ISO 9001 SAE SPOOL VALVES

Transcription

1 ISO 900 SAE SPOOL VALVES

2 SAE SPOOL VALVES MECHANICALLY LOCKED AIR LINE SEDIMEN WIPED AWAY NO SPIRAL WIS NO EXRUSION DESIGN EAURES VALVES Conforms to SAE J205 specifications for series 25, 250, 500, and 000. low from 2 to 20 Cv. Complete range of bases and operators available. INDEX APERED EESEAL... Eats Dirt Bidirectional tapered eeseal flexes to clean spool. Eliminates Monday morning sticking problems. ested tough and proven reliable according to SAE specifications: Rust and water injected every 864,000 cycles for 20 million cycles. SOLENOID... Guaranteed Against Burnout hreeway pilot uses full air line pressure to shift the valve. Pilot is internally supplied when the pressure at port one is 35 to 50 PSIG (240 to 030 kpa). Coil is hermetically sealed as an integral watertight molded unit. Intrinsicallysafe and explosionproof versions available. CSA (C22.2) UL (SD 429) AEX (208x) PRODUCS CERIIED O PB (EExmII5), (EExiaIIC6) CE (73/23/EEC), (89/336/EEC) Page Design eatures 2 Specifications 3 Model Number Chart 4 Standard Solenoid Models Dimensional Information Standard Solenoid Models Dimensional Information Standard Solenoid Models Dimensional Information A0 Standard Solenoid Models A20 Dimensional Information Air Pilot Models Dimensional Information Manual Models Dimensional Information Subbase and Manifolds Dimensional Information / /2 Accessories 22 Options 23 Electrical Information 24 Service Information 25/26/ 27/28 2

3 SPECIICAIONS 5/2 SAE SPOOL VALVES VALVE OPERAION ENERGIZED DEENERGIZED ENERGIZED BLOCK 4 way 3 position blocked center valves operate like 5/2 double valves except shift when a maintained signal is a p p l i e d t o e i t h e r 2 o r 4. Valves reset to center position when signal is removed with all ports blocked DEENERGIZED ENERGIZED 5/2 4 way 2 position single operator valves shift, apply pressure from port to 4, and exhaust pressure from port 2 to 3 w h e n a m a i n t a i n e d s i g n a l i s applied to operator 4. Valves reset, apply pressure from port to 2, exhaust pressure from port 4 to 5 when the signal is removed ENERGIZED DEENERGIZED ENERGIZED EXHAUS 4 way 3 position exhaust center valves operate like 5/2 double valves except shift when a maintained signal is a p p l i e d t o e i t h e r 2 o r 4. Valves reset to center position when signal is removed with port 2 open to 3, port 4 open to 5, and port blocked DEENERGIZED 4 2 ENERGIZED OPERAING EMPERAURES 5 3 5/2 4 way 2 position double operator valves shift, apply pressure from port to 4,and exhaust pressure from 2 to 3 when a momentary signal is applied to operator 4. Valves shift, apply presure from por t to 2, and exhaust pressure from 4 to 5 when a momentary signal is applied to operator 2. SOLENOID PILO OPERAED ENERGIZED 4 2 DEENERGIZED REAED BUNAN SEALS (REAED, Standard) PRESURE 4 way 3 position pressure center valves operate like 5/2 double valves except shift when a maintained signal is 5 4 a p p l i e d t o e i t h e r 2 o r Valves reset to center position when signal is removed with port open to ports 2 and 4, and ports 3 and 5 are blocked. ENERGIZED LUOROELASOMER SEALS (PM (KM), Option A) o o Standard 8 C to +52 C ( 0 o to +25 o o o ) 8 C to +52 C ( 0 o to +25 o ) o o High emp Coil (Option ) 8 C to +82 C ( 0 o to +80 o o o ) 8 C to +82 C ( 0 o to +80 o ) 5 3 OPERAING PRESSURES SOLENOID PILO OPERAED INLE POR EXERNAL PILO POR S tandard 2 Position kpa (35 50 PSIG) Not Required S tandard 3 Position kpa (50 50 PSIG) Not Required E xternal Pilot (Option B) V acuum 240 kpa (Vacuum 35 PSIG) kpa (35 50 PSIG) ILRAION AND LUBRICAION MEDIA AIR OR INER GAS Lubrication of Automatic Valve products is not required but is recommended to maximize service life. Oils o should be compatible with seal material, have an ISO 32 viscosity, and have an aniline range of 82 C (80 o ) o o and 99 C (20 ). Refer to Maintenance section of catalog for recommended lubricants. ilter to 50 microns or better. o or temperatures below 40, air must be dry to prevent formation of ice. 3

