7mm. Clamp Cylinder ø40, ø50, ø63. Total tube length reduced. New. Series CK 1. Magnetic field resistant auto switch Mountable from 3 directions

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1 Clamp Cylinder ø, ø, ø Total tube length reduced New RoHS Total tube length reduced by Series CKP [Built-in strong magnet type] 7mm (For CKP ) Total tube length Easy speed adjustment Speed controller valve Hexagon wrench Easy fine speed adjustment with screw adjustment construction No projection from the tube external surface Retaining construction with crimping Clevis width 6.5mm/9.5mm Possible to select depending on the application Magnetic field resistant auto switch Mountable from 3 directions [Series CKG/Built-in standard magnet type] D-P3DW type, D-PDW type Clevis is mounted Series CK [Series CKP/Built-in strong magnet type] D-P79WSE type, D-P7L/Z type CT.ES-5

2 Series CK Total tube length reduced The total length has been reduced by modifying the internal design. Series CKP Bore size (mm) New CKP dimensions Shortened Series CKG Bore size (mm) New CKG Shortened dimensions (mm) Existing model (mm) Existing model Mounting dimensions are the same as the existing product. The dimension from the body to the work piece is the same as the existing product. Total tube length reduced Mounting dimensions With air cushion (Unclamped, head end) Mounting dimensions Interchangeable Piping ports are located on three surfaces. Piping arrangement is more flexible corresponding to the installed environment. Possible to mount magnetic field resistant auto switch using the mounting rod [Series CKG/Built-in standard magnet type] D-P3DWSC, D-P3DWSE, D-P3DW/L/Z (C magnetic field) D-PDWSC, D-PDWSE, D-PDWL/Z (C magnetic field) [Series CKP/Built-in strong magnet type] D-P79WSE, D-P7L/Z (DC/C magnetic fields) Switch mounting rod Magnetic field resistant auto switch mounting bracket Series CK Variations Series 5 Bore size (mm) 3 Stroke (mm) Clevis width (mm) Page New Clamp cylinder Clamp cylinder New Basic Built-in standard magnet type Built-in strong magnet type CK CKG CKP 6.5, 9.5 CT.ES-5 P. Clamp cylinder/ Slim style Clamp cylinder with lock/slim style Built-in standard magnet type Built-in strong magnet type Built-in standard magnet type Built-in strong magnet type CKG -X95 CKP -X95 CLKG -X95 CLKP -X ,.5 Information Clamp cylinder with lock Features Built-in standard magnet type Built-in strong magnet type CLKG CLKP, 6.5, , 9.5 Best Pneumatics P.3

3 Clamp Cylinder with Magnetic Field Resistant uto Switch (Rod Mounting Style) Series CKG/CKP ø, ø, ø How to Order RoHS Built-in standard magnet type with magnetic field resistant auto switch CKG Y Z P3DWSC Built-in strong magnet type with magnetic field resistant auto switch CKG pplicable Magnetic Field Resistant uto Switches (Refer to pages 79 to 87 in Best Pneumatics No.3 for detailed auto switch specifications.) pplicable pplicable Wiring Load Lead wire pplicable Type Electrical entry Indicator light cylinder series magnetic field (Pin no in use) voltage length load Series CKG Series CKP CKP Built-in Standard (Strong) Magnet Cylinder Part No. Solid state auto switch Reed auto switch model D-P3DWSC D-PDWSC D-P3DWSE D-PDWSE D-P3DW D-P3DWL D-PDWL D-P3DWZ D-PDWZ D-P79WSE D-P7L D-P7Z CKP ) Built-in standard (strong) magnet type without auto switch and switch mounting rod Symbol for the auto switch type is "Nil" as shown below. CKG: (Example) CKG-YZ CKP: (Example) CKP-YZ ) Built-in standard (strong) magnet type without auto switch, with switch mounting rod Symbol for the auto switch type is "P" as shown CKG: (Example) CKG-YZ-P CKP: (Example) CKP-YZ-P The auto switch mounting bracket is not included. Clevis width 6.5 mm B 9.5 mm Bore size mm mm mm Cylinder stroke (mm), 75,, 5,, 75,, 5,, 75,, 5, C magnetic field (Single-phase C welding magnetic field) DC/C magnetic field End bracket Nil None Single knuckle joint I (M6 without tap) Single knuckle joint I (M6 with tap) Double knuckle joint Y (M6 without tap) Double knuckle joint Y (M6 with tap) Note ) I and Y are equivalent to the conventional models. Note ) Knuckle pin, cotter pin and flat washer are provided as a standard for Y and Y. Pre-wired connector Grommet Pre-wired connector Grommet Y Z P79WSE -color display -wire (3 ) -wire ( ) -wire -color display -wire ( ) -color display -wire Note ) PLC: Programmable Logic Controller Note ) There are other applicable auto switches other than the listed above. For details, refer to page. Note 3) Refer to page when ordering the auto switch mouting bracket assembly or switch mounting rod assembly. Note ) For D-P3DW, the auto switch and auto switch mounting bracket are packed together (not assembled). Number of auto switches Nil pcs. S pc. n n pcs. Nil Without auto switch (built-in magnet) Without switch mounting rod Without auto switch (built-in magnet) P With switch mounting rod Select applicable auto switch models from the table below. Option Nil None B Limit switch mounting base D Dog fitting Note ) L Foot K Note ) Pedestal (for 75,, strokes only) Note ) When the dog bracket is selected, choose the rod end bracket I or Y (M6 with tap). Note ) Clevis width B (9.5 mm) is not available with pedestal K. VDC VDC VDC VC.3 m.5 m 3 m 5 m.3 m 3 m 5 m Relay, PLC Note )

