Compact Guide Cylinder

Transcription

1 Compact Guide Cylinder Series MGQ ø, ø, ø, ø, ø, ø, ø0, ø, ø, ø0 ir cylinder with guide integrated that has achieved anti-lateral load and high non-rotating accuracy. Space-saving cylinder. Suitable as stoppers or lifters in conveyor line. Pusher Stopper ifter Cylinder position can be detected. ll models have built-in magnets for auto switches. Can be mounted from two directions Bottom mounting Side mounting Two types of guide rod bearing for different applications Slide bearing Slide bearing Strength against side load is more than times as compared conventional stopper cylinder (Compared to SMC Series RSQ, round bar type). Ball bushing bearing Smooth operation is suitable for pushing, lifter and applications where high precision is required. Non-rotating accuracy 0 0 Non-rotating accuracy θ ±0.0 ±0.07 ±0.06 ±0.0 ±0.0 uto switches, lead wires and terminals can be fixed in the groove of cylinder body. Terminal (Except ø, ø, ø, ø) ±0. ±0.0 ±0.0 ±0.06 ±0.0 Band

2 Compact Guide Cylinder Series MGQ ø, ø, ø, ø, ø, ø, ø0, ø, ø, ø0 How to Order MGQ M MBW Made to Order (Refer to page 3 for details.) Compact Guide Cylinder M Bearing type Slide bearing Ball bushing bearing mm mm mm mm mm 0 0 mm 0 mm mm mm 0 mm uto switch Cylinder stroke Refer to Standard Stroke on page 3. Thread type TN TF M x 0. Rc NPT G ø, ø ø to ø0 Number of auto switches pcs. S pc. n n pcs. Without auto switch (Built-in magnet) For the applicable auto switch model, refer to the table below. pplicable uto Switches/Refer to the auto switch guide for further information. Type Solid state auto switch Reed auto switch Special function Diagnostic indication (-colour indication) Water resistant (-colour indication) Electrical entry Grommet Grommet Indicator light Wiring (Output) 3-wire (NPN) 3-wire (PNP) -wire Yes 3-wire (NPN) 3-wire (PNP) -wire 3-wire (NPN) 3-wire (PNP) -wire 3-wire Yes (NPN equivalent) -wire No V V oad voltage Water resistant type auto switches can be mounted on the above models, but in such case SMC cannot guarantee water resistance. Consult with SMC regarding water resistant types with the above model numbers. m type lead wire is only applicable to D-3. DC V, V V V, V V V, V V V V C 0 V 0 V or less uto switch model Perpendicular MNV MPV MBV MNWV MPWV MBWV MNV MPV MBV 6V 3V 0V In-line MN MP MB MNW MPW MBW MN MP MB ead wire length (m) 0. () (M) 3 () (Z) Pre-wired connector pplicable load IC circuit IC circuit IC circuit IC circuit IC circuit Relay, PC Relay, PC ead wire length symbols: 0. m (Example) MNW Solid state auto switches marked with are produced upon receipt of order. m M (Example) MNWM 3 m (Example) MNW m Z (Example) MNWZ Since there are other applicable auto switches than listed, refer to page for details. For details about auto switches with pre-wired connector, refer to the auto switch guide. uto switches are shipped together (not assembled).

