USA Headquarters. Dynex/Rivett Inc. 770 Capitol Drive Pewaukee, WI U.S.A. Tel: FAX:

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1 SPECIFICAIONS D05 Pattern Directional Control Valves Also refer to "Directional Valve Features, Selection and Operating Recommendations" (dynexdcvoperating.pdf) CONAC INFORMAION USA Headquarters Dynex/Rivett Inc. 770 Capitol Drive Pewaukee, WI U.S.A. el: FAX: Power Units & Systems Dynex/Rivett Inc. 54 Nickerson Road Ashland, MA U.S.A. el: FAX: European Sales Dynex/Rivett Inc. Unit C5 Steel Close, Little End Road, Eaton Socon, Huntingdon, Cambs. PE19 8 United Kingdom el: +44 (0) FAX: +44 (0) sales@dynexhydraulics.co.uk For more information visit our web site: BROCHURE NOES: Consult the Dynex sales department for a review of any application which requires operating above the rated flows or pressures, or higher than normal operating temperatures. Specifications shown were in effect when published. Since errors or omissions are possible, contact your sales representative for the most current specifications before ordering. Dynex reserves the right to discontinue or change designs at any time without incurring any obligation. DYNEX High Pressure Hydraulics Copyright Dynex/Rivett Inc. Bulletin dynexvesd05specs-0402

2 Valves Control Flow to 40 U.S. gpm (151 L/min) hese reliable valves operate with superior efficiency at pressures to 5000 psi (350 bar). Exceptional flow characteristics are achieved with large internal flow passages with uniform flow areas throughout the body coring. Efficiency is enhanced with the use of the Dynex standard subplate, which takes advantage of the valve s special double tank port design Series Explosion Proof 6500 Series Double Solenoid EFFICIEN LOW PRESSURE DROP he result is exceptionally low loop pressure drop at 20 U.S. gpm (76 L/min) nominal flow: 80 psi (6 bar) with open center spools; 104 psi (7 bar) with closed center spools ( P loop = P A + B ). LONG-LIFE OPERAION Wet-armature solenoids provide low noise and leak-proof shifting. Reliable manual override is assured with noncorrosive override pins. apered o-ring counterbores improve sealing at the mounting surface. A four-land spool design assures exceptionally smooth spool travel. Additional outboard lands provide greater support, eliminating spool imbalance. HIGH PRESSURE ANK POR High pressure tank port capability gives you greater circuit flexibility, especially with series circuits. HIGH-ORQUE MOUNING High-torque mounting to 12 lb ft (16 N m) prevents weepage between mounting surfaces, especially important when using sandwich valves. SIMPLIFIED SERVICE Complete spool interchangeability and a large wiring box make these valves easy to install. Servicing of solenoids is made easier with handtightened knurled knob lock nuts Series Hydraulic Piloted SPECIFICAIONS For a description of spools, operator functions, electrical options and operating recommendations refer to dynexdcvoperating.pdf. Mounting Subplate, N.F.P.A. D05 (CEOP 5) Pattern Operator Options 6100 Series: Manual Lever; 6500 Series: Direct Solenoid; 6800 Series: Hydraulic Piloted; 6900 Series: Air Piloted B P Spool travel is exceptionally smooth because of a four-land spool design which provides greater support, eliminating spool imbalance. A 6900 Series Air Piloted Rated Flow Nominal: 20 U.S. gpm (76 L/min); Maximum: See ypical Valve Performance on page 4. Rated Pressure 5000 psi (350 bar) Maximum ank Port Pressure (Port ) Solenoid Models, Standard: 1500 psi (105 bar); High Pressure Option ( HP ): A.C. Models, 2000 psi (140 bar); D.C. Models, 2500 psi (170 bar) Manual Lever Models: 3000 psi (210 bar) Hydraulic Piloted Models: 3000 psi (210 bar) Air Piloted Models: 3000 psi (210 bar) Response ime (Full Stroke) Solenoid Energized: A.C., ms; D.C., ms Spring Returned: A.C., ms; D.C., ms 2