4 SAE SPOOL VALVES 5/2 Valve Only = 407 (,, A0, A20) + Valve Subbase = 409 (,, A0, A20) + Valve Manifold (Bottom Cylinder Ports) = 43 (,, A0) Valve + Manifold (Bottom/Side Cylinder Ports) = 46 (, ) MODEL NUMBER CHAR VALV E YPE UNCION NO. POR (IN.) OPERAOR (PB) CENER OPERAOR (USE WIH 3 POSIIION ONLY) OPERAOR 2 (PA) VOLAGE OPIONS (25) (250) VALVE WIH SUB VALVE WIH MANIOL D (BOOM CYLINDER PORS) B C D 4 WAY 2 POSIION 4 WAY 3 POSIION BLOCK 4 WAY 3 POSIION EXHAUS E 4 WAY 46 VALVE WIH MANIOL D 42 3 POSION (BOOM/SIDE 43 PRESSURE CYLINDER PORS) 43 S VALVE WIH SUB VALVE WIH MANIOL D (BOOM CYLINDER PORS) /2 /2 Y3 A 3B WEAHERPROO SOLENOID EXPLOSIONPROO SOLENOID AIR PILO HAND LEVER ( AND ONLY) 9D 3 POSIIO N SPRING CENER (OR SOLENOID AND AIR PILO) S3 Y3 A C 7A 7B 9A 9B WEAHERPROO SOLENOID EXPLOSIONPROO SOLENOID AIR PILO 2 POSIION AIR REURN (, A0) 2 POSIION DEEN 3 POSIION DEEN 2 POSIION SPRING REURN 3 POSIION SPRING CENER (OR MANUAL OPERAORS) AA AB DA DB DBL 0/50 20/60 220/50, 240/60, 25VDC 22/50, 24/60, 2VDC 24VDC 24VDC LOW WA(Y) A B D Y LUOROELASEMER SEALS EXERNAL PILO DUSPROO EXPLOSIONPROO GM 5 PIN MICRO ORD 5 PIN MICRO CHRYSLER 5 PIN MICRO AC/DC GM 5 PIN MINI ORD 5 PIN MINI CHRYSLER 5 PIN MINI GM 4 PIN MICRO DC ORD 4 PIN MICRO DC 46 VALVE WIH MANIOL D (BOOM/SIDE CYLINDER PORS) / A0 (500) 409 VALVE WIH SUB VALVE WIH MANIOL D (BOOM CYLINDER PORS) /2 /2 A20 (000) VALVE WIH SUB /2 4

5 SANDARD SOLENOID MODELS (25 ) 5/2 SAE SPOOL VALVES WEAHERPROO EXPLOSIONPROO MODEL NUMBERS YPE POR LOC. POR SOL. YPE 5/2 5/ 3 MA. SEAL MA. Kg (LB) Cv (l/min) BLOCK EXHAUS PRESSURE WP EP 407B43S39A* 407B43Y39A* 407B43S3S3* 407B43Y3Y3* 407C43S39DS3* 407C43Y39DY3* 407D43S39DS3* 407D43Y39DY3* 407E43S39DS3* 407E43Y39DY3* 2,2 (4.5) (25) 2.4 (2360) VALVE WIH SUB VALVE WIH MANIOLD (BOOM CYL. PORS) WP EP WP EP WP EP WP EP 409B42S39A* 409B42Y39A* 409B43S39A* 409B43Y39A* 43B42S39A* 43B42Y39A* 43B43S39A* 43B43Y39A* 409B42S3S3* 409B42Y3Y3* 409B43S3S3* 409B43Y3Y3* 43B42S3S3* 43B42Y3Y3* 43B43S3S3* 43B43Y3Y3* 409C42S39DS3* 409C42Y39DY3* 409C43S39DS3* 409C43Y39DY3* 43C42S39DS3* 43C42Y39DY3* 43C43S39DS3* 43C43Y39DY3* 409D42S39DS3* 409D42Y39DY3* 409D43S39DS3* 409D43Y39DY3* 43D42S39DS3* 43D42Y39DY3* 43D43S39DS3* 43D43Y39DY3* 409E42S39DS3* 409E42Y39DY3* 409E43S39DS3* 409E43Y39DY3* 43E42S39DS3* 43E42Y39DY3* 43E43S39DS3* 43E43Y39DY3* 2,4 (5.4) 2,5 (5.5) VALVE WIH MANIOLD (BOOM/ SIDE CYL. PORS) WP EP WP EP 46B42S39A* 46B42Y39A* 46B43S39A* 46B43Y39A* 46B42S3S3* 46B42Y3Y3* 46B43S3S3* 46B43Y3Y3* 46C42S39DS3* 46C42Y39DY3* 46C43S39DS3* 46C43Y39DY3* 46D42S39DS3* 46D42Y39DY3* 46D43S39DS3* 46D43Y39DY3* 46E42S39DS3* 46E42Y39DY3* 46E43S39DS3* 46E43Y39DY3* 2,6 (5.9) *Specify voltage. Refer to Electrical Section for selection. 5

