PRODUCT CATALOG COMPACT HYDRAULIC SPACE-SAVING, LONG-LASTING DEVICES FOR DEMANDING DESIGN REQUIREMENTS.
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1 PRODUCT CATALOG COMPACT HYDRAULIC SPACE-SAVING, LONG-LASTING DEVICES FOR DEMANDING DESIGN REQUIREMENTS.
2 TABLE OF CONTENTS 3 Compact Hydraulic 4 Product Features 4 Features and Benefits 5 How to Order 6 How it Works 6 Materials of Construction 6 Engineering Specifications 7 Standard Port Positions 7 Maximum Stroke 8 Cylinder Weights 9 Force Specifications 10 Head and Cap Torque 10 Spanner Holes 11 How to Specify 12 Basic Model Dimensions & PSI Ratings 13 Single Rod End Dimensions & PSI Ratings 14 Double Rod End Dimensions & PSI Ratings 16 How to Accessorize 16 Accessory Options and Dimensions 17 Switch Options and Dimensions 18 Switch Groove Dimensions 18 Switch Wiring Diagram 19 M8 Female Quick Connect Cable Dimensions 20 How to Order Switch and Cable 21 How to Customize 21 Common Cylinder Design Modifications Inside Back Cover Delivery Schedule Warranty 11 Piston Rod End Styles
3 COMPACT HYDRAULIC Compact Hydraulic cylinders are designed to be space-saving, longlasting devices for demanding design requirements. They offer heavyduty power in a small package without sacrificing performance. The Medium-Duty (CMH) incorporates thick-walled, black anodized aluminum housing with optional switch groove, while the Heavy-Duty (CHH) is made of thick-walled, black oxide steel housing. Both models have high yield chrome-plated steel rods riding in electroless nickel-plated ductile cast iron rod bearings. Compact Hydraulic cylinders are metric in design (bore and rod sizes) and are offered in inch or metric mounting and porting. Due to their 100% machined design, they can be easily customized for today s automation equipment in mind. For Technical Assistance:
4 PRODUCT FEATURES Inch or Metric Mounting and Porting Hard Chrome Plated Steel Rod Electroless Nickel Ductile Cast Iron Caps Heavy Dual Lip Urethane Wiper Seal Electroless Nickel Cast Iron (Standard) or High-Strength Aluminum (MPR Option) Piston Phenol Resin and Fabric Reinforced High Compression Wear Strip (Magnet for Solid State Switches available on CMH) Heavy Lip Polyurethane or Nitrile Seal Heavy-Duty Bidirectional Polyurethane Piston Seal with Nitrile Energizer CMH: Black Anodized Aluminum Housing CHH: Black Oxide Steel Housing FEATURES AND BENEFITS Electroless Nickel (EN) plated cast iron piston and end caps provide excellent bearing surface and corrosion resistance for extended cylinder life. Piston rod is machined from a high yield, polished and hard chrome plated steel to reduce wear on the rod wiper and seal. Includes heavy lip polyurethane or nitrile seals, which are pressure activated and wear-compensating for longevity. Heavy dual lip urethane wiper seal removes contaminants on the retract stroke to ensure long life for all internal components. CMH: Precision machined from high strength aluminum and black anodized for corrosion resistance. Honed and work hardened I.D. finish (optional magnet). CHH: Precision machined from steel with a hot dipped black oxide coating for corrosion resistance. Honed and work hardened I.D. with a micro finish for extended seal life. 4 Actuators CAT-TRD-COM-0317
