Directional Control Valves. Application. Features. Operation

Transcription

1 Catalog HY /US Introduction pplication Series D81 hydraulic directional control valves are high performance, solenoid controlled, pilot operated, 2-stage, 4-way valves. hey are available in 2 or 3-position styles and are manifold mounted. hese valves conform to NF s D08, CEO 8 mounting pattern. Operation Series D81 directional valves consist of a 5-chamber style main body, a case hardened sliding spool, and a pilot valve or pilot operators (hydraulic or pneumatic). Series D81 Features Easy access mounting bolts. 345 ar (5000 SI) pressure rating. Flows to 622 LM (160 GM) depending on spool. Choice of four operator styles. Rugged four land spools. Low pressure drop. hosphate finish. D81VW Solenoid Operated lug-in Conduit ox D81VL Lever Operated D8 Oil ilot Operated D81V ir ilot Operated 160 arker Hannifin Corporation Elyria, Ohio, US

2 echnical Information Series D81V General Series D81VW directional control valves are 5-chamber, pilot operated, solenoid controlled valves. hey are available in 2 or 3-position styles. hese valves are manifold or subplate mounted, and conform to NF s D08, CEO 8 mounting pattern. Operation Series D81VW pilot operated valves are standard with low shock spools and pilot orifice. he orifice can be removed if a faster shift is required. It is recommended, however, that all systems operating above 138 ar (2000 SI) use the standard valve to avoid severe shock. Features Low pressure drop design. Hardened spools provide long life. Fast response option available. Wide variety of voltages and electrical connection options. Explosion proof availability. No tools required for coil removal. Response Specifications Mounting attern NF D08, CEO 8, NG25 Maximum Operating 345 ar (5000 SI) Standard ressure 207 ar (3000 SI) 10 Watt Maximum ank Line ressure Maximum Drain ressure Minimum ilot ressure Maximum ilot ressure Nominal Flow CS 207 ar (3000 SI) Internal Drain Model: 103 ar (1500 SI) C Only 207 ar (3000 SI) DC Std., C Optional External Drain Model: 345 ar (5000 SI) CS 103 ar (1500 SI) 103 ar (1500 SI) C Only 207 ar (3000 SI) DC Std., C Optional CS 103 ar (1500 SI) 5.1 ar* (75 SI) 345 ar (5000 SI) Standard CS 207 ar (3000 SI) 302 LM (80 GM) * 6.9 ar (100 SI) for spool configurations 002, 007, 008, 009 & 014. ime Response times (milliseconds) are measured at 345 ar (5000 SI) and 300 LM (80 GM) with various pilot pressures as indicated. Solenoid ilot ull-in Drop-Out ype ressure Std Fast Std Fast DC C ecause of the high drain line pressure transients generated during shifting, use of the fast response option is not recommended for pilot pressures exceeding 138 ar (2000 SI). 161 arker Hannifin Corporation Elyria, Ohio, US

3 Ordering Information Series D81V D Directional Control Valve * 009** V asic Valve ctuator Spool Style ilot Supply Seal Solenoid and Drain Voltage NF D08 CEO 8 DIN NG25 High Flow, D03 ilot W* Solenoid, Wet in, Screw-in HW* Reversed Wiring * Valve schematic symbols are per NF/ NSI standards, providing flow to when energizing solenoid. Note operators reverse sides for #008 and #009 spools. See installation information for details. o configure per DIN standards ( coil over port, coil over port) code valves as D81VHW***. Symbol * 030** * 008 & 020 spool have closed crossover. ** 009 & 030 spool have open crossover. Symbol N V Nitrile Fluorocarbon * 24/50 VC D 120 VDC G 198 VDC J 24 VDC K 12 VDC N** 220/50 VC Q* 100/60 VC QD R U 100 VC/60 Hz 100 VC/50 Hz 24/60 VC 240/60-220/50 VC 98 VDC Y 120/60-110/50 VC Z 250 VDC * High Watt Coil only. ** Explosion roof only. vailable in DIN only. Symbol * Single solenoid, 2 position, spring offset. to and to in offset position. C Double solenoid, 3 position, spring centered. D* Double solenoid, 2 position, detent. E F** Single solenoid, 2 position, spring centered. to and to when energized. Single solenoid, 2 position, spring offset, energized to center. osition spool spacer on side. to and to in spring offset position. H* Single solenoid, 2 position, spring offset. to and to in offset position. K 1 Internal ilot, External Drain 2 External ilot, External Drain 3 Internal ilot w/check, External Drain 4* Internal ilot, Internal Drain 5 External ilot, Internal Drain 6 Internal ilot w/check, Internal Drain * Not availble with 002, 007, 008, 009, 014 & 030 spools. Single solenoid, 2 position, spring centered. to and to when energized. M** Single solenoid, 2 position, spring offset, energized to center position. Spool spacer on side. to and to in spring offset position. * vailable with 020 and 030 spools only. ** High watt coil only. b b b b b a a a a a old: Designates ier I products and options. Non-bold: Designates ier II products and options. hese products will have longer lead times. 162 arker Hannifin Corporation Elyria, Ohio, US