6 SAE SPOOL VALVES 5/2 DIMENSIONAL INORMAION YPE A A C E E G H L2 L3 M P P W W 64, VALVE WIH SUB 30,0.8 5,0.59 3, ,6.44 9, , ,7.34 7, ,2. 48, ,4.96 (25) VALVE WIH MANIOLD (BOOM CYLINDER PORS) 34,9.38 7,5.69 7, , , ,7.28, , , ,.9 VALVE WIH MANIOLD (BOOM/SIDE CYLINDER PORS) 34,9.38 9,.75 28,6.2 52, , Units of Measure: op mm, Bottom inches 6

7 SANDARD SOLENOID MODELS (250 ) 5/2 SAE SPOOL VALVES WEAHERPROO EXPLOSIONPROO MODEL NUMBERS YPE POR LOC. POR SOL. YPE 5/2 5/ 3 MA. SEAL MA. Kg (LB) Cv (l/min) BLOCK EXHAUS PRESSURE WP EP 407B67S39A* 407B67Y39A* 407B67S3S3* 407B67Y3Y3* 407C67S39DS3* 407C67Y39DY3* 407D67S39DS3* 407D67Y39DY3* 407E67S39DS3* 407E67Y39DY3* 3,9 (8.3) /2 WP EP 409B65S39A* 409B65Y39A* 409B65S3S3* 409B65Y3Y3* 409C65S39DS3* 409C65Y39DY3* 409D65S39DS3* 409D65Y39DY3* 409E65S39DS3* 409E65Y39DY3* VALVE WIH SUB WP EP 409B67S39A* 409B67Y39A* 409B67S3S3* 409B67Y3Y3* 409C67S39DS3* 409C67Y39DY3* 409D67S39DS3* 409D67Y39DY3* 409E67S39DS3* 409E67Y39DY3* 5,0 (.0) (250) WP EP 409B60S39A* 409B60Y39A* 409B60S3S3* 409B60Y3Y3* 409C60S39DS3* 409C60Y39DY3* 409D60S39DS3* 409D60Y39DY3* 409E60S39DS3* 409E60Y39DY3* 8.6 (8460) VALVE WIH MANIOLD (BOOM CYL. PORS) /2 WP EP WP EP 43B65S39A* 43B65Y39A* 43B67S39A* 43B67Y39A* 43B65S3S3* 43B65Y3Y3* 43B67S3S3* 43B67Y3Y3* 43C65S39DS3* 43C65Y39DY3* 43C67S39DS3* 43C67Y39DY3* 43D65S39DS3* 43D65Y39DY3* 43D67S39DS3* 43D67Y39DY3* 43E65S39DS3* 43E65Y39DY3* 43E67S39DS3* 43E67Y39DY3* 5,0 (.0) VALVE WIH MANIOLD (BOOM/ SIDE CYL. PORS) /2 WP EP WP EP 46B65S39A* 46B65Y39A* 46B67S39A* 46B67Y39A* 46B65S3S3* 46B65Y3Y3* 46B67S3S3* 46B67Y3Y3* 46C65S39DS3* 46C65Y39DY3* 46C67S39DS3* 46C67Y39DY3* 46D65S39DS3* 46D65Y39DY3* 46D67S39DS3* 46D67Y39DY3* 46E65S39DS3* 46E65Y39DY3* 46E67S39DS3* 46E67Y39DY3* 4,6 (0.) *Specify voltage. Refer to Electrical Section for selection. 7

8 SAE SPOOL VALVES 5/2 DIMENSIONAL INORMAION YPE A A C E E G H L2 L3 M P P W W 97, VALVE WIH SUB.00 22, , ,3 92, ,2 2,7.8 70, ,.38 (250) VALVE WIH MANIOLD (BOOM CYLINDER PORS).00 22, , ,3 92, ,2 2,7.8 65, ,5.28 VALVE WIH MANIOLD (BOOM/SIDE CYLINDER PORS).00 82, , ,7.34 2,7 7, ,9 3 44,5.75 Units of Measure: op mm, Bottom inches 8