5 HOW IT WORKS THE IDEAL SOLUTION FOR DEMANDING DESIGN REQUIREMENTS The Compact Hydraulic line offers mounting styles to fit most applications. MX0 Mount MXF Mount MXR Mount MXE Mount Materials of Construction End Caps: Electroless Nickel Plated Ductile Cast Iron Body: CMH - Black Anodized Aluminum CHH - Black Oxide Steel Piston Rod: Hard Chrome Plated Steel Lubrication: Magnalube-G Seals: Buna-N and Urethane Standard Engineering Specifications Temperature: -23 C to 100 C (-10 F to 212 F) 1 Pressure Rating: CMH - Up to 140 Bar (2030 PSI) 1 CHH - Up to 206 Bar (3000 PSI) Stroke Tolerance: +1mm/-0mm (+0.04 /-0.00 ) 1 Depending on bore size. For Technical Assistance:
6 HOW IT WORKS APPLICATION INFORMATION Standard Port Positions NOTES Label at Positions 1 and 5 Ports at Positions 2 and 6 Specify non-standard positions when ordering Maximum Stroke in mm (in) BORE CMH CHH 25mm (0.98) 75 (2.95) 60 (2.36) 32mm (1.26) 100 (3.93) 75 (2.95) 40mm (1.57) 125 (4.92) 115 (4.53) 50mm (1.97) 125 (4.92) 115 (4.53) 63mm (2.48) 125 (4.92) 125 (4.92) 76mm (3.00) 125 (4.92) 125 (4.92) 101mm (4.00) 125 (4.92) Switch Groove Switch groove is located 180 from the port and is machined in housing only when MPR option is designated. 6 Actuators CAT-TRD-COM-0317
7 HOW IT WORKS APPLICATION INFORMATION BORE (in) STANDARD PISTON CMH Approximate Cylinder Weights in kg (lb) SINGLE ROD ZERO STROKE DOUBLE ROD ZERO STROKE PISTON ROD PER mm MAGNET PISTON PER mm STROKE STANDARD PISTON MAGNET PISTON PER mm STROKE TO CALCULATE EXTRA ROD EXTENSIONS 25mm (0.98) 0.47 (1.03) 0.43 (0.95) (0.016) 0.48 (1.05) 0.44 (0.97) (0.019) (0.0028) 32mm (1.26) 0.85 (1.87) 0.79 (1.73) (0.024) 0.87 (1.91) (0.028) (0.0044) 40mm (1.57) 1.24 (2.74) 1.13 (2.48) (0.029) 1.28 (2.81) 1.16 (2.55) (0.036) (0.0068) 50mm (1.97) 1.92 (4.24) 1.72 (3.78) (0.042) 1.98 (4.36) 1.77 (3.90) (0.053) (0.0108) 63mm (2.48) 3.11 (6.85) 2.78 (6.12) (0.054) 3.21 (7.08) 2.88 (6.35) (0.072) (0.0180) 76mm (3.00) 5.20 (11.46) 4.57 (7) (0.080) 5.41 (11.93) 4.78 (10.54) (0.108) (0.0280) 101mm (4.00) 9.03 (19.91) 9.03 (19.91) (0.112) 9.54 (21.02) 9.54 (21.02) (0.155) (0.0432) BORE (in) SINGLE ROD ZERO STROKE DOUBLE ROD ZERO STROKE PISTON ROD PER mm STANDARD PISTON CHH Approximate Cylinder Weights in kg (lb) PER mm STROKE STANDARD PISTON PER mm STROKE TO CALCULATE EXTRA ROD EXTENSIONS 25mm (0.98) 0.92 (2.02) (0.040) 0.93 (2.04) (0.043) (0.0028) 32mm (1.26) 1.63 (3.60) (0.060) 1.65 (3.64) (0.064) (0.0044) 40mm (1.57) 2.13 (4.70) (0.070) 2.16 (4.77) (0.077) (0.0068) 50mm (1.97) 3.26 (7.18) (0.100) 3.31 (7.30) (0.111) (0.0108) 63mm (2.48) 4.87 (10.73) (0.120) 4.97 (10.96) (0.138) (0.0180) 76mm (3.00) 8.21 (18.10) (0.180) 8.42 (18.57) (0.208) (0.0280) For Technical Assistance:
