Suggested Spares Guide L115F-310

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1 Suggested Spares Guide L115F-310 Consumables, Approximate 1 Year Supply (calculated at 2000 hours/year) On-Hand (Recommended) Hydraulic Oil 550 Gallons Grease (chassis) 35 Lbs Grease (driveline cross assemblies) 1 Cartridge Anti-Freeze, Premix 50/50 24 Gallons Drive Axle Gear Oil 60 Gallons Engine Oil 110 Gallons Transmission Fluid 20 Gallons Belt, Serpentine Belt, Serpentine Filter, Fuel/Water Separator, Primary Filter, Fuel, Secondary Element, Fuel/Water Separator, Remote Filter, Oil Filter, Water Conditioner Element, Air Cleaner Assembly Safety Element, Air Cleaner Assembly Filter Element, Transmission (Dual Spin-On) Service Kit, 100 GPM HP Filter Service Kit, 40 GPM HP Filter Service Kit, Return Filter Filter Element, Cab Pressurizer Filter Element, Cab Pressurizer (Hi-Efficiency Option) Kit, Parking Brake Wiper Blade Assembly Rev 10/23/2014

2 Suggested Spares Guide L115F-310 Section 2 - POWER UNIT on 2-1 Engine Switch, Oil Pressure Hose, Push-On FT O-Ring Gasket, Pump Mounting Shutoff Valve Gasket, Pump Mounting R10663 O-Ring R10664 O-Ring Belt, Serpentine Belt, Serpentine Filter, Fuel/Water Separator, Primary Filter, Fuel, Secondary Filter, Oil Filter, Water Conditioner Alternator Starter Water Pump

3 Suggested Spares Guide L115F-310 Section 2 - POWER UNIT on 2-4 Fuel Hose Kit, Fuel System Filler/Breather, Fuel Tank Element, Fuel/Water Separator, Remote Air Intake & Exhaust Hose Kit, Air Intake Installation Element, Air Cleaner Assembly Safety Element, Air Cleaner Assembly Valve, Vacuator Rubber Elbow (90, 6 ID) Rubber Elbow (45, 7 ID) Rubber Elbow (90, 7-6 ID) Rubber Elbow (45, 7-6 ID) R Rubber Elbow (90, 6 ID) Cooling Fan, Tube (Radiator) Seal, Bottom (Radiator) Seal, Top (Radiator) Vibration Dampener R Surge Tank Cap Seal, Aftercooler Assy Seal, Aftercooler Assy Tube, Aftercooler Assy Hose Kit, Radiator Installation

4 Suggested Spares Guide L115F-310 Section 3 - DRIVETRAIN on 3-2 Transmission and Converter Transmission Service Kit Service Kit, Transmission Disconnect Assy Service Kit, Transmission 1st & 2nd Clutch Cooler, Transmission Motor Hose Kit, Transmission Circuit Converter Service Kit Kit, Flexplate, 16" Power Unit Drivelines Driveline Assembly Cross Assembly Driveline Assembly Cross Assembly Axles Tailfork Installation Bearing Cone, Tailfork Installation Bearing Cone, Tailfork Installation Bearing Cup, Tailfork Installation Bearing Cone, Tailfork Installation Bearing Cup, Tailfork Installation Bearing Cone, Tailfork Installation O-Ring, Tailfork Installation Seal, Tailfork Installation Seal, Tailfork Installation Seal, Race, Tailfork Installation Front Axle Installation Breather, Axle Installation Axle Shaft, Front Axle Disk Brake, Wet Kit, Service - Wet Disk Break Wheel End And Differential Kit Differential & Carrier Assembly Ring & Pinion Set Kit, Service, Differential Differential Sub Assembly

5 Suggested Spares Guide L115F-310 Section 3 - DRIVETRAIN on Planet Carrier Assembly Kit, Service, Planet Carrier Pin, Parking Brake Installation Wheels & Tires Rear Wheel Assembly Rim Assembly Tire Front Wheel Assembly (outside) W/Short Stem Rim Assembly Tire Front Wheel Assembly (inside) W/Long Stem Rim Assembly Tire

