Product Information ROSS CONTROLS. Cylinder Position and Load Holding. 19 & 27 Series

Transcription

1 Product Information Position and PO Check Valves 9 & 7 Series ROSS CONTROLS

2 Pilot Operated Check Valves Right-Angle with Threaded Banjo Size (female threads) (male threads) Threads Models with Threaded Banjo Valve Model Number C V - - Tightening Torque Max. t-lb (Nm) /8 /8 958A - UN... () / / 958A - UN () /8 /8 958A - UN... () / / 958A - UN () /8 /8 BSPP D958A M () / / BSPP D958A M () /8 /8 BSPP D958A M () / / BSPP D958A M5... () Position Holding 9 Series Cat..7 ().9 (8) Size /8.5 () Size /.7 (7) Pilot Signal Pilot Signal Size /8.9 (). (55) Size /. (7).6 (66) Pilot Signal Pilot Signal Signal Pressure: The charts below show the minimum signal pilot port pressure to open the valve versus port pressure (P ) when there is no pressure at port (P = bar) P G/8 - / P G/ - / P G/8 - / P G/ - / Accessories & Options Manual Override Manual Trapped Pressure Relief Adapter Threads Model Number* 5/ - Manual Operated Check 998A5 M5 M5 Manual Operated Check BSPP D998A * Adapter threads into the signal port. Valve Illustrated with Optional Manual Trapped Pressure Relief Adapter low Media Ambient/Media: 5 to 6 (- to 7 C) iltered air Operating Pressure 5 to 5 psig (. to bar) Valve Body: Nickel Plated Brass and Anodized Aluminum Construction Material. ROSS CONTROLS. All Rights Reserved. Rev. 8/7/8

3 Pilot Operated Check Valve Right-Angle with Push-to-Connect itting # (tube fittings) Size (male threads) Models with Push-to-Connect itting Valve Model Number C V - - Tightening Torque Max. t-lb (Nm) 5/ /8 958A5 - UN...6 (5) / /8 958A - UN...6 (5) / / 958A - UN () /8 / 958A - UN () /8 /8 958A - UN... () mm /8 BSPP D958A M () 6 mm /8 BSPP D958A6 M () 8 mm /8 BSPP D958A8 M () 6 mm / BSPP D958A6 M ( 8 mm / BSPP D958A8 M () mm / BSPP D958A M () 8 mm /8 BSPP D958A8 M () mm /8 BSPP D958A M ( # tubing size in inches ( ) or millimeters (mm). Position Holding 9 Series Cat..7 ().9 (8) Size /8.5 () Size /.7 (7) Size /8.9 (). (55) Pilot Signal Pilot Signal Pilot Signal Signal Pressure: The charts below show the minimum signal pilot port pressure to open the valve versus port pressure (P ) when there is no pressure at port (P = bar) P G/8 - / P G/ - / P G/8 - / P G/ - / OPTIONS Manual Override Manual Trapped Pressure Relief Adapter Threads Model Number* 5/ - Manual Operated Check 998A5 M5 M5 Manual Operated Check BSPP D998A * Adapter threads into the signal port. Valve Illustrated with Optional Manual Trapped Pressure Relief Adapter low Media Ambient/Media: 5 to 6 (- to 7 C) iltered air Operating Pressure 5 to 5 psig (. to bar) Valve Body: Nickel Plated Brass and Anodized Aluminum Construction Material Rev. 8/7/8.

