Suggested Spares Guide L90C-330

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1 Suggested Spares Guide L90C-330 Consumables, Approximate 1 Year Supply (calculated at 2000 hours/year) On-Hand (Recommended) Hydraulic Oil 550 Gallons Grease (chassis) 35 Lbs Grease (driveline cross assemblies, seat platform swivel brg) 1 Case Anti-Freeze, Premix 50/50 24 Gallons Drive Axle Gear Oil 120 Lbs Engine Oil 110 Gallons Transmission Fluid 20 Gallons Belt, Serpentine Belt, Serpentine Filter, Fuel Filter, Oil Filter, Coolant Element, Air Cleaner Assembly Safety Element, Air Cleaner Assembly Filter Element, Transmission (Dual Spin-On) Service Kit, 100 GPM HP Filter Service Kit, 40 GPM HP Filter Service Kit, Return Filter Filter Element, Cab Pressurizer Filter Element, Cab Pressurizer (Hi-Efficiency Option) Brake Lining, Disk Brake Caliper Brake Lining Kit, Parking Brake Wiper Blade Assembly Rev 11/19/2014

2 Suggested Spares Guide L90C-330 Section 2 - POWER UNIT on 2-1 Engine Switch, Oil Pressure Relay, Terminal Panel Hose Kit, Power Unit O-Ring O-Ring Gasket, Pump Mounting Shutoff Valve Gasket, Pump Mounting R10663 O-Ring R10664 O-Ring Belt, Serpentine Belt, Serpentine Filter, Fuel Filter, Oil Filter, Coolant Alternator Starter Compressor, Engine Water Pump

3 Suggested Spares Guide L90C-330 Section 2 - POWER UNIT on 2-4 Fuel Hose Kit, Fuel System, QSX Filler/Breather, Fuel Tank Air Intake & Exhaust Hose Kit, Air Cleaner Installation Element, Air Cleaner Assembly Safety Element, Air Cleaner Assembly Valve, Vacuator Rubber Elbow (90, 6 ID) Rubber Elbow (45, 7 ID) Rubber Elbow (90, 7-6 ID) Rubber Elbow (45, 7-6 ID) R Rubber Elbow (90, 6 ID) Rubber Elbow (90, 6-5 ID) Cooling Tube (Radiator) Seal, Bottom (Radiator) Seal, Top (Radiator) Vibration Dampener Seal, Flap Seal Kit Kit, Hose, Radiator Grommet Grommet Tube

4 Suggested Spares Guide L90C-330 Section 3 - DRIVETRAIN on 3-2 Transmission and Converter Transmission Service Kit Filter Element, Transmission (Dual Spin-On) O-Ring, Hyd Sys-Trans O-Ring, Hyd Sys-Trans Hose Kit, Transmission Circuit Valve, Module Converter Service Kit O-Ring, Valve, Regulating R Gasket, Pump, Converter Kit, Flexplate, 17", Power Unit Drivelines Driveline Assembly Cross Assembly Driveline Assembly Cross Assembly

5 Suggested Spares Guide L90C-330 Section 3 - DRIVETRAIN on 3-4 Axles Tailfork Installation Bearing Cone, Tailfork Installation Bearing Cone, Tailfork Installation Bearing Cup, Tailfork Installation Bearing Cone, Tailfork Installation Bearing Cup, Tailfork Installation Bearing Cone, Tailfork Installation Bushing, Tailfork Installation O-Ring, Tailfork Installation Seal, Tailfork Installation Seal, Tailfork Installation Seal, Race, Tailfork Installation Front Axle Installation Breather, Axle Installation Axle Shaft, Front Axle Brake Caliper, Front Axle Seal Kit Brake Lining Wheel End & Differential Kit, Front Axle O-Ring Service Kit Differential & Carrier Assembly Service Kit Ring & Pinion Set Differential Sub-Assembly Planet Carrier Assembly Service Kit Pin, Parking Brake Installation Wheels & Tires Rear Wheel Assembly Rim Assembly Tire Front Wheel Assembly Rim Assembly Tire