3 Compact Guide Cylinder Series MGQ ir cylinder integrated with guide has achieved antilateral load and high nonrotating accuracy. Space-saving and compact design Suitable as stoppers or lifters in conveyor line types of guide rod bearing are available depending upon the application Slide bearing/ball bushing bearing Specifications Bearing type Model ction Fluid Proof pressure Max. operating pressure Min. operating pressure mbient and fluid temperature Piston speed Cushion ubrication Stroke length tolerance Slide bearing Ball bushing bearing,,,,,, 0,,, 0 Double acting ir. MPa.0 MPa ø, ø 0. MPa ø to ø0 0. MPa ø to ø ø, ø0 to 60 C (No freezing) 0 to 00 mm/s 0 to 0 mm/s Rubber bumper on both ends Non-lube +. 0 mm Standard Stroke Model M MGQ, MGQ, MGQ M, 0,, 0 M Standard stroke,,,, 0, 7, 0,,, 0, 7, 0, 0, 7, 0, 0, 7, 0, 0, 7, 0 Intermediate stroke s for the intermediate strokes other than the standard strokes at left are manufactured by means of installing a spacer. ø to ø Stroke available by the stroke interval ø to ø0 Stroke available by the stroke interval (Example). For - st, - st is provided with a mm + mm mm width spacer.. For 0- st, 0-0 st is provided with a mm width spacer. Symbol -X -X367 -X3 -X Symbol Rubberbumper Made to Order: Individual Specifications (For details, refer to pages and 7.) Specifications Helical insert thread Bottom mounting style ong bushing type With anti-strong magnetic field switch (D-PDW) Theoretical Output Bore size 0 0 Rod size 6 Operating direction Piston area (mm ) Operating pressure (MPa) OUT(N) (N) (N) Note) Theoretical output (N) = Pressure (MPa) x Piston area (mm ) 3

4 Weight/Slide Bearing: to Model Standard stroke (kg) Weight/Ball Bushing Bearing: to Model Standard stroke (kg) Series MGQ

5 Series MGQ Specific Product Precautions Be sure to read before handling. Refer to back cover for Safety Instructions. Warning B Mounting. void placing your hands or fingers between the plate and the body. Be very careful to prevent your hands or fingers from getting caught in the gap between the cylinder body and the plate when air is applied. Caution. Do not scratch or gouge the sliding portion of the piston rod and the guide rod. Damaged seals, etc. will result in leakage or malfunction.. Do not dent or scratch the mounting surface of a body and a plate. which would cause the sliding resistance to increase. 3. Make sure that the cylinder mounting surface has a flatness of 0.0 mm or less. plate is not appropriate, sliding resistance may increase.. When mounting on the bottom of the cylinder, the guide rod protrudes from the bottom at the retraction stroke end. Therefore, drill holes for the hexagon socket bolts used for mounting purposes, and relief holes for the guide rods. Moreover, in applications where impact occurs from a stopper, etc., the mounting bolts should be inserted to a depth of d or more. C±0. ±0. ±0. C B±0. B±0. d or more (d = Thread O.D.) ød By-pass port dia. ød ød By-pass port dia. Hexagon socket head cap screw M x 0.7 M x 0. M x 0. M6 x M x. M x. M x. M x. M x.7 M x C dimension for a bore size of to 0 is identical to the dimension. llowable Kinetic Energy oad mass and cylinder speed should be observed within the range given in the graph below. MGQ with a rubber bumper oad mass (kg) oad mass (kg) ø0 ø ø ø0 ø ø ø ø ø ø Max. speed (mm/s) MGQ without a cushion (XB6, XC) ø0 ø 0 ø ø0 ø 0. ø ø ø ø ø Max. speed (mm/s) 0 00

6 0 0 Bearing type Stroke F(N) 0 0 Bearing type Stroke T (N. m) 0 0 ±0.0 ±0.07 ±0.06 ±0.0 ±0.0 ±0. ±0.0 ±0.0 ±0.06 ±0.0 Non-rotating accuracy θ Operating Conditions llowable ateral oad (Ordinary load) llowable Rotational Torque of Plate Non-rotating ccuracy of Plate Torque: T (N m) For non-rotating accuracy θ without load, use a value no more than the values in the table as a guide. Series MGQ 6

