OWNERS MANUAL MODEL # YEARS OF AMERICAN INGENUITY
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1 OWNERS MANUAL MODEL # YEARS OF AMERICAN INGENUITY KRENDL MACHINE COMPANY 1201 SPENCERVILLE RD DELPHOS, OHIO TELEPHONE FAX E - MAIL: krendl@krendlmachine.com WEB SITE:
2 CONGRATULATIONS ON YOUR PURCHASE OF KRENDL EQUIPMENT THIS IS YOUR MODEL #9000-PLC OWNER'S MANUAL FOR ASSURED SAFETY AND CONFIDENCE, PLEASE READ THIS MANUAL CAREFULLY BEFORE OPERATING YOUR MACHINE. THANK YOU FOR YOUR PURCHASE! KRENDL ADDRESS IS: KRENDL WEB SITE IS:
3 MODEL #9000-PLC TABLE OF CONTENTS PRE-INSTALLATION section I GENERAL INSTRUCTIONS section II PANEL VIEW USER SCREENS section III MAINTENANCE section IV ELECTRICAL section V SHIPPING INSTRUCTIONS section VI PARTS LIST section VII Rev Page i
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28 MODEL #9000-PLC Feedrate Setpoint Screen: This screen is used to control the setpoint of the feeder. Note: Enabled only when in local control. Data Logging Screen: This screen controls the time interval of the data log. It also enables the logging function. To use logging function: Enable data logging and press "Report to USB Drive" at the end of the day. Rev Page III-7
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55 Item# HOPPER ASSEMBLY #9000 Part# Description 8001 ELBOW, 1/2" 9002 WIND GUARD POST F/ STROBE LIGHT T-BOLT F/ STROBE LIGHT, 5/16 (2) 9003 WIND GUARD POST (3) 9060 WIND GUARD POST, BACK (LEFT) 9061 WIND GUARD POST, BACK (RIGHT) 9006 WIND GUARD SHEET, FRONT SIDES (2) 9007 WIND GUARD SHEET, BACK SIDE (RIGHT) 9141 WIND GUARD SHEET, BACK SIDE (LEFT) 8008 STROBE LIGHT POST, 1/2" 8009-R1 STROBE LIGHT, 24VDC 8071 TARP BRACKET (2) 8072-A TARP COMPLETE W/SUPPORT TARP, BLUE PIPE SUPPORT 3/4" F/ TARP(4) PIPE SUPPORT, 1" W/ SOCKET TARP CRANK, SHORT 8074 CHAIN F/ AGITATOR GUARD 8077 S-HOOK 8026 KILL SWITCH BRACKET 8076 BOX, PLASTIC ENCLOSURE CONTACT BLOCK, KILL SWITCH KILL SWITCH BUSHING, 3/4"-1/2" (NOT SHOWN) 9093 UPPER HOPPER 8010 WIND GUARD U-BRACKET (2) PLATFORM SIDE R1 PLATFORM STAND L BRACKET, PLATFORM LEFT MOUNTING R BRACKET, PLATFORM RIGHT MOUNTING PLATFORM SIDE ARM (2) 8025 MOUNTING PIN, 3 1/2 LONG (4) 541 HINGE PIN (19) FSB080 ROLL PIN F/ HINGE PIN 5/32" X 5/8" (16) 340 HOSE CLAMP, 4" (4) H423 HOSE, 4" TIGERFLEX, 50 FT. H400 HOSE, 4" SMOOTH BORE, 50 FT. (OPTIONAL) 8011 CAM LOCK, HOSE ADAPTER (OPTIONAL) 8012 CAM LOCK, PLANT ADAPTER (OPTIONAL) 8011-B CAM LOCK, CAP (OPTIONAL) 9876 FILTER BAG, 3FT x 6FT WHITE (OPTIONAL) 9080 FRAME, BOTTOM LOAD CELL 8013-R1-A LOAD CELL ASSEMBLY ARTECH (4) 8013-R1 LOAD CELL, ARTECH (4 PER MACHINE) LOAD CELL, ARTECH, 5000 LB (F/ CRUMB RUBBER) (4 PER MACHINE) 8014 LOAD CELL MOUNT, TOP (F/ ARTECH) 8015 LOAD CELL MOUNT, BOTTOM (F/ ARTECH) 8017 LOAD CELL BASE PLATE BLOCK (F/ ARTECH) 8018 LOAD CELL MIDDLE BLOCK (F/ ARTECH)