4 Single Pilot Operated Check Valves without Trapped Pressure Relief 7 Series -Way -Position, Pressure Controlled Valve Model Number s Size Threads BSPP Threads Signal C V Weight lb (kg) / 75A98 D75A98 /8-7.. (.) /8 75A98 D75A98 / (.) / 75A95 D75A95 /8-7.. (.) Cat. Size / /8-7 SIGNAL PORT /-8.7 (.6).7 (.) /8-7 SIGNAL PORT /-8.7 (.6).5 (8.5).67 (9.7).8 (.). (.).6 (.).5 (9.).5 (8.).75 (9.).6 (.).99 (5.).7 (9.).75 (9.) Size /8 /8-7 SIGNAL PORT /8-8.7 (.6). (.) /8-7 NPSM SIGNAL PORT /8-8.7 (.6).5 (8.5).69 (9.7).77 (9.56). (.).6 (.).5 (9.).5 (8.).75 (9.).6 (.).99 (5.).7 (9.).75 (9.) Size / /8-7 SIGNAL PORT /-.75 (.5). (8.5).8 (.5).5 (85.6).79 (96.) /- /8-7 SIGNAL PORT.5 (.).8 (7.6).9 (.5).5 (8.).75 (9.).8 (7.6).7 (6.5).5 (.7).75 (9.) Single Pilot Operated Check Valve Application CIRCUIT EATURES: moves as long as the control valve solenoid is energized. Use for continuous motion or jogging. remains stationary if neither control valve solenoid is energized, or if electrical signal is lost. Check Valve with Internal Pilot CYL VALVE low Control Valves VALVE CYL Check Valve with Internal Pilot (Lockout & Exhaust) - Position, Open-Center Control Valve low Media Pilot Supply Ambient/Media: to 75 ( to 8 C) iltered air External 5 to 5 psig ( to. bar) Operating Pressure Signal Pressure: Must be equal to or greater than inlet pressure Construction Material : Acetal and Stainless Steel. ROSS CONTROLS. All Rights Reserved. Rev. 8/7/8

5 Single Pilot Operated Check Valves without Trapped Pressure Relief 7 Series s Size Body Size -Way -Position, Pressure Controlled Valve Model Number Threads BSPP Threads Signal C V Weight lb (kg) / /8 75A9 D75A9 /.. (.6) /8 /8 75A9 D75A9 /.8. (.6) / /8 75A9 D75A9 /. (.6) / / 75A95 D75A95 / 7.7. (.) / / 75A59 D75A59 / 9. (.) / 75A69 D75A69 / 9. (.) / 75B69 D75B69 / 6. (.7) / / 75B79 D75B79 / 9 6. (.7) / / 75B89 D75B89 / 9 6. (.7) Cat. Body Size /8. (8).7 (9).5 (55) / Signal port.8 (7).7 (88). (8).8 () (inlet) { (outlet) on opposite side}.6 (7).5 (8).5 (9) Body Size / / Signal port Body Size /. (8). ().7 (7) / Signal port.5 (8).5 (). (8).66 (7) (inlet) { (outlet) on opposite side}.8 (6).5 (9).5 (8) 7.9 (9).5 ().5 ().65 (8) 6.9 (65).8 ().5 () (inlet) { (outlet) on opposite side}.9 (78).78 (5).9 () Single Pilot Operated Check Valve Application CIRCUIT EATURES: moves as long as the control valve solenoid is energized. Use for continuous motion or jogging. remains stationary if neither control valve solenoid is energized, or if electrical signal is lost. Check Valve with Internal Pilot low Control Valves Check Valve with Internal Pilot (Lockout & Exhaust) -Position, Open-Center Control Valve low Media Pilot Supply Operating Pressure Ambient/Media: to 75 ( to 8 C) iltered air External 5 to 5 psig ( to. bar) Signal Pressure: Must be equal to or greater than inlet pressure Construction Material : Acetal and Stainless Steel Safety Integrity Level (SIL) - Certified by TÜV Rheinland in accordance to IEC 658 and IEC 65 safety integrity level (SIL ) and EN ISO 89-, PL c (with application specific diagnosis) in singular application with HT = and SIL and PL e in redundant application with HT, for details see certificate. Rev. 8/7/8.