8 8 Actuators Actuators CAT-TRD-COM HOW IT WORKS BORE (in) ROD DIAMETER (in) EFFECTIVE PISTON AREA mm 2 (in 2 ) NEWTONS (POUNDS) OF FORCE AT BAR (PSI) DISPLACEMENT PER mm (in) OF STROKE IN LITERS (gal) 7 (100) 17 (250) 35 (500) 52 (750) 69 (1000) 100 (1450) 120 (1740) 140 (2030) 172 (2500) 206 (3000) 25mm (0.98) Extend 490 (0.76) 340 (80) 840 (190) 1690 (380) 2540 (570) 3380 (760) 4910 (1100) 5890 (1320) 6870 (1540) 8460 (1900) (2280) (0.0033) 14 (0.55) 340 (0.52) 230 (50) 580 (130) 1160 (260) 1740 (390) 2320 (520) 3370 (760) 4040 (910) 4720 (1060) 5810 (1310) 6970 (1570) (0.0023) 32mm (1.26) Extend 800 (1.25) 550 (120) 1380 (310) 2770 (620) 4160 (930) 5540 (1250) 8040 (1810) 9650 (2170) (2530) (3120) (3740) (0.0054) 18 (0.71) 550 (0.85) 380 (90) 950 (210) 1900 (430) 2840 (640) 3790 (850) 5500 (1240) 6600 (1480) 7700 (1730) 9480 (2130) (2560) (0.0037) 40mm (1.57) Extend 1260 (1.95) 870 (190) 2160 (490) 4340 (970) 6500 (1460) 8660 (1950) (2820) (3390) (3960) (4870) (5840) (0.0084) 22 (0.87) 880 (1.36) 600 (140) 1510 (340) 3020 (680) 4530 (1020) 6040 (1360) 8770 (1970) (2360) (2760) (3400) (4070) (0.0059) 50mm (1.97) Extend 1960 (3.04) 1350 (300) 3380 (760) 6770 (1520) (2280) (3040) (4410) (5300) (6180) (7610) (9130) (0.0132) 28 (1.10) 1350 (2.09) 930 (210) 2320 (520) 4650 (1050) 6970 (1570) 9290 (2090) (3030) (3640) (4240) (5220) (6270) ( ) 63mm (2.48) Extend 3120 (4.83) 2150 (480) 5360 (1210) (2420) (3620) (4830) (7010) (8410) (9810) (12080) (14490) (0.0209) 36 (1.42) 2100 (3.25) 1450 (330) 3610 (810) 7240 (1630) (2440) (3250) (4720) (5660) (6610) (8140) (9760) (0.0141) 76mm (3.00) Extend 4540 (7.03) 3130 (700) 7800 (1750) (3520) (5270) (7030) (10200) (12240) (14280) (17580) (21090) (0.0304) (4.57) 2030 (460) 5070 (1140) (2280) (3420) (4560) (6620) (7950) (9270) (11420) (13700) (0.0198) 101mm (4.00) Extend 8010 (12.42) 5530 (1240) (3100) (6210) (9310) (12410) (18010) (21610) (25220) (0.0538) 56 (2.20) 5550 (8.60) 3830 (860) 9540 (2150) (4300) (6450) (8590) (12470) (14970) (17460) (0.0372) APPLICATION INFORMATION Force Specifications
9 HOW IT WORKS APPLICATION INFORMATION Head and Cap Torque in N-m (ft-lb) BORE (in) CMH CHH 25mm (0.98) 16 (12) 20 (15) 32mm (1.26) 48 (35) 61 (45) 40mm (1.57) 75 (55) 95 (70) 50mm (1.97) 115 (85) 170 (125) 63mm (2.48) 190 (140) 292 (215) 76mm (3.00) 339 (250) 529 (390) 101mm (4.00) 529 (390) Spanner Holes in mm (in) BORE SC SD Ø SE 25mm (0.98) 25 (0.98) 3 (0.12) 4 (0.16) 32mm (1.26) 30 (1.18) 4 (0.16) 4.5 (0.18) 40mm (1.57) 38 (1.50) 4 (0.16) 5 (0.20) 50mm (1.97) 50 (1.97) 5 (0.20) 5 (0.20) 63mm (2.48) 57 (2.24) 5 (0.20) 7 (0.28) 76mm (3.00) 70 (2.76) 5 (0.20) 7 (0.28) 101mm (4.00) 89 (3.50) 5 (0.20) 7.5 (0.30) For Technical Assistance:
