arning FILURE OR IMPROPER ELECTION OR IMPROPER UE OF THE PRODUCT ND/OR YTEM DECRIED HEREIN OR RELTED ITEM CN CUE DETH, PERONL INJURY ND PROPEY DMGE. T

Transcription

1 Tooling Plate Extra Low Profile Pneumatic Cylinder Catalog U /N October, 00 3, 40 and 50 mm ore izes hort Overall Length Flexible Porting Industry Interchangeable Non-Rotating Capability

2 arning FILURE OR IMPROPER ELECTION OR IMPROPER UE OF THE PRODUCT ND/OR YTEM DECRIED HEREIN OR RELTED ITEM CN CUE DETH, PERONL INJURY ND PROPEY DMGE. This document and other information from, its subsidiaries and authorized distributors provide product and/or system options for further investigation by users having technical expertise. It is important that you analyze all aspects of your application, including consequences of any failure and review the information concerning the product or system in the current product catalog. Due to the variety of operating conditions and applications for these products or systems, the user, through its own analysis and testing, is solely responsible for making the final selection of the products and systems and assuring that all performance, safety and warning requirements of the application are met. The product described herein, including without limitation, product features, specifications, designs, availability and pricing, are subject to change by and its subsidiaries at any time without notice. Offer of ale The items described in this document are hereby offered for sale by, its subsidiaries or its authorized distributors. This offer and its acceptance are governed by provisions stated on a separate page of this catalog in the document entitled Offer of ale.

3 Table of Contents Table of Contents Page No. Features and enefits... How to Order Code... 3 Cylinder pecifications... 4 Flexible Porting Options... 5 Performance Data, Non Magnetic Piston... 6 Performance Data, Magnetic Piston... 7 Performance Data, Tooling Plate Deflection... 8 Dimensional pecifications, Head Ported... 9 Dimensional pecifications, Head and Cap Ported...10 Dimensional pecifications, Cap Ported Radial...11 Dimensional pecifications, Cap Rear Face Porting...1 Dimensional pecifications, Foot Mounted Cylinders...13 Dimensional pecifications, Rear Flange Mounted Cylinders...14 Dimensional pecifications, Double Rod Cylinders...15 ensors, Electrical pecifications...16 afety Guidelines...18 Manufacturing Locations Offer of ale

4 Features/enefits Parker is pleased to announce the addition of the P1M to the P1M eries product line. The P1M includes innovative design features such as; bolted construction, innovative internal transfer tube, long bearing option standard, bumpers standard, and integral sensor grooves, Flush ensor Groove provides protection and a clean design. nodized, smooth aluminum construction provides superior corrosion resistance. Three piece bolted construction allows for quick servicing. which make this cylinder ideal for applications that require non-rotating and additional load carrying capability. The P1M interchanges with world design cylinders specified by International machine builders around the world. Internal Transfer Tube allows for flexible porting, providing space savings. Long earing and Magnetic Piston provide maximum bearing support for increased load carrying capability. NPT, PP, or PT Ports offer flexibility. tandard and custom mounting hole configuration available.

5 How To Order How to Order s How to Order Code Pneumatic ctuator P 1 M 0 3 C F D M 6 N 0 0 eries + Porting options K, P, and T are not available with rear mountings. * hen ordering double rod style cylinders, please be clear as to which end of the cylinder the tooling plate is to be incorporated as related to porting. The standard rod end configuration for Rod End # (Non Tooling Plate end) is a designator # 6, metric female. ** pecial olt/tooling Pate configuration. umpers for this option are polyurethane. Piston, rod, and body end seals are fluorocarbon. Please review the following specification page for additional information. Maximum troke Lengths (mm) ore izes 03 3mm mm mm ore ize Long earing Version Min. troke Max. troke Cylinder tyle C asic, no mountings H Rear Flange + F Foot Mount D K F G Double cting Double cting, Double Rod* Cylinder Option Guided Tool Plate Guided Tool Plate pecial MTO** F M Function No Magnet, umpers, td. eals No Magnet, Fluorocarbon eals & umpers Magnetic Piston, umpers, td. eals umpers, Magnet & eals Rod Threads Piston Rod & earings C G H J K N M L P Q R T Mounting ccessories Rear Flange Mount Kit Numbers ore ize Kit # 3 P1M-4KM 40 P1M-4LM 50 P1M-4MM Port Type & Location 6 Metric Female 3 pecial* Long earing tainless teel Rod Long earing Chrome Plated Rod troke in mm G Threads Head & Cap Radial oth in Head oth in Cap Radial oth in Cap xial NPT Threads Head & Cap Radial oth in Head oth in Cap Radial oth in Cap xial R Threads Head & Cap Radial oth in Head oth in Cap Radial oth in Cap xial 3