56 Item# HOPPER ASSEMBLY #9000 Part# Description IWS-7 COUPLER, 1/4-1/ LOAD CELL BUSHING (2) 8086-R2 LOAD CELL LIFT STOP (4) 8082 GUARD F/ AIRLOCK 8083 GUARD F/ AGITATOR 9084 GUARD F/ DRIVE END LATCH ASSY, HOLD DOWN 9085 LIMIT SWITCH BRACKET F/ GUARD 8094 LIMIT SWITCH 8095 LIMIT SWITCH LEVER ARM, CAST 9089-R1 CONTROL PANEL STAND PLC-R1 COMPLETE, ELECTRICAL BOX 8201 PIN, CLEVIS (3)
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58 DRIVE ASSEMBLY #9000 Item# A 28-5B 28-5C Part# Description 9078 HOPPER FSB225 SLIDEGATE WING SCREW 8092 HOPPER FINGER (4) 8091 RIBBON AUGER 2 11/16" SHAFT 8102 BEARING 4-BOLT 2 11/16" (2) 8302 PLATE, FOR 2 11/16 BEARING 8096 FELT SEAL 2 11/16" (2) 8097 SPROCKET #80X112T 8100 TAPER LOCK BUSHING 2 11/16" KEYSTOCK, 5/8 x 5/8 x 4 1/2 LONG 8101 CHAIN, #80 X 12' 8934 #80 MASTER LINK 8103 SPROCKET, #8020-#5045 X 2 1/8" 8104 TAPER LOCK BUSHING, 2 1/8" BORE /2 x 3/4 KEYSTOCK 8105 SPROCKET, IDLER, #8012X3/4" FN028 NUT, 3/4-10 SQUARE ZP 8106 REDUCER, IN-LINE, 37RPM 9106 REDUCER, IN-LINE, 17RPM 8107 MOTOR, 5 HP 3-PHASE 8034 #50 CHAIN, F/ 45T SPROCKET 52" #50 CHAIN, AGITATOR INSIDE 40" 8035 #50 CHAIN, AGITATOR OUTSIDE 36" #50 MASTER LINK (5) (NOT SHOWN) R8 BRACKET, MOTOR R1 REDUCER, BOSTON MOTOR, 2 HP 3-PHASE 8043 SATH IDLER ARM SPROCKET, IDLER #5015 X 5/8" (5) NUT, 1 x 1 x 1/2 (4) S-50BS15-B SPROCKET, #5015 X 1 1/8" 8203 SPROCKET, #5040 X 1 1/ #50 CHAIN, SHREDDER 55" #50 CHAIN, AIRLOCK 38 1/2" 9032-A AIRLOCK ASSEMBLY, 20" W/ 4" OUTPUT R1 AIRLOCK CHAMBER, 20" W/4" OUTPUT BEARING, 4-BOLT, 1 1/4" BORE (2) FELT SEAL, 1 1/4" BORE (2) AIRLOCK SHAFT, F/ 20" W/ 1 1/4" A SEAL ASSEMBLY, RHINOHYDE 20" (6) AIRLOCK BASE PLATE, 20" (6) AIRLOCK RUBBER SEAL, 20" RHINOHYDE (6) AIRLOCK TOP PLATE, 20" (6) TUBE, OUTPUT W/ 3 1/2 HALF COUPLER 8033 SPROCKET, #5018X1 1/4" (9000) 9036-A SHREDDER BOX ASSEMBLY, 1" BARS SHREDDER BOX F/ 1" BEARING, 2-BOLT 1" (4) FELTSEAL, 1" (4)
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64 Item# HYDRAULIC ASSEMBLY #9000 Part# Description 9200-A HYDRAULIC LIFT ASSY 9152 STAND, HYDRAULIC LIFT 8154 PLATFORM BOTTOM, HYDRAULIC LIFT 8155 PLATFORM BACK, HYDRAULIC LIFT GUARD, LIFT RIGHT SIDE GUARD, LIFT LEFT SIDE GUARD, LIFT END 8160 PLATFORM STRAP, HYDRAULIC LIFT, 3 x 52 (2) 8161 PLATFORM STRAP, HYDRAULIC LIFT, 2 x 67 (2) 8162 PLATFORM STRAP, HYDRAULIC LIFT, 2 x 9 1/2 (2) 8163 PLATFORM