10 HOW TO SPECIFY DIMENSIONS Piston Rod End Styles KK1, KK2 & KKM KK3 & KK3M KK5 ROD DIAMETER MM 14 (0.55) 18 (0.71) 22 (0.87) 28 (1.10) 36 (1.42) (2.20) KK_ 18.0 (0.71) 25.0 (0.98) 30.0 (1.18) 35.0 (1.38) (2.20) 70.0 (2.76) A KK_M 16.0 (0.63) 18.0 (0.71) 22.0 (0.87) 28.0 (1.10) 36.0 (1.42) (2.20) NOTE: Dimensions are in mm; (inches in parentheses). C D NA KK1 KK2 KK3 KKM KK3M 8.0 (0.32) 11.0 (0.43) 17.0 (0.67) 26.0 (1.02) 12.0 (0.47) 15.0 (0.59) 19.0 (0.75) 24.0 (0.94) 32.0 (1.26) 39.0 (1.54) 48.0 (1.89) 17.0 (0.67) 21.0 (0.83) 27.0 (1.06) 35.0 (1.38) 43.0 (1.69) 54.0 (2.13) 3/8-24 1/2-20 3/8-24 M10x1.25 M10x1.5 7/ / /16-20 M12x1.25 M12x1.75 5/8-18 3/4-16 5/8-18 M16x1.5 M16x2 3/4-16 7/8-14 3/4-16 M20x1.5 M20x / M27x2 M27x3 1 1/ / /4-12 M33x2 M33x / / /2-12 M42x2 M42x Actuators CAT-TRD-COM-0317
11 HOW TO SPECIFY BASIC MODEL DIMENSIONS Model MX0 (Double Acting Single End Rod) BORE ROD DIAMETER MM E C EE DD ADD TO STROKE KK R Y TK NPTF SAE G MX_ MX_M LB P ZB 25mm (0.98) 14 (0.55) 50.8 (2.00) 8.0 (0.32) 1/8 2 1/ (1.42) 25.5 (1.00) M5x (0.41) (2.09) 32mm (1.26) 18 (0.71) 63.5 (2.50) 47.0 (1.85) 30.5 (1.20) 1/4-28 M6x (0.49) 51.0 (2.01) 61.0 (2.40) 40mm (1.57) 50mm (1.97) 63mm (2.48) 22 (0.87) 28 (1.10) 36 (1.42) 69.9 (2.75) 82.6 (3.25) 95.3 (3.75) 11.0 (0.43) See Piston Rod End Styles Chart 52.0 (2.05) 58.0 (2.28) 69.0 (2.72) 31.0 (1.22) 33.5 (1.32) 39.0 (1.54) 5/16-24 M8x1.25 3/8-24 M10x1.5 1/2-20 M12x (0.65) 20.8 (0.82) 24.9 (0.98) 55.0 (2.17) 60.0 (2.36) 67.0 (2.64) 15.0 (0.59) 15.0 (0.59) 65.0 (2.56) 71.0 (2.80) 80.0 (3.15) 76mm (3.00) (4.50) 17.0 (0.67) 3/8 6 3/ (3.39) 46.5 (1.83) 5/8-18 M14x (1.14) 78.0 (3.07) 19.0 (0.75) 95.0 (3.74) 101mm (4.00) 56 (2.20) (5.50) 26.0 (1.02) 3/8 6 3/ (4.17) 61.0 (2.40) 5/8-18 M16x (1.54) 96.0 (3.78) 26.0 (1.02) (4.80) BORE CHH MAX BAR (PSI) RATING CMH MAX BAR (PSI) RATING 25mm (0.98) 206 (3000) 140 (2030) 32mm (1.26) 206 (3000) 140 (2030) 40mm (1.57) 206 (3000) 140 (2030) 50mm (1.97) 206 (3000) 120 (1740) 63mm (2.48) 206 (3000) 100 (1450) 76mm (3.00) 206 (3000) 100 (1450) 101mm (4.00) 100 (1450) NOTE: Dimensions are in mm; (inches in parentheses). For Technical Assistance:
12 HOW TO SPECIFY MODEL DIMENSIONS Model MXE (Double Acting Single End Rod) BORE ROD DIAMETER MM E C EE ADD TO STROKE KK R Y FB FC FD NPTF SAE G LB P ZB 25mm (0.98) 14 (0.55) 50.8 (2.00) 8.0 (0.32) 1/8 2 1/ (1.42) 25.5 (1.00) 5.5 (0.22) 9.5 (0.37) 5.4 (0.21) (2.09) 32mm (1.26) 18 (0.71) 63.5 (2.50) 47.0 (1.85) 30.5 (1.20) 7.0 (0.28) 11.0 (0.43) 6.5 (0.26) 51.0 (2.01) 61.0 (2.40) 40mm (1.57) 50mm (1.97) 63mm (2.48) 22 (0.87) 28 (1.10) 36 (1.42) 69.9 (2.75) 82.6 (3.25) 95.3 (3.75) 11.0 (0.43) See Piston Rod End Styles Chart 52.0 (2.05) 58.0 (2.28) 69.0 (2.72) 31.0 (1.22) 33.5 (1.32) 39.0 (1.54) 9.0 (0.35) 11.0 (0.43) 13.5 (0.53) 14.0 (0.55) 17.5 (0.69) 20.0 (0.79) 8.6 (0.34) 10.8 (0.43) 55.0 (2.17) 60.0 (2.36) 67.0 (2.64) 15.0 (0.59) 15.0 (0.59) 65.0 (2.56) 71.0 (2.80) 80.0 (3.15) 76mm (3.00) (4.50) 17.0 (0.67) 3/8 6 3/ (3.39) 46.5 (1.83) 16.0 (0.63) 23.0 (0.91) 15.2 (0.60) 78.0 (3.07) 