4 Ordering Information Series D81V Solenoid Connection C* Leadwire Conduit ox D** Metric lug (M12X1), DESIN E Explosion roof G lug-in Conduit ox J# Deutsch (D06-2S) M# Metri-ack (150) DIN with lug S# Dual Spade W DIN w/o lug * No variations See lug-in. ** DC only, lights, diode surge suppressor, not CS approved. Not available with lights. Required for variations on conduit box style. Must have lights. # DC only, no lights, not CS approved. Coil Options Omit* High Watt D** Explosion roof, EEXD EX E** Explosion roof, EEXME EX F Low Watt L 10 Watt O** Explosion roof, MSH # Explosion roof, Ex d IIC EX/CS U** Explosion roof, UL/CS * C ambient temperature must not exceed 60 C (140 F). ** 60 Hz only on C, no options. C only. DC and C rectified only. # J, K and Y voltages only. Dual frequency on C, no options. ube Options Manual Override Options Electrical Options Omit I3 I6 Note: * DC only. DIN coil must include plug with lights. DC tube standard. Omit Standard Extended with oot None DC or C Rectified only. Manual Override options not available with Explosion roof. Omit Standard ressure 103 ar (1500 SI) C 207 ar (3000 SI) DC H* High ressure, C only 207 ar (3000 SI) * Not available with CS. Shift Response and Indication Standard Response, No Switch Monitor Switch, & ort End Monitor Switch, & ort Start Not CE or CS approved. Not available with F or M styles. Omit No Options J* Diode Surge Suppressor Z Rectified Coil Valve Weight: Double Solenoid Seal Kit: Nitrile Fluorocarbon pprovals Mounting olt Kits Valve Variations See next page Omit Standard Valve 3* CS US 4*# CS pproved * Not available with C high pressure tube. # Valve is derated with this option., C, H styles only. J, K, Y, U voltages only with C, G, W solenoid connections only. Conforms to UL kg (43.2 lbs.) SKD81VWN91 SKD81VWV91 Design Series NOE: Not required when ordering. UNC olt Kits for use with D6 and D8 & Sandwich Valves Number of Sandwich 2.75 (70mm) thickness D6 K227 K121 K122 K D6 plus K161 K170 K171 K172 tapping plate D8 K228 K131 K132 K D8 plus K173 K174 K175 K114 tapping plate Note: ll bolts are SE grade 8, 1/2-13 UNC-3 thread, torque to 133 N.m. (100 ft.-lbs.) old: Designates ier I products and options. Non-bold: Designates ier II products and options. hese products will have longer lead times. 163 arker Hannifin Corporation Elyria, Ohio, US

5 Ordering Information Series D81V Valve Variations 5* Signal Lights Standard Signal Lights Hirsch. (DIN with lug) 7** Manaplug rad Harrison (12x1) Micro with Lights 56** Manaplug (Mini) with Lights 20 Fast Response 1C** Manaplug (Mini) Single Sol. 5-pin, with Lights 1D** Manaplug (Micro) Single Sol. 5-pin, with Lights 1G** Manaplug (Mini) Single Sol. 5-pin, with Stroke djust & End and Lights 1H** Manaplug (Micro) Single Sol. 5-pin, with Stroke djust & End and Lights 1M** Manaplug Opposite Normal 1 ainted ody 1R Stroke djust & End with ilot Choke Meter In 3 ilot Choke Meter Out 3 ilot Choke Meter In 3C ilot ressure Reducer 3D Stroke djust End 3E Stroke djust End 3F Stroke djust & End 3G* ilot Choke Meter Out with Lights 3H* ilot Choke Meter In with Lights 3J* ilot ressure Reducer with Lights 3K ilot Choke Meter Out with Stroke djust & End 3L** ilot Choke Meter Out, Stroke djust & End with Lights and Manaplug rad Harrison Mini 3M ilot Choke Meter Out, ilot ressure Reducer, Stroke djust & End 3R ilot Choke Meter Out & ilot ressure Reducer 3S** Lights, Mini Manaplug, ilot Choke Meter Out 7Y** M12x1 Manaplug (4-pin), Special Wiring, and Lights * DESIN, plug-in conduit box, and DIN with plug styles only. ** Must have plug-in style conduit box. 164 arker Hannifin Corporation Elyria, Ohio, US