6 Single Pilot Operated Check Valves with Remote Trapped Pressure Relief 7 Series s Size -Way -Position, Pressure Controlled Valve Model Number Threads BSPP Threads Signal C V Weight lb (kg) /8 75A9 D75A9 / (.8) / 75A9 D75A9 / (.8) VLV BP VP CYL Cat. / 75A597 D75A597 / (.) Size /8.86 (.) /8-8.5 (9.). (.). (.).5. /-8 Pilot (8.) (.).65 (.9).5 (.8).8 (.) /8-7 Exhaust.9 (99.). (77.) / (6.5).7 (88.).8 (.) Size /.875 (.) /-.5 (.8). (77.).7 (88.) /-.65 (6.5) /-8 Pilot.5 (8.). (.). (.).8 (.).65 (.9).9 (99.).8 (.) /-.5 (89.9).- Size / /-8 Pilot. (5.).5 (8.). (.). (.).8 (7.5). (8.). (55.9). (9.).7 (5.9).75 (9.). (8.) Single Pilot Operated Check Valve with Trapped Pressure Relief Application CIRCUIT EATURES: Trapped pressure between check valve and cylinder is exhausted when the air supply at the Blowdown Signal (BP) is lost or locked-out. moves as long as the control valve solenoid is energized. Use for continuous motion or jogging. remains stationary if neither control valve solenoid is energized, or if electrical signal is lost. (Lockout & Exhaust) 5 -Position, Open-Center Control Valve BP Single PO Check Valve VP VLV CYL Vertical low Media Pilot Supply Ambient/Media: to 75 ( to 8 C) iltered air External 5 to 5 psig ( to. bar) Operating Pressure Signal Pressure: Must be equal to or greater than inlet pressure Construction Material : Acetal and Stainless Steel. ROSS CONTROLS. All Rights Reserved. Rev. 8/7/8

7 Single Pilot Operated Check Valves with Manual Trapped Pressure Relief 7 Series -Way -Position, Pressure Controlled Valve Model Number s Size Threads BSPP Threads C V Weight lb (kg) /8 75A9 D75A9.6.8 (.8) VLV VP CYL Cat. / 75A9 D75A9.8.8 (.8) / 75A599 D75A (.) BP Size /8 / (.).5 (.8).(.). (77.) / (6.5).7 (88.) /-8 Pilot.5 (8.). (.).8 (.).65 (.9).9 (99.).8 (.) Size / /-.875 (.).5 (.8) /-.7 (88.)..65 (77.) (6.5) /-8 Pilot.5 (8.). (.). (.).8 (.).65 (.9).9 (99.).8 (.) Size / /-.5 (8.).8 (7.5).5 (89.9).7 (5.9).- (/-8 Pilot. (5.). (.). (.). (8.). (55.9). (9.).75 (9.). (8.) Single Pilot Operated Check Valve with Manual Trapped Pressure Relief Application CIRCUIT EATURES: Trapped pressure between check valve and cylinder is exhausted when the manual relief button is pressed. moves as long as the control valve solenoid is energized. Use for continuous motion or jogging. remains stationary if neither control valve solenoid is energized, or if electrical signal is lost. (Lockout & Exhaust) 5 -Position, Open-Center Control Valve Single PO Check Valve VP VLV BP CYL Vertical low Media Pilot Supply Ambient/Media: to 75 ( to 8 C) iltered air External 5 to 5 psig ( to. bar) Operating Pressure Signal Pressure: Must be equal to or greater than inlet pressure Construction Material : Acetal and Stainless Steel Rev. 8/7/8.5

