Defect bonnet needs adjusting Defect filter blocked Defect minor hydraulic hose leaking in artic area 12521

Transcription

1 Defect bonnet needs adjusting 7642 Defect filter blocked Defect minor hydraulic hose leaking in artic area Defect Defect needs new wiper blade blade replaced pos 2 strut low wiper blade front needs replacing Defect starter isolator handle broken Defect wipers only work on high speed 7642 Defect wipers sticking /10/2009 Defect Fabricate and Fit handrail - Fit stickers /11/2009 Defect Replaced tailgate chains and broken bracket /12/2009 Defect Replaced coolant hose /01/2010 Defect Replaced center drive shaft (articulation) /03/2010 Defect Fit grease lines to tailgate bearings 3867

2 18/03/2010 Defect Westrac Mt Thorley: - Engine tune up - Replaced air filter /04/2010 Defect Westrac: Check brake and steering complaint - Replaced service brake accumulator and Charged all other accumulators /05/2010 Defect Replace brake cooling hose /05/2010 Defect Replace horn assembly - Replace globe in rotating beacon /05/2010 Defect Repair oil leak front diff breather - Check/Repair all lights /05/2010 Defect Replace faulty fuel level sender /06/2010 Defect Replace wiper blade /06/2010 Scheduled Maintenance - Carry out 2000hr service - Adjust oscillating hitch bearing - Tighten loose LHS rear axle /06/2010 Defect Fit new heater switch /07/2010 Defect Repair rotating beacon /09/2010 Defect Replace dual pole isolator 4825

3 06/10/2010 Defect Repair wiring for UHF radio - Repair wiring for horn /10/2010 Scheduled Maintenance - Carry out 1000hr service /11/2010 Defect Replace alternator belt /11/2010 Defect Fit new UHF radio - Fit new quick Fill breather /12/2010 Defect Replaced headlight globe - Replaced air filter element /01/2011 Defect Replace aftercooler with new CAT - Tighten tailgate chain /02/2011 Scheduled Maintenance - Carry out 500hr service /04/2011 Defect - Replace rocker shaft for No 3 & 4 cylinders - Replace centre valve cover - Carry out valve and injector set /05/2011 Defect Replace exhaust pipe to body heater /08/2011 Defect Repair broken mirror bracket - Tighten bolts LHS rear mudguard 5965

4 12/08/2011 Scheduled Maintenance - Carry ou 1000hrs service - Replace alternator belt /08/2011 Defect - Replace 2 hydraulic hoses on RHS steer cylinder - Replace batteries /09/2011 Defect Repair wiring for rotating beacon /09/2011 Defect Replace LHS body lift cylinder with used cylinder supplied by Emeco.Bearing eye had failed /10/2011 Defect Replace fuel filters - Tighten loose hydraulic hose under cab /10/2011 Scheduled Maintenance - Carry out 2000hr service - Reseal RHS body lift cylinder - Reseal LHS steer cylinder - Straighten RHS mudguard behind front wheel - Tighten LHS hoist pipe retaining clamp - Secure and segregate steer hose on RHS of engine - Replace missing bolts RHS cov /10/2011 Defect Replace hand metering unit to Rectify steering Fault /11/2011 Defect Dissassemble LHS steering cylinder and Tighten piston on rod,reassemble. Test OK /11/2011 Defect - Replace 2 A/C hoses,replace dryer and regas. Test OK 6301

5 10/01/2012 Defect Replace starter motor with CAT REMAN /01/2012 Defect Replace hoist hydraulic hose under cab /02/2012 Scheduled Maintenance - Carry out 500hr service - Replace steering shaft /04/2012 Defect Replace front wiper blade /04/2012 Defect Repair oil leak at steer cylinder /05/2012 Scheduled Maintenance - Carry out 1000hr service - Replace grease nipple in LHS hoist cylinder /05/2012 Defect Replace RHS lift cylinder bearing /05/2012 Defect - Replace A/C temperature switch /06/2012 Defect Repair front parking lights - Replace heater tap /06/2012 Defect Replace door handle /07/2012 Defect - Replace failed front tailshaft to front diff from dropbox - Replace 3 hoses that were damaged as a result of failed tailshft - Replace bearings on bottom gear in drop box 7275

