SONIC-PRO Hybrid Ultrasonic Flowmeter
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1 PrSeries by Blue-White Industries, Ind. Ltd. Industries, Ltd. SONIC-PRO Ultrasnic Flw Meters SONIC-PRO Hybrid Ultrasnic Flwmeter Selectable Dppler r Transit Time Nn-Invasive clamp n transducers High quality QVGA display NEMA 4X (IP 66) washdwn enclsure Full functin frnt panel interface Smart external cmmunicatins Prcess cntrl features 2 Year warranty Includes prtable carrying case Mdel S3C1A1 Liquid applicatins NEMA 4X Applicatins: Sewage Wastewater Pulp & Paper Slurries DI water Discharge water Caustics Chemical Slurries Grund water Fd and Beverage Petrchemical Any sund cnducting liquid Features: Selectable Dppler r Transit Time perating mde. Custm quality metric algrithms and DSP technlgy ensures reliable, high accuracy measurements. Quick and easy clamp-n transducer installatin. Prprietary AGC (Autmatic Gain Cntrl) algrithm eliminates manual gain adjustment. Three display ptins: user prgrammable via 5-buttn menu driven interface (S3 ptin), display withut menu access (S2 ptin) and n display (S1 ptin). Factry cnfigured fr easy installatin. Includes five user prgrammable, passwrd prtected cnfiguratins fr multiple user and prtable applicatins. High quality 320 x 240 pixel QVGA backlit LCD. Data lgging t standard SD Card frmat. User cnfigurable t time interval, flw rate and ttal set-pint triggers. 500,000 events with included 32MB SD Card. Islated 4-20 ma utput - fully cnfigurable Hz Pulse utput - fully cnfigurable. Optinal cmputer cnnectin via RS-232, RS-485, USB, Ethernet. Permits remte access and cntrl f all functins including real-time display, system cnfiguratin, data lgging, remte data capture and prcess cntrl functins. Sftware permits remte internet access thrugh lcal netwrk set-up. Optinal prcess cntrl via three independently cnfigurable 10 amp, frm C relays. Cnfigure t flw rate fr high/lw/range rate alarm r t flw ttal fr either manual trigger batch peratins r flw triggered batch peratins. 1 f 6
2 Specificatins: General Operatin Measuring Principle Hybrid. User-selectable Dppler r Transit Time perating mdes. Fluid Types Virtually any acustically cnductive fluid. Transit time mde frm 0% t 10% (0 t 100,000 ppm) particulate. Dppler frm 0.02% t 15% (200 t 150,000 ppm) 50 micrn particles. Fluid Velcity Range 0.25 t 30 feet per secnd (0.07 t 9 meters per secnd) Flw Sensitivity feet per secnd ( meters per secnd) Nminal Pipe Sizes 2.0 inch inch (63mm t 2500mm) Pipe Liner Materials Mst plastic liners Pipe Materials Mst metal and plastic pipes Pipe Material Brass (Naval) Cpper FRP (fiberglass Reinfrced Plastic) Irn (cast) Irn (ductile) Nyln Plyethylene (HDPE) Plyethylene (LDPE) Plyprpylene PVC / CPVC 304 Stainless Steel 304L Stainless Steel 316 Stainless Steel Steel (1% carbn hard) Steel (carbn) Titanium Nte: Cnsult the factry fr an updated list f pipe materials. Accuracy Flw Rate Averaging Time 5.0 Secnds (default setting) 1.0 Secnds 0.5 Secnds Flw Rate Averaging Time 5.0 Secnds (default setting) 1.0 Secnds 0.5 Secnds Shipping Specificatins Cartn Dimensins: 21 x 17 x 9-1/2 Cartn Weight: 24 lbs. (10.9 Kg.) Ultrasnic Flw Meters Pipe Size Ranges Transit Time Accuracy at at Nminal Pipe Sizes +/-1% f rate > 1 ft/sec +/-0.01 ft/sec < 1 ft/sec +/-1% f rate > 5 ft/sec +/-0.05 ft/sec < 5 ft/sec +/-2% f rate > 12 ft/sec +/-0.25 ft/sec < 12 ft/sec Dppler Accuracy at Nminal Pipe Sizes +/-2% f rate > 5 ft/sec +/-0.10 ft/sec < 5 ft/sec +/-2% f rate > 8 ft/sec +/-0.20 ft/sec < 8 ft/sec +/-2% f rate > 12 ft/sec +/-0.25 ft/sec < 12 ft/sec Max Pipe Wall 1.00 (25mm) SPU (Signal Prcessing Unit) Enclsure NEMA 4X (IP66), Pwder cated aluminum, SS clamps and hardware. Dimensins: 11.00H x 8.60W x 5.00D inches (279H x 218W x 127D mm) Weight 9.5 lb. (4.3 Kg.) Munting Wall, pipe (vertical r