3 SOLENOID SPECIFICAIONS Models are available with A.C. or D.C. solenoids. he table shows electrical specifications for these valves. Electrical Connections Standard Wiring Box with leads; Optional erminal Strip, Cable Grip or Pin Connector (N.F.P.A. standard ; A.N.S.I. standard B93,55M-1981); Optional Plug-In-erminal Solenoids fit DIN Connector Standard (Hirschmann GDM 209) Explosion Proof Option ( EPW ) Solenoids with special enclosures are approved by UL and CSA for use in hazardous locations. Available with A.C. or D.C. solenoids. UL Classification: Class I, Group C,D; Class II, Group E,F,G ELECRICAL DAA Solenoid Code Input Voltage (Volts) Frequency (Hz) Inrush Current (Amps) Holding Current (Amps) Holding Power (Watts) Coil Resistance (Ohms ± 10%) 24/DF 24 A.C (Dual Frequency) 24 A.C /DF 110 A.C (Dual Frequency) 115 A.C /DF 220 A.C (Dual Frequency) 230 A.C /DF 440 A.C (Dual Frequency) 460 A.C VDC 12 D.C VDC 24 D.C VDC 250 D.C VDC EPW 12 D.C VDC EPW 24 D.C /50 EPW 110 A.C /60 EPW 115 A.C /50 EPW 220 A.C ➀ Ordering Codes shown are for standard wire leads with wiring box. Plug-In-erminal solenoids (Hirschmann GDM 209) are also available; see ypical Model Code on page 8. MANUAL LEVER MODELS Lever operated models offer superior handle position flexibility. Choose from eight different lever locations for complete operator convenience. hese high performance valves provide a combination of operating efficiency and circuit layout flexibility. he valves are rated for 20 U.S. gpm (76 L/min) nominal flow at pressures to 5000 psi (350 bar). Higher intermittent flows may be possible with some models. Consult the Dynex sales department. EASY INSALLAION, SERVICING With complete spool interchangeability and multiple lever positions which can be adjusted in the field, these valves are easy to install and service. Choose from eight handle locations, with four positions on either port A or port B end of valve. o specify, see drawing at right and ypical Model Code on page 31. his feature allows you to put the handle where it s best for your circuit design, for complete operator convenience. Changing the location is done by removing the bracket and handle assembly, and rotating it to the desired position. A9 or B9 A6 or B6 A12 or B12 A3 or B3 Handle Positions Viewed from Port A or Port B End of Valve 3

4 ypical Valve Performance FLOW CAPACIY BAR PSI SOLENOID MODELS he flow capacity curves show typical performance for each internal operator and spool. he letters in the Flow Curve Reference table identify the appropriate curve. PRESSURE U.S. GPM N AB F K E G H J L M C D AN EXAMPLE In the table under spool type 01, curve F is called out for Operator Code 4, A.C. Models. Looking at the curves, F indicates that the maximum flow is 20 U.S. gpm (76 L/min) up to the maximum pressure rating of 5000 psi (350 bar). PILO OPERAED MODELS he maximum flow for pilot operated valves is dependent on pilot pressure. Generally, the maximum flow for most pilot operated models is 20 U.S. gpm (76 L/min). Minimum Pilot Pressure he table shows the minimum pressure required to shift the spool, for various flow capacities. hese values are based on zero tank pressure. As back pressure increases above zero, the minimum pilot pressure must be increased by the same level. Maximum Pilot Pressure Hydraulic Piloted: 3000 psi (210 bar); Air Piloted: 200 psi (14 bar) Volume Maximum required to shift spool full stroke: Hydraulic, in 3 (0,30 cm 3 ); Air, in 3 (10,49 cm 3 ) 6800 Series Hydraulic Piloted 6900 Series Air Piloted L/MIN. 25 FLOW CURVE REFERENCE Operator Code FLOW Solenoid Spool ype ype R 32 32R 36 A.C. N B A A K K E D.C. and EPW N C A A J J G A.C. N B A A K K E D.C. and EPW N C A A J J G A.C. N D A A K K E D.C. and EPW N D A A J J G A.C. N K N N F A A K K E D.C. and EPW N N N N F A A J J G A.C. N K N N F A A K K E D.C. and EPW N N N N F A A J J G A.C. N K K M F A A K K E D.C. and EPW N H M L F A A J J G MINIMUM PILO PRESSURE Series Spool ype 5 U.S. gpm (19 L/min) , , , , , , , , , , , , , ,8 2 or 2R , , ,4 32 or 32R , , , , , , ,7 25 1,7 25 1, ,7 30 2,1 35 2, ,7 30 2,1 35 2, ,4 25 1,7 25 1, ,7 25 1,7 2 or 2R 25 1,7 30 2,1 35 2,4 32 or 32R 25 1,7 30 2,1 35 2, ,7 30 2,1 35 2,4 100 Pilot Pressure At: 10 U.S. gpm (38 L/min) U.S. gpm (76 L/min) psi bar psi bar psi bar 4

5 VALVE EFFICIENCY Exceptional flow characteristics are achieved with large internal flow passages. Efficiency is enhanced with the use of our standard subplate, which takes advantage of the valve s special double tank port design. he result is exceptionally low pressure drop. At 20 U.S. gpm (76 L/min) flow, loop pressure drop is a low 102 psi (7,0 bar) with open center spools (ype 1) and 121 psi (8,3 bar) with closed center spools (ype 0). Determining Pressure Drop he curves show resistance to flow for various spool types. he Curve Reference table identifies the proper pressure drop curve for each spool and flow path. An Example In the table under spool ype 1, curve D is called out to determine the pressure drop for P A. Looking at the curves, D indicates a drop of about 28 psi at 12 U.S. gpm (1,9 bar at 45 L/min) o determine total loop drop, the individual pressure drops for A B and B (or P B and A ) must be added. PRESSURE DROP ( P) PRESSURE BAR PSI U.S. GPM L/MIN. CURVE REFERENCE FLOW Flow Spool ype Path R 32 32R 36 P A D D D D B C C D D D P B D D D D B C C D D D A F H H G E H H F F G B F H H G E H H F F G P D B 60 A E B C D F G H Installation and Dimensions GENERAL VALVE MOUNING his valve has a second port into a common tank passageway, for lower pressure drop and increased efficiency. he mounting surface drawing shows the standard N.F.P.A. D05 (CEOP 5) pattern, with the optional second port. Mounting face must be flat within inch/4.0 inches (0,010 mm/102 mm) with a surface finish of 32 microinch (0,80 µm) AA. Port o-rings are included with all valves. Mounting bolts must be ordered separately, U.N.C. hreaded x 1.00 inch (25,4 mm), Grade 8 or better; four required. Recommended mounting torque is 12 lb ft (16 N m) maximum (66,8).250 (6,35) 19 (37,31) (50.80) (26,97).125 (3,18) B (79,38) P.656 (16,66) A.438 (11,13) 5 PORS (32,54) (21,44).41 (10,4) 32 (0,80).0004/4.0 (0,010/102) U.N.C. 2B HREADED, DEEP, 4 MOUNING HOLES.50 (12,7) Recommended Minimum Mounting Surface, N.F.P.A. D05 (CEOP 5) Pattern With wo Ports () Into Common ank Passageway 5

