P1M Series. Extra Low Profile Pneumatic Cylinder P1M. Tooling Plate P1M. Swing Clamp P1M. Contents

Transcription

1 Series xtra Low Profile Pneumatic Cylinder P1G C05(S) LP(M) Swing Clamp Tooling Plate Contents Features...4 Ordering Information...5 Specifications...6 Technical Data...7 Dimensions Mounting Dimensions Double Rod Style Dimensions Rod nd Accessories Service Kits...0 3

2 Catalog 0900P- Features xtra Low Profile Pneumatic Cylinders Series Unique Internal Transfer Tube Provides a passage that can be used for remote porting. High Strength Rod Bearing Multilayer PTF with steel backing. Cylinder Body Smooth anodized aluminum exterior provides wearresistant surface. Bumpers Optional bumpers provide noise reduction and impact resistance. Urethane for 1-5mm bore sizes, Hytrel for 3-100mm bore sizes. Rounded Lip Rod Wiper Seal Non-lube urethane rod seal provides dual function as rod seal and rod wiper to eliminate leakage and prevent contamination from entering the cylinder. Ports Optional NPTF or BSPP ports at no extra charge. Rod nds Four standard piston rod ends to meet a variety of requirements. Mounting Holes Counter bored tapped or through holes for mounting. Piston Rod Stainless steel or hard chrome plated carbon steel piston rods (stainless steel standard on 5mm bore and under). Construction Innovative 3-piece bolted design. Piston Magnet Located behind the piston in a separate magnet carrier, the piston magnet is used for electronic piston sensing. (Increases Z-Profile Piston Seal cylinder body length.) Dynamic piston seal features two rounded micro sealing edges for maximum wear compensation and rounded grooves for retaining lubrication. Sensors Recessed, flush position sensors available in PNP, NPN or RD styles. Hytrel is a registered trademark of DuPont. xtra Low Profile Version The xtra Low Profile Bearing Version allows us to provide the most compact cylinder possible. This bearing version is recommended for applications that require shorter stroke lengths or that are light duty. It is available in stroke lengths up to 50mm in the smaller bore sizes and 150 mm in the larger bore sizes. Long Bearing Version The Long Bearing Version provides additional rod bearing and piston bearing support and also includes a magnetic piston with bearing strip for greater piston bearing support. This Long Bearing version is required for stroke lengths beyond the xtra Low Profile maximum stroke length and is recommended for higher duty applications. 4

3 Catalog 0900P- Ordering Information xtra Low Profile Pneumatic Cylinders Series How to Order Series Cylinders 03 C / D C P 6 G 01 Size 01 1mm mm 00 0mm 05 5mm 03 3mm mm mm mm mm mm Cylinder Style C Basic No Mtgs. A Double Rear Clevis 1,3 B Single Rear Clevis 1,3 F Foot Mount 1,4 J Front Flange 1 H Rear Flange 1, 3 NOTS: 1 Fitted with Mounting Accessory Magnetic Piston Option must be specified along with Long Rod Bearing option to achieve Long Bearing Version 3 Porting Options K and P (Both ports cap face) not available with rear mountings 4 Single Acting Spring xtend available with stainless steel rod only. 5 For information regarding sensors, please refer to lectronic Sensors section. 6 Spring return is short bearing version only. 7 Bumper only available on head end for spring extend. Bumper only available on cap end for spring return. Insert / to denote Special Function D Double Acting K Double Rod R Single Acting Spring Return 6 Single Acting Spring xtend 4 Piston/Seal Material Without Magnet C No Bumpers Class 1 Std. Temp. Seals G No Bumpers Class 5 Fluorocarbon Seals B With Bumpers Class 1 Std. Temp. Seals 7 With Magnet 5 (Not available on Spring xtend Models) N No Bumpers Class 1 Std. Temp. Seals M With Bumpers Class 1 Std. Temp. Seals 7 Maximum Lengths Piston Rod & Bearings xtra Low Profile Rod Bearing P Chrome Plated Steel Rod Not Available on 1-5mm s Y Stainless Steel Rod Standard on 1-5mm s and Spring xtend Models Long Rod Bearing C Chrome Plated Steel Rod Not Available on 1-5mm s A Stainless Steel Rod Standard on 1-5mm s and Spring xtend Models Rod Threads Inch 4 Male 9 Female Metric 5 Male 6 Female 3 Special Rod nd in mm Ports BSPP G Ported ach nd H Both Ports Head J Both Ports Cap K Both Ports Cap Face 3 NPTF (Not available on 1-5mm s) N Ported ach nd M Both Ports Head L Both Ports Cap P Both Ports Cap Face 3 LP Bearing Version Long Bearing Version Single Acting Version Min. * Max. Min. * Max. Standard , , , , , , , 0, , 0, , 0, , 0, 5 P1G C05(S) LP(M) Tooling Plate Swing Clamp * Minimum for Double Rod cylinders: 1-63mm s is 5mm 80 &100mm s is 10mm 5