hrizntal) r panel munting. Hardware included. Panel pening: 10.63H x 8.10W inches ( 270H x 206W mm) Panel Depth. Rear: 2.78 inches (71 mm), Frnt : 2.18 inches (55 mm) Pwer Requirements VAC 50/60Hz r VDC; 30 watts maximum Operating Temperature O O O O O O O O 14 F t 140 F (-10 C t 60 C) Strage: -40 F t 158 F (-40 C t 70 C) 320 x 240 pixel QVGA backlit LCD, UV resistant. Simultaneus Rate and Ttal: 10 digit maximum + expnent t E+32 Decimal lcatin cnfigurable t 10 places. Languages English, Spanish, French r German selectable. Keypad Five-buttn psitive actin tactile switch keypad. Security Prgrammable master passwrd and individual cnfiguratin passwrds. Vlume Units Independently cnfigurable Rate and Ttal display units in: U.S. Gallns, unces, barrels (US liquid), barrels (US il), cubic ft, acre ft, Imperial (British) gallns, liter, cubic meter, r user defined custm units. Rate display in feet r meters per secnd. Time Units Secnds, minutes, hurs, days. /Output Respnse Time Selectable: 0.25, 0.50, 1.0 (default), 2.5, 5.0 secnds. Flw Rate Averaging Selectable: 0.50, 1.0, 2.5, 5.0 (default), 10.0 secnds. Data Outputs Islated 4-20 ma utput - fully cnfigurable, invertible Hz Pulse utput - fully cnfigurable, invertible Data Lgging Date/time stamped flw rate and flw ttal data in FAT32 file frmat, easily imprted int Excel. Cnfigurable t trigger n time interval (1-999,999 sec), rate and/r ttal set-pint values. Over 500,000 lg events pssible with included 32MB SD Card. Prcess Cntrl Three independently cnfigurable 10 amp Frm C, /NC relays. Cnfigure t flw rate fr high/lw/range rate alarm. Prgrammable release values enable aut release r manual latching peratin. Cnfigure t flw ttal fr manual trigger batch peratins r autmatically triggered, timed batch peratins. External Cmmunicatins Cmputer cnnectin via RS-232, RS485, USB, Ethernet. Includes user cmmunicatin and cnfiguratin sftware Permits remte internet access thrugh lcal netwrk set-up Remtely access and uplad data lgging files. Clamp-On Transducers Husing NEMA 6P (IP67), Nickel plated aluminum, SS clamps & hardware. Dimensins: 3.12H x 2.95W x 1.60D in. (79H x 75W x 41D mm) Weight (excluding cable): 0.8 lb. (0.4 kg.) each Cable Shielded caxial RG/U Type:59. PVC jacket, black. RHS Cmpliant Standard length: 10 ft. (3m) Optinal lengths available: 25 ft. (7m), 50 ft. (15m), 100 ft. (30m) Pipe Surface Temperature O O O O -20 F t 250 F (-34 C t 121 C) 2 f 6
3 Installatin: Fluid Requirements Ultrasnic Flw Meters The Snic-Pr series Hybrid Ultrasnic Flw Meters can measure fluid flw in virtually any fluid in which sund waves can travel. The Snic-Pr meters are cnsidered hybrid because they can measure fluid flw using either the Dppler r Transit Time methds. The Snic-Pr ultrasnic sund transducers are clamped t the utside f the pipe wall and include n mving parts. This methd f flw measurement is safe, nn-intrusive and very easy t service. The Dppler measurement methd requires particles be present in the flw stream t reflect the sund waves. The meter may be perated in the Dppler mde when the fluid cntains 0.02% t 15% (200 t 150,000 ppm) f particles. The Transit Time measuring methd requires relatively clean fluid t enable the sund waves t cmplete their circuit. The meter may be perated in the Transit-Time mde when the fluid cntains 0% t 10% (0 t 100,000 ppm) f particles. T allw fr changes in the fluid s particle cunt, the Snic-Pr mnitrs the signal gain and emplys an Autmatic Gain Cntrl (AGC) algrithm that peridically adjusts the gain maintain the ptimum pwer level. The speed at which sund travels in the fluid must be knwn. The factry will cnfigure the meter fr a knwn fluid during the initial cnfiguratin. The Snic-Pr mdel S3c includes a 5-buttn user interface and remte PC sftware that can be used t cnfigure the meter. Many cmmn fluids are listed