6 Suggested Spares Guide L115F-310 Section 4 - BRAKE SYSTEM on 4-1 Systems Hose Kit, Hydraulic System Brakes Supply Components Accumulator Accumulator Manifold Assembly, Brakes Valve, Shuttle Valve, Cartridge Seal Kit Valve, Cartridge Seal Kit Valve, Manifold Assembly Seal Kit Manifold Assembly, Fire System Valve, Cartridge Seal Kit Valve Seal Kit Actuator Components Parking Brake Caliper Service Kit Section 5 - HYDRAULIC SYSTEM on 5-1 Systems & Circuits Filter Indicator, Ele/Vis Sender, Oil Temp Hose Kit, Hydraulic System Seat to Bulkhead Hose Kit, Hydraulic System Chassis Hose Kit, Hoist/Tilt and Ride Control Hose Kit, Hydraulic System Seat Hose Kit, Hydraulic System Steering Hose Kit, Hydraulic System Carriage Hose Kit, Valve Module O-Ring

7 Suggested Spares Guide L115F-310 Section 5 - HYDRAULIC SYSTEM on 5-2 Pumps Pump, Converter Charging R Gasket Pump, Steering Seal Kit W O-Ring Pump, Implement LH Gasket Pump, Implement RH Gasket Pump, Brake / Pilot Gasket Pump, Transmission Oil Cooler Gasket Pump, Pilot Implement/Accumulator Kit, Seal Gasket Pump, Radiator/Charge Air Cooler Gasket Valves Holddown/Kickoff Valve Assembly Seal Kit Valve, Cartridge Seal & Spring Kit Valve, Cartridge Seal & Spring Kit Valve, Hoist & Tilt Valve, Cartridge Service Kit Port Relief Valve Seal Kit Seal Kit Relief, Valve Valve, Steering Flow Amplifier Valve, Cartridge Valve, Cartridge Service Kit Steering Unit Seal Kit Remote Control Valve Bellows, Remote Control Valve

8 Section 5 - HYDRAULIC SYSTEM on 5-3 Valves Remote Control Valve Bellows, Remote Control Valve Valve, Flow Control Valve, Remote Steering Sender, Oil Temp, Valve Module Cylinders Pin, Tilt Cylinder Installation Bushing, Tilt Cylinder Installation Cylinder Assembly, Tilt Bushing Service Packing Kit Cylinder Assembly, Aux HD Service Kit Bushing, Barrel & Eye Bushing Cylinder Assembly, Kickoff Service Kit Bushing, Barrel Bushing, Stem Assy Bushing Cylinder Assembly, Holddown Service Kit Bushing, Stem Bushing, Barrel Bushing Pin, Hoist Cylinder Installation W Cylinder Assembly, Hoist W Service Kit Bushing, Barrel & Eye Bushing Pin, Steering Cylinder Installation W Cylinder Assembly, Steering W Service Kit Spherical Bearing, Stem & Eye Assy Bushing, Barrel & Base Assy Filters Service Kit, 100 GPM HP Filter Service Kit, 40 GPM HP Filter Service Kit, Return Filter

9 Section 6 - ELECTRICAL SYSTEM on 6-1 Systems & Circuits Floodlight Alarm Components Floodlight Floodlight Battery, 12V Sending Unit, Fuel Level Battery Disconnect Switch O-Ring Relay Relay Fuse, 1 Amp Fuse, 3 Amp Section 7 - CAB & COWL on 7-1 Basic Structure Wiper Blade Assembly Glass, Front Windshield, Curved Glass, Rear Windshield Glass, Rear RH Glass, Rear LH Glass, RH Door, Upper Glass, RH Door, Lower Glass, LH Door, Upper Glass, LH Door, Lower Door Handle, RH Door Handle, LH Dampener, Vibration Connector, ECM Hose, Cab Assy FT Molding, Locking Key (Window Molding) FT Molding, Self Lock, Window FT 9

10 Section 7 - CAB & COWL on 7-2 Instruments & Controls Gauge, Engine Coolant Gauge, Engine Oil Pressure Gauge, Tachometer Plug (PVJR, 6-Way W/Resistor) Gauge, Voltmeter Gauge, Aux Oil Temp Gauge, Aux Oil Press Alarm, Audible Gauge, Fuel Level Green LED Yellow LED Gauge, Oil Temp Circuit Breaker, 2 Amp Circuit Breaker, 5 Amp Circuit Breaker, 15 Amp Circuit Breaker, 30 Amp Circuit Breaker, 20 Amp Relay Relay, Terminal Panel Circuit Breaker, 10 Amp Relay, Junction Box Socket - Relay Relay Relay Power Converter Switch Switch Connector, Female Switch Relay Switch Fuse, 1A Terminal Block Display Module Red LED Green LED Yellow LED ELC Potentiometer GAG Hour Meter R10547 Buzzer