4 Series CK Specifications CKG CKP Bore size (mm) Fluid ir Proof pressure.5 MPa Maximum operating pressure. MPa Minimum operating pressure.5 MPa mbient and fluid temperature C to 6 C Piston speed to mm/s Cushion Unclamped side (head end): With air cushion Speed controller Equipped on both ends Lubrication Non-lube Stroke length tolerance +. Mounting Note) Double clevis Note) Clevis pin, cotter pin, flat washer are equipped as a standard. Clevis width 6.5 mm 9.5 mm Series CKG/CKP Series CKGB/CKPB Refer to pages to 3 for cylinders with auto switches. Minimum stroke for auto switch mounting Proper auto switch mounting position (detection at stroke end) and mounting height Operating range Switch mounting bracket part no. Standard Stroke Bore size (mm) Standard stroke (mm),,, 75,, 5, End Bracket/Options Symbol I I Y Y Theoretical Output Bore size (mm) Single knuckle joint Double knuckle joint (Knuckle pin, cotter pin, flat washer are equipped as a standard.) Rod size (mm) Description M6 without tap M6 with tap M6 without tap M6 with tap Operating direction OUT IN OUT IN OUT IN Piston area (mm ) Parts no. Series CKG/CKP Series CKGB/CKPB CKB-I CKB-I CK-Y CK-Y Weight (Basic weight includes the switch mounting rod. t stroke) Basic weight CKG Cylinder dditional weight per 5 mm stroke Basic weight CKP Cylinder dditional weight per 5 mm stroke Single knuckle joint Double knuckle joint (Knuckle pin, cotter pin, flat washer are equipped as a standard.) CKB-Y CKB-Y Unit: kg Bore size (mm) Calculation Basic weight.9 (ø) Example) CKG -YZ-P dditional weight./5 mm Cylinder stroke mm Double knuckle joint.3 (Y).9 +. x /5 +.3 =.7 kg...8. Unit: N Operating pressure (MPa)

5 Clamp Cylinder Series CK Construction CKG,, Built-in standard magnet type/with magnetic field resistant auto r!8!9 t @3 Component Parts i!!! No. Description Material Qty Note Rod cover Tube cover Piston Piston rod Bushing Cushion valve Speed controller valve Clevis bushing Hexagon socket head plug Pin Cotter pin Flat washer Cushion seal retainer Wear ring Cushion seal Cushion valve seal Carbon steel Bearing alloy Steel wire Steel wire Oil-impregnated sintered alloy Carbon steel Carbon steel Low carbon steel wire rod Rolled steel Rolled steel Resin Urethane Rc / Chromated Hard anodized Chromated Hard chrome plated Black zinc chromated Nickel plating Zinc chromated No. Description Material Qty Note Speed controller valve seal Coil scraper Rod seal Piston seal Tube gasket Magnet Switch mounting rod mounting bracket Magnetic field resistant auto switch Hexagon socket head cap screw Hexagon socket head cap screw Phosphor bronze Carbon steel Steel wire Steel wire 8 9 Hexagon socket head cap screw Switch mounting spacer!3!5 Steel wire pcs. per switch pcs. per switch Zinc chromated M x.7 x L M x.7 x 8 L M3 x.5 x L CKP,, Built-in strong magnet type/with magnetic field resistant auto r!8!9 t w y o Component Parts # i!!! Replacement Parts/Seal Kit No. Description Material Qty Note Rod cover Tube cover Piston Piston rod Bushing Cushion valve Speed controller valve Clevis bushing Hexagon socket head plug Pin Cotter pin Flat washer Cushion seal retainer Wear ring Cushion seal Cushion valve seal Carbon steel Bearing alloy Steel wire Steel wire Oil-impregnated sintered alloy Carbon steel Carbon steel Low carbon steel wire rod Rolled steel Rolled steel Resin Urethane Rc / Bore size (mm) Order no. Contents CK-PS Set of nos. CK-PS Chromated Hard anodized Chromated Hard chrome plated Black zinc chromated Nickel plating Zinc chromated No. Description Material Qty Note Speed controller valve seal Coil scraper Rod seal Piston seal Tube gasket Magnet holder Magnet Switch mounting rod mounting bracket Magnetic field resistant auto switch Hexagon socket head cap screw Hexagon socket head cap screw Phosphor bronze Carbon steel Steel wire Steel wire 9 3 Note ) Seal kits are the same as the CKG /CKP. Note ) The seal kit does not come with a grease pack, so please order it separately. Grease pack part no.: GR-S- (compatible with all sizes) Hexagon socket head cap screw Switch mounting spacer!3!5 Steel wire pcs. per switch pcs. per switch Zinc chromated M x.7 x L M x.7 x 8 L M3 x.5 x 6 L 3

6 Series CK Dimensions CKG,, Built-in standard magnet type/with magnetic field resistant auto switch (D-PDWS type) Speed controller valve Top width across flats 3 Hs M6 x ø3 3 3 N 3 x Rc / S + Stroke Cushion valve Top width across flats 3 (Tube cover side only) W 3 x Rc / ø 35 øi øib x M6 Thread depth Width across flats 7 ø38 R5 Shaft: ø Hole: ø Stroke 9 + Stroke. d H8 F 57 Clevis width CKG: 6.5 CKGB: Symbol Bore size F øi øib N S W Hs Unit: mm CKP,, Built-in strong magnet type/with magnetic field resistant auto switch (D-P79WSE type) 5 N 3 x Rc / S + Stroke Cushion valve Top width across flats 3 (Tube cover side only) Speed controller valve Top width across flats W 3 x Rc / M6 x.5 Hs ø3 ø 35 øi øib x M6 Thread depth Width across flats 7 97 ø38 R5 Shaft: ø Hole: ø ZZ + Stroke. d H8 Z + Stroke F 57 Clevis width CKP: 6.5 CKPB: Bore size Symbol F øi øib N S W Z ZZ Hs Unit: mm