6 Suggested Spares Guide L90C-330 Section 4 - BRAKE SYSTEM on 4-1 Systems Hose Kit, Hydraulic System Brakes Supply Components Accumulator Seal Kit Sleeve Tool for Piston Loading; 4 Bore Accumulator Control Components Valve, Brake Manifold Assembly Cartridge, Valve Seal Kit Cartridge, Valve Seal Kit Cartridge, Valve Seal Kit Cartridge, Valve Seal Kit Valve, Manifold Assembly Seal Kit Manifold Assembly, Fire System Valve, Cartridge Seal Kit Valve Seal Kit Actuator Components Parking Brake Caliper Service Kit Section 5 - HYDRAULIC SYSTEM 6 on 5-1 Systems & Circuits Filter Indicator, Elec/Vis Sender, Oil Temp Hose Kit, Hydraulic System Seat to Bulkhead Hose Kit, Hydraulic System Chassis Hose Kit, Hoist and Tilt Hose Kit, Hydraulic System Seat Hose Kit, Hydraulic System Steering Hose Kit, Hydraulic System Carriage O-Ring

7 Suggested Spares Guide L90C-330 Section 5 - HYDRAULIC SYSTEM on 5-2 Pumps Pump, Converter Charging Pump, Steering Seal Kit Pump, Implement Seal Kit Pump, Brake / Pilot Seal Kit Valves Holddown/Kickoff Valve Assembly Seal Kit Cartridge, Valve Seal & Spring Kit Cartridge, Valve Seal & Spring Kit Valve, Hoist & Tilt Cartridge, Valve Service Kit Port Relief Valve Seal Kit Seal Kit Cartridge, Valve Valve, Steering Flow Amplifier Cartridge, Valve Cartridge, Valve Service Kit Steering Unit Seal Kit Remote Control Valve Bellows, Remote Control Valve Remote Control Valve Bellows, Remote Control Valve Manifold, Accumulator Charge Cartridge, Valve Seal Kit Cartridge, Valve Seal Kit Accumulator Sense Valve Seal Kit Element, Modulating, Manifold Assembly

8 Section 5 - HYDRAULIC SYSTEM on 5-3 Valves Seal Kit Cartridge, Valve Seal Kit Valve Seal Kit Cartridge, Valve Seal Kit Manifold-Hoist & Tilt Cartridge,Valve Valve, Flow Control Sender, Oil Temp, Valve Module Hose Kit, Valve Module Cylinders Pin, Tilt Cylinder Installation Bushing, Tilt Cylinder Installation Cylinder Assembly, Tilt Bushing Service Packing Kit Cylinder Assembly, Aux HD Service Kit Bushing, Barrel & Eye Bushing, Stem & Eye Assy Bushing Cylinder Assembly, Kickoff Service Kit Bushing, Barrel & Eye Bushing, Stem Assy Bushing Cylinder Assembly, Holddown Service Kit Bushing, Stem & Eye Assy Bushing, Barrel & Eye Bushing Pin, Hoist Cylinder Installation W Cylinder Assembly, Hoist W Service Kit Bushing, Barrel & Eye Bushing Pin, Steering Cylinder Installation W Cylinder Assembly, Steering W Service Kit Spherical Bearing, Stem & Eye Assy Bushing, Barrel & Base Assy

9 Section 5 - HYDRAULIC SYSTEM on 5-5 Filters Service Kit, 100 GPM HP Filter Service Kit, 40 GPM HP Filter Service Kit, Return Filter Section 6 - ELECTRICAL SYSTEM on 6-1 Systems & Circuits Floodlight R19361 Alarm Components Floodlight Floodlight Battery, 12V Sending Unit, Fuel Level Battery Disconnect Switch Floodlight O-Ring Diode, 1 Amp Relay Relay Section 7 - CAB & COWL on 7-1 Basic Structure Wiper Blade Assembly Glass, Front Windshield, Curved Glass, Rear Windshield Glass, Rear RH Glass, Rear LH Glass, RH Door, Upper Glass, RH Door, Lower Glass, LH Door, Upper Glass, LH Door, Lower Door Handle, RH Door Handle, LH

10 Section 7 - CAB & COWL on 7-1 Basic Structure Connector, ECM Hose Kit, Cab Assy FT Molding, Locking Key (Window Molding) FT Molding, Self Lock, Window FT Vibration Dampener Instruments & Controls Gauge, Engine Coolant Gauge, Engine Oil Pressure Plug (PVJR, 6-Way W/Resistor) Gauge, Voltmeter Gauge, Aux Oil Temp Gauge, Aux Oil Press Alarm, Audible Gauge, Fuel Level Green LED Yellow LED Gauge, Oil Temp Circuit Breaker, 2 Amp Circuit Breaker, 5 Amp Circuit Breaker, 15 Amp Circuit Breaker, 30 Amp Circuit Breaker, 20 Amp Relay Diode, 1 Amp, 400V Relay, Terminal Panel Circuit Breaker, 10 Amp Relay, Junction Box Socket - Relay Relay Relay Diode, 1 Amp, 400V Power Converter Relay, Junction Box Socket - Relay Switch Switch Connector, Female Switch Switch Relay Switch Fuse, 1A, Junction Box Terminal Block Display Module Red LED Green LED