11 Section 7 - CAB & COWL on 7-2 Instruments & Controls R13656 Switch Joystick Assembly, 5-Button Handle, Joystick; 5 Button Joystick Assembly, 4-Button Handle, Joystick; 2 Button Miscellaneous Bearing Cup Bearing Cone Relay Ignition Switch Light, Red, Emergency Brake Control Unit, Park Brake Switch Switch Light, Flashing Amber Horn, 24 Vdc O-Ring Kit, Seatbelt Hardware, Operator's Seat Safety Belt Kit, Seatbelt Hardware, Training Seat Safety Belt Driveline Assembly Cross Assembly AC/Heater Fan, Defroster Hose Kit, Air Conditioner/Heater Filter Element, Cab Pressurizer Filter Element, Cab Pressurizer (Hi-Efficiency Option)

12 Section 8 - FRAME & ATTACHMENTS on 8-1 Frame & Attachments Boom Assembly Bushing, Boom Assy Pin, Boom Assy Pin, Boom Assy Pin, Boom Assy Pin, Boom Assy Hose Assembly Hose Assembly Chassis Assembly Pin, Chassis Assy Drain Cock, Chassis Assy Breather, Hydraulic Tank, Chassis Assy Dipstick - Hydraulic Oil Gasket, Manhole Cover Gasket, Return Filter Cover Plate Gasket, Dirt Box Carriage Assembly Pin Assembly, Carriage Assy Pin, Carriage Assy Pin, Carriage Assy Pin, Carriage Assy Pin, Carriage Assy Pin, Carriage Assy Pin, Carriage Assy Pin, Carriage Assy Pin, Carriage Assy Pin, Carriage Assy Pin, Carriage Assy Pin, Carriage Assy Bushing, Carriage Assy Tine, Carriage Assy Kickoff, Carriage Assy Bushing, KO Holddown, Carriage Assy Bushing, HD Holddown, Auxiliary Arm Bushing Bushing

13 Section 9 - ACCESSORIES & OPTIONS on 9-1 Accessories & Options Battery, 3.6 VDC, Fire Detection Sys Fire Extinguisher Hose Kit, Fire Suppression System Hose Kit, Remote Lube System

14 Diagnostic Tools Maintenance and Lubrication from Allied Systems Service Parts Department

15 Tools On-Hand (Recommended) Breaker Tool, Radiator Tubes Installation Tool, Radiator Tubes Lube Brush, Seal & Tube End Header Plate Hole Cleaning Brush Accumulator Recharge Valve Air Hose Kit Spindle Nut Wrench Socket Set; 3/8Dr 3/8 To 7/8 22PC Socket Set; 1/2Dr 3/8 To 1-1/4 30PC Socket Set; 3/4Dr 7/8 To 2-3/8 29PC /8 DR 6mm-19mm 12 Point /2 DR 10mm-26mm 12 Point Wrench Set; 5/16 To 2-1/2 31PC Wrench Set; 7mm-24mm, 18 PC Hex Key Set;.025 To 5/ Hex Key Sets;.07mm-17mm, 15 PC Wrench - Swivel Nut Fire Extinguisher Wrench 1 Diagnostic Tools On-Hand (Recommended) to 8700 PSI Digital Pressure Gauge W/QD Connector Multi-Meter; 12 Function Kit; 72 Hose Assembly W/QD on Both Ends Kit; 144 Hose Assembly W/QD on Both Ends 1 R14038 Fitting; QD Male x 1/8 NPT Male 1 R14045 Fitting; QD Male x 1/8 NPT Female Fitting; QD Male x #6 JIC Female Fitting; QD Male x #8 JIC Female Fitting; QD Male x 1/4 NPT Female 1 R Fitting; QD Male x #4 JIC Female 1 R14040 Fitting; QD Male x #4 SAE Male 1 R14082 Fitting; QD Male x #6 SAE Male 1 15