9 SANDARD SOLENOID MODELS A0 (500 ) 5/2 SAE SPOOL VALVES EXPLOSIONPROO WEAHERPROO MODEL NUMBERS Cv (l/min) YPE POR LOC. POR SOL. YPE 5/2 5/ 3 BLOCK EXHAUS PRESSURE MA. SEAL MA. Kg (LB) WP EP 407B87S39A* 407B87Y39A* 407B87S3S3* 407B87Y3Y3* 407C87S39DS3* 407C87Y39DY3* 407D87S39DS3* 407D87Y39DY3* 407E87S39DS3* 407E87Y39DY3* 5,3 (.4) /2 WP EP 409B85S39A* 409B85Y39A* 409B85S3S3* 409B85Y3Y3* 409C85S39DS3* 409C85Y39DY3* 409D85S39DS3* 409D85Y39DY3* 409E85S39DS3* 409E85Y39DY3* A0 (500) VALVE WIH SUB WP EP 409B87S39A* 409B87Y39A* 409B87S3S3* 409B87Y3Y3* 409C87S39DS3* 409C87Y39DY3* 409D87S39DS3* 409D87Y39DY3* 409E87S39DS3* 409E87Y39DY3* 6,9 (5.2) 3.7 (3480) WP EP 409B8S39A* 409B8Y39A* 409B8S3S3* 409B8Y3Y3* 409B8S39DS3* 409B8Y39DY3* 409D8S39DS3* 409D8Y39DY3* 409E8S39DS3* 409E8Y39DY3* VALVE WIH MANIOLD (BOOM CYL. PORS) /2 WP EP WP EP 43B85S39A* 43B85Y39A* 43B87S39A* 43B87Y39A* 43B85S3S3* 43B85Y3Y3* 43B87S3S3* 43B87Y3Y3* 43C85S39DS3* 43C85Y39DY3* 43C87S39DS3* 43C87Y39DY3* 43D85S39DS3* 43D85Y39DY3* 43D87S39DS3* 43D87Y39DY3* 43E85S39DS3* 43E85Y39DY3* 43E87S39DS3* 43E87Y39DY3* 6,4 (4.) *Specify voltage. Refer to Electrical Section for selection. 9

10 SAE SPOOL VALVES 5/2 DIMENSIONAL INORMAION YPE A A C E E G H L2 L3 M P P W W A0 (500) VALVE WIH SUB 7, , , ,3.8 42, , ,2.62 VALVE WIH MANIOLD (BOOM CYLIDER PORS) 69, , , ,9.3 5, , , ,3.63 Units of Measure: op mm, Bottom inches 0

11 SANDARD SOLENOID MODELS A20 (000 ) 5/2 SAE SPOOL VALVES EXPLOSIONPROO WEAHERPROO MODEL NUMBERS YPE POR LOC. POR SOL. YPE 5/2 5/ 3 MA. SEAL MA. Kg (LB) Cv (l/min) BLOCK EXHAUS PRESSURE WP EP 407B2S39A* 407B2Y39A* 407B2S3S3* 407B2Y3Y3* 407C2S39DS3* 407C2Y39DY3* 407D2S39DS3* 407D2Y39DY3* 407E2S39DS3* 407E2Y39DY3* 8,9 (9.4) A20 (000) WP EP 409B0S39A* 409B0Y39A* 409B0S3S3* 409B0Y3Y3* 409C0S39DS3* 409C0Y39DY3* 409D0S39DS3* 409D0Y39DY3* 409E0S39DS3* 409E0Y39DY3* 22.7 (22340) VALVE WIH SUB WP EP 409B2S39A* 409B2Y39A* 409B2S3S3* 409B2Y3Y3* 409C2S39DS3* 409C2Y39DY3* 409D2S39DS3* 409D2Y39DY3* 409E2S39DS3* 409E2Y39DY3* 2, (26.7) /2 WP EP 409B5S39A* 409B5Y39A* 409B5S3S3* 409B5Y3Y3* 409C5S39DS3* 409C5Y39DY3* 409D5S39DS3* 409D5Y39DY3* 409E5S39DS3* 409E5Y39DY3* *Specify voltage. Refer to Electrical Section for selection.

12 SAE SPOOL VALVES 5/2 DIMENSIONAL INORMAION YPE A A C E E G H L2 L3 M P P W W A20 (000) VALVE WIH SUB 85, , , , ,3.8 6, ,9.06 Units of Measure: op mm, Bottom inches 2