7 Clamp Cylinder Magnetic Field Resistant uto Switch (Band Mounting Style) Series CK/CKG ø, ø, ø How to Order RoHS Without magnet Built-in standard magnet type CK CKG Clevis width 6.5 mm B 9.5 mm Bore size mm mm mm Cylinder stroke (mm), 75,, 5,, 75,, 5,, 75,, 5, Y Y Z Z For how to order auto switch/switch mounting bracket, refer to below. Option Nil None B Limit switch mounting base D Dog fitting Note ) L Foot K Note ) Pedestal (for 75,, strokes only) Note ) When the dog fitting is selected, choose the rod end bracket I or Y (M6 with tap). Note ) Clevis width B (9.5 mm) is not available with pedestal K. End bracket Nil None I Single knuckle joint (M6 without tap) I Single knuckle joint (M6 with tap) Y Double knuckle joint (M6 without tap) Y Double knuckle joint (M6 with tap) Note ) I and Y are equivalent to the conventional models. Note ) Knuckle pin, cotter pin and flat washer are provided as a standard for Y and Y. Magnetic Field Resistant uto Switch D-PDW Type/Band Mounting Compliant Band mounting of the magnetic field resistant auto switch (D-PDW type) to the built-in standard magnet clamp cylinder (the CKG series) is possible by ordering the switch mounting bracket and the auto switch individually. Caution Standard type auto switch is mountable for the built-in standard magnet type. For details, please refer to Made to Order on page. lso, please note that the standard type auto switch cannot be used under the magnetic field resistant environment. How to Order Please order the switch mounting bracket, auto switch and built-in standard magnet clamp cylinder individually. Refer to the table below for auto switch mounting bracket part numbers. Part no. pplicable auto switch pplicable clamp cylinder B8- B8- B8- D-PDWSC D-PDWSE D-PDWL/Z CKG CKG CKG Ordering Example Example case q Built-in standard magnet cylinder: CKG-YZ Example case w Magnetic field resistant auto switch: D-PDWSC Example case e Switch mounting bracket: B8- Note ) Please order the same quantity for the switch mounting bracket and the magnetic field resistant auto switch respectively. Note ) Band mounting for the magnetic field resistant auto switch D-P79WS type, D-P7 type is not applicable. pplicable Magnetic Field Resistant uto Switches pplicable cylinder series Series CKG Type Solid state auto switch model PDWSC PDWSE PDWL PDWZ pplicable magnetic field C magnetic field (Single-phase C welding magnetic field) Electrical entry Pre-wired connector Grommet Indicator light -color display Note ) PLC: Programmable Logic Controller Note ) There are other applicable auto switches other than the listed above. For details, refer to page. Wiring (Pin no in use) -wire (3 ) -wire ( ) -wire Load voltage VDC Lead wire length.3 m 3 m 5 m pplicable load Relay, Note ) PLC 5

8 Series CK Specifications Bore size (mm) Fluid Proof pressure Maximum operating pressure Minimum operating pressure mbient and fluid temperature ir.5 MPa. MPa.5 MPa Without auto switch: C to 7 C With auto switch: C to 6 C Piston speed Cushion Speed controller Lubrication Stroke length tolerance Mounting Note) to mm/s Unclamped side (head end): With air cushion Equipped on both ends Non-lube Double clevis Note) Clevis pin, cotter pin, flat washer are equipped as a standard. +. Clevis width 6.5 mm 9.5 mm Series CK/CKG Series CKB/CKGB Refer to pages to 3 for cylinders with auto switches. Minimum stroke for auto switch mounting Proper auto switch mounting position (detection at stroke end) and mounting height Operating range Switch mounting bracket part no. Standard Stroke Bore size (mm) Standard stroke (mm),,, 75,, 5, End Bracket/Options Symbol I I Y Y Description Single knuckle joint Double knuckle joint (Knuckle pin, cotter pin, flat washer are equipped as a standard.) M6 without tap M6 with tap M6 without tap M6 with tap Part no. Series CK/CKG Series CKB/CKGB CKB-I CKB-I CK-Y CKB-Y CK-Y CKB-Y Weight Unit: kg Bore size (mm) Basic weight Cylinder dditional weight per 5 mm stroke Single knuckle joint Double knuckle joint (Knuckle pin, cotter pin, flat washer are equipped as a standard.) Calculation Basic weight.9 (ø) Example) CKG -YZ dditional weight./5 mm Cylinder stroke mm Double knuckle joint.3 (Y).9 +. x /5 +.3 =.68 kg.3..3 Theoretical Output Bore size (mm) Rod size (mm) Operating direction OUT IN OUT IN OUT IN Piston area (mm ) Unit: N Operating pressure (MPa)

9 Clamp Cylinder Series CK Construction CK,, Basic type/ckg,, Built-in standard magnet type u!7 r!8!9 t y!6 o i!!!!3!5 Component Parts No. Description Material Qty Note Rod cover Tube cover Piston Piston rod Bushing Cushion valve Speed controller valve Clevis bushing Hexagon socket head plug Pin Cotter pin Flat washer Cushion seal retainer Wear ring Cushion seal Cushion valve seal Speed controller valve seal Coil scraper Rod seal Piston seal Tube gasket Magnet Carbon steel Bearing alloy Steel wire Steel wire Oil-impregnated sintered alloy Carbon steel Carbon steel Low carbon steel wire rod Rolled steel Rolled steel Resin Urethane Phosphor bronze Chromated Hard anodized Chromated Hard chrome plated Black zinc chromated Nickel plating Rc / Zinc chromated For CKG Replacement Parts/Seal Kit Bore size (mm) Order no. Contents CK-PS Set of nos. CK-PS Note) The seal kit does not come with a grease pack, so please order it separately. Grease pack part no.: GR-S- (compatible with all sizes) 7

