Boring Instructions for Steel Hubs
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- Katrina Bishop
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1 Couplings teel Hub Boring, Keyseting, etscrews & Puller Holes All Types (Pge 1 of 8) Figure 1 Figure 2 Figure 5 Boring Instructions for teel Hubs Refer to the pproprite selection guide for coupling hub minimum nd mximum bores. IMPORTANT: Mximum bores re E for INTERFERENCE FIT bored hubs with setscrew OVER the keywy. Refer to Engineering for llowble bores. Use the following procedure for reboring couplings with TEE hubs. To void dmge to hub, use brss sheet between chuck jws nd hub. 1. Chuck hub nd indicte on fce for runout (Fig. 1); refer to hub types on Pge 2. Do not exceed runout shown in Tble Indicte on dimeter for runout (Fig. 2) s shown in pplicble drwing on Pge 2. Do not exceed runout shown in Tble 1. Tighten jws nd recheck runout on fce nd dimeter. 3. Rexnord recommends the use of spde drill for quick stock removl from solid hubs. (Figure 3.) 4. For hevy cuts, use lrge boring br (Fig. 4). After tking hevy cuts, recheck the runout on fce nd dimeter per teps 1 nd 2. Finish bore per Tble 3 on Pge 2 nd chmfer per Tble 2 below. 5. Mchine keywy to recommended size nd tolernce listed per Tble 4 on Pge 3. TABE 1 Hub etup Runout Tolernces In Figure 3 Dimeter Runout Over To nd Including Tolernce (TIR) TABE 2 Chmfers Inches Figure 4 Chmfer Dimeter Up to x 45 Over x 45 Over x 45 Over x 45 Rexnord Industries, C, Coupling Group Moorlnd Rd., New Berlin, WI UA Telephone: August 2003 Fx: e-mil: info@rexnord.com web: upersedes 4-96
2 teel Hub Boring, Keyseting, etscrews, & Puller Holes Couplings (Pge 2 of 8) All Types teel Hubs TABE3 Recommended s for teel Hubs Inches For shft dimeters lrger thn ", use n verge interference fit of.0005" per inch of shft dimeter within the following bore tolernces: ,.0000 for over 17" to 20" di. incl ,.000 for over 20" to 30" di. incl ,.000 for over 30" to 40" di. incl. Tolernces nd fits comply with, or re within, AGMA 9002-A86 stndrd (Clss 1 clernce fit.). DATUM URFACE & ETCREW OCATION Interference Fit hft Di Hub Interference Clernce Fit Interference Fit hft Di Hub Clernce ference Hub Inter Clernce Fit Interference Fit hft Di Hub Clernce ference Hub Inter Clernce Fit Interference Fit hft Di Hub Clernce ference Hub Inter Dil Indictor A IZE 1010 thru 1070G TYPET&F GAP END TYPE G (FEX) 1080 thru 1300G TYPE G (RIGID) IZE IZE TYPE WA21 TYPE T31 HAFT HUB H TYPE T41 A - Hub TYPE FD N - Hub TYPE FDC 10, 11, & 12 TYPE FDC 20, 21, & August 2003 upersedes 4-96 Rexnord Industries, C, Coupling Group Moorlnd Rd., New Berlin, WI UA Telephone: Fx: e-mil: info@rexnord.com web:
