ARTICULATED MOBILE CRANE Annual Report

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1 Div of The Crane Industry Council of Australia ABN PO Box 136 MOUNT WAVERLEY VIC 3149 P: +61 (03) E: Accreditation no ARTICULATED MOBILE CRANE Annual Report Company C & C Construction Services ABN Address 1 Sir Henry Parkes Avenue Representative Mr Peter Riters MEDOWIE State NSW Phone Postcode Make Franna Model AT 20 Serial Number 4475 Plant Number FCS046 Year of Manufacture 2010 Design Registration Number Q19500 Plant Registration MC /13/0 Road Registration 640 RGF Max Load 20,000 Reeving to 16,800 Number of Axles 2 Lower Hours Kilometers Country where assessed Australia State NSW Operators Manual in English Yes Log Book Yes Crane Safety Manual No Assessed By Paul Kiem Company Paul's Crane Inspections Reg. No. NSW1039 Address P O Box 221 KURRI KURRI Phone State NSW Postcode 2327 Initital Inspection Date 22/04/2017 Re-Inspection Date 05/05/2017 Conforms to Checklist Yes Issued Date 08/05/2017 This report is confirmation that the crane has undergone an annual inspection to the appropriate standard and is considered safe for continued operation at time of inspection. Page 1 of 12

2 Actions Required In Service and Maintenance reports. OEM Safety bulletins confirmed. Page 2 of 12

3 BOOM AND ATTACHMENTS Base Section No. 1 Section No. 2 Section No. 3 Section - Manual section No. 4 Section Length Markings - electronic Rope Compensation System - Not for section 3 Hook Lift Lugs and Tonnage Decals Head Sheaves and bearings Idler Sheave and Bearing Rooster Sheave and Bearing Extension / Fly Jib Mounts Machinery Hook Boom Lift Cylinders Lock Valve(s) Extension Cylinders Lock Valve(s) Extend Ropes / Chains - Internal ropes are not all visible; functions and adjustments appeared satisfactory: Tug test 20 mm. Retract Ropes / Chains - Internal ropes are not all visible; functions and adjustments appeared satisfactory: Tug test 20 mm. Boom Length Recoil Drum(s) Boom Angle Indicator Extension / Fly Jib Extension Sheaves and Bearings Boom Head Rooster Sheave Extension / Fly HO BLOCKS - WITH CRANE Description Manufacturers Identification Safety Latches Sheaves and Bearings Swivel Branded WLL Branded with Weight (Tare) HO BLOCKS - WITH CRANE No. 2 Description Manufacturers Identification Safety Latches Sheaves and Bearings Swivel Branded WLL Branded with Weight (Tare) 1 x 16.8T Hook-Block fitted for testing. - OEM Markings confirmed - BBT Sheaves Kg Kg 1 x 20T Hook used for testing - OEM Markings confirmed - BBT T - 15 Kg displayed in the Load chart quick references Additional Comments on Boom and Attachments All Items marked either functioned and/or appeared satisfactory. No visible or driver faults logged for this section. Page 3 of 12

4 FRAME AND CABIN Frame Counterweight Attachment - Security Boom Mounting Lugs Boom Mounting Pins Lift Cylinder Lugs Lift Cylinder Pins Cab Glass and Mirrors Sheet Metal / Guards Seat and Assembly including Seat Belts Decals / Signs - In English Load Charts in English as per AS1418 Side Slope Deration Chart Control Levers - Clearly Marked Control Cables / Pilot Hoses Heater Air Conditioner Gauges Anti-Two block Alarms Horn Access Steps Doors and Locks Crane Level Indicator Front Wiper Roof Wiper Windscreen Wiper / Washer Switches and Relays Rotating Beacon(s) - Visual inspection whilst loaded and functioned. - Integrated into the chassis REMEDIED - Security latch drivers window. Security latch refitted. REMEDIED - Seat belt driver New OEM seat belt assemble fitted Additional Comments on Frame and Cabin All Items marked either functioned and/or appeared satisfactory. visible faults listed and driver faults logged for this section. Page 4 of 12

5 DRIVE SYSTEMS Radiator & Coolant level Water Temperature Gauge Radiator Hoses / Heater Hoses Fan / Fan Shaft Assembly Fan Guard Oil Filter & Oil Level Water Pump and Conditioner Oil Cooler(s) Fuel Lines Throttle Engine Mounts Power Transmission Belts Exhaust Brake Muffler / Spark Arrestor Abnormal Engine Noises Fuel Tank & Diesel Level Drive Coupling Transmission Noise / Leaks Filter and Housing Pump Drives (PTO) - Visual before start up; See service reports for more details - Electronic Additional Comments on Drive Systems All Items marked either functioned and/or appeared satisfactory. No visible or driver faults logged for this section. CHASSIS INSPECTION Frames Suspension System Axle Lock Outs (if fitted) Steering Components - Lugs / Pins etc Front Axle(s) Rear Axle(s) Differentials / Planetary Drives Transfer Case Drive Lines ABS Brakes Front Brake(s) Rear Brake(s) Holding / Parking Brake Emergency Brake Release Front Wheels and Tyres Rear Wheels and Tyres Spare Wheel Engine Cowls Tackle Boxes Slewing Ring / Articulation Joints Fire Extinguisher - Visual inspection whilst loaded and functioned. - left rear outer worn to limits, Additional Comments on Chassis Inspection All Items marked either functioned and/or appeared satisfactory. No visible or driver faults logged for this section. Page 5 of 12