8 Dual Pilot Operated Check Valves without Trapped Pressure Relief 7 Series -Way -Position, Pressure Controlled Valve Model Number Weight s Size Signal C V Threads BSPP Threads lb (kg) C /8 768C9 D768C9 / (.9) / 768C9 D768C9 /8-7.. (.) V V / 768C59 D768C59 / #.8 (.7) 768A69 D768A69 / # 6.8 (.) # Effective C V varies with load and pressure drop. Consult ROSS for specifics on your system. C Cat. Size /8. (.) /8-8. (5.9).6 (5.). (.) /8-8. (.).6 (9.).5 (8.)....8 (6.5) (6.) (5.) (6.6).8 (85.9).95 (.).67 (67.7). (78.9) Size /. (8.). (.).9 (.9) /-.9 (8.). (8.6). /- (.). (5.9).5 (8.)....8 (6.5) (6.) (5.) (6.6).8 (85.9).95 (.). (5.5) Size / /-.65 (.7).75 (.5).5 (8.7) /-. (79.7).77 (95.7).68 (.6).5 (.). (8.6).75 (.5).8 (.). (76.).7 (7.9).5 (9.).8 (5.8).8 (.).7 (.).5 (.) Size.78 (7.6).9 (9.).9 (8.9).75 (.5).8 (6.). (8.6).75.5 (.5) (9.).8 (97.6) (.).9 (8.8).9 (9.) 5.78 (6.8).6 (85.).88 (98.6) low Control Valves Dual Pilot Operated Check Valve Application CIRCUIT EATURES: moves as long as the control valve solenoid is energized. Use for continuous motion or jogging. remains stationary if neither control valve solenoid is energized, or if electrical signal is lost. C V V C Dual Check Valve with Internal Pilot (Lockout & Exhaust) low Media Pilot Supply Ambient/Media: to 75 ( to 8 C) iltered air External - Position, Open- Center Control Valve Optional Safety Exhaust Valve 5 to 5 psig ( to. bar) Operating Pressure Signal Pressure: Must be equal to or greater than inlet pressure Construction Material : Acetal and Stainless Steel.6 ROSS CONTROLS. All Rights Reserved. Rev. 8/7/8

9 Dual Pilot Operated Check Valves with Remote Trapped Pressure Relief -Way -Position, Pressure Controlled Valve Model Number Weight lb s Size Signal C Threads BSPP Threads V (kg) C /8 768D9 D768D9 / (.) / 768D9 D768D9 /8-7.. (.) / 768D59 D768D59 / #.8 (.7) V V 768D69 D768D69 / # 7. (.) # Effective C V varies with load and pressure drop. Consult ROSS for specifics on your system. C Cat. 7 Series Size /8 Size /. (6.6). (6.6).9 (.) /8-7 SIGNAL PORT / (5.) /8-7 SIGNAL PORT / (5.) (.).98 (5.).8 (6.5).98 (5.).8 (6.5).85 (.6) /8-8.7 (9.). (5.).85 (.6).7 (9.). (5.).7 (.8) /-.9 (5.). (5.). (6.6).95 (.).8 (85.9). (5.). (6.6).95 (.).8 (85.9). (8.).68 (9.). (8.).68 (9.) Size / /8-7 SIGNAL PORT.98 (.).9 (5.9). (5.) /-.8 (7.6).7. (8.) (9.7).5 (8.).9 (9.9).5 (6.)..9 (7.) (5.) /-.6 (.7).5 (.).68 (.6).8 (.).7 (9.9).7 (.9) Size /8-7 SIGNAL PORT (6.).9 (9.).9 (9.).8 (.).68 (68.).8 (.8). (76.).8 (97.6).75 (.5).7 (.5).5(8.8).5 (.7) (9.).9 (9.) 5.78 (6.8).7 (9.9).7 (.9) Dual Pilot Operated Check Valve Remote Trapped Pressure Relief Application CIRCUIT EATURES: Trapped pressure between check valve and cylinder is exhausted when the air supply at the port P is lost or locked-out. moves as long as the control valve solenoid is energized. Use for continuous motion or jogging. remains stationary if neither control valve solenoid is energized, or if electrical signal is lost. C - Position, Open-Center Control Valve low Control Valves V V Remote-controlled Check Valve Relief C Dual Check Valve with Internal Pilot Holding Pressure P Optional Safety Exhaust Valve (Lockout & Exhaust) low Media Pilot Supply Ambient/Media: to 75 ( to 8 C) iltered air External 5 to 5 psig ( to. bar) Operating Pressure Signal Pressure: Must be equal to or greater than inlet pressure Construction Material : Acetal and Stainless Steel Rev. 8/7/8.7