4 Catalog 0900P- Specifications Material Specifications 1 Piston Rod 1mm to 5mm bores: Stainless Steel 3mm to 100mm bores: Chrome Plated Carbon Steel Std., Optional Stainless Steel (Stainless Steel std. on single-acting spring extend) Piston Rod Seal Polyurethane Piston Rod Bearing Multilayer PTF with Steel Backing nd Covers Anodized Aluminum Alloy Assembly Cap Screws Stainless Steel / Zinc-Plated Steel O-Rings Nitrile Rubber, NBR Cylinder Body Anodized Aluminum Alloy Piston Aluminum Alloy Piston Seal Nitrile Rubber, NBR Magnetic Piston Bearing 3 Brass (1-5mm) Nylon (3-100mm) Magnet Plastic Coated Magnetic Material Bumpers Polyurethane Return Spring Chrome Silicon Wire xtra Low Profile Pneumatic Cylinders Series High Temperature Option O-Rings Piston Rod Seal Piston Seal Additional Data Working Pressure Standard Temperature High Temperature Service Fluorocarbon, FPM Fluorocarbon, FPM Fluorocarbon, FPM Max.10 Bar Air -0 C to +80 C -4 F to +176 F -10 C to +11 C +14 F to 50 F 1 Dimensions not otherwise noted are listed in millimeters (mm) xcludes 1-5mm bore Rod Style Y 3 Magnetic Piston option is not available on Spring xtend models. Single Acting Cylinders Spring Return Spring xtend Additional Length for Bumper Option Double Acting* Single Acting** Double Spring Spring Single Rod Rod Return xtend * Bumpers at both ends ** Bumpers at end opposite of spring only. Return Loads xtend Loads Standard (mm) Max Min Max Min Lengths (lbs) (lbs) (lbs) (lbs) (mm) , , , , , , , 0, , 0, , 0, , 0, 5 NOTS: 1 Overall Length to be the same as double-acting models with comparable bearing, piston and porting configuration. Single-acting cylinders are available in standard stroke lengths. Custom stroke lengths are available upon request. 3 Spring xtend cylinders available with stainless steel rod only. 4 Magnetic Piston Option is not available on Spring xtend Models. 6

5 4 4 4 Catalog 0900P- Technical Data xtra Low Profile Pneumatic Cylinders Series Forces, Weights, Air Consumption (mm) Area (cm ) Dia. (mm) Piston Rod Area (cm ) xtend Force* (N) Retract Force* (N) Zero (kg) Weight Per 10mm (kg) Air Consumption (Liters)** *Theoretical cylinder force at 600 kpa (6 bar). ** Free air consumption per 10mm stroke length for an extend and retract stroke at 600 kpa (6 bar) Porting Configurations Both Ports Cap Both Ports Head* Both Ports Cap Face To retract cylinder apply air to port # To extend cylinder apply air to port #4 For a double rod cylinder, pressurize port # to retract the piston rod into the head containing the ports. *For 1mm to 16mm bores, although the location of ports # and #4 are reversed, porting functions shown above apply. Front Profiles by Size 4 Double Rod Both Ports One nd P1G C05(S) LP(M) Tooling Plate Swing Clamp s 1-5mm s 3-50mm s mm 7