6 Cylinder pecifications Cylinder pecifications ore izes: 3, 40 and 50mm Maximum Operating Pressure: 10 ar or 145 PI tandard Operating Temperature: -0 C to +80 C, -4 F to +176 F Optional High Temperature: -10 C to +11 C, +14 F to +50 F Material pecifications Piston Rod: Hard Chrome Plated teel 100,000 PI Yield Piston Rod earing: Multilayer PTFE with teel acking Tooling Plate Guide Rod earing: Multilayer PTFE with teel acking End Covers: lack nodized luminum ssembly and Tooling Plate Fasteners: tainless teel/zinc Plated teel O-Rings: Nitrile Rubber, NR Cylinder ody: Clear nodized luminum Piston: luminum lloy Piston eal: Nitrile Rubber, NR Magnet: Plastic Coated Magnetic Material umpers: Polyurethane High Temperature/Chemical Compatibility eal Option Material* O-Rings: Fluorocarbon, FPM Piston Rod eal: Fluorocarbon, FPM Piston eal: Fluorocarbon, FPM umpers: Polyurethane *Option intended for limited exposure to elevated temperatures over 80 C, or 176 F. Option is primarily for applications which subject the cylinder to fluids and or chemicals that have an adverse effect on external seals. If continued exposure to elevated temperatures is required, please consult the Cylinder Division for alternative options. Forces, eights, ir Consumption ore rea Piston Rod Extend Retract eight ir (mm) (cm ) Dia. rea Force** Force** Zero troke Per 10mm Consumption (mm) (cm ) (N) (N) (kg) troke (kg) (Liters) **Indicated force at 6 ar operating pressure. 4

7 Flexible Porting Options Tooling Plate Flexible Porting Options oth Ports Head* oth Ports Cap Face Double Rod, oth Ports Head* 4 ROD END #1 To retract cylinder, apply air to port #. To extend cylinder, apply air to port #4. Double Rod, oth Ports Cap oth Ports Cap Head and Cap Ported Double Rod, Head and Cap Ported ROD END # ROD END #1 ROD END # ROD END #1 ROD END # *oth Ports Head (NPT) is the standard porting configuration for the P1M Tooling Plate cylinder. lternate porting options are available at an additional cost

8 Performance Data Tooling Plate Performance Data tandard Piston The following graphs represent maximum loading capacities for the standard piston option. Use of the standard piston option provides space savings by reducing the piston thickness, thus reducing overall length. Please review the following graphs to determine if the application load falls into acceptable ide Load (Kg-force) Moment (N-m) Maximum llowable ide Load (tandard Piston) troke Length (mm) Maximum llowable Moment (tandard Piston) troke Length (mm) operating ranges. In the event that the induced load falls out of the acceptable operating range, you may either increase the bore size, or incorporate a magnetic piston for increased load capacity. For information regarding magnetic piston load carrying capability, please review the following page. 3mm ore 40mm ore 50mm ore 3mm ore 40mm ore 50mm ore (IDE LOD) (MOMENT) OR 6

9 Performance Data Tooling Plate Performance Data Magnetic Piston ide Load (Kg-force) Moment (N-m) Maximum llowable ide Load (Magnetic Piston) troke Length (mm) Maximum llowable Moment (Magnetic Piston) troke Length (mm) 3mm ore 40mm ore 50mm ore 3mm ore 40mm ore 50mm ore (IDE LOD) (MOMENT) OR 7

10 Performance Data Tooling Plate Performance Data Plate Deflection The following graph represents typical tooling plate deflection for 3, 40, and 50mm bore P1M cylinders. The amount of tooling plate deflection is dependant on induced application load and the working stroke length Deflection (mm) Tooling Plate Deflection troke Length (mm) of the cylinder. Depicted deflection is typical of a cylinder operating within the allowable side load and maximum allowable moment ranges per a given bore size and piston option. 3 & 40mm ores 50mm ore DEFLECTION 8

11 Dimensions Head Ported Head Ported Only* ØZ U Q. EE ore G E E1 E EE1 HL L N PM R PP PT NPTF G1/8 Rc1/8 1/ M6x G1/8 Rc1/8 1/ M6x G1/8 Rc1/8 1/ M8x1.5 ore F U H Y VIE - MOUNTING HOLE CONFIGUION HL G *oth Ports Head (NPTF) is the standard porting configuration for the P1M Tooling Plate cylinder. lternate porting options are available at an additional cost. Y E1 E E I79 T9 ZH9 I78 T8 ZH M4x M4x M5x Z F H N PM tandard Piston L VIE - Ø EE EE1 (ORIFICE Ø) I79 (I78) + TROKE ZH9 (ZH8) + TROKE T9 (T8) + TROKE L N Magnetic Piston RQ. 9