13 AIR PILO MODELS AND (25 AND 250 ) 5/2 SAE SPOOL VALVES YPE POR LOC. POR MODEL NUMBERS 5/2 5/ 3 MA. SEAL MA. Kg (LB) Cv (l/min) BLOCK EXHAUS PRESSURE 407B43A9A 407B43AA 407C43A9DA 407D43A9DA 407E43A9DA, (2.3) (25) 2.4 (2360) VALVE WIH SUB VALVE WIH MANIOLD (BOOM CYL. PORS) VALVE WIH MANIOLD (BOOM/ SIDE CYL. PORS) 409B42A9A 409B42AA 409C42A9DA 409D42A9DA 409E42A9DA 409B43A9A 409B43AA 409C43A9DA 409D43A9DA 409E43A9DA 43B42A9A 43B42AA 43C42A9DA 43D42A9DA 43E42A9DA 43B43A9A 43B43AA 43C43A9DA 43D43A9DA 43E43A9DA 46B42A9A 46B42AA 46C42A9DA 46D42A9DA 46E42A9DA 46B43A9A 46B43AA 46C43A9DA 46D43A9DA 46E43A9DA,4 (3.2),5 (3.3),7 (3.7) 407B67A9A 407B67AA 407C67A9DA 407D67A9DA 407E67A9DA 3,5 (7.8) (250) VALVE WIH SUB /2 409B65A9A 409B65AA 409C65A9DA 409D65A9DA 409E65A9DA 409B67A9A 409B67AA 409C67A9DA 409D67A9DA 409E67A9DA 409B60A9A 409B60AA 409C60A9DA 409D60A9DA 409E60A9DA 4,7 (0.5) 8.6 (8460) VALVE WIH MANIOLD (BOOM CYL. PORS) /2 43B65A9A 43B65AA 43C65A9DA 43D65A9DA 43E65A9DA 43B67A9A 43B67AA 43C67A9DA 43D67A9DA 43E67A9DA 4,4 (9.6) VALVE WIH MANIOLD (BOOM/ SIDE CYL. PORS) /2 46B65A9A 46B65AA 46C65A9DA 46D65A9DA 46E65A9DA 46B67A9A 46B67AA 46C67A9DA 46D67A9DA 46E67A9DA 4,4 (9.6) 3

14 SAE SPOOL VALVES 5/2 AIR PILO MODELS A0 AND A20 (500 AND 000 ) A0 A0 A20 A20 MODEL NUMBERS YPE POR LOC. POR 5/2 5/ 3 MA. SEAL MA. Kg (LB) Cv (l/min) BLOCK EXHAUS PRESSURE 407B87AC 407B87AA 407C87A9DA 407D87A9DA 407E873A9DA, (2.3) A0 (500) 3.7 (3480) VALVE WIH SUB VALVE WIH MANIOLD (BOOM CYL. PORS) /2 409B85AC 409B85AA 409C85A9DA 409D85A9DA 409E85A9DA 409B87AC 409B87AA 409C87A9DA 409D87A9DA 409E87A9DA 409B8AC 409B8AA 409C8A9DA 409D8A9DA 409E8A9DA /2 43B85AC 43B85AA 43C85A9DA 43D85A9DA 43E85A9DA 43B87AC 43B87AA 43C87A9DA 43D87A9DA 43E87A9DA 8,2 (8.0) 7,7 (7.0) A20 (000) 22.7 (22340) VALVE WIH SUB 407B2A9A 407B2AA 407C2A9DA 407D2A9DA 407E2A9DA 409B0A9A 409B0AA 409C0A9DA 409D0A9DA 409E0A9DA 409B2A9A 409B2AA 409C2A9DA 409D2A9DA 409E2A9DA /2 409B5A9A 409B5AA 409C5A9DA 409D5A9DA 409E5A9DA 8, (7.8) 8, (25.) 4

15 DIMENSIONAL INORMAION 5/2 SAE SPOOL VALVES YPE POR A A C E E G H L2 L3 M P P W W 64, , , (25) VALVE WIH SUB VALVE WIH MANIOLD (BOOM CYLINDER PORS) VALVE WIH MANIOLD (BOOM/SIDE CYLINDER PORS) 30,0.8 34, ,9.38 5,0.59, ,.75 3,5.53 7, ,6.2 36, , ,5.38 9, , , , , , , , , ,7.34 7,.28 7,6.30 7,6.30 7, ,2. 36, , , , , , (500) VALVE WIH SUB /2,, VALVE WIH MANIOLD (BOOM CYLINDER PORS) /2,, , , , , ,3 0,3 92, , ,2 0,2 2,7 2, , , ,.38 32,5.28 VALVE WIH MANIOLD (BOOM/SIDE CYLINDER PORS) /2,,.00 82, , ,7.34 2,7 7, ,9 3 44, A0 (500) VALVE WIH SUB /2,, 7, , , ,3.9 42, , ,2.62 VALVE WIH MANIOLD (BOOM CYLINDER PORS) /2, 69, , , ,9.3 5, , , ,3.63 A20 (000) VALVE WIH SUB,, /2 85, , , , ,3.8 6, ,9.06 Units of Measure: op mm, Bottom inches 5