6 SOLENOID MODEL DIMENSIONS Refer to the basic installation drawing, which shows typical dimensions common to all D05 valves. Dimensions are shown for both A.C. and D.C. models, with D.C. configuration shown printed in gray. Single Solenoid: A.C., 8.1 lb (3,7 kg); D.C., 9.5 lb (4,3 kg) Double Solenoid: A.C., 9.6 lb (4,4 kg); D.C., 12.6 lb (5,7 kg) 4.94 (125,6).62 (15,7) 1.75 (44,4) (69,8) MANUAL ACUAOR PIN 1.34 (34,0) 1/2 N.P..-14 SANDARD ELECRIC ENRY, ONE EACH SIDE CLEARANCE O REMOVE COIL 1.90 (48,3) A.C D.C. (81,3) SOLENOID A FOR YPE 0, 1, 3, 4, SOLENOID B FOR YPE 01 SPOOL 3.89 (98,8) 2.96 (75,2) U.N.C. HREADED x 1.00 (25,4) LONG MOUNING BOLS, 4 REQUIRED; ORQUE: 12 LB F (16,3 N M) 2.98 A.C. (75,7) 4.32 D.C. (109,7) 5.00 (127,0) A.C. SOLENOID (262,6) D.C. SOLENOID (330,5) SOLENOID B FOR YPE 0, 1, 3, 4, 2, 2R, 32, 32R, 36, 03 SPOOLS; SOLENOID A FOR YPE 01 SPOOL 6500 Series, Double Solenoid Models SOLENOID A FOR YPE 0, 1, 3, 4, 2, 2R, 32, 32R, 36 SPOOL SOLENOID B FOR YPE 01 SPOOL 4.91 (124,7) 1/2 14 N.P.. ELECRIC ENRY, YPICAL EACH END REMOVE PLUG (3/8" INERNAL HEX) FOR ACCESS O HIS END 4.91 (124,7) SOLENOID B FOR YPE 0, 1, 3, 4, 2, 2R, 32, 32R, 36 SPOOL, SOLENOID A FOR YPE 01 SPOOL 7.67 (194,8) (A.C. COIL) 9.02 (D.C. COIL) (229,11) (9,6) (9,6) 7.67 (194,8) (A.C. COIL) 9.02 (D.C. COIL) (229,11) 6500 Series, Single Solenoid Models EXPLOSION PROOF SOLENOIDS Solenoids with special enclosures are approved by UL and CSA for use in hazardous locations. Overall length of single EPW solenoid models (not shown) is 9.31 inches (236,5 mm). Note that spacer plate, part number , is required when valves are mounted on manifolds and side outlet subplates. Valves can be mounted without removing nameplate. Single Solenoid: 15.7 lb (7,1 kg); Double Solenoid: 24.8 lb (11,2 kg) MANUAL ACUAOR PIN 3.63 (92,2) 45 LEADWIRES (2) YPICAL #18 AWG APPROXIMAELY 18 (457) LONG 1/2 14 N.P.. SANDARD ELECRIC ENRY, 360 ROAABLE 1.62 (41,2) 4.87 (123,7) CLEARANCE O (69,8) REMOVE COIL 3.87 (98,3) SOLENOID POSIION LIMI WIH SIDE OULE SUBPLAE OR SANDWICH VALVE SOLENOID A FOR YPE 0, 1, 3, 4, 2, 2R, 32, 32R, 36, 03 SPOOLS SOLENOID B FOR YPE 01 SPOOL GROUNDWIRE YPICAL #18 AWG (GREEN INSULAION) APPROXIMAELY 18 (457) LONG NOE: KEEP AIR GAP BEWEEN SOLENOID AND VALVE BODY CLEAN (352,0) 1.64 (41,7) SOLENOID B FOR YPE 0, 1, 3, 4, 2, 2R, 32, 32R, 36, 03 SPOOLS SOLENOID A FOR YPE 01 SPOOL 1.00 (25,4) U.N.C. HREADED x 2.00 (50,8) LONG MOUNING BOLS, 4 REQUIRED; ORQUE: 12 LB F (16,3 N M) SPACER NO Series, Double EPW Solenoid Models 6

7 MANUAL OPERAED MODELS Manual lever valves allow you to choose from eight handle locations, with four positions on either port A or port B end of valve. o specify, see drawing on page 26 and ypical Model Code on page 8. Valves can be mounted without removing nameplate. 7.8 lb (3,5 kg) HANDLE POSIION FOR O A FOR YPE 0, 1, 3, 4, O B FOR YPE 01 SPOOLS HANDLE POSIION FOR CENER FLOW FUNCIONS HANDLE POSIION FOR O B FOR YPE 0, 1, 3, 4, 2, 2R, 32, 32R, 36, 03 SPOOLS; O A FOR YPE 01 SPOOL 19º 7º 19º HANDLE POSIION FOR O B FOR YPE 0, 1, 3, 4, 2, 2R, 32, 32R, 36, 03 SPOOLS; O A FOR YPE 01 SPOOL 3.19 (81,0) 1.84 (46,7) 1.34 (34,0).84 (21,3).62 (15,7) 7.80 (198,1) 6.26 (159,1) 8.41 (213,7).71 (18,0) U.N.C. HREADED x 1.0 (25,4) LONG MOUNING BOLS, 4 REQUIRED; ORQUE: 12 LB F (16,3 N M) (69,8) 6100 Series, Manual Lever Operated HYDRAULIC PILOED MODELS Single and double actuator models are available. Overall length of single configuration (not shown) is 6.60 inches (167,6 mm). Valves can be mounted without removing nameplate. Single Actuator: 7.1 lb (3,2 kg); Double Actuator: 7.8 lb (3,5 kg).62 (15,7) 1.25 (31,8) HEX (69,8) 3.19 (81,0) 1.34 (34,0) PILO A FOR YPE 0, 1, 3, 4, PILO B FOR YPE 01 SPOOL PILO PORS (2) NO. 6 S.A.E U.N.C. HREADED x 1.00 (25,4) LONG MOUNING BOLS, 4 REQUIRED; ORQUE: 12 LB IN ( 16,3 N M) 2.03 (51,6) 8.43 (214,1) 6800 Series, Double Hydraulic Piloted Models PILO B FOR YPE 0, 1, 3, 4, PILO A FOR YPE 01 SPOOL AIR PILOED MODELS Single and double actuator models are available. Overall length of single configuration (not shown) is 7.13 inches (181,1 mm). Valves can be mounted without removing nameplate. Single Actuator: 8.0 lb (3,6 kg); Double Actuator: 9.5 lb (4,3 kg) 1.88 (47,8) HEX.62 (15,7) (69,8) 3.19 (81,0) 1.34 (34,0) PILO A FOR YPE 0, 1, 3, 4, PILO B FOR YPE 01 SPOOL PILO PORS (2) NO. 6 S.A.E U.N.C. HREADED x 1.00 (25,4) LONG MOUNING BOLS, 4 REQUIRED; ORQUE: 12 LB IN (16,3 N M) 2.56 (65,0) 9.49 (241,0) 6900 Series, Double Air Piloted Models PILO B FOR YPE 0, 1, 3, 4, PILO A FOR YPE 01 SPOOL 7