6 echnical Information Series D81V Reference Data MaximumFlow, Maximum Flow, LM (GM) LM (GM) Spool 345 ar (5000 SI) Spool 345 ar (5000 SI) Model Symbol w/o Malfunction Model Symbol w/o Malfunction D81V* (160) D81V*008 D81V* (80) D81V* (160) D81V* (160) D81V* (160) D81V* (80) D81V* (160) D81V* (80) D81V* (160) D81V* (160) D81V* (160) D81V* (160) D81V* (80) D81V*020 D81V* (160) D81V* Series ressure Drop Chart he following chart provides the flow vs. pressure drop curve reference for the Series D81V* valve by spool type. VISCOSIY CORRECION FCOR Viscosity (SSU) % of Δ (pprox.) Curves were generated using 100 SSU hydraulic oil. For any other viscosity, pressure drop will change as per chart. erformance Curves D81VW ressure Drop Reference Chart Curve Number Spool No / arker Hannifin Corporation Elyria, Ohio, US

7 Catalog HY /US echnical Information Solenoid Ratings Insulation System llowable Deviation from rated voltage rmature CS File Number Environmental Capability Class F -15% to +10% for DC and C rectified coils -5% to +5% for C Coils Wet pin type LR60407 DC Solenoids meet NEM 4 and I67 when properly wired and installed. Contact HVD for C coil applications. Series D81V Explosion roof Solenoid Ratings* U.L. & CS (EU) Class I, Div 1 & 2, Groups C & D Class II, Div 1 & 2, Groups E, F & G s defined by the N.E.C. MSH (EO) Complies with 30CFR, art 18 EX (ED) Complies with EX requirements for: Exd, Group II; EN50014: mds. 1 & 2, EN50018: 2000 EX & CS/US (E) Complies with EX EN , EN Ex d IIC; CS/US Ex d IIC, Ex d IIC for Class I, Zone 1, UL1203, UL1604, CS E61241,1 Class II, Div 1 * llowable Voltage Deviation ±10%. Note that Explosion roof C coils are single frequency only. Voltage In Rush mps In Rush Holding mps Watts Resistance Voltage ower mperage 3MM D L 120 VDC N/ N/ 0.09 mps 10 W ohms D Omit 120 VDC N/ N/ 0.26 mps 30 W ohms G Omit 198 VDC N/ N/ 0.15 mps 30 W ohms J L 24 VDC N/ N/ 0.44 mps 10 W ohms J Omit 24 VDC N/ N/ 1.32 mps 30 W ohms K L 12 VDC N/ N/ 0.88 mps 10 W ohms K Omit 12 VDC N/ N/ 2.64 mps 30 W 4.32 ohms L L 6 VDC N/ N/ 1.67 mps 10 W 3.59 ohms L Omit 6 VDC N/ N/ 5.00 mps 30 W 1.20 ohms Q Omit 100 VC / 60 Hz 2.05 mps 170 V 0.77 mps 30 W ohms QD F 100 VC / 60 Hz 1.35 mps 135 V 0.41 mps 18 W ohms QD F 100 VC / 50 Hz 1.50 mps 150 V 0.57 mps 24 W ohms R F 24/60 VC, Low Watt 6.67 mps 160 V 2.20 mps 23 W 1.52 ohms Omit 240/60 VC 0.83 mps 199 V 0.30 mps 30 W ohms Omit 220/50 VC 0.87 mps 191 V 0.34 mps 30 W ohms F 240/60 VC, Low Watt 0.70 mps 168 V 0.22 mps 21 W ohms F 220/50 VC, Low Watt 0.75 mps 165 V 0.26 mps 23 W ohms U L 98 VDC N/ N/ 0.10 mps 10 W ohms U Omit 98 VDC N/ N/ 0.31 mps 30W ohms Y Omit 120/60 VC 1.7 mps 204 V 0.60 mps 30 W ohms Y Omit 110/50 VC 1.7 mps 187 V 0.68 mps 30 W ohms Y F 120/60 VC, Low Watt 1.40 mps 168 V 0.42 mps 21 W ohms Y F 110/50 VC, Low Watt 1.50 mps 165 V 0.50 mps 23 W ohms Z L 250 VDC N/ N/ 0.04 mps 10 W ohms Z Omit 250 VDC N/ N/ 0.13 mps 30 W ohms Explosion roof Solenoids R 24/60 VC 7.63 mps 183 V 2.85 mps 27 W 1.99 ohms 240/60 VC 0.76 mps 183 V 0.29 mps 27 W 1.34 ohms N 220/50 VC 0.77 mps 169 V 0.31 mps 27 W 1.38 ohms Y 120/60 VC 1.60 mps 192 V 0.58 mps 27 W ohms 110/50 VC 1.47 mps 162 V 0.57 mps 27 W ohms K 12 VDC N/ N/ 2.75 mps 33 W 4.36 ohms J 24 VDC N/ N/ 1.38 mps 33 W ohms "E" Explosion roof Solenoids K 12 VDC N/ N/ 1.00 mps 12 W ohms J 24 VDC N/ N/ 1.00 mps 13 W ohms Y 120/60-50 VC N/ N/ 0.16 mps 17 W ohms 166 arker Hannifin Corporation Elyria, Ohio, US