7 Compact Guide Cylinder Series MGQ Operating Range when Used as Stopper Bore Size ø to ø/ to (Slide Bearing) 0 mm 0 mm to (Slide bearing) 0 ø 70 When selecting a model with a longer dimension, be sure to choose a bore size which is sufficiently large. Caution on handling Note ) When using as a stopper, select a model with stroke or less. Note ) Model (Ball bushing bearing) cannot be used as a stopper. Mass of transferred object m (kg) 60 0 ø ø ø 0 Transfer speed υ (m/min) Bore Size ø to ø0/ to 0 (Slide Bearing) to 0 (Slide bearing) 0 mm 0 mm 00 ø0 When selecting a model with a longer dimension, be sure to choose a bore size which is sufficiently large. Caution on handling Note ) When using as a stopper, select a model with 0 stroke or less. Note ) Model (Ball bushing bearing) cannot be used as a stopper. Mass of transferred object m (kg) ø ø ø0 0 ø 0 ø 0 Transfer speed υ (m/min) 7

8 Series MGQ Operating Range when Used as ifter Select the bore size so that the total load mass is bellow the theoretical output (see the table below).,, to 0 Theoretical output % or below 0% or below 60% or below m m /Slide bearing /Ball bushing bearing to - to - (,, Stroke) to -Over stroke Eccentric distance Eccentric distance Eccentric distance to 0 (Slide bearing) to 0-0 (, 0 stroke) to 0-Over 0 stroke oad mass m (kg) oad mass m (kg) oad mass m (kg) oad mass m (kg) oad mass m (kg) oad mass m (kg) Eccentric distance Eccentric distance Eccentric distance

9

10 Series MGQ Construction/Series to!0 i!!7!3 e!6 @! r y w ø, ø 0 stroke or less ø, ø Over 0 stroke to e!6 q u w! i r! o y Over 0 stroke Component Parts No. Description Material Note 3 Body Piston Piston rod luminum alloy luminum alloy Stainless steel Carbon steel Hard anodised Chromated luminum bearing alloy luminum alloy casted Bearing alloy 6 7 Collar Bushing Head cover Guide rod Plate Plate mounting bolt Guide bolt luminum alloy Carbon steel Carbon steel Carbon steel Carbon steel Replacement Parts: Seal Kit Kit no. ø to ø ø to ø0 ø to ø ø0 to ø0 ø0 to ø0 ø to ø ø to ø0 Hard chrome plated White anodised Painted Chromated Painted Hard chrome plated Nickel plated Nickel plated Nickel plated Description Description Material Note Carbon tool steel Carbon tool steel Urethane Urethane Retaining ring Retaining ring Bumper Bumper B Magnet Slide Bearing Felt Holder Ball bushing Piston seal Rod seal Gasket Gasket B 0 0 Kit no. Bearing alloy Felt Resin NBR NBR NBR NBR Phosphate coated Phosphate coated Description MGQ-PS MGQ-PS MGQ-PS MGQ-PS MGQ-PS set of,, and 3 listed above MGQ-PS MGQ0-PS MGQ-PS MGQ-PS MGQ0-PS set of,, and 3 listed above Seal kit includes to 3. Order the seal kit, based on each bore size. Since the seal kit does not include a grease pack, order it separately. Grease pack part no.: GR-S-0 ( g) No. 7 3

11 Compact Guide Cylinder Series MGQ Construction/Series to!! ø, ø Over stroke stroke or less ø, ø Over stroke to 0!! ø0 or more

12 U Series MGQ Bore Size ø to ø:, x MM depth M x P x NN through E X V H ødb ød R T PW J G K G GB C + Stroke B + Stroke + Stroke T Q S TB x YY depth Y Z W + Stroke, Common Dimensions Standard stroke,,,, 0, 7, 0,,, 0, 7, 0, 0, 7, 0 B C D 6 G G.. GB 7.. H 6 7 J K 7 6 MM M x 0.7 M x 0. M x 0. M6 x.0 M NN M x 0.7 M x 0. M x 0. M6 x.0 M x 0. M x 0. Rc/ Rc/ P TN NPT/ NPT/ TF G/ G/ PW 7 7 Q 6 R S 3 T T. TB. U V 6 W 7 X YY M x 0.7 M x 0. M x 0. M6 x.0 Y 7 Z (Slide bearing)/, DB, E Dimensions 0 st or less Over 0 st 6. 6 DB E 0 st or less Over 0 st.. (Ball bushing bearing)/, DB, E Dimensions st or less 3 7. Over st Note) For intermediate strokes other than standard strokes, refer to the Manufacture of Intermediate Stroke on page 3. and are only for the M x 0. port. For bore size or more, Rc, NPT and G ports can be selected. (Refer to page.) DB 6 E st or less 6 Over st 7