10 Series CK Dimensions CK,, /Basic type CKG,, /Built-in standard magnet type ø Speed controller valve Top width across flats 3 M6 x ø ø3 N x Rc / x M6 Thread depth Width across flats 7 97 R5 Shaft: ø Hole: ø 9 + Stroke. d H Stroke 57 Symbol Bore size Unit: mm F øi øib N S W ø H Press-fit spring pin ø3 x 38 L Shaft: ø d9.93. Hole: ø H Press-fit spring pin ø3 x 38 L 7 ø3 5 x M6 thread depth (for I type) 5 x M6 thread depth (for I type) 33 x M6 thread depth (for Y type) ø3 øi 3 x Rc / 35 S + Stroke Cushion valve Top width across flats 3 (Tube cover side only) W øib ø38 F Clevis width CK: 6.5 CKB: End Bracket Single Knuckle Joint Double Knuckle Joint 5 x M6 thread depth (for Y type) Material: Cast iron Part no. Rod end bracket symbol pplicable clamp cylinder CKB-I CKB-I I (M6 without tap) I (M6 with tap) Series CK Series CK B Note ) Spring pin is attached to the single knuckle joint as a standard. Note ) The existing model is equivelant to the component part no. CKB-I (rod end bracket symbol I). Pin Material: Cast iron Unit: mm Part no. Rod end bracket symbol pplicable clamp cylinder CK-Y CKB-Y Y (M6 without tap) Y (M6 without tap) CK-Y CKB-Y Y (M6 with tap) Y (M6 with tap) Series CK Series CK B Note ) Knuckle pin, cotter pin, flat washer and spring pin are attached to the double knuckle joint as a standard. Note ) The existing model is equivelant to the component part no. CK-Y, CKB-Y (rod end bracket symbol Y). x ø3 57 ø d9.93. Material: Carbon steel Part no. pplication Knuckle pin CK-P Clevis pin Note) Cotter pin and flat washer are attached to the pin as a standard. 8

11 Series CK Option Limit Switch Mounting Base/Dog Fitting Foot 3..5 x M5 x Dog fitting ø 97 7 Limit switch mounting base Material: Rolled steel Part no. Option symbol Name pplicable clamp cylinder CK-B B Limit switch mounting base Series CK CK-D D Dog fitting Series CK B Note ) Limit switch mounting base and dog fitting can be repositioned by removing the hexagon socket head cap screw. Note ) When ordering the limit switch mounting base and the dog fitting individually, a spring washer for the mounting bolt (hexagon socket head cap screw) will be attached as a standard. When you attach a dog fitting, be sure to use a knuckle joint, M6 with tap (rod end bracket symbol I or Y). The dog fitting cannot be attached to the knuckle joint, M6 without tap (rod end bracket symbol I or Y). 6 ø 5 Foot 6 9 ø9 6 8 Clevis pin Material: Rolled steel Part no. Option symbol CK-L L pplicable clamp cylinder Series CK Series CK B Note ) spring washer for the mounting bolt (hexagon socket head cap screw) will be attached as a standard for the foot bracket. Note ) When mounting the cylinder, use both the foot and clevis pin. Please avoid using the foot by itself as this may result in damage. Pedestal Pedestal KL KY KS KZZ Kθ KC 5 5 KZ KL KX 5 Material: Rolled steel Part no. CK-K75 CK-K CK-K Option symbol K KL KL Note) The CK B series (clevis width 9.5 mm) is not available with pedestal. KS 7 9 KX 3 67 KY KZ 3 67 Kθ KC CKG CKP KZZ CKG CKP CKG CKP Unit: mm pplicable clamp cylinder CK -75YZ CK -75YZ CK -75YZ CK -YZ CK -YZ CK -YZ CK -YZ CK -YZ CK -YZ 9

12 uto Switch Proper Mounting Position (Detection at Stroke End) and Its Mounting Height Rod mounting D-P3DW type Hs D-PDW type Note) The above drawing is the mounting example for the D-PDWS type. D-P7 type Series CK uto Switch Mounting Hs Same surface Different surfaces B 3 B 3 B uto Switch Mounting Position and Its Height: Rod Mounting Style Unit: mm model Symbol set value and its height ø ø ø D-P3DW D-PDW B Hs B Hs D-P79WSE B D-P7 Hs Note ) The mounting position should be referred for reference only for the auto switch mounting position at the stroke end detection. djust the auto switch after confirming the operation to set actually. Note ) /B dimensions are the distance from the standard position (above drawing) to the end surface of the auto switch. Note 3) The auto switch mounting position is temporarily set at the time of shipping from our factory. Change it to the desired position in accordance to your facility. Note ) For -color display, mount the switch in the middle of the green indication. Note) The above drawing is the mounting example for the D-P79WSE type. Band mounting D-PDW type Ht Hs θ θ Hs 3 Note) The above drawing is the switch band mounting example for the D-PDWS type. Minimum Stroke for uto Switch Mounting Unit: mm model pc. pcs. Different surfaces Same surface D-P3DW D-PDW D-P79WSE D-P7 Note) When two D-P3DW are mounted to the cylinder with stroke mm, mount them on different surfaces. Besides the models listed in How to Order, the following auto switches are applicable. For magnetic field resistant -color indication solid state auto switches, auto switches with pre-wired connector (D-PDW DPC type) are also available. Refer to pages 78 and 785 in Best Pneumatics No.3. 5 B uto Switch Mounting Position and Its Height: Band Mounting Style/D-PDW Type Unit: mm model Symbol set value and its height ø ø ø D-PDW B Hs Ht θ Note ) The mounting position should be referred for reference only for the auto switch mounting position at the stroke end detection. djust the auto switch after confirming the operation to set actually. Note ) /B dimensions are the distance from the standard position (above drawing) to the end surface of the auto switch. Note 3) s for D-PDW type, band mounting style, the switch mounting bracket and the auto switch have to be ordered separately. For details, refer to page 5. Note ) For -color display, mount the switch in the middle of the green indication. Operating Range model D-P3DW D-PDW Rod mounting Rod mounting Band mounting Unit: mm Bore size D-P79WSE Rod mounting D-P7 Since the operating range is provided as a guideline including hysteresis, it cannot be guaranteed (assuming approximately ±3% dispersion). It may vary substantially depending on an ambient environment.

