Contents. BlackStar Bushings. BlackStar Bushings. 1

Transcription

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2 Contents Blacktar s Blacktar s Q tyle s T s plit Taper s tandard Keyway imensions

3 Q tyle s Installation Instructions Installation. Make sure that the shaft is within the tolerances shown in Table.. Remove all dirt, oil, paint, etc. from all surfaces involved in mounting.. Clean shaft, bushing bore, bushing O, and component tapered bore.. O NOT UE ANTI-EIZE UBRICANT on bore or tapered surfaces or bolt threads; this will void any and all warranties.. Insert the bushing into the hub in the desired orientation. Align non-threaded holes with threaded holes as desired for installation. 6. Thread screws by hand, leaving the bushing loose to allow for sliding along the shaft.. Install the key in the shaft and mount the assembly on the shaft in the desired orientation. Tighten setscrew over the keyway. 8. Gradually increase torque on the screws in an alternating fashion until torque values in Table are reached. 9. A gap should remain at all times between the hub and flange. Check the remaining gap against specs shown in Table. If the gap is closed, please check your shaft tolerance against those shown in Table. Removal. oosen and remove all screws.. Thread screws into removal holes.. Alternately tighten screws to remove the bushing.. If bushing won t loosen, a wedge may be used between flange and hub. Warning: Use of anti-seize lubricant on the mounting surfaces or threads may allow excessive pressures on the hub and result in damage to the component being mounted. This voids all manufacturer s warranties. TABE haft iameter Over Including haft Tolerance TABE Cap crew -lbs. N-m JA - 6 // /- 8 K /6-8 8 /8-6 6 E - 8 9/- 9 J M /- N -9 6 P -8 6 Table Gap JA /8 // /6 K /6 / E /6 /8 J /8 M /8 N /6 uperior Materials Make uperior Products

4 Q tyle s JA to J s M to P s B B G E A G E A imensions imension (Inches) tock Bore Range Type A B E G Bolt Circle Minimum tandard Keyway Maximum Cap crews Required hallow Keyway No. Thread ength et crew Wrench- inch-lbs. Approx. Weight (lbs.) JA /8 / /6 /6 /6 9/6 /6 / /8 /6 /6 /6 /6 /8 / /6 /8 /8 /6 /6 - / - / - /8 /8 - / / K E 9/6 9/6 / /6 6 /6 /8 /6 /6 / /6 /6 /6 /6 /6 /6 /6 /8 /6 /6 /6 / - /6-8 /8-6 - / /6 /6 / J M N / / 9 /6 6 /6 /6 6 / /8 /8 /8 /6 6 / 8 /8 6 / 8 /6 /6 /6 /6 / / /8 /6 6 9/6 - - / / 8 / / 9,6,, P / 8. / / 9 /8 /6 /6-8 9,. G = Gap between Q tyle bushing flange and hub. = ength of mating bore.

5 T s Installation Instructions Installation. Make sure that the shaft is within the tolerances shown in Table.. Remove all dirt, oil, paint, etc. from all surfaces involved in mounting.. Clean shaft, bushing bore, bushing O, and component tapered bore.. O NOT UE ANTI-EIZE UBRICANT on bore or tapered surfaces or bolt threads; this will void any and all warranties.. Insert the bushing into the hub. Align the non-threaded holes in bushing with the threaded portion of the hub. 6. Thread screws by hand into the holes that have the threaded portion in the hub.. Install the key in the shaft and mount the assembly on the shaft. 8. Gradually increase torque on the screws in an alternating fashion until torque values in Table are reached. 9. On bushings and larger, drive the bushing into the hub using a haer and sleeve, block or drift.. Repeat steps 8 and 9 using a torque wrench, until the torque on the screws is the same before and after haering.. ill all unoccupied holes with grease to exclude contaminants and reduce corrosion. Removal. oosen and remove all screws. Put oil on the thread and tip of setscrews or on the thread and under the head of cap screws.. Thread screws into removal holes. (oles having the threaded half in bushing, and non-threaded half in hub.). Alternately tighten screws to remove the bushing. Warning: Use of anti-seize lubricant on the mounting surfaces or threads may allow excessive pressures on the hub and result in damage to the component being mounted. This voids all manufacturer s warranties. TABE Over haft iameter Including haft Tolerance TABE crew -lbs. N-m 8/8 / etscrews 6-6 /8 etscrews /6 etscrews 8 / etscrews 9 / etscrews 8 9 Capscrews Capscrews 9 / Capscrews Capscrews 88 uperior Materials Make uperior Products

6 T s no. 8- s no. - s B B or Removal (Bolt Circle) A 8 8 or Installation (Bolt Circle) A G 6 G or Removal or Installation imensions Number A B No. Threads ength G min Bore max Wrench- inch-lbs. Approx. Weight (lbs.) /6 9/6 / / / / /8 /8 / / / / /8 /8 /8 /8 /8 /6 / /8 /8 / / / / / / /6 / / 6 / / / / 9 /6 /6 /6,,,,....