6 Catalog 0900P- Dimensions xtra Low Profile Version PL I1 BOTH PORTS HAD 1 (Orifice Ø) Places ALL PORTING CONFIGURATIONS xtra Low Profile Pneumatic Cylinders Series L L NB NB s 1-50mm: () ØR Thru, 180 Apart. (4) ØR1 C'; s mm: (4) ØR Thru, (8) ØR 1 C' 1 MOUNTING HOL CONFIGURATION BOTH PORTS HAD 4 ØR Places Ø MM ØR1 RT I53 (I73) + ZL3 (ZH3) + R SQ. I 91 BG 1 HL HL BG I 9 BOTH PORTS CAP OPTIONAL PORTING CONFIGURATIONS I Places PL 1 I 1 HAD & CAP PORTD 1 (Orifice Ø) Places Places 4 1 (Orifice Ø) Places PL PL I 51 (I 71) + I 51 (I 71) + ZL 1 (ZH 1) + ZL 1 (ZH 1) + Places BOTH PORTS CAP FAC P 1 P 1 (Orifice Ø) Places P 3 I 51 (I 71) + P 4 ZL 1 (ZH 1) + MOUNTING HOL CONFIGURATION BOTH PORTS CAP OR CAP FAC, PORTS AT HAD & CAP ØR1 RT ØR I 1 4 HL HL I 91 I 91 BG 1 Note: Magnetic Dimensions in Parentheses 8

7 Catalog 0900P- Dimensions xtra Low Profile Version For special rod ends, specify 3 in model number and give desired, AM or AF and KK or KF (length dimensions in millimeters). (Revised ) KK SW Wrench Flats xtra Low Profile Pneumatic Cylinders Series KF Thread x Depth AF Jam nut is supplied when cylinder is ordered with Style 4 or Style 5 rod end. AM Style 5/Style 4 Style 6/Style 9 Rod AF AM KF KK Style 6 Style 9 Style 5 Style 4 Style 6 Style 9 Style 5 Style 4 Style 4, 9 & 6 Style M3x0.5 #8-3 M5x0.8 # M4x0.7 #8-3 M6x1.0 # M5x0.8 #10-3 M8x1.5 # M6x1.0 1/4-8 M10x1.5 1/ M8x1.5 5/16-4 M1x1.5 5/ M8x1.5 3/8-4 M14x1.5 3/ M10x1.5 1/-0 M18x1.5 1/ M10x1.5 1/-0 M18x1.5 1/ M16x.0 5/8-18 Mx1.5 5/ M0x.5 3/4-16 Mx1,5 3/ BG 1 BG 1 BSPP NPTF 1 HL I 91 I 9 L NB P 1 P M M , ,5 M M G1/8 1/ G1/8 1/ G1/8 1/ G1/8 1/ G1/4 1/ G1/4 1/ P 3 P 4 PL PM R R 1 R * RT Non-Magnetic Magnetic LP Max I51 I 53 ZL 1 ZL 3 I 71 I 73 ZH 1 ZH M M M M M M M M M M * R thru not available on 1 and 16mm s. I1 SW P1G C05(S) LP(M) Tooling Plate Swing Clamp 9

8 Catalog 0900P- Dimensions Long Bearing Version PM I 1 BOTH PORTS HAD 1 (Orifice Ø) Places xtra Low Profile Pneumatic Cylinders Series ALL PORTING CONFIGURATIONS L L NB NB s 1-50mm: () ØR Thru, 180 Apart. (4) ØR 1 C'; s mm: (4) ØR Thru, (8) ØR 1 C' 1 MOUNTING HOL CONFIGURATION BOTH PORTS HAD 4 ØR Places Ø MM ØR1 RT I 7 + ZH + R SQ. I 9 BG HL HL BG I 9 BOTH PORTS CAP OPTIONAL PORTING CONFIGURATIONS I PL 1 Places I 1 HAD & CAP PORTD 1 (Orifice Ø) Places Places 4 1 (Orifice Ø) Places PL PL I 7 + I7 + ZH + ZH + Places BOTH PORTS CAP FAC P 1 P 1 (Orifice Ø) Places P 3 I 7 + P 4 ZH + MOUNTING HOL CONFIGURATION BOTH PORTS CAP OR CAP FAC, PORTS AT HAD & CAP ØR1 RT ØR I 1 4 I 9 HL HL I 91 BG BG 1 10