12 Dimensions Head and Cap Ported MOUNTING HOLE CONFIGUION Head and Cap Ported ore G E E1 HL ØZ U Q. PP PT G NPTF E VIE - F Y H PM N L RQ. VIE - ØEE EE1 (ORIFICE Ø ) I74 (I77) + TROKE ZH4 (ZH7) + TROKE T4 (T7) + TROKE L N E1 E PL G1/8 R C 1/8 1/ M6x G1/8 R C 1/8 1/ M6x G1/8 R C 1/8 1/ M8x1.5 ore E EE L N PL PM tandard Piston Magnetic Piston I74 T4 ZH4 I77 T7 ZH M4x M4x M5x EE1 F U H Y Z HL R 10

13 Dimensions Cap Ported Radial MOUNTING HOLE CONFIGUION Cap Ported Only ore G E E1 HL E ØZ U Q. G VIE - Y E1 E EE PP PT NPTF E F H N L RQ. VIE - ØEE EE1 (ORIFICE Ø ) L I76 (I77) + TROKE ZH76 (ZH7) + TROKE T76 (T7) + TROKE G1/8 R C 1/8 1/ M6x G1/8 R C 1/8 1/ M6x G1/8 R C 1/8 1/ M8x1.5 ore F U H Y Z I76 T76 ZH76 I77 T7 ZH M4x M4x M5x EE1 L N tandard Piston PL PL N R Magnetic Piston HL 11

14 Dimensions Cap Rear Face Porting MOUNTING HOLE CONFIGUION HL Cap Rear Face Ported Only ore G E E1 E ØZ U Q. G EE PP PT NPTF E VIE - F Y E E1 P3 H P1 EEØ EE1 (ORIFICE Ø) P P4 I76 (I77) +TROKE ZH76 (ZH7) + TROKE T76 (T7) + TROKE RQ. VIE G1/8 Rc1/8 1/ M6x G1/8 Rc1/8 1/ M6x G1/8 Rc1/8 1/ M8x1.5 ore F U H Y EE1 HL P1 P P3 P4 R I76 T76 ZH76 I77 T7 ZH M4x M4x M5x Z tandard Piston Magnetic Piston 1

15 Dimensions Foot Mounted Cylinders U Q. VIE - H U J R Q. F T (4) - ø T (3) + TROKE Z (Z3) + TROKE T (T3) + TROKE LY I7 TR E3 VIE - Foot Mount ore H J T U E3 I7 K1 LY R TR F Head Ported Only Head and Cap Ported ore tandard Piston Magnetic Piston tandard Piston Magnetic Piston T Z 3 T3 Z3 T Z 3 T3 Z Cap Radial Ported Only ore tandard Piston Magnetic Piston T Z 3 T3 Z K1 U 13

16 Dimensions Rear Flange Mounted Cylinders UQ. VIE - Rear Flange Mount E ore E F MF E R (4) - øf H RQ. TF UF VIE - ZF (ZF3) + TROKE TE (TE3) + TROKE Head Ported Only Head and Cap Ported ore td. Piston Magnet Piston td. Piston Magnet Piston TE ZF TE3 ZF3 TE ZF TE3 ZF Cap Radial Ported Only ore td. Piston Magnet Piston TE ZF TE3 ZF R TF U UF MF Rear Flange Mounting Kits can be ordered assembled to the cylinder or separately as needed. Please refer to the How to Order Code section for proper rear flange mounting kits associated with a given bore size. H 14

17 Dimensions Double Rod tyle Cylinders The double rod dimensions differ from, or are in addition to those for single rod cylinders depicted on previous pages. To determine dimensions for a double rod cylinder, first refer to the desired single rod porting style Double Rod H I5 (I53) + TROKE ZH6 (ZH7) + TROKE XH6 (XH7) + X TROKE H + TROKE H Z (Z3) + TROKE XH (XH3) + X TROKE F F + TROKE XH8 (XH9) + X TROKE F + TROKE 4 (5) + TROKE cylinder configuration you wish to incorporate on preceding pages of this catalog. fter selecting the necessary dimensions from that drawing, return to this page and supplement the single rod dimensions with those shown on the dimensional table below. asic Mount - tyle C ore F H tandard Piston Magnetic Piston I5 ZH6 XH6 I53 ZH7 XH Foot Mount - tyle F Rear Flange Mount - tyle J ore td. Piston Magnet Piston td. Piston Magnet Piston 4 XH8 5 XH9 Z XH Z3 XH