8 Dimensions Series D81V Inch equivalents for millimeter dimensions are shown in (**) lug-in Conduit ox, Double C Solenoid 1/16 lug for Variations 2 & 5 orque to: ±1.67 Nm (105 ±15 in-lbs) Do Not Loctite M6 x 1 lug for Variations 1, 2 & 3 orque to: 1.78 ±0.22 Nm (16 ±2 in-lbs) Do Not Loctite Note: 57mm (2.24") from bottom of bolt hole counterbore to bottom of valve. 167 arker Hannifin Corporation Elyria, Ohio, US

9 Dimensions Series D81V Inch equivalents for millimeter dimensions are shown in (**) Conduit ox and Stroke djust, Double C Solenoid Note: 57mm (2.24") from bottom of bolt hole counterbore to bottom of valve. Conduit ox and ilot Choke Control, Double C Solenoid Conduit ox, Single C Solenoid 168 arker Hannifin Corporation Elyria, Ohio, US

10 Dimensions Series D81V Inch equivalents for millimeter dimensions are shown in (**) lug-in Conduit ox, Double DC Solenoid Note: 57mm (2.24") from bottom of bolt hole counterbore to bottom of valve. 169 arker Hannifin Corporation Elyria, Ohio, US

11 Dimensions Series D81V Inch equivalents for millimeter dimensions are shown in (**) lug-in Conduit ox and Stroke djust, Double DC Solenoid Note: 57mm (2.24") from bottom of bolt hole counterbore to bottom of valve. Hirschmann and ilot Choke Control, Double DC Solenoid lug-in Conduit ox, Single DC Solenoid 170 arker Hannifin Corporation Elyria, Ohio, US

12 Dimensions Series D81V Inch equivalents for millimeter dimensions are shown in (**) lug-in Conduit ox, Double C Solenoid with Variation I3 (Monitor Switch) Monitor Switch (Variation I3 and I6) his feature provides for electrical confirmation of the spool shift. his can be used in safety circuits, to assure proper sequencing, etc. Switch Data in 1 and in 3 have outputs equal to the input. When the monitor switch has the output to in 1, in 3 will have an output of zero, and vice-versa. When the valve is switched, in 1 and in 3 will switch outputs. IN 2 Input VDC osition Control Switch Sensor / Driver Circuitry Load 0.2 Max IN 1 IN 3 Outputs 171 arker Hannifin Corporation Elyria, Ohio, US

13 Catalog HY /US ccessories Manaplug (Options 56 & 1C) Interface rad Harrison lug 3-in for Single Solenoid 5-in for Double Solenoid Ground Wire #1 (Green) Series D81V Micro Connector Options (7 & 1D) Solenoid (Negative) Wire #3 (Red/lack) Solenoid (ositive) Wire #2 (Red/White) 3-in Manaplug (Mini) with Lights Single Solenoid Valves Installed Opposite Side of Solenoid ins are as seen on valve (male pin connectors) Conduit ox Option C No Wiring Options vailable Signal Lights (Option 5) lug-in Only LED Interface Meets Nema 4/I67 Hirschmann lug with Lights (Option 5) ISO 4400/DIN Form in #2 (ositive) Face View of lug in #3 (Ground) in #1 (Negative) DESIN Connector (Option D) M12 pin assignment Standard 1 = Not used 2 = Not used 3 = 0V 4 = Signal (24 V) 5 = Earth Ground ins are as seen on valve (male pin connectors) DESIN design in 1 and 2 connected arker Hannifin Corporation Elyria, Ohio, US

