (Tolerance ± 20%) Carriage Bolt Lockwasher Hex Nut Standard Hardware Sizing When a washer or nut is identified as 1/2, this is the Nominal size, meaning the inside diameter is 1/2 inch; if a second number is present it represent the threads per inch When bolt or capscrew is identified as 1/2-16 x 2, this means the Nominal size, or body diameter is 1/2 inch; the second number represents the threads per inch (16 in this example, and the final number is the body length of the bolt or screw (in this example 2 inches long). The guides and ruler furnished below are designed to help you select the appropriate hardware and tools. 0 1/4 1/2 3/4 1 1/4 1/2 3/4 2 1/4 1/2 3/4 3 1/4 1/2 3/4 Screw, 1/2 x 2 Body Diameter Body Length Nut, 1/2 Inside Diameter Hardware Grade No Marks SAE Grade 2 SAE Grade 5 SAE Grade 8 Size Of in/lbs in/lbs in/lbs Hardware ft/lbs Nm. ft/lbs Nm. ft/lbs Nm / / / / / / / / / / / / / / / / / / , ,000 1,360.0 NOTES 1. These torque values are to be used for all hardware excluding: locknuts, self-tapping screws, thread forming screws, sheet metal screws and socket head setscrews. 2. Recommended seating torque values for locknuts: a. for prevailing torque locknuts - use 65% of grade 5 torques. b. for flange whizlock nuts and screws - use 135% of grade 5 torques. 3. Unless otherwise noted on assembly drawings, all torque values must meet this specification. 4 Wrench & Fastener Size Guide 1/4 5/16 3/8 7/16 DIA. 1/2 DIA. 1/4 Bolt or Nut Wrench 7/16 5/16 Bolt or Nut Wrench 1/2 3/8 Bolt or Nut Wrench 9/16 7/16 Bolt or Nut Wrench (Bolt) 5/8 Wrench (Nut) 11/16 1/2 Bolt or Nut Wrench 3/4

58 MANUFACTURING, INC. 500 N. Spring Street / PO Box 997 Port Washington, WI USA Copyright 2004 Simplicity Manufacturing, Inc. All Rights Reserved. Printed In USA.