16 Shift Maintenance Checklist Every 10 Hours / Daily Note general vehicle condition. Clear away all collected debris - steam clean if necessary. Check for mechanical damage and loose or leaking components. Report all faults to maintenance department. Always refer to manufactures (e.g. engine, transmission, converter) maintenance manual before performing any maintenance. Before Starting Engine, Check the Following: Ref Component OK NO ADD 1 ENGINE (Check oil level - check for leaks) 2 V-BELTS (Check tension - check for damage - change as required) 3 HYDRAULIC TANK (Check oil level - check for leaks) 4 RADIATOR & OIL COOLER (Check coolant level - check for leaks; are fi ns clean and unobstructed?) AIR CLEANER/INTAKE SYSTEM 5 (Check indicator - clean / change element as required, empty dust cup, check for leaks / damage) 6 ENGINE BELTS (Check for adjustment and wear) 7 WHEELS & TIRES (Check condition and pressure) 8 AIR TANK (Check drain valves for correct operation) 9 LUBRICATE CHASSIS (Refer to lube chart) 10 WALK AROUND INSPECTION OF STRUCTURE (Check welds, leaks, damaged components, etc...) 11 FIRE SAFETY CHECK (Check for accumulated debris in engine compartment, etc) 12 FIRE SUPPRESSION SYSTEMS (Verify certifi cations are current) After Starting Engine, Check the Following: Ref Component OK NO ADD 13 ENGINE (Does it sound normal?) 14 INSTRUMENTS (Check for normal readings) 15 CONTROLS (Check for normal operation) 16 EXHAUST SYSTEM (Check for leaks and excessive smoke) 17 TRANSMISSION (After warming to operation temp, check oil level - check for leaks) Note Anything Abnormal or in Need of Repair: Component LIGHTS DEFROSTER REVERSE WARNING HORN HORN WINDSHIELD WIPERS HEATER AIR CONDITIONER Comments 16 OPERATOR SUPERVISOR DATE MODEL L115F SERIAL No HOUR METER

17 First 50 Hours Checklist 1 Check fl uid levels - differentials, planetaries OK Add 2 Check hydraulic system - hoses, fi ttings OK Repair 3 Check battery - cables & connections OK Repair 4 Check all driveline capscrews - torque to spec. See service forms Torque Specifi cation Chart & Driveline Service. OK No 5 Check electrical system - lights, options, connections OK No 6 Check expander pins - torque to spec. (center hinge & steering cylinder pins) OK No 7 Check all pins, bushings and load bearing hardware OK No 8 Check accumulator pre-charge (if applicable) OK No Consumables Section in Parts Book Required for this Interval Drive Axle Gear Oil *As Required *See manufacturer service manual MECHANIC SUPERVISOR DATE MODEL L115F SERIAL No HOUR METER 17

18 Every 50 Hours or Weekly Checklist 1 Repeat the 10 hour check OK No 2 Check for fl uid leaks - oil, fuel, water, transmission OK Repair 3 Check wheel lug nuts and studs mechanically OK Repair 4 Check battery electrolyte level OK Add 5 Lubricate chassis & Driveline cross assemblies OK No 6 Record engine rpm High Low 7 Check for structural damage - inspect chassis & attachments for bending, cracking & broken welds OK Repair Consumables Section in Parts Book Required for this Interval Grease (for chassis) As Required Grease (for driveline cross assemblies) As Required Transmission Fluid *As Required Hydraulic Oil As Required Drive Axle Gear Oil *As Required Engine Oil *As Required * See manufacturer service manual MECHANIC SUPERVISOR DATE MODEL L115F SERIAL No HOUR METER

19 Every 250 Hours or Monthly Checklist 1 Repeat the 50 hour check OK No 2 Take engine oil sample for analysis OK No 3 Change engine oil & filters OK No 4 Check axle differential oil level OK Add 5 Change fuel filters OK Add 6 Check axle planetary oil level OK Add 7 Change water treatment element OK No 8 Check all hydraulic pressures and record OK No 9 Check fi re suppression actuator OK No 10 Inspect brake system & components OK No 11 Check and adjust the parking brake (if required) OK No 12 Grease Seat Platform Swivel Bearing OK No Consumables Section in Parts Book Required for this Interval Grease *As Required Engine Oil *As Required Filter, Oil * Filter, Water Conditioner * Filter, Fuel/Water Separator, Primary * Filter, Fuel, Secondary * Element, Fuel/Water Separator, Remote *See manufacturer service manual MECHANIC SUPERVISOR DATE MODEL L115F SERIAL No HOUR METER

20 Every 500 Hours or Quarterly Checklist 1 Repeat the 250 hour check OK No 3 Change hydraulic filters (clean hydraulic oil strainers) OK No 4 Change transmission fi lters OK No 5 Take oil samples from transmission, axle, and hydraulic system for analysis OK No 6 Check accumulator pre-charge pressure OK No Consumables Section in Parts Book Required for this Interval Service Kit, Return Filter Filter Element, Transmission Service Kit, 100 GPM HP Filter Service Kit, 40 GPM HP Filter *See manufacturer service manual MECHANIC SUPERVISOR DATE MODEL L115F SERIAL No HOUR METER