13 X ødb ød PW R T V H Compact Guide Cylinder Series MGQ Bore Size ø to ø0:, x MM depth M x P x NN through J G K F G GB C + Stroke B + Stroke + Stroke E T Q S TB x YY depth Y, Common Dimensions 0 0 Standard stroke, 0, 7, 0,0 7, 0 B C D F G 7 G.. 3 GB.. Z H 0 W + Stroke J 3... K MM M x. M x. M x. M x. M x.7 M x M 3 NN M x. M x. M x. M x. M x.7 M x Rc/ Rc/ Rc/ Rc/ Rc3/ Rc3/ P TN NPT/ NPT/ NPT/ NPT/ NPT3/ NPT3/ TF G/ G/ G/ G/ G3/ G3/ PW Q 0 60 R S T T TB.... V W X YY M x. M x. M x. M x. M x.7 M x Y. Z 7 7 (Slide bearing)/, DB, E Dimensions DB 36 E 7.. (Ball bushing bearing)/, DB, E Dimensions st or less Note) For intermediate strokes other than standard strokes, refer to the Manufacture of Intermediate Stroke on page 3. Rc, NPT and G ports can be selected. (Refer to page.) Over 0 st DB 0 st or less E Over 0 st Grooves (Except ø, ø, ø, ø) Use grooves section a and section b in the figure below of the cylinder body for firmly fixing in the following case. (pplicable bolt size is M3.) wires of the auto switch, etc., and also terminal boards, etc., to the main body of the cylinder.. a. 3. Detailed figure of a section a. 3.. Detailed figure of b section b b Model MGQ MGQ MGQ 0 MGQ MGQ MGQ 0 MGQ to 0 MGQ to 0

14 uto switch model D- D- V D-M V D-M D-M W D-M WV D-M V D-M D-Z7 D-Z D-Y D-Y7P D-Y6 D-Y7PV D-Y7 W D-Y7 WV D-Y7B Series MGQ uto Switch Mounting Minimum Stroke for uto Switch No. of auto switches mounted pc. pcs. pc. pcs. pc. pcs. pc. pcs. pc. pcs. pc. pcs. pc. pcs. pc. pcs. pc. pcs. ø ø ø ø ø ø ø0 ø ø ø0 Note ) Note ) Note ) Note ) Note ) Note ) Note ) Note ) Confirm that it is possible to secure the bending radius of mm of the auto switch lead wire before use. Note ) Confirm that it is possible to securely set the auto switch(es) within the range of indicator green light ON range before use. For in-line entry type, please also consider Note ) shown above. uto Switch Proper Mounting Position (Detection at Sroke End) Hs uto switch B uto Switch Proper Mounting Position uto switch model D-M D-M V D-M W D-M WV D-M D-M V B D- D- V D-Z7 /Z D-Y /Y7P D-Y6 /Y7PV D-Y7 W D-Y7 WV Bore size D-Y7B B B Note) djust the auto switch after confirming the operating conditions in the actual setting. uto Switch Mounting Height uto switch model Bore size 0 0 Note ) Note ) Note ) Note ) Note ) Note ) D- D-M D-M W D-M D-Z7 D-Z D-Y D-Y7P D-Y7 W D-Y7B Hs D- V Hs D-M V D-M WV D-M V Hs D-Y6 D-Y7PV D-Y7 WV Hs