3 Couplings teel Hub Boring, Keyseting, etscrews & Puller Holes All Types (Pge 3 of 8) NOTE: ee right hnd column for proper keywy loction for FD Disc Coupling with type N hubs nd FDC disc coupling hubs. 6. If setscrew is required, drill nd tp over keywy (Fig. 4) per Tbles 5, 6, 7, 8, nd 9 on Pges 3, 4, nd 5. Do not chmfer setscrew hole, deburr with file. 7. For optionl puller bolt holes, for ll types of couplings, see Tbles 10 thru 19 on Pges 6 thru 8. VARIOU ETCREW OCATION (VIEWED FROM GAP END OF HUB) ANGE TOERANCE ± TABE 4 Recommended Keywys for Hubs with One Keywy Inches Nominl Keywy ize Width Over Thru Width x Depth Tolernce x x x x x x x x x x x x x x x x x x One squre key for bore dimeters thru 6.500"; one rectngulr key for bore dimeters over 6.500". Depth tolernce: +.010" to +.020". Figure 1 Figure 2 Figure 3 Figure 4 TANDARD OCATION OF KEYWAY, REATIVE TO THE FANGE HOE, FOR TYPE FD DIC COUPING WITH TYPE N HUB ONE KEYWAY FD04N R Figure 5 Figure 6 Figure 7 Figure 8 TWO KEYWAY 180 TABE 5 Drill & Tp ize Inch Millimeters Tp ize UNC Drill Tp ize-6h Drill # M5 x #8-32 #29 M6 x #10-24 #25 M8 x #7 M10 x F M12 x U FD06N FD08N OCATION OF KEYWAY, REATIVE TO BOT AND CEARANCE HOE FOR TYPE FDC DIC COUPING HUB ize 112FDC izes 162 thru 500FDC Note: etscrews or keywys must not fll under fitted bolt holes or lrge clernce holes (shded). No specil keywy loction required if furnished without setscrew. Rexnord Industries, C, Coupling Group Moorlnd Rd., New Berlin, WI UA Telephone: August 2003 Fx: e-mil: info@rexnord.com web: upersedes 4-96
4 teel Hub Boring, Keyseting, etscrews, & Puller Holes Couplings (Pge 4 of 8) All Types - - N HUB A HUB C HUB TANDARD C HUB REVERED 4 BOT (C HUB) 6 BOT (C HUB) 8 BOT (C HUB) C HUB - ETCREW OR KEYWAY WITH ETCREW MUT NOT FA UNDER FITTED BOT HOE OR ARGE CEARANCE HOE. NO PECIA KEYWAY OCATION REQUIRED IF FURNIHED WITHOUT ETCREW. 4 BOT (N HUB) 6 BOT (N HUB) 8 BOT (N HUB) N HUB - NO KEYWAY PERMITTED UNDER ARGE CEARANCE HOE (UNDER CAOP). 4 BOT (A HUB) 6 BOT (A HUB) 8 BOT (A HUB) A HUB - NO PECIA KEYWAY OCATION REQUIRED TABE6 TypeFDG/FDP etscrew oction & ize Millimeter (Inch) (ee Figures Above) COUPING IZE C Hub A HUB N HUB tndrd Metric etscrew Tp ize - 6H mm etscrew ize mm Prt Number Optionl Inch etscrew Tp ize (UNC-2B) etscrew ize Inch Prt Number 20FDG 45 (1.77) 5 (0.20) 35 (1.38) 5 (0.20) 35 (1.38) 5 (0.20) M5 x 0,8 M5 x 5mm #10-24 #10-24 x FDG 46 (1.81) 5 (0.20) 35 (1.38) 5 (0.20) 35 (1.38) 5 (0.20) M5 x 0,8 M5 x 5mm #10-24 #10-24 x FDG 56 (2.20) 6 (0.24) 38 (1.50) 6 (0.24) 38 (1.50) 6 (0.24) M6 x 1,0 M6 x 6mm x FDG 68 (2.68) 6 (0.24) 48 (1.89) 6 (0.24) 48 (1.89) 6 (0.24) M6 x 1,0 M6 x 6mm x FDG 85 (3.35) 8 (0.31) 54 (2.13) 8 (0.31) 54 (2.13) 8 (0.31) M8 x 1,25 M8 x 8mm x FDG 95 (3.74) 8 (0.31) 79 (3.11) 8 (0.31) 79 (3.11) 8 (0.31) M8 x 1,25 M8 x 8mm x FDG 84 (3.31) 8 (0.31) 84 (3.31) 8 (0.31) 84 (3.31) 8 (0.31) M8 x 1,25 M8 x 8mm x FDG 93 (3.66) 10 (0.39) 93 (3.66) 10 (0.39) 93 (3.66) 10 (0.39) M10 x 1,5 M10 x 10mm x FDG 104 (4.09) 10 (0.39) 104 (4.09) 10 (0.39) 104 (4.09) 10 (0.39) M10 x 1,5 M10 x 10mm x FDG 111 (4.37) 12 (0.47) 111 (4.37) 12 (0.47) 111 (4.37) 12 (0.47) M12 x 1,75 M12 x 12mm x FDP 42 (1.65) 5 (0.20) 35 (1.38) 5 (0.20) 35 (1.38) 5 (0.20) M5 x 0.8 M5 x 5mm #10-24 #10-24 x FDP 44 (1.73) 5 (0.20) 35 (1.38) 5 (0.20) 35 (1.38) 5 (0.20) M5 x 0,8 M5 x 5mm #10-24 #10-24 x FDP 53 (2.09) 6 (0.24) 38 (1.50) 6 (0.24) 38 (1.50) 6 (0.24) M6 x 1,0 M6 x 6mm x FDP 64 (2.52) 6 (0.24) 48 (1.89) 6 (0.24) 48 (1.89) 6 (0.24) M6 x 1,0 M6 x 6mm x FDP 81 (3.19) 8 (0.31) 54 (2.13) 8 (0.31) 54 (2.13) 8 (0.31) M8 x 1,25 M8 x 8mm x FDP 90 (3.54) 8 (0.31) 79 (3.11) 8 (0.31) 79 (3.11) 8 (0.31) M8 x 1,25 M8 x 8mm x FDP 96 (3.78) 8 (0.31) 79 (3.11) 8 (0.31) 79 (3.11) 8 (0.31) M8 x 1,25 M8 x 8mm x FDP 110 (4.33) 10 (0.39) 90 (3.54) 10 (.39) 90 (3.54) 10 (0.39) M10 x 1,5 M10 x 10mm x FDP 120 (4.72) 10 (0.39) 105 (4.13) 10 (.39) 105 (4.13) 10 (0.39) M10 x 1,5 M10 x 10mm x FDP 128 (5.04) 12 (0.47) 116 (4.57) 12 (.47) 116 (4.57) 12 (0.47) M12 x 1,75 M12 x 12mm x FDP 132 (5.20) 16 (0.63) 128 (5.04) 16 (.63) 128 (5.04) 16 (0.63) M16 x 2,0 M16 x 16mm x August 2003 upersedes 4-96 Rexnord Industries, C, Coupling Group Moorlnd Rd., New Berlin, WI UA Telephone: Fx: e-mil: info@rexnord.com web:
5 Couplings teel Hub Boring, Keyseting, etscrews & Puller Holes All Types (Pge 5 of 8) TABE 7 Types T, F&WAetscrew oction & ize Inches (ee Figures on Pges 2&3) T Hubs T31 & T35 hft Hubs T41 Hubs F Hubs WA21 Hubs IZE etscrew etscrew H etscrew ize etscrew ize etscrew 1020T 1.54 #8-32 x x x.188 3F x WA x T x x x.188 4F x WA x T x x x.188 5F x WA x T x x x.188 6F x WA x T x x x.250 7F x WA x T x x x.250 8F x WA x T x x x.250 9F x WA x T x x x F x WA x F x.500 Mnufcturing Option: Drill.2188 di. counterbore to depth for minimum of.25 thred length. Tolernce ±.030". For UNC-2B tpped hole. TABE8 TypeFD&Getscrewoction & ize Inches (ee Figures on Pges 2&3) G Hubs FD - A Hubs FD - N Hubs Flex Rigid ize IZE etscrew ize etscrew etscrew FD x x FD x x FD x x FD x FD x x FD x FD x x FD x FD x x FD x FD x x FD x FD x x FD x FD x x FD x FD x x FD x FD x x FD x FD x x FD x FD x FD x FD x.625 Couplings re normlly furnished with n interference fit, unless otherwise specified. Mximum bores re E for INTERFERENCE FIT bored hubs with set screw OVER the keywy. Refer to Engineering for llowble bores. Tolernce ±.030". For UNC-2B tped hole. TABE9 TypeFDCetscrewoction & ize Inches (ee Figures on Pges 2&3) IZE Dimension (Inch) Types 10, 11 & 12 Types 20, 21 & 22 etscrew Inch etscrew MM x.188 M5 x x.188 M5 x x.250 M6 x x.250 M6 x x.312 M8 x x.375 M8 x x.375 M8 x x.438 M10 x x.500 M10 x x.375 M12 x 12 Metric series setscrews re stndrd. Inch series setscrews re vilble s n option if specified. Tolernce ±.030". For UNC-2B tpped hole. For 6H tpped hole. Rexnord Industries, C, Coupling Group Moorlnd Rd., New Berlin, WI UA Telephone: August 2003 Fx: e-mil: info@rexnord.com web: upersedes 4-96
6 teel Hub Boring, Keyseting, etscrews, & Puller Holes Couplings (Pge 6 of 8) All Types TABE 10 Type G Ger Coupling Puller Holes Inches IZE Flex Hub Rigid Hub Tp ize UNC 1010G x G x G x G x G x G x G x G x G x G x G x G x /2080G x /2090G x /2100G x /2110G x /2120G x /2130G x /2140G x /2150G x /2160G x /2180G x /2200G x /2220G x /2240G x /2260G x /2280G x /2300G x 2.38 ize 1010G Mx : ize 1015G Mx : Flex Hub = Flex Hub = Rigid Hub = Rigid Hub = TABE 11 Type T teelflex Coupling Puller Holes Inches IZE TABE 