13 uto Switch Mounting Series CK uto Switch Mounting Bracket/Part No. Switch mounting rod assembly/ mounting bracket assembly Collar Switch mounting rod Hexagon socket head cap screw (M3 tightening torque:.5 to.7 N m) Switch mounting rod assembly Switch Mounting Rod ssembly/part No. pplicable series pplicable clamp cylinder Part no. Dedicated to Series CKP CKP -Z CKP -75Z CKP -Z CKP -5Z CKP -Z CKP-RZ CKP-RZ75 CKP-RZ CKP-RZ5 CKP-RZ Series CKG // Series CKP / Common CKG -Z CKG -Z/CKP -Z CKG -Z/CKP -Z CKG -75Z CKG -75Z/CKP -75Z CKG -75Z/CKP -75Z CKG -Z CKG -Z/CKP -Z CKG -Z/CKP -Z CKG -5Z CKG -5Z/CKP -5Z CKG -5Z/CKP -5Z CKG -Z CKG -Z/CKP -Z CKG -Z/CKP -Z. to. N m) Hexagon socket head cap screw (M tightening torque:. to. N m) CKG-RZ CKG-RZ75 CKG-RZ CKG-RZ5 CKG-RZ mounting bracket (Band mounting) Hexagon socket head cap screw (M tightening torque: mounting bracket assembly Hexagon socket head cap screw (M.5 tightening torque:. to.3 N m) mounting bracket BMB9-S Switch mounting rod mounting bracket Hexagon socket head cap screw (M tightening torque: to. N m) Switch mounting bracket B Switch mounting bracket D Cross recessed round head screw (M tightening torque:. to. N m) Spring washer mounting band Cross recessed round head screw (M tightening torque:. to. N m) Cross recessed round head screw (M3 tightening torque:.5 to.7 N m) uto Switch Mounting Bracket ssembly/part No. pplicable pplicable mounting bracket part no. cylinder series auto switch D-P3DWSC D-P3DWSE BMB9-S Series D-P3DW/L/Z CKG D-PDWSC D-PDWSE D-PDWL/Z BKT- Series CKP D-P79WSE D-P7L/Z BPT- uto Switch Mounting Bracket (Band Mounting)/ Part No. mounting pplicable pplicable clamp cylinder bracket part no. auto switch B8- B8- B8- D-PDWSC D-PDWSE D-PDWL/Z CKG CKG CKG

14 Band Mounting Style/Standard uto Switch The built-in standard magnet clamp cylinder/the CKG series can be attached to the band mounting style/ standard auto switch as shown below. D-B5 Caution The standard auto switch cannot be used in a magnetic field environment. For information on our cylinders that can be fitted with a magnetic field resistant auto switch, please refer to page. Built-in CK G Enter the standard model no. M9BW standard magnet Built-in type: Band mounting style/standard auto switch Number of auto switches standard magnet Nil Without auto switch Nil pcs. Note) Select applicable auto switch models from the table below. S pc. Mounting llowable uto Switch: Band Mounting/Standard uto Switch/Refer to pages 79 to 87 in Best Pneumatics No.3. for auto switch specifications. pplicable Electrical Indicator Wiring Load Load voltage model Lead wire length (m) pplicable cylinder series Type entry light voltage (Output) DC C Band mounting.5 (Nil) (M) 3 (L) 5 (Z) load Solid state 5 V M9B auto switch Grommet Yes -wire V V M9BW Series Relay, V 93 CKG Reed PLC auto switch Grommet Yes -wire V V V V B5 Note ) Lead wire length symbol:.5 m Nil (Example) M9BW m M (Example) M9BWM 3 m L (Example) M9BWL 5 m Z (Example) M9BWZ uto Switch Mounting Position (Detection at Stroke End) and Its Mounting Height D-M9B (W)/93 Hs Hs 6.5 Caution s for the precautions on the auto switches, product specifications, refer to pages 5 to 7. uto Switch Mounting Bracket ssembly/part No. mounting bracket part no. D-M9B Note) Note) Note) D-M9BW BM3- BM3- BM3- D-93 D-B5 B- B-5 B-6 Note) This is the set part number for the auto switch mounting band (BM- ) and holder set (BJ5-/switch bracket: transparent). The switch bracket (nylon) cannot be used in environments exposed to alcohol, chloroform, methylamines, hydrochloric acid and sulfuric acid, as this part will deteriorate. Please consult SMC regarding other chemicals. Series CK Standard uto Switch Mounting Note ) es marked with are produced upon receipt of order. Note 3) PLC: Programmable Logic Controller B B Minimum Stroke for uto Switch Mounting Unit : mm uto pcs. pcs. switch pc. (Different surfaces) (Same surface) D-M9B D-M9BW D-93 D-B5 75 uto Switch Mounting Position and Its Height Unit : mm uto set value and its height Symbol switch D-M9B D-M9BW D-93 D-B5 B Hs B Hs B ø ø ø Hs Note ) The mounting position should be referred for reference only for the auto switch mounting position at the stroke end detection. djust the auto switch after confirming the operation to set actually. Note ) /B dimensions are the distance from the standard position (above drawing) to the end surface of the auto switch. Note 3) The auto switch mounting position is temporarily set at the time of shipping from our factory. Change it to the desired position in accordance to your facility. Note ) For -color display, mount the switch in the middle of the green indication. Operating Range D-M9B D-M9BW D-93 D-B5 Bore size Unit: mm 7 9 Since this is a guideline including hysteresis, not meant to be guaranteed.(ssuming approximately ±3% dispersion.) There may be the case it will vary substantially depending on an ambient environment.

15 Prior to Use uto Switches Connection and Example Sink Input Specifications Source Input Specifications 3-wire, NPN Input 3-wire, PNP Input Black COM PLC internal circuit Black COM PLC internal circuit -wire Input -wire COM COM Input PLC internal circuit PLC internal circuit Connect according to the applicable PLC input specifications, as the connection method will vary depending on the PLC input specifications. Example of ND (Series) and OR (Parallel) Connection 3-wire, ND connection for NPN output (Using relays) Relay Black Load (Performed with auto switches only) Black Load 3-wire, OR connection for NPN output Black Load Black Black Black 3-wire, ND connection for PNP output (Using relays) Relay Black (Performed with auto switches only) Black 3-wire, OR connection for PNP output Black Black Load Black Load Black Load ND connection for -wire Load When two auto switches are connected in series, malfunction may occur because the load voltage will decrease in the ON state. The indicator lights will light up when both of the auto switches are in the ON state. Load voltage at ON = Power supply voltage Residual voltage x pcs. = V V x pcs. = 6 V Example: Power supply is VDC Internal voltage drop in auto switch is V. OR connection for -wire (Solid state auto switch) (Reed auto switch) Load When two auto switches Because there is no leakage current, the load volt- are connected in parallel, malfunction may occur because age will not increase in the load voltage will the OFF state. However, increase in the OFF state. depending on the number of auto switches in the ON state, the indicator lights may sometimes grow dim or not light up, due to the Load voltage at OFF = Leakage current x pcs. x Load impedance dispersion and reduction = m x pcs. x 3 kω of the current flowing to = 6 V the auto switches. Example: Load impedance is 3 kω. Leakage current from auto switch is m. 3