10 Dual Pilot Operated Check Valves with Manual Trapped Pressure Relief 7 Series s Size -Way -Position, Pressure Controlled Valve Model Number Threads BSPP Threads C V Weight lb (kg) /8 768D9 D768D9.9. (.) / 768D9 D768D9.. (.) / 768D59 D768D #.8 (.7) 768D69 D768D # 6.58 (.) C A B # Effective C V varies with load and pressure drop. Consult ROSS for specifics on your system. V V C Cat. Size /8 Manual Push-Button Pressure Relief. /8-8 (6.6).9 (.).59 (5.).98 (5.).8 (6.5).85 (.6).7 (9.). (5.) /8-8. (.)...95 (5.) (6.6) (.).8 (85.9).8 (7.). (8.) Size / Manual Push-Button Pressure Relief. (6.6) /-.59 (5.).9 (.).98 (5.).8 (6.5).85 (.6).7 (9.). (5.) /-.9 (5.). (5.). (6.6).8 (85.9).8 (7.).8 (8.) /- /-. (8.8) Size /. (.5).6 (.8).97 (.8).9 (9.9) Manual Push-Button Pressure Relief.9 (5.9).7.5 (8.) (9.).5 (6.).9 (7.). (5.).5 (.7).68 (.6).8 (.) Size -.5 Manual Push-Button Pressure Relief.8 (6.).9 (9.).9 (9.).8 (.).68 (67.9).75 (.).8 (.7). (76.).8 (97.6).5 (8.7) (.).9 (9.).9 (9.) 5.78 (6.8). (8.7).96 (.7) low Control Valves Manual-controlled Check Valve Relief Dual Pilot Operated Check Valve Manual Trapped Pressure Relief Application CIRCUIT EATURES: Trapped pressure between check valve and cylinder is exhausted when push buttons A and B are pressed. moves as long as the control valve solenoid is energized. Use for continuous motion or jogging. remains stationary if neither control valve solenoid is energized, or if electrical signal is lost. C A - Position, Open-Center Control Valve V V B C Dual Check Valve with Internal Pilot Optional Safety Exhaust Valve (Lockout & Exhaust) low Media Pilot Supply Ambient/Media: to 75 ( to 8 C) iltered air External 5 to 5 psig ( to. bar) Operating Pressure Signal Pressure: Must be equal to or greater than inlet pressure Construction Material : Acetal and Stainless Steel.8 ROSS CONTROLS. All Rights Reserved. Rev. 8/7/8