9 Catalog 0900P- Dimensions Long Bearing Version For special rod ends, specify 3 in model number and give desired, AM or AF and KK or KF (length dimensions in millimeters).. (Revised ) KK SW Wrench Flats xtra Low Profile Pneumatic Cylinders Series KF Thread x Depth AF Jam nut is supplied when Style 4 or Style 5 rod end is specified. Note: Magnetic piston and longer rod bearing are standard with Long Bearing Version. AM Style 5/Style 4 Style 6/Style 9 AF AM KF KK Rod MM Style 4, Style 6 Style 9 Style 5 Style 4 Style 6 Style 9 Style 5 Style 4 Style 5 9 & 6 I1 SW M3x0.5 #8-3 M5x0.8 # M4x0.7 #8-3 M6x1.0 # M5x0.8 #10-3 M8x1.5 # M6x1.0 1/4-8 M10x1.5 1/ M8x1.5 5/16-4 M1x1.5 5/ M8x1.5 3/8-4 M14x1.5 3/ M10x1.5 1/-0 M18x1.5 1/ M10x1.5 1/-0 M18x1.5 1/ M16x.0 5/8-18 Mx1.5 5/ M0x.5 3/4-16 Mx1.5 3/ BG BG 1 BG 1 BSPP NPTF 1 HL I 7 I 7 I 9 I 91 I 9 L M M M M G1/ G1/8 1/ G1/8 1/ G1/8 1/ G1/4 1/ G1/4 1/ NB P1 P P3 P4 PM R R1 R* RT ZH ZH Min M M M M M M M M M M Max P1G C05(S) LP(M) Tooling Plate Swing Clamp * R thru not available on 1 and 16mm s. 11

10 Catalog 0900P- Dimensions F Style Mounting Foot Mounting Style F WF xtra Low Profile Pneumatic Cylinders Series KF x AF Deep (See Opposite Page) I7 AH LY AT AU AU AJ SA 1-6* + ZA 1-6* + K1 TR 3 Please note bearing, piston and porting configuration for selecting proper dimensions. (4) - ØAB Kit Part Number AB AH AJ AT AU 3 I 7 K 1 LY TR 1-4DMF FMF HMF JMF KMF LMF MMF NMF PMF QMF LP Version Non-Magnetic LP Version Magnetic Long Bearing Version Style 5 Both Ports Optional Both Ports Optional Both Ports Optional nd Length Head Porting Min. ** Head Porting Min.** Head Porting Min.** Adjustment SA1 ZA1* SA* ZA* SA3 ZA3* SA4 ZA4* SA5 ZA5* SA6 ZA6* * For strokes less than Min., only one bracket will be supplied at rod end. ** Dimensions shown apply only for Rod nd Styles 4, 6 and 9. For Rod nd Style 5, please include the above length adjustment. Note: Foot Bracket mounting is not available with cap face porting 1

11 Catalog 0900P- Dimensions Style J Mounting Front Flange Mounting Style J (Revised ) MF s 3-100mm KF x AF Deep xtra Low Profile Pneumatic Cylinders Series s 1-5mm R (4) ØFB () ØFB W WF ZB1-6* + TF UF TF UF Please note bearing, piston and porting configuration for selecting proper dimensions. Kit Part Number FB MF R TF UF SW Wrench Flats KK AM WF SW Wrench Flats KK AM LP Version Non-Magnetic Both Ports Head W WF Optional Porting LP Version Magnetic Both Ports Head KF Thread x Depth AF Optional Porting WF Long Bearing Version Both Ports Head Optional Porting KF Thread x Depth AF W WF Style 5 Rod nd Length Adjustment ZB1* ZB * ZB 3* ZB 4* ZB 5* ZB 6* 1-4DMB FMB HMB JMB KMB LMB MMB NMB PMB QMB * Dimensions shown apply only for Rod nd Styles 4, 6 and 9. For Rod nd Style 5, please include the above length adjustment. Rod nd Dimensions Front Mounts F & J For special rod threads, specify 3 in model number and give desired AM or AF, WF and KK or KF (length dimensions in millimeters).. Foot Mounting - Style F Foot Flange Mounting - Style J AF AM KF KK W WF Style 9 Style 6 Style 4 Style 5 Style 9 Style 6 Style 4 Style 5 Foot Mounting - Style F Styles 9, 6, 4 Style 5 Foot Flange Mounting - Style J Styles 9, 6, 4 Style #8-3 M3X0.5 #8-3 M5X #8-3 M4x0.7 #8-3 M6x #10-3 M5x0.8 #10-3 M8x /4-8 M6x1.0 1/4-8 M10x /16-4 M8x1.5 5/16-4 M1x /8-4 M8x1.5 3/8-4 M14x /-0 M10x1.5 1/-0 M18x /-0 M10x1.5 1/-0 M18x /8-18 M16x.0 5/8-18 Mx /4-16 M0x.5 3/4-16 Mx SW P1G C05(S) LP(M) Tooling Plate Swing Clamp 13