14 echnical Information Series D81V General Series D81V directional control valves are 5-chamber, air pilot operated valves. hey are available in 2 or 3-position styles. hese valves are manifold or subplate mounted, and conform to NF s D08, CEO 8 mounting pattern. Specifications Mounting attern Max. Operating ressure Max. ank Line ressure Max. Drain ressure Maximum Flow ilot ressure Response ime Ordering Information D Directional Control Valve NF D08 CEO 8 DIN NG25 Symbol Symbol * 009** 030** 81V asic Valve * 020 spool has closed crossover. ** 009 & 030 spools have open crossover. Valve Weight: Single Operated 19.9 kg (43.9 lbs.) Standard olt Kit: K228 Metric olt Kit: KM228 NF D08, CEO 8, NG ar (5000 SI) Internal Drain Model: 34 ar (500 SI) External Drain Model: 207 ar (3000 SI) 34 ar (500 SI) See Switching Limit Charts ir Min 3.4 ar (50 SI) ir Max 10.2 ar (150 SI) Varies with pilot line size and length, pilot pressure, pilot valve shift time & flow capacity (GM) Valve schematic symbols are per NF/NSI standards, providing flow to when energizing operator. Note operators reverse sides for #9 spool. See installation information for details. ir Operated ilot Features Low pressure drop design. Fast response option available. Hardened spools provide long life. Spool Style ilot Supply Seal Valve and Drain Variations N Nitrile V Fluorocarbon 1 Int. pilot/ext. drain 2 Ext. pilot/ext. drain 4# Int. pilot/int. drain 5 Ext. pilot/int. drain # Not available with 002, 008, 009 & 030 spools. Symbol Sgl. operator, 2 position, spring offset. to and to in offset position. C Dbl. operator, 3 position, spring centered. D Dbl. operator, 2 position, detent. E Sgl. operator, 2 position, spring centered. to and to when energized. H Sgl. operator, 2 position, spring offset. to and to in offset position. K Sgl. operator, 2 position. Spring centered. to and to when energized. vailable with 020 & 030 spools only. Omit Standard 7 ilot Choke Meter Out 8 Stroke dj. End 9 Stroke dj. End 60 ilot Choke Meter In 89 Stroke dj. & Ends 90 1/4 Shreads b b b b a a a Design Series NOE: Not required when ordering. his condition varies with spool code. old: Designates ier I products and options. Non-bold: Designates ier II products and options. hese products will have longer lead times. 173 arker Hannifin Corporation Elyria, Ohio, US

15 Dimensions Series D81V Inch equivalents for millimeter dimensions are shown in (**) ir Operated Note: 57mm (2.24") from bottom of bolt hole counterbore to bottom of valve. 174 arker Hannifin Corporation Elyria, Ohio, US

16 echnical Information Series D81VL General Series D81VL directional control valves are 5-chamber, lever operated valves. hey are available in 2 or 3-position styles. hese valves are manifold or subplate mounted, and conform to NF s D08, CEO 8 mounting pattern. Specifications Mounting attern NF D08, CEO 8, NG25 Max. Operating 350 ar (5000 SI) ressure Max. ank Line Internal Drain Model ressure 34 ar (500 SI) External Drain Model 350 ar (5000 SI) Maximum Drain 34 ar (500 SI) ressure Maximum Flow See Reference Data Charts ilot Oil Min 6.9 ar (100 SI) ressure Oil Max 350 ar (5000 SI) Response ime Ordering Information D 81V L Directional Control Valve NF D08 CEO 8 Symbol Symbol * 008* 030** 009** asic Valve * 008 & 020 spools have closed crossover. ** 009 & 030 spools have open crossover. Varies with pilot line size and length, pilot pressure, pilot valve shift time & flow capacity (GM) Lever Operated ilot Spool Style ilot Supply Seal Valve and Drain Variations N V 1 Int. pilot/ext. drain 2 Ext. pilot/ext. drain 4# Int. pilot/int. drain 5 Ext. pilot/int. drain # Not available with 002, 008, 009 & 030 spools. Nitrile Fluorocarbon Symbol Sgl. operator, 2 position, spring offset. to and to in offset position. C Dbl. operator, 3 position, spring centered. D Dbl. operator, 2 position, detent. Omit Standard 7 ilot Choke Meter Out 8 Stroke dj. 9 Stroke dj. 60 ilot Choke Meter In 89 Stroke dj. & Design Series NOE: Not required when ordering. Valve schematic symbols are per NF/NSI standards, providing flow to when energizing operator. Note operators reverse sides for #9 spool. See installation information for details. E Sgl. operator, 2 position, spring centered. to and to in shifted position. H Sgl. operator, 2 position, spring offset. to and to in offset position. K Sgl. operator, 2 position. Spring centered. to and to in shifted position. his condition varies with spool code. Valve Weight: 19.6 kg (43.2 lbs.) Standard olt Kit: K228 Metric olt Kit: KM228 vailable with 020 & 030 spools only. old: Designates ier I products and options. Non-old: Designates ier II products and options. hese products will have longer lead times. 175 arker Hannifin Corporation Elyria, Ohio, US