in the sftware and can be selected directly frm the menu. Prvided the speed f sund in the fluid is knwn, custm unknwn fluids can be input manually by the user. A list f varius fluids and their sund speeds are prvided in the user manual. Flw Stream Requirements The Snic-Pr s sund wave beam is nly affected by fluid that actually passes thrugh the beam and therefre, the meter will nt measure accurately if the fluid velcity is nt cnsistent acrss the entire pipe diameter. Flw disturbances such as pumps, elbws, tees, and valves in the flw stream can cause swirl patterns and vrtices that will affect the measurement. Install the transducers n a straight run f pipe as far as pssible frm any disturbances. The distance required fr accuracy will depend n the type f disturbance. Minimum Straight Pipe Length Requirements The meter s accuracy is affected by disturbances such as pumps, elbws, tees, valves, etc., in the flw stream. Install the meter in a straight run f pipe as far as pssible frm any disturbances. The distance required fr accuracy will depend n the type f disturbance. Type f Disturbance Flange Reducer 90 Elbw Tw 90 Elbws - 1 Directin Tw 90 Elbws - 2 Directins Gate valve r Pump Straight Lengths f Pipe Required Upstream frm Transducers Dwnstream frm Transducers 5 x Nminal Pipe Size 5 x Nminal Pipe Size 7 x Nminal Pipe Size 5 x Nminal Pipe Size 10 x Nminal Pipe Size 5 x Nminal Pipe Size 15 x Nminal Pipe Size 5 x Nminal Pipe Size 20 x Nminal Pipe Size 5 x Nminal Pipe Size 25 x Nminal Pipe Size 5 x Nminal Pipe Size Transducer Munting Lcatin The meter can be munted n hrizntal r vertical runs f pipe. Munting n the sides (3 'clck and 9 clck) psitin n hrizntal pipe is recmmended. Munting anywhere arund the diameter f vertical pipe is acceptable, hwever, the pipe must be cmpletely full f fluid at all times. Back pressure is required n dwnward flws t ensure a full pipe. See the minimum straight length f pipe requirement chart abve. The meter will measure flw frm either directin as psitive. Pipe must be full Air culd be trapped Dwn flws must have back pressure! Air bubble L >= 10D L >= 5D See minimum straight length requirements abve Sediment 3 f 6
4 Applicatin Qualifier: Ultrasnic Flw Meters Fluid Requirements Dppler Operatin Transit Time Operatin Must cnduct sund Must cntain sund reflecting particles such as air bubbles, sand, etc. Dppler measurement requires 0.02% t 15% (200 t 150,000 ppm) particles be present in the flw stream t reflect the sund waves. Pipe Material Brass (Naval) Cpper FRP (fiberglass Reinfrced Plastic) Irn (cast) Irn (ductile) Nyln Plyethylene (HDPE) Plyethylene (LDPE) Plyprpylene PVC / CPVC 304 Stainless Steel 304L Stainless Steel 316 Stainless Steel Steel (1% carbn hard) Steel (carbn) Titanium Must cnduct sund Must be relatively clean fluid Pipe Requirements: Transit Time measurement requires relatively clean fluid. Fluids cntaining frm 0% t 10% (0 t 100,000 ppm) f particles are acceptable. Nte: D nt attempt t measure very lw flw velcities in the Dppler mde, the particles can fall ut f suspensin resulting in errr r failure. Pipe Size Ranges and Maximum Wall Thickness Dppler Mde Pipe Size Range Transit Time Mde Pipe Size Range 1-1/2 t 100 (40mm t 2500mm) 1-1/2 t 100 (40mm t 2500mm) 1-1/2 t 100 (40mm t 2500mm) 1-1/2 t 100 (40mm t 2500mm) 1-1/2 t 100 (40mm t 2500mm) Max Pipe Wall 1.00 (25mm) Nte: The utside surface f the pipe must be clean and smth. Insulatin, catings, rust and ther surface imperfectins shuld be remved befre installing the transducers. The inside surface f the pipe must be smth t prperly reflect the sund wave. Straight Lengths f Pipe Requirements Type f Disturbance Flange Reducer 90 Elbw Tw 90 Elbws - 1 Directin Tw 90 Elbws - 2 Directins Gate valve Pump Straight Lengths f Pipe Required Upstream frm Transducers Dwnstream frm