16 SAE SPOOL VALVES 5/2 MANUAL MODELS (25 AND 250 ) YPE MODEL NUMBERS (4 WAY 2 POSIION) POR LOC. POR 5/2 MA. SEAL MA. Kg (LB) Cv (l/min) DEENED SPRING REURN 407B433B7A 407B433B9A, (2.3) (25) VALVE WIH SUB 409B423B7A 409B423B9A 409B433B7A 409B433B9A,4 (3.2) 2.4 (2360) VALVE WIH MANIOLD (BOOM CYL.INDER PORS) 43B423B7A 43B423B9A, 5 (3.3) 43B433B7A 43B433B9A VALVE WIH MANIOLD (BOOM/SIDE CYLINDER PORS) 46B423B7A 46B423B9A, 7 (3.7) 46B433B7A 46B433B9A 407B673B7A 407B673B9A 3, (6.9) (250) 8.6 (8460) VALVE WIH SUB VALVE WIH MANIOLD (BOOM CYLINDER PORS) /2 409B653B7A 407B653B9A 409B673B7A 409B673B9A 409B603B7A 409B603B9A 4,4 (9.6) /2 43B653B7A 43B653B9A 3, 9 (8.7) 43B673B7A 43B673B9A 6

17 MANUAL MODELS SAE SPOOL VALVES MODEL NUMBERS (4 WAY 3 POSIION) YPE POR LOC. POR DEENED SPRING CENERED MA. SEAL MA. Kg (LB) Cv (l/min) BLOCK EXHAUS PRESSURE BLOCK EXHAUS PRESSURE 407C433B7B 407D433B7B 407E433B7B 407C433B9B 407D433B9B 407E433B9B, (2.3) (25) VALVE WIH SUB 409C423B7B 409D423B7B 409E423B7B 409C423B9B 409D423B9B 409E423B9B 409C433B7B 409D433B7B 409E433B7B 409C433B9B 409D433B9B 409E433B9B,4 (3.2) 2.4 (2360) VALVE WIH MANIOLD (BOOM CYLINDER PORS) 43C423B7B 43D423B7B 43E423B7B 43C423B9B 43D423B9B 43E423B9B 43C433B7B 43D433B7B 43E433B7B 43C433B9B 43D433B9B 43E433B9B,5 (3.3) VALVE WIH MANIOLD (BOOM/SIDE CYLINDER PORS) 46C423B7B 46D423B7B 46E423B7B 46C423B9B 46D423B9B 46E423B9B 46C433B7B 46D433B7B 46E433B7B 46C433B9B 46D433B9B 46E433B9B,7 (3.7) 407C673B7B 407D673B7B 407E673B7B 407C673B9B 407D673B9B 407E673B9B 3, (6.9) (250) VALVE WIH SUB /2 409C653B7B 409D653B7B 409E653B7B 409C653B9B 409D653B9B 409E653B9B 409C673B7B 409D673B7B 409E673B7B 409C673B9B 409D673B9B 409E673B9B 4,4 (9.6) 8.6 (8460) VALVE WIH MANIOLD (BOOM CYLINDER PORS) 409C603B7B 409D603B7B 409E603B7B 409C603B9B 409D603B9B 409E603B9B /2 43C653B7B 43D653B7B 43E653B7B 43C653B9B 43D653B9B 43E653B9B 43C673B7B 43D673B7B 43E673B7B 43C673B9B 43D673B9B 43E673B9B 3.9 (8.7) 7

18 SAE SPOOL VALVES DIMENSIONAL INORMAION YPE POR A A C E E G H L2 L3 M P P W W , (25) VALVE WIH SUB VALVE WIH MANIOLD (BOOM CYLINDER PORS) 30,0.8 34,9.38 5,0.59, ,5.53 7, , ,5.38 9, , , , , ,7.34 7,.28 7,6.30 7, ,2. 36, , , , ,.9 VALVE WIH MANIOLD (BOOM/SIDE CYLINDER PORS) 34,9.30 9,.75 28,6.2 52, , , (250) VALVE WIH SUB /2,, VALVE WIH MANIOLD (BOOM CYLINDER PORS) /2,, , ,2.88 0,3 92, , ,2 0,2 2,7 2, , , ,.38 32,5.28 VALVE WIH MANIOLD (BOOM/SIDE CYLINDER PORS) /2,,.00 82, , ,7.34 2,7 7, ,9 3 44,5.75 Units of Measure: op mm, Bottom inches 8