12 Type WA Torus Coupling Puller Holes Inches IZE T-Hub hft Hub Tp ize UNC Tp ize UNC 1020T # 6-32 x x 1030T # 6-32 x x 1040T # x x 1050T # x x 1060T x x 1070T x x 1080T x x T x x T x x T x x T x x T x x T x x T x T x T x T x T x T x T x T x T x T x T x T x 1.75 octe puller bolt holes 90 from keywy except s noted by Footnote ( ) Drill nd tp thru flnge between existing holes. Reltion to keywy my vry freely. No. 1 nd No. 6 Hubs Tp ize UNC 1020WA x WA x WA x WA x WA x WA x WA x WA x WA x WA x WA x WA x WA x WA x WA x August 2003 upersedes 4-96 Rexnord Industries, C, Coupling Group Moorlnd Rd., New Berlin, WI UA Telephone: Fx: e-mil: info@rexnord.com web:
7 Couplings teel Hub Boring, Keyseting, etscrews & Puller Holes All Types (Pge 7 of 8) TABE 13 Type A Airflex Coupling Puller Holes Inches IZE tndrd Hub Tp ize UNC 15A x.50 16A x.62 18A x.62 21A x.75 24A x.75 28A x A x A x A x A x A x A x A x 1.50 TABE 14 Type F teelflex Coupling Puller Holes Inches IZE F-Hub Tp ize UNC 3F x.38 4F x.38 5F x.50 6F x.50 7F x.62 8F x.62 9F x.62 10F x.75 11F x.75 12F x F x F x F x F x F x F x F x 1.50 TABE 15 Type FD Freedom Disc Coupling Puller Holes Inches IZE A-Hub N-Hub Tp ize UNC Tp ize UNC 8FD x 23FD x 43FD x 85FD x x 190FD x x 340FD x x 625FD x x 1080FD x x 1700FD x x FD x x FD x x FD x x FD x x FD x x 1.2 octe puller bolt holes 90 from keywy except s noted by (.) Drill nd tp thru flnge between existing holes. TABE 16 IZE Mx Type FDC Freedom Disc Coupling Puller Holes Inches Flk Preferred (td) BC Di Tp ize UNC For API 610 (.375 Di Min) Mx BC Di Tp ize UNC 112FDC x FDC x x FDC x x FDC x x FDC x x FDC x x FDC x x FDC x x FDC x x FDC x x 1.00 Rexnord Industries, C, Coupling Group Moorlnd Rd., New Berlin, WI UA Telephone: August 2003 Fx: e-mil: info@rexnord.com web: upersedes 4-96
8 teel Hub Boring, Keyseting, etscrews, & Puller Holes Couplings (Pge 8 of 8) All Types TABE 17 IZE FDG/FDP Puller Holes Metric N-Hub A-Hub C-Hub Tp ize Mx Tp ize Mx Tp ize Mx M H M H M H M H M H M H M H M H M H M H M H M H M H M H M H M H M H M H M H M H M H M H M H M H M H M H M H M H M H M H M H M H M H M H M H M H M H M H M H M H M H M H M H M H M H 165 tndrd puller holes re included without extr chrge. hded sizes do not meet API 610 tndrds. TABE 18 IZE FDG/FDP API 610 Puller Holes Inches N-Hub A-Hub C-Hub Tp ize Mx Tp ize Mx Tp ize Mx x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x Drill nd tp thru flnge between existing holes. Metric puller holes meeting API 610 re stndrd nd included with A hubs. TABE 19 API Metric Puller Holes ize N Hub A Hub C Hub Tp ize Mx Tp ize Mx 20 API mm minimum puller hole is not prcticl for the hubs shded M H M H M H M H M H M H M H M H M H M H M H M H M H M H M H M H M H 121 tndrd Puller Holes 230 M H M H 137 Meet the Requirements 267 M H M H 105 for API M H M H M H M H M H M H M H M H M H 165 Tp ize Mx August 2003 upersedes 4-96 Rexnord Industries, C, Coupling Group Moorlnd Rd., New Berlin, WI UA Telephone: Fx: e-mil: info@rexnord.com web:
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