8 ypical Model Code D05 115/DF R SL 1 0 Valve ype 6 Subplate Mounted Directional Control Valve Size D05 20 U.S. gpm (76 L/min) Nominal Flow, N.F.P.A. D05 (CEOP 5) Pattern Reverse Flow Operator (Code 4 and 6 Only) R Code 4: wo Position; Spring Centered, Actuator Offset (P B) Code 6: wo Position; Spring Offset (P B), Actuator Centered Design Number Modification Number Actuator 1 Manual Lever 5 Solenoid Operated 8 Hydraulic Piloted 9 Air Piloted Internal Operator 1 wo Position; Spring Offset (P B), Actuator Offset (P A) 2 wo Position; Spring Offset (P A), Actuator Offset (P B) 3 Manual Lever Only: hree Position, Detented; Others: wo Position; Actuator Offset, Detented ➀ 4 wo Position; Spring Centered, Actuator Offset (P A) ➁ 5 hree Position; Spring Centered, Actuator Offset 6 wo Position; Spring Offset, Actuator Centered ➁ 7 Manual Lever Only: wo Position, Detented ➀ Only available with ype 0 and ype 1 spools. ➁ Not available with Manual Lever Operated valves. Spools R 3 32 Lever Position (Manual Models Only) A12 12 o clock position, on port A end of valve A9 9 o clock position, on port A end of valve A6 6 o clock position, on port A end of valve A3 3 o clock position, on port A end of valve B12 12 o clock position, on port B end of valve B9 9 o clock position, on port B end of valve B6 6 o clock position, on port B end of valve B3 3 o clock position, on port B end of valve C M CG SL HP Options (Solenoid Models Only) CSA and UL Recognized Coils (Etched with Symbol) ➀ Hand Actuated Manual Override ➁ erminal Strip ➁➂ Cable Grip, for to.44 inch (9,5 to 11,1 mm) O.D. machine tool cable ➁➂ Solenoid Lights (Available 115/DF A.C. Only) ➁➂ High Pressure ank Port: 2300 psi (160 bar) maximum A.C. models 3000 psi (210 bar) maximum D.C. models BH3A 3-pin Connector (N.F.P.A. standard ), for single solenoid models, on port A end of valve ➁➂➃ BH3B 3-pin Connector, for single solenoid models, on port B end of valve ➁➂➃ BH5A 5-pin Connector, for single or double solenoid models, on port A end of valve ➁➂➃ BH5B 5-pin Connector, for single or double solenoid models, on port B end of valve ➁➂➃ ➀ Available with 115/DF solenoids only. For other voltages, consult the Dynex sales department ➁ Option not available with EPW solenoid models. ➂ Option not available with Plug-In-erminal solenoid models. ➃ N.F.P.A. standard ; A.N.S.I. standard B93.55M ➀ 4 32R 01 ➀ 36 Closed crossover 03 SANDARD SOLENOIDS: 24/DF Dual Frequency, 24/60, 24/50 115/DF Dual Frequency, 115/60, 110/50 230/DF Dual Frequency, 230/60, 220/50 460/DF Dual Frequency, 460/60, 440/50 12VDC Direct Current, 12 Volts 24VDC Direct Current, 24 Volts 250 VDC Direct Current, 250 Volts 12VDC EPW Explosion Proof Solenoids 24VDC EPW Explosion Proof Solenoids 110/50 EPW Explosion Proof Solenoids 115/60 EPW Explosion Proof Solenoids 220/50 EPW Explosion Proof Solenoids Electrical Solenoid Options PLUG-IN ERMINAL SOLENOIDS: ➀ 115/HAC Dual Frequency, 115/60, 110/50 230/HAC Dual Frequency, 230/60, 220/50 12/HDC Direct Current, 12 Volts 24/HDC Direct Current, 24 Volts For Other Voltages, Consult the Dynex Sales Department ➀ Fits DIN Connector Standard (Hirschmann GDM 209) 8