6 HYDRAULIC SYSTEM Hydraulic Reservoir & Oil Level Return Filters and Housing Suction Lines and Hoses Oil Cooler(s) Main Pump(s) Steering Pump Emergency Steering Pump Steering Cylinder Relief Valves Flow Control Valves Pressure Filter and Housing - Visual after function testing; see service reports for more details - cooler hose - Priority flow to the steering was confirmed. Additional Comments on Hydraulic System All Items marked either functioned and/or appeared satisfactory. No visible or driver faults logged for this section. AIR SYSTEMS Compressor Air Reservoirs Drain Valves Air Lines Brake Chambers Brake Valves Air Cylinders Gauges Air Dryer - Air pressure recovery times were satisfactory Additional Comments on Air Systems All Items marked either functioned and/or appeared satisfactory. No visible or driver faults logged for this section. ELECTRICAL SYSTEMS Battery Box Battery Cables Battery Isolator Head Lights Tail Lights Stop Lights Directional Indicators Hazard Lights Clearance Lights Back-up Alarm Switches and Relays Work Lights Horn for Road Travel - Clean - tidy - secure Noted corrosion advancing into panels Additional Comments on Electrical Systems All Items marked either functioned and/or appeared satisfactory. No visible or driver faults logged for this section. Page 6 of 12

7 FUNCTIONAL TESTS - MAIN WINCH Load Chart Reference Number Printed Chart - No Load Printed Chart Rated Capacity Indicator Boom Angle, deg Boom Length, m Radius, m Load, kg 5, , C1320A/3.3 - Printed charts compared to the RCI (Computer) within acceptable tolerances Load Chart Reference Number 16C1320A/3.3 Duty code 1 Rated Load - Boom Fully Extended - RCL confirmed accurate Rated Capacity Indicator Measured Radius, m Load, kg 3, , Rated Load in Stability Rated Capacity Indicator Measured Radius, m Load, kg 3, , Line Pull Test Rated Capacity Indicator Measured Load, kg 4, , Winch Brake Test Rated Capacity Indicator Measured Load, kg 4, , Winch Condition & Oil Level Winch Rope Condition / Anchors Overload Warning Lights and Alarms - Stability charts also visually compared in various other positions - Line pull alarm activated displaying 4200 Kg, actual load 4200 Kg - RCI Displayed 4300 Kg - Load applied for 12 mins with no visible of previously recorded winch brake slippage found. - Visual and Function tested; See service reports for more details - Visual and measured to the OEM Specs Additional Comments on Functional Tests - Main Winch All Items marked either functioned and/or appeared satisfactory. No visible or driver faults logged for this section. RCL and RCI (Computer) Functions confirmed. FUNCTIONAL TESTS - AUXILIARY WINCH - NA Page 7 of 12

8 CRACK INSPECTION No Cracks Detected Additional Comments on Crack Inspection Annual mandatory third party inspection completed. Visual crack inspections carried out during and after the load testing. No visible or previously logged cracks found. ADDITIONAL ANNUAL INSPECTIONS STIPULATED BY THE MANUFACTURER Service history Pre-Start log book entries This Report Is; - Available via the service department - Located in the crane cabin; Faults noted - Prepared for the date of inspection; Not confirming all Global Standards; not a Pre-Purchase report. Page 8 of 12

9 APPENDICES CRANE Lower Hours Model Serial Number ASSESSMENT Page 9 of 12

10 ASSESSMENT Log Book Maintenance Records FRAME AND CABIN Page 10 of 12

11 FRAME AND CABIN Cab Glass and Mirrors Security latch refitted. Seat and Assembly including Seat Belts New OEM seat belt assemble fitted HYDRAULIC SYSTEM Oil Cooler(s) Noted the oil cooler hose deteriorating. if fails will pump the transfer box dry. FUNCTIONAL TESTS - MAIN WINCH Page 11 of 12

12 FUNCTIONAL TESTS - MAIN WINCH Load Chart Reference Number Rated Load - Boom Fully Extended - Load Measured MRC 3200 Kg - confirmed. test lift 2835 Kg + Rigging. Total load when the RCL activated = 3126 Kg Rated Load - Boom Fully Extended - Load RCI Page 12 of 12