16 Series CK /Specific Product Precautions Be sure to read before handling. Refer to back cover for Safety Instructions, Handling Precautions for SMC Products (M-E3-3) and the Operation Manual for ctuator and uto Switch Precautions. Please download it via our website, Cushion/Speed Controller djustment Danger. Retaining construction with crimping is integrated in the speed controller valve and cushion valve. Do no rotate the cushion valve more than two turns, and do not rotate the speed controller valve more than four and half turns (ø: maximum two turns). If.6 Nm or more of torque is applied, the valve may be come loose. The valve may jump out depending on the amount of air pressure. Cushion djustment The CK series has an integrated air cushion in the head end. The cushion is pre-adjusted at the time of shipping. However, please re-adjust the cushion valve in the tube cover, depending on an operating speed and a load before use. The diameter of throttle will be smaller when the cushion valve is turned clockwise, resulting in stronger cushion reaction. Speed Controller djustment The CK series integrates the speed controller (exhaust restrictor) in the rod and head end. The cushion is pre-adjusted at the time of shipping. However, please re-adjust the speed controller valve (marked "S" on the rod cover) in each cover, depending on an operating speed and load before using. When rotating the speed controller valve clockwise, the orifice becomes smaller, which reduces the speed. Speed controller valve in the rod end Speed controller valve in the head end Fully open Fully closed Fully open Fully closed djustment range:.5 turns (ø: turns) djustment range:.5 turns (ø: turns) s S marking c C marking Cushion valve in the head end Fully open Fully closed djustment range: turns

17 Series CK /Specific Product Precautions Be sure to read before handling. Refer to back cover for Safety Instructions, Handling Precautions for SMC Products (M-E3-3) and the Operation Manual for ctuator and uto Switch Precautions. Please download it via our website, Piping Port/Switch Mounting Rod Location Change Piping Port Location Change Piping is possible from 3 directions. When the piping port location is changed, carefully follow the instructions as detailed below. Warning. Do not leave out the component parts when the piping port location is changed. Even if one of the component parts is not replaced, malfunction may occur, resulting in dangerous operation.. To prevent air leakage, re-wind the pipe tape and fit into the changed location when the piping port location is changed. Switch Mounting Rod Location Change The switch mounting rod is mountable in 3-way directions. Please be careful to the following things when the switch mounting rod is changed. Standard piping port location Switch mounting rod standard mounting location Piping port (plugged) Piping port (plugged) Standard piping port location Piping port (plugged) Piping port (plugged) Standard piping port location Switch mounting rod standard mounting location changed Piping port (plugged) Piping port (plugged) Warning Switch mounting rod standard mounting location changed. Mount all the component parts to the changed location. Even if one of the component parts is kept away, the switch detection error, etc. may occur. (Switch mounting rod, switch mounting spacer, hexagon socket head cap screw). fter the switch mounting rod location is changed, please be sure to check there is no interference with other parts before using. Switch mounting rod mounting tap (3 locations) Switch mounting rod mounting tap (3 locations) Plugged Hexagon socket head cap screw (M3 tightening torque:.5 to.7 N m) Hexagon socket head cap screw (M.5 tightening torque:. to.3 N m) Collar Switch mounting rod Switch mounting rod assembly Hexagon socket head cap screw (M tightening torque:. to. N m) Plugged (Rc/ tightening torque: 5.8 to. N m) Hexagon socket head cap screw (M tightening torque:. to. N m) mounting bracket assembly mounting bracket mounting bracket BMB9-S Hexagon socket head cap screw (M tightening torque: to. N m) Switch mounting rod 5

18 Series CK /Specific Product Precautions 3 Be sure to read before handling. Refer to back cover for Safety Instructions, Handling Precautions for SMC Products (M-E3-3) and the Operation Manual for ctuator and uto Switch Precautions. Please download it via our website, Handling Magnetic field resistant auto switches D-P79WSE/ D-P7 type are specifically for use with magnetic field resistant cylinders and are not compatible with general auto switches or cylinders. Magnetic field resistant cylinders are labeled as follows. Magnetic field resistant cylinder with built-in magnet (For use with auto switch D-P7 type) Mounting. The minimum stroke for mounting magnetic field resistant auto switches is mm.. In order to fully use the capacity of magnetic field resistant auto switches, strictly observe the following precautions. ) Do not allow the magnetic field to occur when the cylinder piston is moving. ) When a welding cable or welding gun electrodes are near the cylinder, change the auto switch position to fall within the operational ranges shown in the graphs on page 7, or move the welding cable away from the cylinder. 3) Cannot be used in an environment where welding cables surround the cylinder. ) Please consult with SMC when a welding cable and welding gun electrodes (something energized with secondary current) are near multiple switches. 3. In an environment where spatter directly hits the lead wire, cover the lead wire with protective tubing. Use protective tubing with a bore size of ø8 or more that has excellent heat resistance and flexibility.. Be careful not to drop objects, make dents, or apply excessive impact force when handling. 5. When operating two or more parallel and closely positioned cylinders with magnetic field resistant auto switches, separate the auto switches from other cylinder tubes by an additional 3 mm or more. 6. void wiring in a manner in which repeated bending stress or tension is applied to lead wires. 7. Please consult with SMC regarding use in an environment with constant water and coolant splashing. 8. Please be careful of the mounting direction of the magnetic field resistant auto switch D-P79WSE type. Be sure to face the molded surface with soft-resin to the switch mounting bracket side for mounting. (Please refer to page for mounting example and the Best Pneumatics No.3 page 8 for soft-resin mold surface.) 6 Wiring/Current and Voltage. lways connect the auto switch to the power supply after the load has been connected.. Series connection When auto switches are connected in series as shown below: Note that the voltage drop due to the internal resistance of the LED increases. Load