18 ensor pecifications olid tate ensors Type... Electronic Output Function... Normally Open witching Output... PNP/NPN Operating Voltage VDC Continuous Current m Response ensivity....8 mt witching Frequency... 5 KHz Power Consumption m Voltage Drop... V Ripple... 10% of Operating Voltage Hysteresis mm Repeatability mm EMC... EN hort-circuit Protection... Yes Power-up Pulse uppression... Yes Reverse Polarity Protection... Yes Enclosure Rating... IP 67 hock and Vibration tress... 30g, 11 ms, 10 to 55 Hz, 1 mm mbient Temperature Range to +85 C (-13 to 167 F) Housing Material... P 1, lack Connector Cable... PVC Connector... PUR cable w/8 mm Reed ensors Type... Reed Output Function... Normally Open Output Voltage VC VDC Continuous Current m Response ensivity....5 mt witching Frequency Hz Voltage Drop... 3 V Ripple... 10% of Operating Voltage Hysteresis mm Repeatability mm EMC... EN Reverse Polarity Protection... Yes Enclosure Rating... IP 67 hock and Vibration tress... 30g, 11 ms, 10 to 55 Hz, 1 mm mbient Temperature Range to +85 C (-13 to 167 F) Housing Material... P 1, lack Connector Cable... PVC Connector... PUR cable w/8 mm connector Contact suppression is strongly recommended for reed switch applications with inductive loads (solenoids) or cable lengths in excess of 5 m (16.4 ft). Reed switches exhibit a 3V voltage drop. This voltage drop will be cumulative for switches in series; e.g., 1 V for 4 switches. 1 ensor Part Number Type iring P8-GPHX PNP.7m lead with connector P8-GPFLX PNP 3m flying leads P8-GPFTX PNP 10m flying leads P8-GNHX NPN.7m lead with connector P8-GNFLX NPN 3m flying leads P8-GNFTX NPN 10m flying leads 1 PNP NPN 3 3 olid tate - iring Connection Pin ire Function 1 rown 5-30 VDC lack Output signal 3 lue 0V (RON) (LCK) (LUE) (RON) (LCK) (LUE) LOD LOD Reed ensor - iring Connection Pin ire Function 1 rown VC, VDC lack Output signal 3 lue Not used ensor Part Number Type iring P8-GRHX REED.7m lead with connector P8-GRFLX REED 3m flying leads P8-GRFTX REED 10m flying leads + DC 5-30V + DC 5-30V ensor shown with connectors. Flying leads are also available. 16

19 ensor pecifications hort ensors OLID TTE ENOR Type... Electronic Output Function... Normally Open witching Output... PNP/NPN Operating Voltage VDC Continuous Current m Response ensitivity... 3 mt witching Frequency... 50Hz Power Consumption m Voltage Drop... V Ripple... 10% of Operating Voltage Delay Time (4V)... pprox. 0 ms Time Delay before vailability... ms Hysteresis mm Repeatability mm EMC... EN hort-circuit Protection... Yes Power-up Pulse upression... Yes Reverse Polarity Protection... Yes Enclosure Rating... IP 67 hock and Vibration tress... 30g, 11ms, 10 to 55 Hz, 1 mm mbient Temperature Range to +75 C (-13 to 176 F) Housing Material... P 1, lack Connector Cable... PVC Connector... PUR cable w/8 mm connector REED ENOR Type... Reed Output Function... Normally Open Output Voltage VC VDC Continuous Current m Response ensitivity....5 mt witching Frequency Hz Voltage Drop... 3 V Ripple... 10% of Operating Voltage Time Delay (4V)... pprox. 0 ms Time Delay before vailability... ms Hysteresis mm Repeatability mm EMC... EN Reverse Polarity Protection... Yes Enclosure Rating... IP 67 hock and Vibration tress... 30g, 11ms, 10 to 55 Hz, 1 mm mbient Temperature Range to +85 C (-13 to 185 F) Housing Material... P 1, lack Connector Cable... PVC Connector... PUR cable w/8 mm connector IRING CONNECTION Pin ire Function 1 rown VDC lack Output signal 3 lue 0V ensor Part No. Type iring P8-PTHXD PNP.7m lead with connector P8-PELXD PNP 3m flying leads P8-PETXD PNP 10m flying leads P8-NTHX NPN.7m lead with connector P8-NELX NPN 3m flying leads P8-NETX NPN 10m flying leads IRING CONNECTION Pin ire Function 1 rown VDC lack Output signal 3 lue Not Used ensor Part Number Type iring P8-HX REED.7m lead with connector P8-RELX REED 3m flying leads P8-RETX REED 10m flying leads