11 Section 7 - CAB & COWL on 7-2 Instruments & Controls R13656 Switch ELC Potentiometer GAG Hour Meter R10547 Buzzer R13656 Switch Joystick Assembly, 3-Button Handle, Joystick; 3 Button Joystick Assembly, 2-Button Handle, Joystick; 2 Button Miscellaneous Bearing Cup Bearing Cone Diode Relay Ignition Switch Light, Red, Emergency Brake Control Unit, Park Brake Switch Switch Light, Flashing Amber Horn, 24 Vdc O-Ring Safety Belt Kit, Seatbelt Hardware, Operator's Seat Driveline Assembly Cross Assembly Filter Element, Cab Pressurizer Filter Element, Cab Pressurizer (Hi-Efficiency Option) Hose Kit, Air Conditioner/Heater Fan Grommet Rubber Elbow Elbow, Nylon Condenser Gasket AC/Heater

12 Section 8 - FRAME & ATTACHMENTS on 8-1 Frame & Attachments Boom Assembly Bushing, Boom Assy Pin, Boom Assy Pin, Boom Assy Pin, Boom Assy Chassis Assembly Pin, Chassis Assy Drain Cock, Chassis Assy Breather, Hydraulic Tank, Chassis Assy Dipstick - Hydraulic Oil, Chassis Assy Gasket, Manhole Cover Gasket, Return Filter Cover Plate Carriage Assembly Pin, Carriage Assy Pin, Carriage Assy Pin, Carriage Assy Pin, Carriage Assy Pin Assembly, Carriage Assy Pin, Carriage Assy Pin, Carriage Assy Bushing, Carriage Assy Pin, Carriage Assy Pin, Carriage Assy Pin, Carriage Assy Pin Assembly, Carriage Assy Tine, Carriage Assy Kickoff, Carriage Assy Bushing, KO Bushing, KO Holddown, Carriage Assy Bushing, HD LH Aux HD Arm, Carriage Assy Bushing, LH Aux HD RH Aux HD Arm, Carriage Assy Bushing, RH Aux HD

13 Section 9 - ACCESSORIES & OPTIONS on 9-1 Accessories & Options Battery, 3.6 VDC, Fire Detection System Fire Extinguisher Hose Kit, Fire Suppression System

14 Diagnostic Tools Maintenance and Lubrication from Allied Systems Service Parts Department

15 Tools On-Hand (Recommended) Breaker Tool, Radiator Tubes Installation Tool, Radiator Tubes Lube Brush, Seal & Tube End Header Plate Hole Cleaning Brush Accumulator Recharge Valve Air Hose Kit Spindle Nut Wrench Socket Set; 3/8Dr 3/8 To 7/8 22PC Socket Set; 1/2Dr 3/8 To 1-1/4 30PC Socket Set; 3/4Dr 7/8 To 2-3/8 29PC /8 DR 6mm-19mm 12 Point /2 DR 10mm-26mm 12 Point Wrench Set; 5/16 To 2-1/2 31PC Wrench Set; 7mm-24mm, 18 PC Hex Key Set;.025 To 5/ Hex Key Sets;.07mm-17mm, 15 PC Wrench - Swivel Nut Fire Extinguisher Wrench 1 Diagnostic Tools On-Hand (Recommended) to 8700 PSI Digital Pressure Gauge W/QD Connector Multi-Meter; 12 Function Kit; 72 Hose Assembly W/QD on Both Ends Kit; 144 Hose Assembly W/QD on Both Ends 1 R14038 Fitting; QD Male x 1/8 NPT Male 1 R14045 Fitting; QD Male x 1/8 NPT Female Fitting; QD Male x #6 JIC Female Fitting; QD Male x #8 JIC Female Fitting; QD Male x 1/4 NPT Female 1 R Fitting; QD Male x #4 JIC Female 1 R14040 Fitting; QD Male x #4 SAE Male 1 R14082 Fitting; QD Male x #6 SAE Male 1 15