19.0 (0.75) 95.0 (3.74) 101mm (4.00) 56 (2.20) (5.50) 26.0 (1.02) 3/8 6 3/ (4.17) 61.0 (2.40) 18.0 (0.71) 26.0 (1.02) 17.5 (0.69) 96.0 (3.78) 26.0 (1.02) (4.80) BORE CHH MAX BAR (PSI) RATING CMH MAX BAR (PSI) RATING 25mm (0.98) 206 (3000) 140 (2030) 32mm (1.26) 206 (3000) 140 (2030) 40mm (1.57) 206 (3000) 140 (2030) 50mm (1.97) 206 (3000) 120 (1740) 63mm (2.48) 206 (3000) 100 (1450) 76mm (3.00) 206 (3000) 100 (1450) 101mm (4.00) 100 (1450) NOTE: Dimensions are in mm; (inches in parentheses). 12 Actuators CAT-TRD-COM-0317
13 HOW TO SPECIFY MODEL DIMENSIONS Model MX0D (Double Acting Double End Rod) BORE ROD DIAMETER MM E C EE DD ADD TO STROKE KK R Y TK NPTF SAE G MX_ MX_M LB P ZM 25mm (0.98) 14 (0.55) 50.8 (2.00) 8.0 (0.32) 1/8 2 1/ (1.42) 25.5 (1.00) M5x (0.41) (2.40) 32mm (1.26) 18 (0.71) 63.5 (2.50) 47.0 (1.85) 30.5 (1.20) 1/4-28 M6x (0.49) 51.0 (2.01) 71.0 (2.80) 40mm (1.57) 50mm (1.97) 63mm (2.48) 22 (0.87) 28 (1.10) 36 (1.42) 69.9 (2.75) 82.6 (3.25) 95.3 (3.75) 11.0 (0.43) See Piston Rod End Styles Chart 52.0 (2.05) 58.0 (2.28) 69.0 (2.72) 31.0 (1.22) 33.5 (1.32) 39.0 (1.54) 5/16-24 M8x1.25 3/8-24 M10x1.5 1/2-20 M12x (0.65) 20.8 (0.82) 24.9 (0.98) 55.0 (2.17) 60.0 (2.36) 67.0 (2.64) 15.0 (0.59) 15.0 (0.59) 75.0 (2.95) 82.0 (3.23) 93.0 (3.66) 76mm (3.00) (4.50) 17.0 (0.67) 3/8 6 3/ (3.39) 46.5 (1.83) 5/8-18 M14x (1.14) 78.0 (3.07) 19.0 (0.75) (4.41) 101mm (4.00) 56 (2.20) (5.50) 26.0 (1.02) 3/8 6 3/ (4.17) 61.0 (2.40) 5/8-18 M16x (1.54) 96.0 (3.78) 26.0 (1.02) (5.83) BORE CHH MAX BAR (PSI) RATING CMH MAX BAR (PSI) RATING 25mm (0.98) 206 (3000) 140 (2030) 32mm (1.26) 206 (3000) 140 (2030) 40mm (1.57) 206 (3000) 140 (2030) 50mm (1.97) 206 (3000) 120 (1740) 63mm (2.48) 206 (3000) 100 (1450) 76mm (3.00) 206 (3000) 100 (1450) 101mm (4.00) 100 (1450) NOTE: Dimensions are in mm; (inches in parentheses). For Technical Assistance:
14 HOW TO SPECIFY MODEL DIMENSIONS Model MXED (Double Acting Double End Rod) BORE ROD DIAMETER MM E C EE ADD TO STROKE KK R Y FB FC FD NPTF SAE G LB P ZM 25mm (0.98) 14 (0.55) 50.8 (2.00) 8.0 (0.32) 1/8 2 1/ (1.42) 25.5 (1.00) 5.5 (0.22) 9.5 (0.37) 5.4 (0.21) (2.40) 32mm (1.26) 18 (0.71) 63.5 (2.50) 47.0 (1.85) 30.5 (1.20) 7.0 (0.28) 11.0 (0.43) 6.5 (0.26) 51.0 (2.01) 71.0 (2.80) 40mm (1.57) 50mm (1.97) 63mm (2.48) 22 (0.87) 28 (1.10) 36 (1.42) 69.9 (2.75) 82.6 (3.25) 95.3 (3.75) 11.0 (0.43) See Piston Rod End Styles Chart 52.0 (2.05) 58.0 (2.28) 69.0 (2.72) 31.0 (1.22) 33.5 (1.32) 39.0 (1.54) 9.0 (0.35) 11.0 (0.43) 13.5 (0.53) 14.0 (0.55) 17.5 (0.69) 20.0 (0.79) 8.6 (0.34) 10.8 (0.43) 55.0 (2.17) 60.0 (2.36) 67.0 (2.64) 15.0 (0.59) 15.0 (0.59) 75.0 (2.95) 82.0 (3.23) 93.0 (3.66) 76mm (3.00) (4.50) 17.0 (0.67) 3/8 6 3/ (3.39) 46.5 (1.83) 16.0 (0.63) 23.0 (0.91) 15.2 (0.60) 78.0 (3.07) 19.0 (0.75) (4.41) 101mm (4.00) 56 (2.20) (5.50) 26.0 (1.02) 3/8 6 3/ (4.17) 61.0 (2.40) 18.0 (0.71) 26.0 (1.02) 17.5 (0.69) 96.0 (3.78) 26.0 (1.02) (5.83) BORE CHH MAX BAR (PSI) RATING CMH MAX BAR (PSI) RATING 25mm (0.98) 206 (3000) 140 (2030) 32mm (1.26) 206 (3000) 140 (2030) 40mm (1.57) 206 (3000) 140 (2030) 50mm (1.97) 206 (3000) 120 (1740) 63mm (2.48) 206 (3000) 100 (1450) 76mm (3.00) 206 (3000) 100 (1450) 101mm (4.00) 100 (1450) NOTE: Dimensions are in mm; (inches in parentheses). 14 Actuators CAT-TRD-COM-0317
