Preliminary Suggested Spares Guide L90-139

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1 Consumables, Approximate 1 Year Supply (calculated at 2000 hours/year) On-Hand (Recommended) Grease 7 Lb Anti-Freeze, Extended Life 44 gal Gear Oil 140 gal Diesel Exhaust Fluid 30 gal Kit, Gear Oil Additive 2 ea Oil, Engine; 15W40 44 gal Oil, Hyd; Mobil gal Service Kit, Return Filter Filter Replacement Kit Filter Element, Transmission (Dual Spin-On) Filter Element, 10 Micron (Brakes) Service Kit, 100 GPM Hyd Pressure Filter Primary Element, Air Cleaner Assembly Secondary Element, Air Cleaner Assembly Safety Element, Air Cleaner Assembly Filter, Water Filter, Oil Filter, Fuel Element, Breather, Hydraulic Tank L Rev: 06/2018

2 Section 2 - POWER UNIT on 2-1 Engine Power Unit Vibration Dampener Fuel Cap Tube, Radiator Hose Aftertreatment Sub-Assembly Assembly Panel Handle Hose Kit Power Unit Assembly Pump, Variable Piston - LH Implement Pump Pump, Variable Piston - Steering Pump Pump, Gear Tandem - Fan Drive Pump Pump, Gear - Brake Pump Compressor, A/C Vibration Dampener R Breather Kit, Split Flange O-Ring O-Ring O-Ring O-Ring Gasket, Pump Mounting Shutoff Valve Transducer, Pressure Sensor, Temperature Kit, Hose, L90 Power Unit Assembly Engine, QSX15-535HP, Tier Fuel/Water Separator Filter Element O-Ring Kit... O-Ring Kit Vent Cap Assembly Fuel Filter Secondary Filter Element Alternator Drive Belt, Alternator Drive Belt, Fan

3 Section 2 - POWER UNIT on 2-1 Engine (continued) Starter Water Pump, Engine Oil Filter Oil Filter Element Coolant Filter Coolant Filter Element Crankcase Filter Crankcase Filter Element Coolant Tee Fitting DEF Supply Module Supply Module Filter Element DOC/DPF Diesel Particulate Fitler Element Coolant Control Valve Decomp Reactor Tube (DRT) Selective Catalyst Reducer (SCR) Connection Elbow Connection Elbow DEF Tank Assembly DEF Suction Filter DEF Tank Sensor Fill Cap Tank Head Unit Assembly O-Ring, Tank Head Unit Air Intake & Exhaust Air Intake Installation Indicator Filter, Indicator Hose Kit Air Cleaner Primary Element Secondary Element Dust Ejection Valve Exhaust Installation Clamp Kit

4 Section 2 - POWER UNIT on 2-6 Cooling Cooling Package Installation Cooling Package Assembly, RH Cooling Package, HOC/TOC/FOC/AC Sub-Assembly, Hydraulic Oil Cooler Sub-Assembly, Fuel Cooler Sub-Assembly, AC Condenser Sub-Assembly, Oil Cooler Guard, Fan Motor Fan, Sucker, 40" 5-Blade Aluminum Hub Gas Spring Kit, Hose, RH Cooling Package Cooling Package Assembly, LH Cooling Package Assembly, RAD/CAC Sub-Assembly, Radiator Sub-Assembly, CAC Motor Fan, Sucker, 40" 5-Blade Aluminum Hub Shutoff Valve Gas Spring Kit, Hose, LH Cooling Package Surge Tank Pressure Cap Kit, Split Flange Kit, Split Flange O-Ring Sensor, Coolant Level Kit, Hose, Cooling Package

5 Section 3 - DRIVETRAIN on 3-2 Transmission and Converter Transmission Installation Fuel Cap Transmission Assembly Transmission Service Kit, Transmission Kit, Hose, Hydraulic System - Transmission Assembly Bushing Kit, Split Flange O-Ring Digital Speed Sensor Press Transducer Sensor Aux Pressure Sender Dipstick Assembly Transmission Circuit Filter Element, Transmission (Dual Spin-On) Kit, Hose, Hydraulic System - Transmission Converter Bypass Regulator Converter Service Kit, Converter Pressure Regulating Valve Assembly Pump Assembly Kit, Flexplate, Drivelines Driveline Assembly U-Joint Slip Yoke Driveline Assembly U-Joint Slip Yoke