11 Dual Pilot Operated Check Valves with Remote Trapped Pressure Relief Solenoid Pilot Controlled 7 Series s Size -Way -Position, Solenoid Pilot Controlled DIN Connector -Pin Mini Connector Volts DC -Pin Mini Volts DC -Pin Micro Valve Model Number# Valve Model Number# Valve Model Number Valve Model Number Threads BSPP Threads Threads BSPP Threads Threads BSPP Threads Threads BSPP Threads /8 778D9Z D778D9Z 778D9Z D778D9Z 778D9 D778D9 778D9 D778D9 /8-7.9 / 778D9Z D778D9Z 778D9Z D778D9Z 778D9 D778D9 778D9 D778D9 /8-7. / 778D59Z D778D59Z 778D59Z D778D59Z 778D59 D778D59 778D59 D778D59 / # 778D69Z D778D69Z 778D69Z D778D69Z 778D69 D778D69 778D69 D778D69 / # # Voltage: Z=- VAC, 5/6 Hz; W= VDC, e.g., D778D9W. or other voltages, consult ROSS. Effective C V varies with load and pressure drop. Consult ROSS for specifics on your system. Signal C V Size /8 Size /..95 (6.6) (.) /8-8.7 (.8) /-.9 (5.).8 (6.5).85 (.6). (.99).98 (5.).85 (.6). (.) / (5.). (5.) /-.59 (5.). (6.6).8 (85.9) /8-7 SIGNALPORT 5.8. (9.) (8.).68 (9.) /8-7 SIGNAL PORT. 5.8 (8.) (9.).68 (9.) SOLENOID DIN Connector C V Sol C V C Connector Wiring SOLENOID AC Mini Connector Dual Pilot Operated Check Valve Solenoid Pilot Controlled Application Common SOLENOID + VDC DC Mini Connector DC Micro Connector Cat. + VDC SOLENOID Common.98 (.).9 (5.9) /8-7 SIgnal.8 (6.). (6.6). (9.7). (5.) /8-7 SIGNAL PORT /-.8 (7.6).7 (8.).95 (.).8 (.).98 (5.).8 (6.5).5 (6.)..9 (7.) (5.) Size /.5 (8.).9 (9.9) /-.6 (.7). (5.).5 (.) Size -.5. (6.6).8 (85.9).68 (.6).8 (.).7 (9.9) 5.77 (6.5).7 (.9).7 (9.9) CIRCUIT EATURES: To operate cylinder, simultaneously energize solenoids A and C or B and C. Pilot supply and exhaust are independent of control valve. Response time is not affected by exhaust restrictions of the control valve. remains stationary if neither control valve solenoid is energized, or if electrical signal is lost. Pressure in cylinder is exhausted when the air supply at P port is lost or locked-out. L-O-X valve provides lockable shut-off of air supply, and exhausting of trapped downstream air. low Control Valves Sol C Remote-controlled Check Valve Relief Dual Check Valve with Solenoid Pilot and Relief unction.68 (67.9).75 (.).7 (.) 5.77 (6.5).7 (.9) C Sol A V V Sol B C Holding Pressure P (Lockout & Exhaust) (9.).9 (9.).8 (.7). (76.).8 (97.6).5 (8.7).9 (9.).9 (9.) 5.78 (5.8) - Position, Open-Center Control Valve Optional Safety Exhaust Valve Solenoids Voltage Power Consumption (each solenoid) AC or DC power; Rated for continuous duty volts DC; - volts AC, 5/6 Hz.5 watts with -pin Micro connector, 6 watts with -pin connector; 8 VA inrush, 6 VA holding on AC Ambient: to ( to 5 C) Media: to 5 ( to 8 C) low Media iltered air Pilot Supply Internal or External to 5 psig ( to. bar) Operating Pressure Pilot Supply - When external pilot supply, pressure must be equal to or greater than inlet pressure. Construction Material : Acetal and Stainless Steel Rev. 8/7/8.9

12 General Information Standard Specifications The standard specifications for the products on each page of this catalog are given on the same page or referenced. or solenoid pilot valves, models with internal pilot supply are listed. Most models are also available for use with external pilot supply or have a built-in pilot supply selector valve. The products in this catalog are intended for use in industrial pneumatic systems. Most products are adaptable to other uses and conditions not covered by the standard specifications given in this catalog. Weights shown are approximate and are subject to change. Dimensions given, unless otherwise noted, are envelope dimensions (not for mounting). Consult ROSS for further information. Threads s of valves and bases described in this catalog have (ANSI B.) threads. Other thread types can be specified by putting an appropriate prefix letter on the model number when ordering. Thread Types by Model Prefix Letter Pneumatic Prefix Threaded Electrical Threads Letter Opening (ANSI B.) None ISO 8 - DIN 59 Parallel, BSPP # C* ISO 8 - DIN 59 Parallel, BSPP # D G ISO 8 - JIS B Tapered # J ISO SAE 96- ISO 96 S * Used only for filters, regulators, lubricators. # ISO 8 threads superseeds BSPP, G and JIS thread types. low Ratings low ratings are expressed as C V where C V = corresponds to a steady state air flow of approximately scfm under the following conditions: Inlet pressure = psig (6.7 bar) Pressure drop = psi (.69 bar) Air temperature = 68 ( C) Relative humidity = 6% Note: Because widely differing test standards are used to measure C V values, the figures given in this catalog should not be used to compare ROSS valves with those of other makers. The C V ratings given here are intended only for use with performance charts published by ROSS. The C V ratings are averages for the various flow paths through the valve and are for steady flow conditions. Approvals and Certifications ROSS products are designed to meet a number of industrial standards, including the Canadian Standards Association (C.S.A.) guidelines. or more information on specific product approvals, contact your local distributor or ROSS. Solenoids All ROSS standard solenoids are rated for continuous duty (unless noted otherwise) and will operate the valve within the air pressure range specified in this catalog. Explosion-Proof Solenoid Pilot available, for more information consult ROSS. Voltage & Hertz When ordering a solenoid valve, also specify the desired solenoid voltage and hertz. Voltage Types by Model Suffix Letter Voltage Suffix Letter volts AC Z volts AC Y volts DC H volts DC W 8 volts DC M 9 volts DC K volts DC P 5 volts DC C Recommended Solenoid Voltages: - volts AC, 5 Hz; - volts AC, 6 Hz; volts DC; volts DC. In addition, the following voltages are available:, volts AC, 5 Hz,, 8 volts AC, 6 Hz, 8, volts AC, 5 Hz volts AC, 6 Hz, volts AC, 5 Hz, volts AC, 6 Hz. or example: Model 77B5, volts AC, 6 Hz. Model W676B, volts AC, 5 Hz. or additional information or help with voltage configuration, please contact your local distributor or ROSS. Identification Valve symbols in this catalog conform to the ISO 9-:99 standard of the International Organization for Standardization (ISO) and the SAE J5 standard of the Society of Automotive Engineers (SAE) respectively. Information or Technical Assistance or additional information or application assistance concerning ROSS products, consult ROSS or your local ROSS distributor (see contact information on the back cover). Order Placement or order placement, consult ROSS or your local ROSS distributor. or a current list of countries and local distributors, visit ROSS website at. ROSS CONTROLS. All Rights Reserved. Rev. 7//8