19 Series CK /Specific Product Precautions Be sure to read before handling. Refer to back cover for Safety Instructions, Handling Precautions for SMC Products (M-E3-3) and the Operation Manual for ctuator and uto Switch Precautions. Please download it via our website, Data: Magnetic Field Resistant Reed uto Switch (D-P79WSE type, D-P7 type) Safety Distance Safety Distance from Side of uto Switch L L Safety distance L (mm) 3 Operational range Dangerous range Welding current () L L Safety distance L (mm) 3 Operational range Dangerous range Welding current () Safety Distance from Top of uto Switch L L Safety distance L (mm) 3 Operational range Dangerous range Welding current () L L Safety distance L (mm) 3 Operational range Welding current () 7

20 Series CK Related Products Please contact SMC for detailed dimensions, specifications and lead times. Made to Order Series CKG3/With Magnetic Field Resistant uto Switch D-PDW Type (Band Mounting Style) Band mounting of the magnetic field resistant auto switch (D-PDW type) to the built-in standard magnet clamp cylinder (the CKG3 series) is possible by ordering the auto switch mounting bracket and the auto switch separately. Built-in standard magnet type with magnetic field resistant auto switch Built-in standard magnet CK G 3 Clevis width: mm Nil I Y Bore size: 3 mm Cylinder stroke (mm), 75,, 5, Y End bracket None Single knuckle joint (without tap) Double knuckle joint (without tap) Note) Knuckle pin, cotter pin and flat washer are provided as a standard for Y. Specifications Clevis width mm Series CKG3 Fluid ir Proof pressure.5 MPa Maximum operating pressure. MPa Minimum operating pressure.5 MPa mbient and fluid temperature C to 6 C Piston speed to mm/s Cushion With air cushion on both ends Lubrication Non-lube +. Stroke length tolerance Mounting Note) Double clevis Note) Clevis pin, cotter pin and flat washer are provided as a standard. pplicable auto switch D-PDWSC D-PDWSE D-PDWL D-PDWZ mounting bracket part no. B8-3 Dimensions Speed controller valve Cushion valve M x x Rc /8 3 3 x Rc /8 Max 6.5 ø ø R 55 6 ø8 Shaft: ø Hole: ø. d H8 3 + Stroke 7 + Stroke 37 + Stroke Width across flats 36 5 Single knuckle joint ø H Press-fit spring pin ø3 x L Double knuckle joint Shaft: ø Hole: ø. d H8 3 Press-fit spring pin ø3 x L C7..3 C Please contact SMC for details of the CKG3 series.

21 Related Products Series CK Series CKG8, /CKP8, /With Magnet Field Resistant uto Switch (Rod Mounting Style) Built-in standard magnet type with magnetic field resistant auto switch CK G 8 Y PDWSC Built-in strong magnet type with magnetic field resistant auto switch CK P 8 Y P79WSE Built-in standard magnet Built-in strong magnet Clevis width: 8 mm Nil Y 8 Bore size 8 8 mm mm Cylinder stroke (mm), 75,, 5,, 75,, 5, End bracket None Double knuckle joint (with tap) Note) Knuckle pin, cotter pin and flat washer are provided as a standard for Y. Nil P PDWSC PDWSE PDWL PDWZ P79WSE P7L P7Z Number of auto switches Nil pcs. S pc. Without auto switch (Built-in magnet) Without switch mounting rod Without auto switch (Built-in magnet) With switch mounting rod D-PDWSC D-PDWSE Series CKG D-PDWL D-PDWZ D-P79WSE D-P7L Series CKP D-P7Z Specifications Clevis width Fluid Proof pressure Maximum operating pressure Minimum operating pressure mbient and fluid temperature Piston speed Cushion Speed controller Lubrication Stroke length tolerance Mounting Note) 8 mm Series CKG/CKP ir.5 MPa. MPa.5 MPa C to 6 C to mm/s With air cushion on both ends Equipped on both ends Non-lube Double clevis Note) Clevis pin, cotter pin and flat washer are provided as a standard. +. Built-in Standard (Strong) Magnet Cylinder Part No. ) Built-in standard (strong) magnet type without auto switch and switch mounting rod Symbol for the auto switch type is "Nil" as shown below. CKG: (Example) CKG8-Y CKP: (Example) CKP8-Y ) Built-in standard (strong) magnet type without auto switch, with switch mounting rod Symbol for the auto switch type is "P" as shown below. CKG: (Example) CKG8-Y-P CKP: (Example) CKP8-Y-P uto Switch Mounting Bracket ssembly/part No. mounting bracket part no. pplicable auto switch 8 D-PDWSC D-PDWSE BP- D-PDWL D-PDWZ D-P79WSE D-P7L BP- D-P7Z 9

22 Series CK Series CKG8, /CKP8, /With Magnetic Field Resistant uto Switch (Rod Mounting Style) Dimensions CKG8 Built-in standard magnet type/with magnetic field resistant auto switch (D-PDWS type) Speed controller valve Top width across flats Cushion valve Top width across flats 3 M x Stroke x Rc 3/8 3 x Rc 3/8 Width across flats 85 ø Max. 58 ø6 x M6 Thread depth Max. 58 ø5 Width across flats ø6 R Hole: ø8 +.7 Shaft: ø Stroke 58 + Stroke x M6 Thread depth 6 Press-fit spring pin ø3 x 38 L Hole: ø8 +.7 Shaft: ø ø36 ø x M6 Thread depth 6 Double knuckle joint CKP8 Built-in strong magnet type/with magnetic field resistant auto switch (D-P79WSE type) Speed controller valve Top width across flats Cushion valve Top width across flats 3 M x Stroke x Rc 3/8 3 x Rc 3/8 Width across flats 85 ø Max. 58 ø6 x M6 Thread depth Max. 58 ø5 Width across flats ø6 R Hole: ø8 +.7 Shaft: ø Stroke 58 + Stroke ø95