6 07/08/2012 Scheduled Maintenance - Carry out 500hr service /08/2012 Defect Replace battery terminal lug on yellow isolator - Fit quacker type reverse alarm - Fit fuel shutoff taps on supply and return lines - Repair RHS rear indicator light wiring /09/2012 Scheduled Maintenance - Carry out 500hr service /10/2012 Defect Replace lift cylinder hose - Replace hydraulic hose at articulation /11/2012 Defect Replace emergency steer pump - Replace RHS front wheel guard - Repair earth cable and Clean dirty terminals /11/2012 Defect Replace brake cooling hose RHS articulation /12/2012 Scheduled Maintenance - Replace broken bolts in LHS walking beam pivot /12/2012 Scheduled Maintenance - Replace bearings LHS walking beam - Replace both walking beam rubber mounts LHS - Replace front wlking beam rubber mount RHS front 7643

7 04/01/2013 Scheduled Maintenance - Carry out 2000hr service - Replace missing bolts in condensor panels - Replace fan belt tensioner and belt - Replace RHS E stop button - Fit seat cover - Repair cracked RHS radiator shroud - Replace articulation bump stops - Tag fire extinguishers - Paint ID numbers on rims - Check brake accumulator pressures OK - Repair window washers - Replace bonnet lift switch - Install visionlink - Replace jump start receptacle cover - Replace pin and bush rod end LHS steer cylinder - Replace RHS plant ID stickers - Replace LHS mirror - Replace fast fill dust cap - Label all circuit breakers - Detail cab - Wash machine for quarantine weed and seed 7686

8 05/03/2013 Scheduled Maintenance 17/04/2013 Scheduled Maintenance - Carry out 500 hour service, completed by MacKellar mining at Monto - Carry out 500HR service - Replace broken exhaust manifold studs - Replace exhaust manifold gaskets and sleeves /05/2013 Scheduled Maintenance - Carry out 1000hr service 8725

9 20/08/2013 Scheduled Maintenance - Carry out 1000hr service - Replace missing dash cover - Replace missing bolts in windscreen shroud - Repair RHS cooler covers - Replace RHS walking beam pivot bushes - Replace pos 2 and 4 wheel seals with updated type duo cones - Replace front A frame suspension bearing. Build up and machine bearing mount hole due to wear - Replace rear and centre axle suspension A frame bearings - Install engine oil evacuation system - Fit mine compliant radiator cap - Install resetable circuit breakers - Replace RHS front axle gear in final drive - Replace Robson signage and plant ID stickers - Checksheet machine/photos /10/2013 Scheduled Maintenance - Replace seat - Replace hand priming pump - Lengthen tailgate chains 9038

10 11/11/2013 Scheduled Maintenance - Regas brake accumulator /01/2014 Scheduled Maintenance - Carry out 500hr service - Regas both front struts to spec' 9489

11 10/02/2014 Scheduled Maintenance - Replace pins bearings and seals in articulation - Replace bushes in centre and rear torsion bars - Repair park brake button - Replace windscreen - Replace broken bolt in walking beam - Reseal pos 3 duo cone wheel seals - Carry out valve set - Replace #1 injector - Repair belt guard - Repaint front quarter guards - Replace bumps stops - Replace rotating beacon - Replace indicator/headlight stalk - Repair tacho - Replace brake cooling oil - Repair cross axle solenoid voltage - Replace broken Jake bolts - Install reverse camera - Install quacker type reverse alarm - Install body up alarm - Replace plant ID stickers - Checksheet/photos 9546