17 Dimensions Series D81VL Inch equivalents for millimeter dimensions are shown in (**) Lever Operated Note: 57mm (2.24") from bottom of bolt hole counterbore to bottom of valve. 176 arker Hannifin Corporation Elyria, Ohio, US

18 echnical Information Series D8 General Series D8 directional control valves are 5-chamber, pilot operated valves. hey are available in 2 or 3-position styles. hese valves are manifold or subplate mounted, and conform to NF s D08, CEO 8 mounting pattern. Features Low pressure drop design. Hardened spools provide long life. Specifications Mounting attern NF D08, CEO 8, NG25 Max. Operating ressure 345 ar (5000 SI) Max. ank Line ressure 345 ar (5000 SI) Max. Drain ressure 345 ar (5000 SI) Min. ilot ressure 5.1 ar* (75 SI) Max. ilot ressure 345 ar (5000 SI) Nominal Flow 302 LM (80 GM) Max. Flow See Reference Data Chart * 6.9 ar (100 SI) for 2, 8, 9 & 12 spools For flow path, pilot drain and pilot pressure details, see Installation Information. Ordering Information D 8 Response ime Response time will vary with pilot line size, pilot line length, pilot pressure shift time and flow capacity of the control valve. Shift Volume he pilot chamber requires a volume of 1.35 in 3 (22.1 cc) for center to end. Directional Control Valve Valve schematic symbols are per NF/NSI Valve Weight: 18.9 kg (41.7 lbs.) Standard olt Kit: K228 Metric olt Kit: KM228 standards, providing flow to when energizing operator X. Note operators reverse sides for #9 spool. See installation information for details. old: Designates ier I products and options. Non-old: Designates ier II products and options. hese products will have longer lead times. NF D08 CEO 8 DIN NG25 Symbol Symbol * 7 30** 9** asic Valve * 20 spool has closed crossover. ** 9 & 30 spools have open crossover. ctuator Spool Style ilot Supply Seal Valve and Drain Variations Oil Operator ype N Nitrile V Fluorocarbon 2 Ext. ilot / Ext. Drain 5# Ext. ilot / Int. Drain # vailable in and H style only. Symbol Sgl. operator, 2 position, spring offset. to and to in offset position. C Dbl. operator, 3 position, spring centered. H Sgl. operator, 2 position, spring offset. to and to in offset position. vailable with 20 & 30 spools only. Omit Standard 7 ilot Choke Meter Out 8 Stroke dj. End 9 Stroke dj. End 60 ilot Choke Meter In 89 Stroke dj. & Ends Design Series NOE: Not required when ordering. his condition varies with spool code. 177 arker Hannifin Corporation Elyria, Ohio, US

19 Dimensions Series D8 Inch equivalents for millimeter dimensions are shown in (**) Standard ilot Operated ilot Operated with ilot Choke Control 39.6 (1.56) ilot Choke Control Variation (8.37) Note: 57mm (2.24") from bottom of bolt hole counterbore to bottom of valve. 178 arker Hannifin Corporation Elyria, Ohio, US

20 echnical Information Series D81V, D8 Installation Information FOR MXIMUM VLVE RELIILIY, DHERE O HE FOLLOWING INSLLION INFORMION. he following is important installation information which applies to all directional control valves described in this catalog. Mounting osition Detent Horizontal Spring Offset Unrestricted Spring Centered Unrestricted Fluid Recommendations remium quality hydraulic oil with a viscosity range between cst. ( SSU) t 38 C (100 F) is recommended. he absolute operating viscosity range is from cst. ( SSU). Oil should have maximum anti-wear properties and rust and oxidation treatment. Silting Silting can cause any sliding spool valve to stick and not spring return if held under pressure for long periods of time. he valve should be cycled periodically to prevent sticking. Special Installations Consult your arker representative for any application requiring the following: ressure above rating. Fluid other than those specified. Oil temperature above 71.1 C (160 F). Flow path other than normal. Mounting atterns Series NF CEO D81V*, D8 D08 3/4 Fluids and Seals Valves using synthetic, fire-resistant fluids require special seals. When phosphate esters or its blends are used, FLUOROCRON seals are required. Waterglycol, water-in-oil emulsions and petroleum oil may be used with SNDRD seals. orque Specifications he recommended torque values for the bolts which mount the valve to the manifold or subplate are as follows: Nm (100 ft-lbs). Filtration For maximum valve and system component life, the system should be protected from contamination at a level not to exceed 125 particles greater than 10 microns per milliliter of fluid (SE class 4/ISO 16/13). 179 arker Hannifin Corporation Elyria, Ohio, US