12 Catalog 0900P- Dimensions Style H Mounting xtra Low Profile Pneumatic Cylinders Series Rear Flange Mounting Style H s 3-100mm s 1-5mm R (4) ØFB () ØFB ZF 1-6* + MF TF UF TF UF Please note bearing, piston and porting configuration for selecting proper dimensions. Kit Part Number FB MF R TF UF 1-4DMB FMB HMB JMB KMB LMB MMB NMB PMB QMB LP Version Non-Magnetic LP Version Magnetic Long Bearing Version Both Ports Head ZF 1* Optional Porting ZF* Both Ports Head ZF3* Optional Porting ZF4* Both Ports Head ZF5* Optional Porting ZF6* Style 5 Rod nd Length Adjustment Note: Rear Flange mounting is not available with cap face porting. * Dimensions shown apply only for Rod nd Styles 4, 6 and 9. For Rod nd Style 5, please include the above length adjustment. 14

13 Catalog 0900P- Dimensions xtra Low Profile Pneumatic Cylinders Series Rear Clevis Mounts Styles A & B F O ØCD ØK h MR Double Clevis Kit Part Number LP Version Non-Magnetic LP Version Magnetic Long Bearing Version Both Ports Head XD 1* XD 1-6* + L FL Single Clevis Kit Part Number** Optional Porting XD * Both Ports Head XD 3* CB CD/K W F FL L MR O UB 1-4DMT -4DM FMT -4FM HMT -4HM JMT -4JM KMT -4KM LMT -4LM MMT -4MM NMT -4NM PMT -4PM QMT -4QM Optional Porting XD 4* Both Ports Head XD 5* Optional Porting XD 6* Style 5 Rod nd Length Adjustment CB UB Style A Please note bearing, piston and porting configuration for selecting proper dimensions. W Style B P1G C05(S) LP(M) Tooling Plate Swing Clamp * Dimensions shown apply only for Rod nd Styles 4, 6 and 9. For Rod nd Style 5, please include the above length adjustment. ** Single Clevis Kit can be used as mounting bracket for double clevis cylinders. Double Clevis Kit can be used as mounting kit for single clevis cylinders. Note: Rear Clevis mounts are not available with cap face port. 15

14 Catalog 0900P- Double Rod Style C and J xtra Low Profile Pneumatic Cylinders Series Basic Cylinder Style C Flange Mounting Style J + WF + Heads Ported at ach nd or One nd Refer to Single Rod (pages 6-9) for dimensions not listed below. Both rods will be supplied with same rod ends unless called out as special. I 75 / K 51 / K 71* + ZB 7-9* + ZH 5-7* + XH / XH 1 / XH * + x Style C XH 6-8* + x Style J Please note bearing, piston and porting configuration for selecting proper dimensions. Basic Cylinder Style C LP Version Non-Magnetic LP Version Magnetic Long Bearing Version K 51 XH ZH 7 Min. K71 XH 1 ZH 6 Min. I75 XH ZH 5 Min Flange Mounting Style J Rod nd Dimensions LP Version Non-Magnetic LP Version Magnetic Long Bearing Version WF XH 6 ZB 7 Min.* XH7 ZB 8 Min.* XH8 ZB 9 Min.* Styles 4, 6, 9 Style 5 Styles 4, 6, , * Note: Please consult factory for cylinders that require shorter than minimum stroke length listed above. Style 5 16