15 HOW TO ACCESSORIZE SOLID STATE SWITCH OPTIONS AND DIMENSIONS - FOR CMH ONLY Solid State Switches are designed to signal when an actuator with an integrated magnet has reached a set point in its travel. These switches are a two-wire device recommended for low current DC loads such as interfacing with a programmable controller. It provides compact, reliable sensing for virtually infinite life and is based on giant magnetoresistive (GMR) technology. Solid State Switches are pretested for use with the Compact Medium-Duty Hydraulic (CMH), eliminating the costly and timeconsuming design and fabrication required to integrate third party switches. Switches are available in multiple configurations to meet your application needs. FEATURES Solid State Switch Solid state reliability Faster response time Integrated LED Compact size Straight or 90 take out Quick disconnect or flying lead cable ends Track or band mounted BENEFITS Small operating window enables precise control of machine and processes Solid State switches have longer life than mechanical switches, reducing downtime Optional 90 take out simplifies wire routing Multiple cable length options simplify installation LED provides visual confirmation of switch function Compact size enables multiple switches to be installed on one actuator MOUNTING STYLE Track Mounted MODEL DESCRIPTION SENSOR TYPE MDF 4mm round (C-Slot), EdgeSwitch Solid State Switch Specifications OUTPUT TYPE Normally open solid state OPERATING VOLTAGE 10V to 28V, DC ACTUATING TIME (ms) MAXIMUM LOAD CURRENT (ma) TEMPERATURE RATING ENCLOSURE C to 70 C IP67 Switch Application Information MOUNTING STYLE Track Mounted MODEL OPERATING WINDOW MAXIMUM HYSTERESIS REPEATABILITY MDF ±0.005 Hysteresis: The distance between the switch break point moving in one direction and the switch make point moving in the opposite direction. Operating Window: The distance the piston moves while the switch is made (in either direction), less the hysteresis. Terminology Illustration End of Stroke Operation Mid Stroke Operation For Technical Assistance:
16 HOW TO ACCESSORIZE SWITCH DIMENSIONS in mm (in) Mini 4mm Round (C-Slot) Track Mounted Switches BIMBA BIMBA MDF, MDFX MDFQ, MDFQC, MDFQCX MDF-90, MDFX-90 MDFQ-90, MDFQC-90, MDFQCX Actuators CAT-TRD-COM-0317