23 Related Products Series CK Dimensions CKG Built-in standard magnet type/with magnetic field resistant auto switch (D-PDWS type) Speed controller needle Top width across flats 7.5 Cushion valve Top width across flats 3 M x Stroke 3 x Rc 3/8 3 3 x Rc 3/8 Width across flats ø Max. 65 x M6 Thread depth 6 85 Max ø3 Width across flats ø5 R Hole: ø8 +.7 Shaft: ø Stroke 59 + Stroke ø Hole: ø8 +.7 Shaft: ø8..93 x M6 Thread depth 6 Press-fit spring pin ø5 x L ø Double knuckle joint CKP Built-in strong magnet type/with magnetic field resistant auto switch (D-P79WSE type) Speed controller needle Top width across flats 7.5 Cushion valve Top width across flats M x Stroke x Rc 3/8 3 x Rc 3/8 Width across flats ø Max. 65 x M6 Thread depth 6 85 Max ø3 Width across flats ø5 R Hole: ø8 +.7 Shaft: ø Stroke 59 + Stroke ø Please contact SMC for details of the CKG /CKP series.

24 Safety Instructions Caution: Warning: Danger : Caution indicates a hazard with a low level of risk which, if not avoided, could result in minor or moderate injury. Warning indicates a hazard with a medium level of risk which, if not avoided, could result in death or serious injury. Danger indicates a hazard with a high level of risk which, if not avoided, will result in death or serious injury. These safety instructions are intended to prevent hazardous situations and/or equipment damage. These instructions indicate the level of potential hazard with the labels of Caution, Warning or Danger. They are all important notes for safety and must be followed in addition to International Standards (ISO/IEC) ), and other safety regulations. ) ISO : Pneumatic fluid power General rules relating to systems. ISO 3: Hydraulic fluid power General rules relating to systems. IEC 6-: Safety of machinery Electrical equipment of machines. (Part : General requirements) ISO 8-: Manipulating industrial robots Safety. etc. Warning. The compatibility of the product is the responsibility of the person who designs the equipment or decides its specifications. Since the product specified here is used under various operating conditions, its compatibility with specific equipment must be decided by the person who designs the equipment or decides its specifications based on necessary analysis and test results. The expected performance and safety assurance of the equipment will be the responsibility of the person who has determined its compatibility with the product. This person should also continuously review all specifications of the product referring to its latest catalog information, with a view to giving due consideration to any possibility of equipment failure when configuring the equipment.. Only personnel with appropriate training should operate machinery and equipment. The product specified here may become unsafe if handled incorrectly. The assembly, operation and maintenance of machines or equipment including our products must be performed by an operator who is appropriately trained and experienced. 3. Do not service or attempt to remove product and machinery/ equipment until safety is confirmed.. The inspection and maintenance of machinery/equipment should only be performed after measures to prevent falling or runaway of the driven objects have been confirmed.. When the product is to be removed, confirm that the safety measures as mentioned above are implemented and the power from any appropriate source is cut, and read and understand the specific product precautions of all relevant products carefully. 3. Before machinery/equipment is restarted, take measures to prevent unexpected operation and malfunction.. Contact SMC beforehand and take special consideration of safety measures if the product is to be used in any of the following conditions.. Conditions and environments outside of the given specifications, or use outdoors or in a place exposed to direct sunlight.. Installation on equipment in conjunction with atomic energy, railways, air navigation, space, shipping, vehicles, military, medical treatment, combustion and recreation, or equipment in contact with food and beverages, emergency stop circuits, clutch and brake circuits in press applications, safety equipment or other applications unsuitable for the standard specifications described in the product catalog. 3. n application which could have negative effects on people, property, or animals requiring special safety analysis.. Use in an interlock circuit, which requires the provision of double interlock for possible failure by using a mechanical protective function, and periodical checks to confirm proper operation. Caution. The product is provided for use in manufacturing industries. The product herein described is basically provided for peaceful use in manufacturing industries. If considering using the product in other industries, consult SMC beforehand and exchange specifications or a contract if necessary. If anything is unclear, contact your nearest sales branch. Limited warranty and Disclaimer/ Compliance Requirements The product used is subject to the following Limited warranty and Disclaimer and Compliance Requirements. Read and accept them before using the product. Limited warranty and Disclaimer. The warranty period of the product is year in service or.5 years after the product is delivered, whichever is first. ) lso, the product may have specified durability, running distance or replacement parts. Please consult your nearest sales branch.. For any failure or damage reported within the warranty period which is clearly our responsibility, a replacement product or necessary parts will be provided. This limited warranty applies only to our product independently, and not to any other damage incurred due to the failure of the product. 3. Prior to using SMC products, please read and understand the warranty terms and disclaimers noted in the specified catalog for the particular products. ) Vacuum pads are excluded from this year warranty. vacuum pad is a consumable part, so it is warranted for a year after it is delivered. lso, even within the warranty period, the wear of a product due to the use of the vacuum pad or failure due to the deterioration of rubber material are not covered by the limited warranty. Compliance Requirements. The use of SMC products with production equipment for the manufacture of weapons of mass destruction (WMD) or any other weapon is strictly prohibited.. The exports of SMC products or technology from one country to another are governed by the relevant security laws and regulations of the countries involved in the transaction. Prior to the shipment of a SMC product to another country, assure that all local rules governing that export are known and followed. Safety Instructions Be sure to read Handling Precautions for SMC Products (M-E3-3) before using. kihabara UDX 5F, --, Sotokanda, Chiyoda-ku, Tokyo -, JPN Phone: Fax: SMC Corporation ll Rights Reserved Specifications are subject to change without prior notice and any obligation on the part of the manufacturer. D-G st printing QV printing QV 8SZ Printed in Japan.