16 Shift Maintenance Checklist Every 10 Hours / Daily Note general vehicle condition. Clear away all collected debris - steam clean if necessary. Check for mechanical damage and loose or leaking components. Report all faults to maintenance department. Always refer to manufactures (e.g. engine, transmission, converter) maintenance manual before performing any maintenance. Before Starting Engine, Check the Following: Ref Component OK NO ADD 1 ENGINE (Check oil level - check for leaks) 2 V-BELTS (Check tension - check for damage - change as required) 3 HYDRAULIC TANK (Check oil level - check for leaks) 4 RADIATOR & OIL COOLER (Check coolant level - check for leaks; are fi ns clean and unobstructed?) AIR CLEANER/INTAKE SYSTEM 5 (Check indicator - clean / change element as required, empty dust cup, check for leaks / damage) 6 ENGINE BELTS (Check for adjustment and wear) 7 WHEELS & TIRES (Check condition and pressure) 8 AIR TANK (Check drain valves for correct operation) 9 LUBRICATE CHASSIS (Refer to lube chart) 10 WALK AROUND INSPECTION OF STRUCTURE (Check welds, leaks, damaged components, etc...) 11 FIRE SAFETY CHECK (Check for accumulated debris in engine compartment, etc) 12 FIRE SUPPRESSION SYSTEMS (Verify certifi cations are current) After Starting Engine, Check the Following: Ref Component OK NO ADD 13 ENGINE (Does it sound normal?) 14 INSTRUMENTS (Check for normal readings) 15 CONTROLS (Check for normal operation) 16 EXHAUST SYSTEM (Check for leaks and excessive smoke) 17 TRANSMISSION (After warming to operation temp, check oil level - check for leaks) Note Anything Abnormal or in Need of Repair: Component LIGHTS DEFROSTER REVERSE WARNING HORN HORN WINDSHIELD WIPERS HEATER AIR CONDITIONER Comments 16 OPERATOR SUPERVISOR DATE MODEL L90C SERIAL No HOUR METER

17 First 50 Hours Checklist 1 Check fl uid levels - differentials, planetaries OK Add 2 Check hydraulic system - hoses, fi ttings OK Repair 3 Check battery - cables & connections OK Repair 4 Check all driveline capscrews - torque to spec. See service forms Torque Specifi cation Chart & Driveline Service. OK No 5 Check electrical system - lights, options, connections OK No 6 Check expander pins - torque to spec. (center hinge & steering cylinder pins) OK No 7 Check all pins, bushings and load bearing hardware OK No 8 Check accumulator pre-charge (if applicable) OK No Consumables Section in Parts Book Required for this Interval Drive Axle Gear Oil *As Required *See manufacturer service manual MECHANIC SUPERVISOR DATE MODEL L90C SERIAL No HOUR METER 17

18 Every 50 Hours or Weekly Checklist 1 Repeat the 10 hour check OK No 2 Check for fl uid leaks - oil, fuel, water, transmission OK Repair 3 Check wheel lug nuts and studs mechanically OK Repair 4 Check battery electrolyte level OK Add 5 Lubricate chassis & driveline cross assemblies OK No 6 Record engine rpm High Low 7 Check for structural damage - inspect chassis & attachments for bending, cracking & broken welds OK Repair Consumables Section in Parts Book Required for this Interval Grease (for chassis) Various As Required Grease (for driveline cross assemblies) As Required Transmission Fluid *As Required Hydraulic Oil As Required Drive Axle Gear Oil *As Required Engine Oil *As Required * See manufacturer service manual MECHANIC SUPERVISOR DATE MODEL L90C SERIAL No HOUR METER

19 Every 250 Hours or Monthly Checklist 1 Repeat the 50 hour check OK No 2 Take engine oil sample for analysis OK No 3 Change engine oil & filters OK No 4 Check axle differential oil level OK Add 5 Change fuel filters OK Add 6 Check axle planetary oil level OK Add 7 Change water treatment element OK No 8 Check all hydraulic pressures and record OK No 9 Check fi re suppression actuator OK No 10 Inspect brake system & components OK No 11 Check and adjust the parking brake (if required) OK No 12 Lubricate Seat Platform Swivel Bearing OK No Consumables Section in Parts Book Required for this Interval Grease (for seat platform swivel) As Required Engine Oil *As Required Filter Element, Engine Oil * Filter Element, Fuel *1 *See manufacturer service manual MECHANIC SUPERVISOR DATE MODEL L90C SERIAL No HOUR METER

20 Every 500 Hours or Quarterly Checklist 1 Repeat the 250 hour check OK No 3 Change hydraulic filters (clean hydraulic oil strainers) OK No 4 Change transmission fi lters OK No 5 Take oil samples from transmission, axle, and hydraulic system for analysis OK No 6 Check accumulator pre-charge pressure OK No Consumables Section in Parts Book Required for this Interval Service Kit, Return Filter Filter Element, Transmission Service Kit, 100 GPM HP Filter Service Kit, 40 GPM HP Filter *See manufacturer service manual MECHANIC SUPERVISOR DATE MODEL L90C SERIAL No HOUR METER