19 SUB AND MANIOLDS SAE SPOOL VALVES 43 (shown),, A0 A0 46, (shown) SUB (409) A20 MANIOLD (46) MODEL NUMBERS AUO I NDIVIDUAL MANIOLD * 409 MODEL NUMBERS POR 43 MODEL NUMBERS PORS P,EA,EB PORS A & B MANIOLD ACCESSORIES BLOCKING DISK BLANK SAION COVER# 46 MODEL NUMBERS MANIOLD* PORS P,EA,EB PORS A & B MANIOLD ACCESSORIES BLOCKING DISK BLANK SAION COVER# END PLAE KI (25) 25 A / 4 A / 8 / 4 A / 8 / A6658 A / 8 A / 8 3/ 8 A / 8 3/ 8 A A6658 B6882 (250) 250 A / 2 A / 4 / 2 A / 4 / 2 A / 4 A / 4 3/ A5903 A / 4 3/ 4 A63300 A A5903 B689 A0 (500) 500 A / 2 A / 4 / 2 A / 4 A / 4 3/ 4 A A A20 (000) 000 A / 4 A / 2 *Seals and mounting hardware included. #Each blank station requires a cover. 9

20 SAE SPOOL VALVES DIMENSIONAL INORMAION 409 MODEL A A C D D E E G M W W (25) ,0.8 5,0.59 3, ,2. 7, ,6.44 9, ,3.94 8, , ,4.96 (250) , ,7 57, ,3 92, ,2 70, ,.38 A0 (500) 409 7, , , , ,2 82, ,2.62 A20 (000) , ,3.63 3, , , , ,9.06 Units of Measure: op mm, Bottom inches 20

21 DIMENSIONAL INORMAION 43 AND 46 SAE SPOOL VALVES MODEL A A A2 C D D E E G L M W W (25) 43 34,9.38, , , ,5.44 7, , , , ,.28 46, ,.9 (250) , , ,7 57, ,3 92, ,3 65, ,5.28 A0 (500) 43 69, ,8.25 7, ,5.60 5,9.63 2, ,9.3 82, ,3.63 MODEL A A A2 C D D E G L M W W W2 (25) 46 34,9.38 9,.75 2,7 28, , , , ,.75 (250) ,2.88 7, ,7 82, , ,9 3 8, ,9 3 44, ,2.88 Units of Measure: op mm, Bottom inches 2

22 SAE SPOOL VALVES SANDWICH LOW CONROL (Sandwich flow controls cannot be used with sandwich dual pressure regulators.) ACCESSORIES MODEL NUMBER H L L2 Kg (LB) (25) A6590 9, ,5 2 63,5 2,3 (0.7) (250) B6826 3, , ,3 3.75,0 (2.2) EAURES Restricts air flow from port A to port EA and from port B to port EB. SANDWICH PRESSURE REGULAOR (Single pressure regulators require a valve external pilot supply for regulated pressure less than 35 PSIG.) Units of Measure: op mm, Bottom inches Mounts between valve and subbase or between valve and single pressure regulator. Vibration proof metering control. YPE MODEL NUMBER 560 PSIG 030 PSIG H L L2 Kg (LB) (25) (250) REG. B B , , ,5 (.2) GAGE A A REG. B B , , ,0 (4.4) GAGE A A EAURES Regulates single inlet pressure from inlet port P to cylinder ports A and B. Mounts between valve and subbase. /8 NP gage ports. hree pressure ranges: 030, 560, 030 PSIG. Units of Measure: op mm, Bottom inches On series, color coded locking rings identify the pressure range: Green 030, Yellow 560, Red 030 PSIG. On series, fingertip control knob and locking nut are standard. SANDWICH DUAL PRESSURE REGULAOR (Dual pressure regulators require a valve external pilot supply and cannot be used with sandwich flow controls.) YPE MODEL NUMBER 560 PSIG 030 PSIG H L L2 Kg (LB) (25) (250) REG. B , ,6 (.3) GAGE REG. B , , ,0 (4.4) GAGE A A EAURES Regulates dual inlet pressure from EA EB to cylinder ports A and B. Mounts between valve and subbase. /8 NP gage ports. hree pressure ranges: 030, 560, 030 PSIG. Units of Measure: op mm, Bottom inches On series, color coded locking rings identify the pressure range: Green 030, Yellow 560, Red 030 PSIG. On series, fingertip control knob and locking nut are standard. 22