13 CAUTIONS, WARNINGS and STANDARD WARRANTY PRE-INSTALLATION or SERVICE. Before servicing a valve or other pneumatic component, be sure that all sources of energy are turned off, the entire pneumatic system is shut off and exhausted, and all power sources are locked out (ref: OSHA 9.7, EN 7).. All ROSS products, including service kits and parts, should be installed and/or serviced only by persons having training and experience with pneumatic equipment. Because any installation can be tampered with or need servicing after installation, persons responsible for the safety of others or the care of equipment must check every installation on a regular basis and perform all necessary maintenance.. All applicable instructions should be read and complied with before using any fluid power system in order to prevent harm to persons or equipment. In addition, overhauled or serviced valves must be functionally tested prior to installation and use. If you have any questions, call your nearest ROSS location listed on the cover of this document.. Each ROSS product should be used within its specification limits. In addition, use only ROSS parts to repair ROSS products. WARNING: ailure to follow these directions can adversely affect the performance of the product or result in the potential for human injury or damage to property. ILTRATION and LUBRICATION 5. Dirt, scale, moisture, etc. are present in virtually every air system. Although some valves are more tolerant of these contaminants than others, best performance will be realized if a filter is installed to clean the air supply, thus preventing contaminants from interfering with the proper performance of the equipment. ROSS recommends a filter with a 5-micron rating for normal applications. 6. All standard ROSS filters and lubricators with polycarbonate plastic bowls are designed for compressed air applications only. Do not fail to use the metal bowl guard, where provided, to minimize danger from high pressure fragmentation in the event of bowl failure. Do not expose these products to certain fluids, such as alcohol or liquefied petroleum gas, as they can cause bowls to rupture, creating a combustible condition, hazardous leakage, and the potential for human injury or damage to property. Immediately replace a crazed, cracked, or deteriorated bowl. When bowl gets dirty, replace it or wipe it with a clean dry cloth. 7. Only use lubricants which are compatible with materials used in the valves and other components in the system. Normally, compatible lubricants are petroleum based oils with oxidation inhibitors, an aniline point between 8 (8 C) and ( C), and an ISO, or lighter, viscosity. Avoid oils with phosphate type additives which can harm polyurethane components, potentially leading to valve failure which risks human injury, and/or damage to property. AVOID INTAKE/EXHAUST RESTRICTION 8. Do not restrict the air flow in the supply line. To do so could reduce the pressure of the supply air below the minimum requirements for the valve and thereby cause erratic action. 9. Do not restrict a valve s exhaust port as this can adversely affect its operation. Exhaust silencers must be resistant to clogging and must have flow capacities at least as great as the exhaust capacities of the valves. Contamination of the silencer can result in reduced flow and increased back pressure. WARNING: ROSS expressly disclaims all warranties and responsibility for any unsatisfactory performance or injuries caused by the use of the wrong type, wrong size, or an inadequately maintained silencer installed with a ROSS product. POWER PRESSES. Mechanical power presses and other potentially hazardous machinery using a pneumatically controlled clutch and brake mechanism must use a press control double valve with a monitoring device. A double valve without a self-contained monitoring device should be used only in conjunction with a control system which assures monitoring of the valve. All double valve installations involving hazardous applications should incorporate a monitoring system which inhibits further operation of the valve and machine in the event of a failure within the valve mechanism. ENERGY ISOLATION/EMERGENCY STOP. Per specifications and regulations, ROSS L-O-X and L-O-X with EEZ-ON operation products are defined as energy isolation devices, NOT AS EMERGENCY STOP DEVICES. All products sold by ROSS CONTROLS are warranted for a one-year period [with the exception of all ilters, Regulators and Lubricators ( RLs ) which are STANDARD WARRANTY warranted for a period of seven years] from the date of purchase to be free of defects in material and workmanship. ROSS obligation under this warranty is limited to repair or replacement of the product or refund of the purchase price paid solely at the discretion of ROSS and provided such product is returned to ROSS freight prepaid and upon examination by ROSS is found to be defective. This warranty becomes void in the event that product has been subject to misuse, misapplication, improper maintenance, modification or tampering. THE WARRANTY EXPRESSED ABOVE IS IN LIEU O AND EXCLUSIVE O ALL OTHER WARRANTIES AND ROSS EXPRESSLY DISCLAIMS ALL OTHER WARRANTIES EITHER EXPRESSED OR IMPLIED WITH RESPECT TO MERCHANTABILITY OR ITNESS OR A PARTICULAR PURPOSE. ROSS MAKES NO WARRANTY WITH RESPECT TO ITS PRODUCTS MEETING THE PROVISIONS O ANY GOVERNMENTAL OCCUPATIONAL SAETY AND/OR HEALTH LAWS OR REGULATIONS. IN NO EVENT IS ROSS LIABLE TO PURCHASER, USER, THEIR EMPLOYEES OR OTHERS OR INCIDENTAL OR CONSEQUENTIAL DAMAGES WHICH MAY RESULT ROM A BREACH O THE WARRANTY DESCRIBED ABOVE OR THE USE OR MISUSE O THE PRODUCTS. NO STATEMENT O ANY REPRESENTATIVE OR EMPLOYEE O ROSS MAY EXTEND THE LIABILITY O ROSS AS SET ORTH HEREIN. Rev. 7//8