21 Every 1,000 Hours or Semi-Annually Checklist 1 Repeat the 500 hour check OK No 2 Change transmission oil OK No 3 Clean and fl ush cooling system & replace fi lter OK No 4 Check pins and bushings for wear OK No 5 Steam clean machine, inspect for structural cracks OK No 6 Drivelines - See service form , Driveline Service & Maintenance. OK No 7 Have ANSUL representative inspect and recertify fi re suppression system OK No Consumables Section in Parts Book Required for this Interval Transmission Fluid *As Required Coolant Filter *See manufacturer service manual MECHANIC SUPERVISOR DATE MODEL L90C SERIAL No HOUR METER 21

22 Every 2,000 Hours or Annually Checklist 1 Repeat the 1,000 hour check OK No 2 Drain, fl ush and fi ll differential OK No 3 Drain, fl ush and fi ll planetaries OK No 4 Change hydraulic oil OK No 5 Check wheel bearing preload and adjust if necessary OK No 6 Have Allied representative inspect machine (annually) OK No Consumables Section in Parts Book Required for this Interval Drive Axle Gear Oil *As Required Hydraulic Oil As Required *See manufacturer service manual MECHANIC SUPERVISOR DATE MODEL L90C SERIAL No HOUR METER 22

23 Every 3,000 Hours Maintenance and Lubrication Checklist 1 Drivelines - Inspect slip splines for wear (backlash). See service form , Driveline Service & Maintenance. OK No MECHANIC SUPERVISOR DATE MODEL L90C SERIAL No HOUR METER

24 Major Overhaul Checklist 1 Replace all hydraulic hoses OK No 2 Rebuild drive axle OK No 3 Perform Non-Destructive Testing (NDT) on axle spindles and axle extension mount ring. Mark and rotate spindle 90. OK No 4 Rebuild hydraulic cylinders OK No 5 Rebuild hydraulic valves OK No 6 Rebuild transmission OK No 7 Rebuild torque converter OK No Consumables Section in Parts Book Required for this Interval Service Kit, Hoist & Tilt Valve Seal Kit, Hoist & Tilt Valve Seal Kit, Hoist & Tilt Valve Cartridge, Valve Service Kit, Holddown & Kickoff Valve Cartridge, Valve Cartridge, Valve Cartridge, Valve Cartridge, Valve Cartridge, Valve Cartridge, Valve Accumulator Sense Valve Cartridge, Valve Valve, Manifold Assembly Cartridge, Valve Element, Modulating, Manifold Assembly Cartridge, Valve Cartridge, Valve Cartridge, Valve Cartridge, Valve Cartridge, Valve Cartridge, Valve Cartridge, Valve MECHANIC SUPERVISOR DATE MODEL L90C SERIAL No HOUR METER 24

25 Major Overhaul Consumables Section in Parts Book Required for this Interval Cartridge, Valve Service Kit, Transmission Service Kit, Converter Kit, Flexplate Service Kit, Front Axle Service Kit, Differential & Carrier - Front Service Kit, Planet Carrier Assembly - Front Seal Kit, Pump Seal Kit, Pump Seal Kit, Pump Service Kit, Tilt Cylinder Service Kit, Steering Cylinder Service Kit, HD Cylinder Service Kit, KO Cylinder Service Kit, Hoist Cylinder Service Kit, Disk Brake Hose Kit, Power Unit Hose Kit, Radiator Hose Kit, Fuel System, QSX Hose Kit, Air Cleaner Installation Hose Kit, Transmission Circuit Hose Kit, Hydraulic System Brakes Hose Kit, Hydraulic System Seat to Bulkhead Hose Kit, Hydraulic System Chassis Hose Kit, Hoist and Tilt Hose Kit, Hydraulic System Seat Hose Kit, Hydraulic System Steering Hose Kit, Hydraulic System Carriage Hose Kit, Valve Module Hose Kit, Air Conditioner/Heater Hose Kit, Cab Assy FT Hose Kit, Fire Suppression System MECHANIC SUPERVISOR DATE MODEL L90C SERIAL No HOUR METER 25

Suggested Spares Guide L115F-310

Suggested Spares Guide L115F-310 Consumables, Approximate 1 Year Supply (calculated at 2000 hours/year) On-Hand (Recommended) 238206 Hydraulic Oil 550 Gallons 219374 Grease (chassis) 35 Lbs 593766 Grease