21 Installation Information Series D81V Series D81VW, D81V, D81VL ank and Drain Line Surges If several valves are piped with a common tank or drain line, flow surges in the line may cause an unexpected spool shift. Detent style valves are most susceptible to this. Separate tank and drain lines should be piped in installations where line surges are expected. Electrical Characteristics (Detented Spool) Only a momentary energizing of the solenoid is necessary to shift and hold a detented spool. Minimum duration of the signal is 0.1 seconds for DC voltages. For C voltages the response time is 0.06 seconds. Spool position will be held provided the spool centerline is in a horizontal plane, and not shock or vibration is present to displace the spool. Electrical Failure or Loss of ilot ressure (D81V or D81V) Should electric power fail or loss of pilot pressure occur, spring offset and spring centered valves will shift to the spring held position. Detented valves will stay in the last position held before power failure. If main flow does not fail or stop at the same time power fails, machine actuators may continue to function in an undesirable manner or sequence. ilot/drain Characteristics ilot ressure: 5.1 to 345 ar (75 to 5000 SI) 6.9 ar (100 SI) for spools 002, 007, 008, 009 & 014 External: n oil source sufficient to maintain minimum pilot pressure must be connected to the X port of the main body. When using the external pilot variation, a 1/16" pipe plug must be present in the main body pilot passage. (For details see Dimension pages.) his plug will be furnished in valves ordered with pilot code 2, 3, 5 or 6. D81V* Flow aths Internal: Flow is internally ported from the pressure port of the main valve body to the port of the pilot valve. he pressure developed at the port of the pilot valve must be 5.1 ar (75 SI) minimum at all times or 6.9 ar (100 SI) for spools 002, 007, 008, 009 & 014. Integral Check: Valves using internal pilot and internal drain with an open center spool (spools 2, 7, 8 & 9) can be ordered with an integral check valve in the pressure port of the main valve codes 3 & 6. ilot oil will be internally ported from the upstream side of this check to the port of the pilot valve, ensuring sufficient pilot pressure. 1/16 pipe plug will be present in the main body. he X port in the subplate must be plugged when using the integral check. ilot Valve Drain: Maximum pressure 102 ar (1500 SI) C optional, 207 ar (3000 SI) DC standard. External: When using an external drain, a M6 x 1 x 6mm long set screw must be present in the main body drain passage. (For details see Dimension pages.) his plug will be furnished in valves ordered with drain code 1, 2 or 3. Drain flow from the pilot valve is at the Y port of the main body and must be piped directly to tank. Maximum drain line pressure is 102 ar (1500 SI), C optional, 207 ar (3000 SI) DC standard. ny drain line back pressure is additive to the pilot pressure requirement. Internal: Drain flow from the pilot valve is internally connected to the main valve tank port. ank and drain pressure are then identical so tank line pressure should not exceed 102 ar (1500 SI) C optional, 207 ar (3000 SI) DC standard. ny tank line back pressure is also additive to the pilot pressure requirement. If flow surges (a cause of pressure surges) are anticipated in the tank line, an external drain variation is recommended. he Y port in the subplate must be plugged when using an internal drain. Style No Solenoid/Operator Solenoid/Operator Solenoid/Operator Energized Energized Energized Spring Offset and and C Spring Centered Centered and and D Detented Last osition Held and and E Spring Centered Centered and F Spring Offset, Shift to Center and Centered H Spring Offset and and K Spring Centered Centered and M Spring Offset, Shift to Center and Centered D81VW only. 180 arker Hannifin Corporation Elyria, Ohio, US

22 Installation Information Series D8 Series D8 ank and Drain Line Surges If several valves are piped with a common tank or drain line, flow surges in the line may cause an unexpected spool shift. Detent style valves are most susceptible to this. Separate tank and drain lines should be piped in installations where line surges are expected. Loss of ilot ressure Should a loss of pilot pressure occur, spring offset and spring centered valves will shift to the spring held position. No spring valves will stay in the last position held. If main hydraulic flow does simultaneously stop, machine actuators may continue to function in an undesirable manner or sequence. ilot Drain Characteristics ilot ressure: 5.1 to 350 ar (75 to 5000 SI) 6.9 ar (100 SI) for spools 2, 7, 8, 9 & 14 Direct pilot operated valves use the X and Y ports to supply pilot oil directly to the ends of the spool, providing spool shifting force. block mounted on top of the valve body is internally cored to make the necessary connections. hus when X is pressurized, Y is used as a drain; and when Y is pressurized, X becomes the drain. ny back pressure in these lines when they are being used as a drain is additive to the pilot pressure requirement. Internal Drain: On spring offset models, only the X port is pressurized, as the spring returns the spool to its at rest position. On these models, Y may be internally drained through the main tank passage in the valve. Flow ath/ilot ressure Recommended Style X & Y X ort Y ort Special Notes Control Valve De-ressurized ressurized ressurized For ilot Oil wo osition X ort may be pressurized to Spring Offset,,, assist spring in returning spool to offset position (ext. only) hree osition Flow paths will be reversed on C Spring Centered Center,, valves with tandem center (9) spools wo-osition Y ort may be pressurized H Spring Offset,,, to assist spring in returning spool to offset position 181 arker Hannifin Corporation Elyria, Ohio, US