21 Checklist Consumables Section in Parts Book Required for this Interval Transmission Fluid *As Required *See manufacturer service manual Every 1,000 Hours or Semi-Annually 1 Repeat the 500 hour check OK No 2 Change transmission oil OK No 3 Clean and fl ush cooling system & replace fi lter OK No 4 Check pins and bushings for wear OK No 5 Steam clean machine, inspect for structural cracks OK No 6 Drivelines - See service form , Driveline Service & Maintenance. OK No 7 Have ANSUL representative inspect and recertify fi re suppression system OK No MECHANIC SUPERVISOR DATE MODEL L115F SERIAL No HOUR METER

22 Every 2,000 Hours or Annually Checklist 1 Repeat the 1,000 hour check OK No 2 Drain, fl ush and fi ll differential OK No 3 Drain, fl ush and fi ll planetaries OK No 4 Change hydraulic oil OK No 5 Check wheel bearing preload and adjust if necessary OK No 6 Have Allied representative inspect machine (annually) OK No Consumables Section in Parts Book Required for this Interval Drive Axle Gear Oil *As Required Hydraulic Oil As Required *See manufacturer service manual MECHANIC SUPERVISOR DATE MODEL L115F SERIAL No HOUR METER 22

23 Every 3,000 Hours Maintenance and Lubrication Checklist 1 Drivelines - Inspect slip splines for wear (backlash). See service form , Driveline Service & Maintenance. OK No MECHANIC SUPERVISOR DATE MODEL L115F SERIAL No HOUR METER

24 Major Overhaul Checklist 1 Replace all hydraulic hoses OK No 2 Rebuild drive axle OK No 3 Perform Non-Destructive Testing (NDT) on axle spindles and axle extension mount ring. Mark and rotate spindle 90. OK No 4 Rebuild hydraulic cylinders OK No 5 Rebuild hydraulic valves OK No 6 Rebuild transmission OK No 7 Rebuild torque converter OK No Consumables Section in Parts Book Required for this Interval Service Kit, Hoist & Tilt Valve Seal Kit, Hoist & Tilt Valve Seal Kit, Hoist & Tilt Valve Valve, Cartridge Seal Kit Valve, Cartridge Valve, Cartridge Valve, Cartridge Valve, Cartridge Service Kit Valve, Shuttle Valve, Cartridge Valve, Cartridge Valve Valve, Cartridge Valve, Relief Valve, Cartridge Valve, Cartridge Service Kit, Transmission Service Kit, Converter Kit, Flexplate Shaft, Front Axle Ring & Pinion Set MECHANIC SUPERVISOR DATE MODEL L115F SERIAL No HOUR METER 24

25 Consumables Major Overhaul Section in Required Parts Book for this Interval Service Kit, Differential & Carrier - Front Service Kit, Case Service Kit, Planet Carrier Assembly - Front Seal Kit, Pump - Steering Seal Kit, Pump - Pilot Service Kit, Tilt Cylinder Service Kit, Steering Cylinder Service Kit, HD Cylinder Service Kit, KO Cylinder Service Kit, Hoist Cylinder Service Kit, Wet Disk Break Hose Kit, Power Unit FT Hose Kit, Fuel System Hose Kit, Air Intake Installation Hose Kit, Radiator Installation Hose Kit, Transmission Circuit Hose Kit, Hydraulic System Brakes Hose Kit, Hydraulic System Seat to Bulkhead Hose Kit, Hydraulic System Chassis Hose Kit, Hoist/Tilt and Ride Control Hose Kit, Hydraulic System Seat Hose Kit, Hydraulic System Steering Hose Kit, Hydraulic System Carriage Hose Kit, Valve Module Hose Kit, Air Conditioner/Heater Hose Kit, Cab Assy FT Hose Kit, Remote Lube System Hose Kit, Fire Suppression System MECHANIC SUPERVISOR DATE MODEL L115F SERIAL No HOUR METER

Suggested Spares Guide L90C-330

Suggested Spares Guide L90C-330 Consumables, Approximate 1 Year Supply (calculated at 2000 hours/year) On-Hand (Recommended) 238206 Hydraulic Oil 550 Gallons 219374 Grease (chassis) 35 Lbs 591654 Grease