15 uto Switch Mounting Series MGQ Operating Range uto switch model 0 0 D- / V 7... D-M /M V D-M W/M WV D-Z7 /Z D-Y /Y6 /Y Since the operating range is provided as a guideline including hysteresis, it cannot be guaranteed (assuming approximately ±% dispersion). It may vary substantially depending on an ambient environment. uto Switch Mounting Bracket: Part No. uto switch model D- / V D-M /M V D-M W/M WV ø to ø0 BMG-0 D- (V)/M (V)/M W(V) BMG-0 Other than the applicable auto switches listed in How to Order, the following auto switches can be mounted. uto switch type Model Electrical entry (Fetching direction) Features Reed D-Z73, Z76 Grommet (In-line) D-Z Without indicator light D-Y6, Y6B, Y7PV Grommet (Perpendicular) D-Y7NWV, Y7PWV, Y7BWV Diagnostic indication (-colour indication) Solid state D-Y, YB, Y7P D-Y7NW, Y7PW, Y7BW D-Y7B Grommet (In-line) Diagnostic indication (-colour indication) Water resistant (-colour indication) For solid state auto switches, auto switches with a pre-wired connector are also available. Normally closed (NC = b contact), solid state auto switch (D-FG/FH/Y7G/Y7H type) are also available.

16 Series MGQ Made to Order: Individual Specifications Please contact SMC for detailed dimensions, specifications and lead times. Helical Insert Thread Specifications Symbol -X MGQ M Stroke uto switch type ead wire length No. of auto switches X Helical insert thread specifications Mounting thread type has been changed to the helical insert thread type. Specifications Bearing type Slide bearing Ball bushing bearing Series,, 0,,, 0 ubrication Non-lube uto switch Mountable x YY depth Y (Helical insert) x MM depth M (Helical insert) 0 0 MM M YY Y M6 x.0 M6 x.0 M x. M x. M x. M x.7 Note) Other dimensions are the same as standard type. M6 x.0 M6 x.0 M x. M x. M x. M x.7 Bottom Mounting Style ( type is only available.) Symbol -X367 Stroke uto switch type ead wire length No. of auto switches X367 Bottom mounting Because the guide rods do not protrude from the bottom surface of the body, it is not necessary to machine relief holes for the guide rods. Same dimensions as for Series standard type. ZZ Mounting face of cylinder Note) Full length dimension of bushing for guide rod (ZZ) is shorter than the standard type.

17 Made to Order: Individual Specifications Series MGQ 3 ong Bushing Type ( type is only available.) Symbol -X3 Stroke uto switch type ead wire length No. of auto switches X3 ø to ø0/-x3: ong bushing type ong bushing type Bore 0 0 B C pplicable stroke,,,,,,, 0 E B. 6. C.. E W 0 0 Note ) Dimensions are the same as for standard type of 7 stroke. Note ) pplicable stroke is available at mm intervals and the spacer is installed inside. Note 3) Ball bushing bearing type with 0 stroke or less is twice as long as the normal bearing length to strengthen the guide. W Magnetic Field Resistant uto Switch (D-PDW) Symbol -X M MGQ Stroke PDW ead wire length No. of auto switches X Specifications Bearing type Slide bearing Ball bushing bearing Series, 0,,, 0 ubrication Non-lube uto switch Mountable Note) For, 0 stroke, the number of available auto switch is pc. Magnetic field resistant auto switch (D-PDW) Hs Ht 0 0 Hs Ht