23 Catalog HY /US Installation Information Subplate Mounting NF D08, CEO 8 & NG25 Recommended Mounting Surface Surface must be flat within.102 mm ( inch).i.r and smooth within micro-meters (32 micro-inch). orque bolts to Nm (100 ft-lbs). Mounting osition Valve ype Detent (Solenoid) Spring Offset Spring Centered Mounting osition Horizontal Unrestricted Unrestricted Series D81V, D8 For maximum valve reliability, adhere to the following installation information. Mounting attern NF D08, CEO 8 & NG25 Inch equivalents for millimeter dimensions are shown in (**) (6.00) (5.13) (3.97) (4.44) 94.5 (3.72) (0.69) 4.8 (0.19) 77.0 (3.03) 29.4 (1.16) 53.2 (2.09) 17.5 (0.69) ½ 13 UNC 2x22.22 min th'd dp. (M12 x 0.875) 6 holes 0.28 S (0.011) (5.12) 92.1 (3.63) (2.94) 73.0 (2.88) O 11.2 (0.441) max. 3 holes 0.56 L (0.022) O (0.922) max. 4 holes 0.56 L (0.022) O /.272 x 0.31 min dp. (7.32 / 6.91 x 8) 2 holes 0.28 L (0.011) 182 arker Hannifin Corporation Elyria, Ohio, US

24 echnical Information Series D9L General Series D9L directional control valves are 5-chamber, 4 way, 2 0r 3-position valves. hey are operated by a hand lever which is directly connected to the spool. he hand lever can be located either on the or side. Spring offset and detent designs are available. Features Streamlined internal channels ensure minimum pressure drop at maximum flow. Hardened spools provide long life. Specifications General ctuation Size Mounting Interface Mounting osition mbient emperature Hydraulic Maximum Operating ressure Lever NG25 DIN ISO 4401 NF D08 CEO R 121-H Unrestricted, preferably horizontal -25 C to +50 C (-13 F to +122 F) External Drain,,, 350 ar (5075 SI) X, Y 10 ar (145 SI) Internal Drain,, 350 ar (5075 SI), X, Y 10 ar (145 SI) Hydraulic (cont.) Fluid Fluid emperature Viscosity ermitted Viscosity Recommended Hydraulic oil in accordance with DIN / C to +70 C (-13 F to +158 F) 2.8 to 400 cst / mm 2 /s (13 to 1854 SSU) 30 to 80 cst / mm 2 /s (139 to 371 SSU) Filtration ISO 4406 (1999); 18/16/13 (meet NS 1638: 7) Maximum Flow 700 LM (185.2 GM) Leakage at 350 ar (5075 SI) up to 800 ml per minute (per flow path) (depending on spool) 183 arker Hannifin Corporation Elyria, Ohio, US

25 Ordering Information Series D9L D Directional Control Valve 9 asic Valve NF D08 CEO 8 DIN NG25 32 mm ctuator Spool Style ilot Supply and Drain N V Seal Nitrile Fluorocarbon Design Series NOE: Not required when ordering. L L ctuation Lever Side Lever Side 2* External ilot External Drain 5** External ilot Internal Drain * ressure -port < 10 bar ** ressure -port > 10 bar Symbol Symbol Symbol C D E H K N Single operator, 2 position, spring offset. Double operator, 3 position, spring centered. Double operator, 2 position, detent. Single operator, 2 position, spring centered. Single operator, 2 position, spring offset. Single operator, 2 position, spring centered. Double operator, 3 position, detent. Weight: 17.0 kg (37.5 lbs.) 184 arker Hannifin Corporation Elyria, Ohio, US

26 erformance Curves Series D9L he flow curve diagram shows the flow versus pressure drop curves for all spool types. he relevant curve number for each spool type, operating position and flow direction is given in the table below. Spool Curve Number arker Hannifin Corporation Elyria, Ohio, US

27 Dimensions Series D9L Inch equivalents for millimeter dimensions are shown in (**) D9L D9L Surface Finish Seal K360 6x M5x75 DIN Nm ±15% Nitrile: SK-D9LN Fluorocarbon: SK-D9LV 186 arker Hannifin Corporation Elyria, Ohio, US