STRAP, HYDRAULIC LIFT, 3 x 12 (2) 8165 DOOR, HYDRAULIC LIFT PLATFORM RIGHT 8166 DOOR, HYDRAULIC LIFT PLATFORM LEFT 8167 EXTENSION, HYDRAULIC LIFT RIGHT SIDE 8168 EXTENSION, HYDRAULIC LIFT LEFT SIDE 8170 PIN, HYDRAULIC LIFT PIVOT, 1 x 7 1/2 (2) 8171 PIN, HYDRAULIC LIFT, 3/4 x 13 1/2 (3) 8323 PALLET BAR, 80 LONG 8156 STRAP, WIND GUARD, SHORT 8159 STRAP, WIND GUARD, LONG 9164 BRACKET, HYDRAULIC LIFT STABILIZER, LONG (2) 9172 BRACKET, HYDRAULIC LIFT STABILZER, SHORT (2) 8126 J-BOX, 8 X 6 X ENCLOSURE, PLASTIC LIMIT SWITCH BRACKET (2) 8094 LIMIT SWITCH (2) 8095 LIMIT SWITCH LEVER ARM, CAST (2) KILL SWITCH CONTACT BLOCK, KILL SWITCH 8169 STANDOFF, FORKLIFT (3) 541 PIN, HINGE (8) 8201 PIN, CLEVIS (24) 8127 ELBOW, 90 DEG STREET, 3/8M X 3/8F SWIVEL 8023 CYLINDER PIN 3/4 x 6 LONG (2) 8024 CYLINDER PIN 3/4 x 4 1/16 LONG (2) 8112 CYLINDERS, 2 1/2" X 42" STROKE (2) 8113 PUMP & MOTOR, 2 HP 3 PHASE (BEFORE APRIL 2018) 8113-R1 PUMP & MOTOR, 3 HP 3 PHASE (AFTER APRIL 2018) 8114-A SOLENOID, 24VDC 8115 SUBPLATE, D FILTER, OIL COMPLETE FILTER REPLACEMENT FILTER HEAD MOUNT 8087 FLOW RESTRICTOR 2 GPM (2) 8088 HOSE, HYDRAULIC 16" W/ENDS (2) 8116 HOSE, HYDRAULIC 20" W/ENDS (3) 8117 HOSE, HYDRAULIC 42" W/ENDS 8119 ELBOW, 90 DEG ST. ELBOW, 3/8M X 3/8F (2) 8119-R1 ELBOW, 90 DEG ST. ELBOW, 1/2M X 3/8F (2) 8118 TEE, 3/8F-F-F 8120 BUSHING, 3/4-3/ TEE, 3/8F-M-F 8122 NIPPLE, CLOSE 1/4M X 3/4M 8123 EXPANDER, 1/4M X 3/8F (2) 8124 NIPPLE, 9/16M SAE X 1/4M 8125 BUSHING, 9/16M SAE X 3/8F P-1G NIPPLE, CLOSE, 3/8 BRASS (2)
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66 Item# MAIN CONTROL PANEL ASSEMBLY #9000 Part# PLC20 PLC20-P-M PLC27 PLC32 PLC18 PLC17 PLC16 PLC14 PLC13 PLC82 PLC83 PLC80 PLC KMC-203 PLC12 PLC75 PLC77 PLC19 PLC65 PLC4 PLC66 PLC9 PLC78 PLC PLC21 PLC22 PLC22-P 543-M N-A-3 RM-DINRAIL-A RM-CHL_COV-MI PLC44 DN-EB35 DN-G PLC73 PLCGEN-1 PLCGEN-1-P PLCGEN-2 PLCGEN-3 PLCGEN-5 PLC67 PLC28 Description PANEL BOX ELECTRICAL PLATE, MOUNTING PANEL PLC AB 1100 MICRO LOGIC PLC AB 1100 MICRO LOGIC (PROGRAMMED) DIGITAL MODULE 16 OUTPUTS 24DC ANALOG / DIGITAL MODULE SWITCH 4-PORT ETHERNET BREAKER 3A 1P 250VAC 65VDC (3) BREAKER 5A 1P 250VAC 65VDC SAFETY RELAY 1NC 3NO 24VAC DC SAFETY CONT. RELAY 10A 8P 24DC (2) RED/YELLOW DISCONNECT HANDLE FUSE, 40 AMP, 600V (3) DISCONNECT SWITCH, FUSE, 60AMP DISCONNECT SHAFT KILL SWITCH BUTTON KILL SWITCH CONTACTOR (NOT SHOWN) DECAL, EMERGENCY CIRCLE PHASE MONITOR ROTARY KNOB CIRCUIT BREAKER BREAKER 3P 10A 480/277 VAC POWER SUPPLY 10A 24-28VDC MANUAL MOTOR PROTECTOR, 13-18A CONTACTOR, 3P 50A OVERLOAD AUXILLARY BLOCK (3) MANUAL MOTOR PROTECTOR, 2.5-4A 24VDC CONTACTOR (3) MANUAL MOTOR PROTECTOR, 4-6.5A (USED WITH 8113-R1 ONLY) POWER DISTRIBUTION BLOCK, 3-POLE GROUND BAR VAR. FREG DRIVE 5HP 3 PH 8.7A MAPLE SYSTEMS HMI (5070TH) MAPLE SYSTEMS HMI (5070TH) (PROGRAMMED) CONNECTOR, CORD, 1/2 LIQUID TITE (2) LOCKNUT, STEEL, CONDUIT, 1/2 (2) (NOT SHOWN) DINRAIL, 1 3/8" COVER, CHANNEL 1, COMBO TERMINAL BLOCK GREY 50A (38) TERMINAL BLOCK END (8) TERMINAL GROUNDING BLOCK (4) SUMMING BOARD HORN ALARM GENETIX CORE MODULE GENETIX CORE MODULE (PROGRAMMED) LCD INTERFACE DINRAIL ADAPTER KIT GEN RESISTOR ENCLOSURE, 10 X 10 X 8, HOFFMAN RJ45 ETHERNET PANEL RECEPTACLE
67 Item# MAIN CONTROL PANEL ASSEMBLY #9000 Part# PLC52 PLC55 PLC36 PLC29 PLC M M M Description RECEPTACLE 4P FE PANEL MOUNT CONNECTOR MALE STRAIGHT 4P FLEXIBLE TC-ER PVC UNSHIELDED CABLE RJ45 ETHERNET CORD RESTRAINT CAT 5 TWISTED PR CABLE PVC 1/2" STRAIGHT CONDUIT CONNECTOR (11) 1/2" FLEX CONDUIT CONNECTOR, 3/4 CONDUIT, STRAIGHT CONDUIT, 3/4 CARFLEX CONNECTOR, CORD, 3/4 LIQUID TITE GUARD, TOUCHSCREEN
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69 Item# Part# 9013 PLC69 PLC69-P KMC M M M N-A-3 PLC M-2 PLC28 PLC38 PLC20 PLC20-P-C PLC46 PLC44 RM-CHL_COV-MI PLC48 PLC17 PLC18 ELU12-A M M-38-1 PLC M-8 CONSOLET ASSEMBLY #9000 Description ENCLOSURE SLOPED HMI 10 TOUCHSCREEN HMI 10 TOUCHSCREEN (PROGRAMMED) KILL SWITCH CONTACT BLOCK (NOT SHOWN) DECAL, EMERGENCY CIRCLE 2-POSITION SWITCH CONTACT, KA2 (NOT SHOWN) CONNECTOR, CORD, LIQUID TITE, 1/2" BLUE LOCKNUT, STEEL, CONDUIT, 1/2 (NOT SHOWN) RECEPTACLE 4P FEMALE PANEL MOUNT RECEPTACLE, RC, PLUG RJ45 ETHERNET PANEL RECEPTACLE (2) USB PANEL CABLE 1M BLACK PLC AB 1100 MICRO LOGIC PLC AB 1100 MICRO LOGIC (PROGRAMMED) INPUT MODULE 4-CHANNEL TERMINAL BLOCK GREY 50A (15) COVER, CHANNEL 1, COMBO POWER SUPPLY DC / 30W BREAKER 3A 1P 250VAC 65VDC SWITCH 4-PORT ETHERNET DINRAIL, 1 3/8", 16 LONG ON/OFF TOGGLE SWITCH PLATE SWITCH TOGGLE SPST PRE-ALARM SYSTEM VOLUME CONTROL, ALARM (NOT SHOWN) END BARRIER TERMINAL BLOCK 5MM (2) GROUNDING BAR CORD, MOLDED 120V, 10 LONG PLUG,
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Electronic Service Manuals This electronic document is provided as a service to our customers. We do not create the contents of the information contained in this document. Should you have detailed questions
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Electronic Service Manuals This electronic document is provided as a service to our customers. We do not create the contents of the information contained in this document. Should you have detailed questions
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