17 HOW TO ACCESSORIZE SWITCH GROOVE DIMENSIONS¹ BORE X Y 25mm (0.98) 9.1 (0.36) 4.1 (0.16) 32mm (1.26) 9.1 (0.36) 4.8 (0.19) 40mm (1.57) 9.1 (0.36) 2.5 (0.10) 50mm (1.97) 12.5 (0.49) 3.6 (0.14) 63mm (2.48) 12.5 (0.49) 3.3 (0.13) 76mm (3.00) 17.3 (0.68) 5.1 (0.20) 101mm (4.00) 19.8 (0.78) 2.0 (0.08) NOTE: Dimensions are in mm; (inches in parentheses). ¹ Switch groove is located 180 from the port and is machined in housing only when MPR option is designated. SWITCH WIRING DIAGRAM Mini 4mm Round (C-Slot) Track Mounted Switch MDF (All types) MR, MRX, MRQ (Reed Switch) Reverse Polarity Not Protected On Quick Connect switch models, connect only the Blue and Brown wires on the mating cable and cut back the Black wire. Do not connect switch to a mating cable that has been previously wired for a three-wire solid state switch as it will short the MDFQ switch. For Technical Assistance:
18 HOW TO ACCESSORIZE DIMENSIONS (mm) M8 Female Quick Connect Cables C4 and C5 WIRING DIAGRAMS Pin and Wire Assignments for Quick Connect Switch Q Option Male Connector Face View of M8 Male Connector Optional C4 and C5 Cable Female Connector Side View of M8 Female Connector 1. POSITIVE / HOT 3. NEGATIVE / NEUTRAL 4. OUTPUT NOT CONNECTED FOR 2 WIRE SWITCH MODELS Face View of M8 Female Connector Quick Connect Cable Specifications Contact Carrier Material: Nylon Conductors: 3 x 24 AWG Molded Connector Head: Polyurethane (PUR) Contact Material: Gold plated brass Power Rating: 125 3A Wire Insulation Material: Polyvinyl Chloride (PVC) Jacket Material: Polyurethane (PUR) Temperature Range: -4 F to 200 F (-20 C to 90 C) Protection Class: NEMA 1, 3, 4, 6, and IEC IP67 Insulation Resistance: Actuators CAT-TRD-COM-0317
19 HOW TO ACCESSORIZE HOW TO ORDER Mini 4mm Round (C-Slot) Track Mounted Switch CABLE END Blank 24 (0.6m) with Flying Leads X 144 (3.6m) with Flying Leads Q 6 (0.15m) M8 Male Connector MD SERIES EdgeSwitch Solid State QC QCX 6 (0.15m) M8 Male Connector with 2m Mating Cable 6 (0.15m) M8 Male Connector with 5m Mating Cable MDFQ - 90 F OUTPUT 2 Wire Solid State CABLE TAKE OUT Blank Straight Degree Optional M8 Female Quick Connect Cables (C4 and C5) CABLE END 4 Straight 3-Pin M8 Female Connector 5 Right Angle 3-Pin M8 Female Connector Blank X LENGTH 2 meter 5 meter C4X - S - T SERIES C Cable SHIELDING Blank 1 Unshielded Cable S Shielded Cable 1 Not available with Right Angle Connector For Technical Assistance:
20 HOW TO ORDER The Model Number for all Compact Hydraulic cylinders consists of nine alphanumeric clusters. These designate type, mounting option, style, bore size, stroke length, rod end style, port location and size, as well as special options. Please refer to the charts below for an example of Model Number CMH-MX0-25x75-KK1-P15=G125. This is a compact medium-duty hydraulic, double acting, 25mm bore, 75mm stroke, tapped on both ends mount cylinder. PORT SIZE N NPTF CMH CHH TYPE Compact Medium-Duty Hydraulic Compact Heavy-Duty Hydraulic BORE SIZE 25 25mm (0.98 ) 63 63mm (2.48 ) 32 32mm (1.26 ) 76 76mm (3.00 ) 40 40mm (1.57 ) 101* 101mm (4.00 ) 50 50mm (1.97 ) PORT LOCATION 1 & 5 2 & 6 3 & 7 4 & 8 Call out P followed by all desired location N250 N375 G125 G250 G375 S2 S4 S NPTF NPTF G G G #2 SAE #4 SAE #6 SAE *CMH only