7 plit Taper s Installation Instructions Installation. Make sure that the shaft is within the tolerances shown in Table.. Remove all dirt, oil, paint, etc. from all surfaces involved in mounting.. Clean shaft, bushing bore, bushing O, and component tapered bore.. O NOT UE ANTI-EIZE UBRICANT on bore or tapered surfaces or bolt threads; this will void any and all warranties.. Install the external drive key in the bushing as necessary. Insert the bushing into the hub and align the non-threaded holes in the bushing with the threaded holes in the part. 6. Thread screws by hand, leaving the bushing loose to allow for sliding along the shaft.. Install the key in the shaft if required by type, and mount the assembly on the shaft in the desired orientation. 8. Gradually increase torque on the screws in an alternating fashion until torque values in Table are reached. 9. A gap should remain at all times between the hub and flange. Check the remaining gap against specs shown in Table. If the gap is closed, please check your shaft tolerance against those shown in Table. Removal. oosen and remove all screws.. Thread screws into removal holes.. Alternately tighten screws to remove the bushing.. If bushing won t loosen, a wedge may be used between flange and hub. Warning: Use of anti-seize lubricant on the mounting surfaces or threads may allow excessive pressures on the hub and result in damage to the component being mounted. This voids all manufacturer s warranties. TABE haft iameter Over Including haft Tolerance TABE Bolt -lbs. N-m G /- 9 /- 9 P/P/P /6-8 9 B /6-8 9 Q/Q/Q / R/R / / U/U/U Table Gap G /6 /6 P/P/P / B / Q/Q/Q / R/R / / /6 U/U/U /6 6 uperior Materials Make uperior Products

8 plit Taper s G & s T X R X R U T U Type Type W.. IN"R" BUING NONE IN "P", "B", & "Q" BUING W P, B, Q & r s X R T U ection A-A.. IN "R" BUING NONE IN "P", "B", & "Q" BUING Type X T ection A-A R U Type W W & U s imensions X R T U ection A-A "U" BUING - PIT TRU ANGE "" BUING - OI ANGE X R T U ection A-A Type Type imensions Bore Range Cap crews "U" AN "U" - PIT TRU ANGE "U" (TPE ON) - OI ANGE "" AN "" - OI ANGE Type U T arge End Type Type mall Bolt End W X R Circle m max. m max. No. of crews ength G /.. 6 /6 /8 9/6 /8 /6 / - 9. /.6. /6 /6 /8 /8 /8 /6 / - / 9.8 P P P /6 /6 /6 / / / / / /8 /8 /8 /6 /6 /6 / / / / / / /6 /6 /6 / /8 /6 /6 /8 / / /6-8 /6-8 /6-8 B /6 /6.6. /6 / / /8 /6 /6 / Q Q Q R R U U U U 6 / / /6 /8 /8 / / / / / /6 / /6 /6 /6 / / 6 /6 /6 6 /6 9 / = Gap between plit Taper bushing flange and hub /8 /8 /8 /8 /8 6 /8 6 /8 8 /8 8 /8 8 /8 8 /8 9/ 9/ 9/ 9/ 9/ /8 /8 / / / / / / / / / / / /6 /6 / / 8 / / / / / /6 /6 /6 /6 /6 /6 / / / / / /6 /6 /6 /6 /6 /6 /8 /8 /8 /8 /8 / /8 /8 /8 /6 /8 / /8 /6 /6 /6 /6 /6 /6 /6 /6 /6 / / / /8 /8 /8 / / /8 /8 /8 /6 / / /6 /8-6 /8-6 /8-6 /8-6 / / / / / / / / / Wrench inch-lbs ,68,68,68,68 Approx Weight (lbs)

9 tandard Keyway and Key imensions haft Keyway Key /8 None None /6 None None /8 x /6 /8 x /8 9/6 /8 x /6 /8 x /8 /6 x / /6 x /6 /6 /6 x / /6 x /6 / /6 x / /6 x /6 /6 /6 x / /6 x /6 /6 x / /6 x /6 /6 / x /8 / x / x /8 / x / /6 / x /8 / x / /8 / x /8 / x / /6 / x /8 / x / / x /8 / x / /6 /6 x / /6 x /6 /8 /6 x / /6 x /6 /6 /8 x /6 /8 x /8 /8 x /6 /8 x /8 9/6 /8 x /6 /8 x /8 /8 x /6 /8 x /8 /6 /8 x /6 /8 x /8 / /8 x /6 /8 x /8 /6 x / x x / x /6 x / x x / x /6 x / x /8 x / x /6 x / x / x / x /6 x /6 x /8 x /6 x /6 x /6 x x /6 x 9/6 x /6 x x /6 x /6 x /6 x / x /6 x /6 / x /8 / x / / x /8 / x / /6 / x /8 / x / haft Keyway Key / x /8 / x / /6 / x /8 / x / /8 / x /8 / x / /6 / x /8 / x / / / x /8 / x / /6 x /6 x /8 x /6 x /6 x /6 x x /6 x 9/6 x /6 x x /6 x /6 x /6 x / x /6 x /6 x x x x /6 x x x x /6 x x / x x /8 x x /6 x x x x / x x x x /6 x x x x /6 x x / x x /6 x x x x / x / x /6 x / x 6 x / x 6 / x / x 6 x / x 6 / / x / / x / / x / / x / 8 uperior Materials Make uperior Products

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