15 Catalog 0900P- Double Rod Style F xtra Low Profile Pneumatic Cylinders Series Foot Mounting Style F WF WF + Heads Ported at ach nd or One nd Refer to Single Rod (pages 6-9) for dimensions not listed below. Both rods will be supplied with same rod ends unless called out as special. SA 7-9* + XH 3-5* + x Style F Please note bearing, piston and porting configuration for selecting proper dimensions. SA7 LP Version Non-Magnetic LP Version Magnetic Long Bearing Version XH3 Min.* SA8 XH4 Min.* Styles 4, 6, 9 WF Rod nd Dimensions Style 5 Styles 4, 6, 9 Style SA9 XH5 Min.* P1G C05(S) LP(M) Tooling Plate Swing Clamp * Note: Please consult factory for cylinders that require shorter than minimum stroke length listed above. 17

16 Catalog 0900P- Rod nd Accessories xtra Low Profile Pneumatic Cylinders Series Rod Clevis O CL CM R ØK L C Rod Clevis Metric Kit Part Number KK Th'd x A Depth A C KK R L K (h9) CM CL O 1-4DRC M5x FRC M6x HRC M8x JRC M10x KRC 16 Dia. 30 M1x LRC 16 Dia. 30 M14x /63-4MRC 0 8 Dia. 40 M18x PRC 3 38 Dia. 50 Mx QRC 4 44 Dia. 55 Mx Rod Clevis Inch Kit Part Number A C KK R L K (inch) +0, DRC-T # / FRC-T # / HRC-T # / JRC-T / / KRC-T 16 Dia. 30 5/ / LRC-T 16 Dia. 30 3/ / /63-4MRC-T 0 8 Dia. 40 1/ / PRC-T 3 38 Dia. 50 5/ / QRC-T 4 44 Dia. 55 3/ / CM CL (inch) O (inch) Jam Nuts Jam Nut for Style 4 Jam Nut for Style 5 Size Part Number KK M S Size Part Number KK M S 1 L #8-3 1/8 11/3 1 L M5x S M 16 L #8-3 1/8 11/3 0 L #10-3 1/8 3/8 16 L M6x L M8x L /4-8 5/3 7/16 5 L M10x KK 3 L /16-4 3/16 1/ 40 L /8-4 7/3 9/16 3 L M1x L M14x L /-0 5/16 3/4 50 L M18x L /-0 5/16 3/4 63 L M18x L /8-18 3/8 15/16 80 L Mx L /4-16 7/64 1-1/8 100 L Mx Dimensions in inches Dimensions in mm 18

17 Catalog 0900P- Rod nd Accessories xtra Low Profile Pneumatic Cylinders Series Rod ye M R ØCK L CA KK Th'd x A Depth Rod ye Metric Kit Part Number A CA KK R L CK M 1-4DR Sq. 16 M5x FR 8 11 Sq. 5 M6x HR Sq. 5 M8x JR Sq. 30 M10x KR 15 Dia. 30 M1x LR 14 Dia. 30 M14x /63-4MR Dia. 40 M18x PR 38 Dia. 50 Mx QR 44 Dia. 55 Mx Rod ye Inch Kit Part Number A CA KK R L CK (inch) 1-4DR-T Sq. 16 # / FR-T 6 11 Sq. 5 # / HR-T 6 16 Sq. 5 # / JR-T 8 19 Sq. 30 1/ / KR-T 1 Dia. 30 5/ / LR-T 11 Dia. 30 3/ / /63-4MR-T 18 8 Dia. 40 1/ / 80-4PR-T 1 38 Dia. 50 5/ / QR-T 1 44 Dia. 55 3/ /8 3 M P1G C05(S) LP(M) Tooling Plate Swing Clamp 19

18 Catalog 0900P- Service Kits xtra Low Profile Pneumatic Cylinders Series Single Rod Cylinders Double Rod Cylinders Class 1 Seals Class 5 Seals* Class 1 Seals Class 5 Seals* 1-6DRN -6DRV -6DRT -6DRP 16-6FRN -6FRV -6FRT -6FRP 0-6HRN -6HRV -6HRT -6HRP 5-6JRN -6JRV -6JRT -6JRP 3-6KRN -6KRV -6KRT -6KRP 40-6LRN -6LRV -6LRT -6LRP 50-6MRN -6MRV -6MRT -6MRP 63-6NRN -6NRV -6NRT -6NRP 80-6PRN -6PRV -6PRT -6PRP 100-6QRN -6QRV -6QRT -6QRP * No Bumpers Included 0