Transducers 5 x Nminal Pipe Size 5 x Nminal Pipe Size 7 x Nminal Pipe Size 5 x Nminal Pipe Size 10 x Nminal Pipe Size 5 x Nminal Pipe Size 15 x Nminal Pipe Size 5 x Nminal Pipe Size 20 x Nminal Pipe Size 5 x Nminal Pipe Size 25 x Nminal Pipe Size 5 x Nminal Pipe Size 25 x Nminal Pipe Size 5 x Nminal Pipe Size Nte: The Snic-Pr s sund wave beam is nly affected by fluid that actually passes thrugh the beam and therefre, the meter will nt measure with high accuracy if the fluid velcity is nt cnsistent acrss the entire pipe diameter. Flw disturbances such as pumps, elbws, tees, and valves in the flw stream can cause swirl patterns and vrtices that will affect the measurement. Install the transducers n a straight run f pipe as far as pssible frm any disturbances. The distance required fr high accuracy will depend n the type f disturbance. 4 f 6
5 Optins: Ultrasnic Flw Meters Mdel S3 The S3 display ptin allws full access t the cnfiguratin menus directly frm the frnt panel Keypad. 320 x 240 pixel QVGA backlit LCD Languages English, Spanish, French r German. Keypad Five-buttn tactile switch keypad. Security Master and cnfiguratin passwrds. Vlume Units Cnfigurable Rate and Ttal units. Rate display in feet r meters per secnd. Time Units Secnds, minutes, hurs, days. Mdel S2 The S2 display ptin allws the user t clear the accumulated ttal t zer (if allwed by cnfiguratin) and t swap the rate and ttal display fnts. Access t the cnfiguratin menu is nt available frm the keypad. The meter is factry set fr ne pipe applicatin nly. Pipe material and dimensinal changes, fluid selectins, utput signal scaling, and ther features f the meter are nt accessible. The cmmunicatins ptin is required t access t the cnfiguratin menus. 320 x 240 pixel QVGA backlit LCD Mdel S1 The S1 display ptin des nt include a lcal display. The meter is factry set fr ne pipe applicatin nly. Pipe material and dimensinal changes, fluid selectins, utput signal scaling, and ther features f the meter are nt accessible. The cmmunicatins ptin is required t access t the cnfiguratin menus. Nne. Cmmunicatins Optins: Any Snic-Pr mdel can be equipped with a Cmmunicatins Package that includes Ethernet, USB, RS-232, and RS-485 cnnectins, and prprietary Snic-Pr User PC Sftware. When cnnected t a PC cmputer running the Snic-Pr sftware, the user can access the cnfiguratin menu fr prgram editing and data lgging dwnlads directly int a PC. The Snic-Pr Sftware user interface mimics the S3 mdel 5- buttn tuch pad s learning t use the sftware applicatin is simple. Simply clicking n the buttns is the same as pressing the buttns n the Snic-Pr SPU tuch pad. Pressing and hlding shift while clicking n a buttn simulates pressing and hlding a buttn n the tuch pad. Prcess Cntrl Optins: Any Snic-Pr mdel can be equipped with a Prcess Cntrl Relay Package that includes three independently prgrammable 10 amp relays. Hwever, relay prgramming requires the Mdel S3 prgramming features r the Cmmunicatins package t functin. Mdels S1 and S2 cannt access the relay functins unless cnnected t the cmmunicatins Sftware. Each relay can be cnfigured t respnd t changes in either the measured rate f flw r the accumulated ttal flw value. When assigned t mnitr flw rate, high/lw/range rate alarms are pssible. When assigned t mnitr accumulated ttal, manual trigger batch peratins r autmatically triggered, timed batch (prprtinal feed) peratins are pssible. 5 f 6