23 OPIONS (LISED A HE END O HE MODEL NUMBER IN ALPHANUMERIC ORDER) A LUOROELASOMER SEALS or applications where fluid media or ambient conditions are not compatible with nitrile seals. Note: luorocarbon seals do not increase the effective temperature range of the valve. or high temperature applications, consult the factory. SAE SPOOL VALVES B EXERNAL PILO or solenoid applications when the pressure to port is less than 35 PSIG (2 BAR). See example below for field conversion. /6 NP External Pilot Supply Port. Plugged for standard internal pilot supply. Open for external pilot supply Option B.al pilot supply port /6 NP Internal Pilot Supply Port. Plugged for external pilot supply Option B.a Open for standard internal pilot supply.l pilot supply port External Pilot Supply /8 NP Series and NP Series A0 and A20 IELD CONVERSION Remove the valve from the subbase and turn upside down. Remove the /6 NP pipe plug from the external pilot supply port in the valve and install it in the internal supply port. Connect air supply to the external pilot supply port in the base. D DUSPROO or applications in extremely dusty and contaminated environments. Standard vent ports are plugged. Operators breathe through the exhaust ports via flats on the end of the spools. 07 WIRING OPIONS PIN NUMBER 4 PIN MICRO 5 PIN MICRO 5 PIN MINI CUSOMER SPEC GM RED/WHI E RED (BLK) GREEN GRD RED/YELLO W RED/BLACK (BLK) ORD RED/WHI E RED GREEN GRD RED/YELLO W RED/BLACK (BLK) 2 AC CHRYSLE R RED/WHI E RED (BLK) GREEN GRD RED/YELLO W RED/BLACK (BLK) 2 DC CHRYSLE R RED/WHI E RED GREEN GRD RED/YELLO W (BLK)) RED/BLACK (BLK) 3 GM RED/WHI E RED (BLK) GREEN GRD RED/YELLO W RED/BLACK (BLK) 4 ORD RED/WHI E RED GREEN GRD RED/YELLO W (BLK) RED/BLACK (BLK) 5 CHRYSLE R RED/WHI E RED (BLK) GREEN GRD RED/YELLO W RED/BLACK (BLK) 6 GM BROWN WHIE BLUE SOLB (BLK) BLACK NONE 7 ORD BROWN WHI E BLUE (BLK) BLACK NONE 23

24 SAE SPOOL VALVES ELECRICAL INORMAION DESCRIPION WHEN HE 8H CHARACER O MODEL NUMBER IS: INSRUCIONS COIL PAR NUMBER ** = VOLAGE NEMA 4X WIH 8" LEADS S Coil included (specify voltage code from below) 7209** EXPLOSIONPROO /2" CONDUI WIH 24" LEADS [ CSA X M APPROVED CL. I; ZONEEx m II 4; AEx m II CL. I; Div. ; GR. A, B, C, D CL. II; GR. E,, G CL. III 4 o a= 20 C to +60 o C NEMA: 4, 4X, 7C, 7D ] Y Coil included (specify voltage code from below) 709**Y VOLAGE +/ 0 % 22/50 24/60 0/50 20/60 220/50 240/60 * * C O D E CURREN ( AMPS) RESISANC E INRUSH HOLDING NEMA 25 o C) POWER (AC=VA DC=WAS) DA AA AB VDC DA VDC DB VDC AB

25 SERVICE INORMAION SAE SPOOL VALVES 25

26 SAE SPOOL VALVES SERVICE INORMAION ASSEMBLY MANIOLD S Assembly Instructions for 43. Place O rings in counterbores in base, as shown. 2. Assemble base to base using screws, washers,and nuts, as shown. Assembly Instructions for 46. Place O rings in counterbores of end caps, as shown. 2. Assemble cap to base using screws, washers, and nuts, as shown. 3. Place O rings in counterbores of base, as shown. 4. Assemble base to base using screws, washers and nuts, as shown. 26

27 SERVICE KI INORMAION SAE SPOOL VALVES (WIH AO4 2 POSIION AIR PILO) SERVICE KI INSALLAION. Remove screws from cap of operator. 2. Remove cap. 3. Remove existing serviceable components. 4. Replace with kit components. + All seals must be lubricated with MagnalubeG or equivalent. 5. Align pilot hole in body with pilot hole in cap. 6. orque screws as shown above. Lubrication of Automatic Valve products is not required but is recommended to maximize service life. Oils should be compatible with seal material, have an ISO 32 or lighter viscosity, and have an aniline point between 82 o C (80 o ) and 99 o C (20 o ). Refer to Maintenance section of catalog for recommended lubricants. MODEL NUMBERS UNCION PAR NUMBER DESCRIPION PAR NUMBER DESCRIPION KSGL KSGLA (luoroelastomer) ee Seals (6) Piston Seal () Spring () Gasket () KDBL KDBLA (luoroelastomer) ee Seals (6) Piston Seal (2) Gasket () KSGL KSGLA (luoroelastomer) ee Seals (6) Piston Seal () Spring () Gasket (2) KDBL KDBLA (luoroelastomer) ee Seals (6) Piston Seal (2) Gasket (2) A0 KA0SGL KA0SGLA (luoroelastomer) ee Seals (6) Piston Seal () Gasket (2) KA0DBL KA0DBLA (luoroelastomer) ee Seals (6) Gasket (2) A20 KA20SGL KA20SGLA (luoroelastomer) ee Seals (2) Piston Seal (3) Spring (2) Gasket (2) KA20DBL KA20DBLA (luoroelastomer) ee Seals (2) Piston Seal (6) Gasket (2) 27

28 SAE SPOOL VALVES NOES 28