CMH - MX0-25 x 75 - KK1 - P15 = G125 -dafs MOUNTING OPTIONS STYLE STROKE LENGTH ROD END OPTIONS MX0 MXF MXR MX0M MXFM MXRM MXE Tapped both ends Tapped front face Tapped rear face Tapped both ends, metric Tapped front face, metric Tapped rear face, metric Drilled and c bored faces Blank D Single rod end Double rod end 25 25mm (0.98 ) 50 50mm (1.97 ) 75 75mm (2.95 ) mm (3.93 ) 5mm increments available with additional lead times KK1 KK2 KK3 KK5 KKM KK3M KKX Standard male inch Large male inch Standard female inch Plain end Standard male metric Standard female metric Special, must specify (Enter in alphabetical order) A= Extended piston rod thread for male ends, 5mm increments max=2x standard length C= Extended piston rod, 5mm increments, max=35mm MPR¹ Magnetic piston, solid state switch, CMH only XX= Special, must specify ¹ Switch groove is located 180 from the port and is machined in housing only when MPR option is designated. 20 Actuators CAT-TRD-COM-0317
21 HOW TO CUSTOMIZE COMMON CYLINDER DESIGN MODIFICATIONS Extended Piston Rod Thread Option (A=) A= refers to the length of piston rod thread. Shorter or longer than standard lengths can be furnished. Special length threads do not delay orders. NOTE: Maximum thread length is double the standard A length. Consult factory for special A dimensions on female rod ends. Extended Piston Rod Option (C=) C= is commonly referred to as piston rod extension. Piston rods can be extended to any length up to 35mm. Cylinders with long C lengths can be mounted away from obstacles or outside hazardous environments. Extended piston rods do not delay delivery. Example: If C=10mm, then 15mm rod extension is C=25mm For Technical Assistance:
22 HOW TO CUSTOMIZE COMMON CYLINDER DESIGN MODIFICATIONS Magnetic Piston Option (MPR) Magnetic Pistons (MPR)¹ are used in conjunction with Mini 4mm Round (C-Slot) Solid State Switches. NOTE: Must be used with aluminum CMH series. ¹ Piston material changes to high-strength aluminum only when MPR option is designated. Minimum Rod Extension for Double Rod Option (Style D ) Due to the construction of double rod end cylinders, style D, there will be a minimum C + stroke value for the rear rod. If the C + stroke value is less than the chart below, the cylinder will need the difference added onto the C value of the rear rod. NOTE: Only applies to female rod ends for the rear rod. BORE STANDARD C C + STROKE MINIMUM 25mm (0.98) 8 (0.31) 23 (0.91) 32mm (1.26) (0.98) 40mm (1.57) (1.18) 50mm (1.97) 11 (0.43) 31 (1.22) 63mm (2.48) (1.50) 76mm (3.00) 17 (0.67) 42 (1.65) 101mm (4.00) 26 (1.02) 51 (2.00) NOTE: Dimensions are in mm; (inches in parentheses). 22 Actuators CAT-TRD-COM-0317
23 Your stocking distributor is: TRD Manufacturing, Inc N. 2nd Street Machesney Park, IL Phone: Toll Free: Fax: Copyright 2017 TRD Manufacturing, Inc. CAT-TRD-COM-0317 Effective March All Rights Reserved.
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