18 Safety Instructions Caution: Warning: Danger : Caution indicates a hazard with a low level of risk which, if not avoided, could result in minor or moderate injury. Warning indicates a hazard with a medium level of risk which, if not avoided, could result in death or serious injury. Danger indicates a hazard with a high level of risk which, if not avoided, will result in death or serious injury. These safety instructions are intended to prevent hazardous situations and/or equipment damage. These instructions indicate the level of potential hazard with the labels of Caution, Warning or Danger. They are all important notes for safety and must be followed in addition to International Standards (ISO/IEC) ), and other safety regulations. ) ISO : Pneumatic fluid power General rules relating to systems. ISO : Hydraulic fluid power General rules relating to systems. IEC 60-: Safety of machinery Electrical equipment of machines. (Part : General requirements) ISO -: Manipulating industrial robots - Safety. etc. Warning. The compatibility of the product is the responsibility of the person who designs the equipment or decides its specifications. Since the product specified here is used under various operating conditions, its compatibility with specific equipment must be decided by the person who designs the equipment or decides its specifications based on necessary analysis and test results. The expected performance and safety assurance of the equipment will be the responsibility of the person who has determined its compatibility with the product. This person should also continuously review all specifications of the product referring to its latest catalogue information, with a view to giving due consideration to any possibility of equipment failure when configuring the equipment.. Only personnel with appropriate training should operate machinery and equipment. The product specified here may become unsafe if handled incorrectly. The assembly, operation and maintenance of machines or equipment including our products must be performed by an operator who is appropriately trained and experienced. 3. Do. not service or attempt to remove product and machinery/equipment until safety is confirmed.. The inspection and maintenance of machinery/equipment should only be performed after measures to prevent falling or runaway of the driven objects have been confirmed.. When the product is to be removed, confirm that the safety measures as mentioned above are implemented and the power from any appropriate source is cut, and read and understand the specific product precautions of all relevant products carefully. 3. Before machinery/equipment is restarted, take measures to prevent unexpected operation and malfunction.. Contact SMC beforehand and take special consideration of safety measures if the product is to be used in any of the following conditions.. Conditions and environments outside of the given specifications, or use outdoors or in a place exposed to direct sunlight.. Installation on equipment in conjunction with atomic energy, railways, air navigation, space, shipping, vehicles, military, medical treatment, combustion and recreation, or equipment in contact with food and beverages, emergency stop circuits, clutch and brake circuits in press applications, safety equipment or other applications unsuitable for the standard specifications described in the product catalogue. 3. n application which could have negative effects on people, property, or animals requiring special safety analysis.. Use in an interlock circuit, which requires the provision of double interlock for possible failure by using a mechanical protective function, and periodical checks to confirm proper operation. Caution. The product is provided for use in manufacturing industries. The product herein described is basically provided for peaceful use in manufacturing industries. If considering using the product in other industries, consult SMC beforehand and exchange specifications or a contract if necessary. If anything is unclear, contact your nearest sales branch. imited warranty and Disclaimer/ Compliance Requirements The product used is subject to the following imited warranty and Disclaimer and Compliance Requirements. Read and accept them before using the product. imited warranty and Disclaimer. The warranty period of the product is year in service or. years after the product is delivered, wichever is first. ) lso, the product may have specified durability, running distance or replacement parts. Please consult your nearest sales branch.. For any failure or damage reported within the warranty period which is clearly our responsibility, a replacement product or necessary parts will be provided. This limited warranty applies only to our product independently, and not to any other damage incurred due to the failure of the product. 3. Prior to using SMC products, please read and understand the warranty terms and disclaimers noted in the specified catalogue for the particular products. ) Vacuum pads are excluded from this year warranty. vacuum pad is a consumable part, so it is warranted for a year after it is delivered. lso, even within the warranty period, the wear of a product due to the use of the vacuum pad or failure due to the deterioration of rubber material are not covered by the limited warranty. Compliance Requirements. The use of SMC products with production equipment for the manufacture of weapons of mass destruction (WMD) or any other weapon is strictly prohibited.. The exports of SMC products or technology from one country to another are governed by the relevant security laws and regulations of the countries involved in the transaction. Prior to the shipment of a SMC product to another country, assure that all local rules governing that export are known and followed. Caution SMC products are not intended for use as instruments for legal metrology. Measurement instruments that SMC manufactures or sells have not been qualified by type approval tests relevant to the metrology (measurement) laws of each country. Therefore, SMC products cannot be used for business or certification ordained by the metrology (measurement) laws of each country. Safety Instructions Be sure to read Handling Precautions for SMC Products (M-E03-3) before using. 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