14 Americas U.S.A. ROSS CONTROLS Customer Service -8-GET-ROSS (8-8) Technical Service -888-TEK-ROSS ( ) Canada ROSS CANADA rosscanada.com 6777 CANADA INC. An Independent Representative Brazil ROSS SOUTH AMERICA Ltda..br Europe Germany ROSS EUROPA GmbH rosseuropa.com United Kingdom ROSS UK Ltd rossuk.co.uk rance ROSS RANCE SAS rossfrance.com Asia & Pacific Japan ROSS ASIA K.K. rossasia.co.jp India ROSS CONTROLS INDIA Pvt. Ltd. China ROSS CONTROLS (CHINA) Ltd. rosscontrolschina.com ull-service Global Locations There are ROSS Distributors Throughout the World To meet your requirements across the globe, ROSS distributors are located throughout the world. Through ROSS or its distributors, guidance is available for the selection of ROSS products, both for those using pneumatic components for the first time and those designing complex systems. Other literature is available for engineering, maintenance, and service requirements. If you need products or specifications not shown in this catalog, please visit ROSS' website, contact ROSS or your ROSS distributor. The ROSS Support Team will be happy to assist you in selecting the best product for your application. or a current list of countries and local distributors, visit ROSS at. U.S.A. - Content subject to change. l 8, ROSS CONTROLS. All Rights Reserved. l ROSS-Product Information