12 08/05/2014 Scheduled Maintenance - Replace both brake accumulators and charge to OEM specs' - Regas RHS front suspension strut - Replace brake oil with TFC Install tailgate /05/2014 Scheduled Maintenance - Replace broken tailgate hinge bolts and refit tailgate /06/2014 Scheduled Maintenance - Carry out 2000hr service - Regas RHS strut and replace shroder valves /09/2014 Scheduled Maintenance - Carry out 500hr service /09/2014 Scheduled Maintenance - Replace transmission suction line - Replace cab mounts - Shorten tail gate chains /12/2014 Scheduled Maintenance - Carrt out 1000hr service /02/2015 Scheduled Maintenance - Replace bearings,pins and seals in articulation - Replace bearing in front suspension A frame 11146

13 - Crack test all rims - Replace cab mount rubbers - Reseal transmission pump - Replace RHS front strut with reconditioned unit - Replace bearings rod ends - Repair oil leak at drop box valve - Replace bearing rod end of LHS steer cylinder - Replace brake cooling hose at articulation - Replace remote engine oil filter hoses - Replace high pressure hose at aftercooler fan motor - Replace hinge bearings at bonnet hinge - Reseal hoist pump - Repair wiring at articulation area - Repair threads for tailgate hinge mounts and adjust tailgate - Replace starter motor gasket - Repair window washers - Repair operators seat - Repair headlights - Replace cab filters - Replace hoist valve to cooler hose - Upgrade kick rails to comply - Replace leaking park brake pressure switch - Clean machine, detail cab and checksheet

14 14/04/2015 Scheduled Maintenance - Repair door striker - Spiral wrap/segregate lines/hoses in engine bay - Install exhaust manifold bag - Wrap exhaust stack - Install 2 new 9KG fire extinguishers - Paint out rim ID numbers - Replace MDG stickers as required - Repair tacho - Install hi vis stickers on steps and body - Checksheet /06/2015 Scheduled Maintenance - Replace indicator stalk/switch assembly /06/2015 Scheduled Maintenance - Replace universal joint at front of the centre diff - Replace diff lock to centre diff /07/2015 Scheduled Maintenance - Carry out 500hr service /07/2015 Scheduled Maintenance - Replace valve RHS front strut and regas 11533

15 15/01/2016 Scheduled Maintenance - Carry out 2000hr service - Replace brake cooler pipe pos 3 - Replace wheel bearing and seals on pos 4 - Replace RHS front suspension strut /02/2016 Scheduled Maintenance - Rebuild engine in chassis. Install reman cylinder packs, Reman cylinder head, Reman turbo, Reman engine oil pump, Reman water pump, 6 Reman injectors, Replace all main and con'rod bearings, crankshaft thrust plates. All parts used were genuine Cat. Engine failed due to blocked piston cooling jet #6 causing failure to # 6 piston. All liner protrusion was checked and was within spec' - Fit 2 extra LED reverse lights /03/2016 Scheduled Maintenance - Carry out 250hr service /04/2016 Scheduled Maintenance - Replace starter motor with Cat Reman /07/2016 Scheduled Maintenance - Carry out 500hr service /07/2016 Scheduled Maintenance - Replace gasket between exhaust manifold and turbo - Replace 3 hydraulic hoses in hitch area 12521

16 19/12/2016 Scheduled Maintenance - Replace pinion seal on rear diff - Replace LHS body lift cylinder with resealed unit /01/2017 Scheduled Maintenance - Replace LHS body lift cylinder with resealed unit /02/2017 Scheduled Maintenance - Replace fan drive hydraulic pump /08/2017 Scheduled Maintenance - Carry out 1000hr service - Reseal transmission filter housing 13000

17 05/09/2017 Scheduled Maintenance - Replace transmission, engine and brake cooling oil coolers with Cat Reman - Replace articulation bump stops - Repair cracked brake cooling pipes pos 4 - Replace rear panhard rod bushes - Replace hydraulic hose RHS steer cylinder - Check brake accumulator pressures all good - Repair oil leaks under cab - Replace oscillation rubber clamp - Checksheet /09/2017 Scheduled Maintenance - Replace batteries with Cat Batteries /09/2017 Scheduled Maintenance - Replace radiator core with genuine Cat - Replace 3 hoses to radiator core - Regas A/C after evacuation for radiator works 13028