6 TM by Blue-White Industries, Ind. Ltd. Dppler / Transit Time NEMA 4X IP 66 TM by Blue-White Industries, Ind. Ltd. SONIC-PRO Dimensins: Ultrasnic Flw Meters in 218 mm in 127 mm in 234 mm S3 Series Hybrid Ultrasnic Flwmeter NEMA 4X IP in 19 mm.900 in 23 mm S3 Series Hybrid Ultrasnic Flwmeter in 264 mm in 297 mm in 279 mm Dppler / Transit Time PrSeries in 264 mm in 38 mm.800 in 20 mm TYP in 199 mm in 33 mm PrSeries in 63,5 mm 1.60 in 41 mm 3.12 in 79 mm 2.95 in 75 mm TRANSDUCER (Series A) With Wall Munt Hardware Mdel Number Matrix: Snic-Pr Ordering Infrmatin Snic-Pr Part Number Matrix Pipe Size Pipe Pressure Rating Base Electrnics Package IPS Pipe Size SK Sch 5 (ASTM D 1785) S1 Factry cnfigured withut display 020 2" SA Sch 10 (ASTM D 1785) 1 S2 Factry cnfigured with display /2" SB Sch 20 (ASTM D 1785) 1 S3 Factry cnfigured with user cnfigurable display 030 3" SC Sch 30 (ASTM D 1785) 2 Smart Cmmunicatins and Cntrl 040 4" SD Sch 40 (ASTM D 1785) A Cmmunicatins Includes Ethernet, USB, RS-232, RS " SE Sch 60 (ASTM D 1785) cnnectins, and user cnfiguratin and mnitring PC sftware " SF Sch 80 (ASTM D 1785) B Prcess cntrl Includes three 10 amp, frm C relays " SG Sch 100 (ASTM D 1785) Nte: Requires S3 cnfigurable display r the cmmunicatins ptin " SH Sch 120 (ASTM D 1785) C Bth Cmmunicatin and Prcess Cntrl ptins " SI Sch 140 (ASTM D 1785) X Nne " SJ Sch 160 (ASTM D 1785) Pwer Supply Crd Rating and Plug Type " DA SDR 41 (ASTM D 2241) 1 U.S. 125V with NEMA 5/15 plug " DB SDR 26 (ASTM D 2241) 2 Eurpean 250V with CEE 7/VII plug " DC SDR 21 (ASTM D 2241) 3 U.S. 250V with NEMA 6/15 plug " DD SDR 13.5 (ASTM D 2241) X Pwer crd withut attachement plug " PA PN 4 Metric (DIN 8062) Transducer Mdel and Cable Length " PB PN 6 Metric (DIN 8062) A1 Mdel A with 10 ft cable " PC PN 10 Metric (DIN 8062) A2 Mdel A with 25 ft cable " PD PN 16 Metric (DIN 8062) A3 Mdel A with 50 ft cable " PE PN 20 Metric (DIN 8062) A4 Mdel A with 100 ft cable " BB CLASS B British (BS 3506) 4 Nminal Pipe Size " BC CLASS C British (BS 3506) Select frm ptins list " BD CLASS D British (BS 3506) Pipe Pressure Rating " BE CLASS E British (BS 3506) Select frm ptins list B7 CLASS 7 British (BS 3506) Pipe Material Metric Pipe Size XX User cnfigured 4 Select frm ptins list mm Vlume Units mm Pipe Material 3 G Gallns mm A Brass (Naval) L Liters mm B Cpper F Cubic Feet mm C FRP (fiberglass reinfrced plastic) A Acre Feet mm D Irn (cast) M Cubic Meters mm E Irn (ductile) Time Units mm F Nyln M Minutes mm G Plyethylene (HDPE) H Hurs mm H Plyethylene(LDPE) D Days mm I Plyprpylene 4 Fluid mm J PVC / CPVC Select frm ptins list mm K PVDF language mm L Stainless Steel 304 E English mm M Stainless Steel 304L S Spanish mm N Stainless Steel 316 G German mm O Steel (1% Carbn, hardened) F French mm P Steel (carbn) mm Q Titanium S3 C 1 A1 060 SD J G M AL E Sample mdel number mm X User cnfigured mm 101 XXX 1000mm User cnfig. Fluid AA Alchl (Ethyl alchl; Ethanl) AB AC Benzene Ethylene glycl AD Ethylene glycl / water (50%) AE Gasline AF Isprpyl alchl AG Methyl alchl (Methanl) AH Methyl ethyl Ketne AI Milk, hmgenized AJ Oil, diesel AK Tluene AL Water (distilled; waste) AN Water, sea XX User cnfigured Transducer Optinal replacement Set Only set f transducers ST SnicPr Transducer Pipe Size A Pipe 1 t 100" (25mm t 2500mm) Cable Length ST - A Sample mdel 3 f 4 TDS #85000-xxx Blue-WhiteR Industries, Ltd. 10 feet 25 feet 50 feet 100 feet Ntes: 1) Unless equipped with the cmmunicatins ptin and user sftware, mdels S1 and S2 are factry cnfigurable nly. 2) Smart Cmmunicatins Optin B (prcess cntrl relays), requires either the S3 cnfigurable display r the cmmunicatins ptin fr relay cnfiguratin. 3) Other display vlume units, including custm units are available. Cntact the factry fr rdering infrmatin. 4) Nt all pipe sizes, pipe pressure ratings, pipe materials and fluids are shwn here. Cntact the factry fr mre infrmatin. 5) The basic Snic-Pr mdel number includes ne set f transducers. Optinal transducer set rdering infrmatin is shwn t enable rdering replacement r secndary sets Business Drive, Huntingtn Beach, CA Tel: Fax: sales@blue-white.cm All trademarks are the prperty f their respective wners. 6 f 6
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