6 Section 3 - DRIVETRAIN on 3-4 Axles Front Axle Installation Wheel Nut Axle, Front Parking Brake Assembly Parking Brake Lining Kit Parking Brake Seal Kit Differential & Carrier Assembly Brake Assembly Brake Seal Kit Brake Lining Kit Planetary Gear Assembly Mudflap, Front Tailpost Installation Tailpost Seal Race O-Ring Seal Race Seal Retainer Assembly Tail Wheel Indicator Wheels & Tires Wheel Assembly, Single W/O Hub (Front) Wheel Tire Wheel Assembly, Single W/O Hub (Rear) Tire Wheel

7 Section 4 - BRAKE SYSTEM on 4-1 Systems Hydraulic System - Brakes Kit, Hose, Hydraulic System - Brakes Kit, Hose, Hydraulic System - Brakes, Axle, Single Transducer, Pressure Hydraulic System - Brakes, Cab Pressure Transducer Kit, Hose, Hydraulic System - Brakes, Cab Supply Components Accumulator Seal Kit Piston Loading Sleeve, 4" Bore Accumulator Control Components Valve, Hydraulic Brake Valve, Accumulator Charge Kit, Service Valve, Brake Relay Seal Kit

8 Section 5 - HYDRAULIC SYSTEM on 5-1 Systems & Circuits Hydraulic System - Tank Sight Gauge Sensor, Coolant/Fluid Temp Pressure Transducer Drain Cock Breather, Hydraulic Tank Hydraulic System - Boom Hydraulic System - Joystick Steering Hydraulic System - Steering, Common Hydraulic System - Steering, 2WD Kit, Split Flange O-Ring Kit, Hose, Hydraulic System - Steering, 2WD Hydraulic System - Hoist & Tilt Kit, Split Flange O-Ring Kit, Split Flange O-Ring Kit, Split Flange O-Ring Kit, Split Flange Kit, Split Flange O-Ring Transducer, Pressure O-Ring Kit, Hose, Hydraulic System - Hoist & Tilt Hydraulic System - Steering, Cab Kit, Hose, Hydraulic System - Steering, Cab Hydraulic System - Carriage Transducer, Pressure O-Ring Pumps Pump, Variable Piston, LH Implement Pump Pump, Variable Piston, Steering Pump Pump, Gear Tandem, Fan Drive Pump Pump, Gear, Brake Pump

9 Section 5 - HYDRAULIC SYSTEM on 5-3 Valves Manifold Assembly, LS Transducer, Pressure Valve, Cartridge Valve Assembly, Holddown/Kickoff Work Section - Holddown Work Section - Kickoff Manifold Assembly, Brakes Valve, Cartridge Valve, Cartridge Transducer, Pressure Valve, Cartridge Valve Manifold Assembly Valve, Cartridge Valve Assembly, Hydraulic Brakes Valve Repair KIt Manifold Assembly, Steering Load Sense Valve, Cartridge Valve, Cartridge Control Valve Manifold Assembly Solenoid Valve Steering Unit Seal Kit Valve, Steering Flow Amplifier Service Kit, Steering Flow Amplifier Valve, Hoist & Tilt Valve, Counter Pressure, 5 bar Kit, Cover Valve, Sequence Seal Kit Valve, Load Signal Drainage Valve, Pressure Relief - 80 Bar Valve, Pressure Relief Bar Kit, Priority Function Blocking Spring Package (6-18 BAR) Seal Kit, Intersection Kit, Cap, A-Side

10 Section 5 - HYDRAULIC SYSTEM on 5-3 Valves (continued) Kit, Cap, B-Side Kit, Hose Valve, Solenoid 24 VDC, Deutsch Seal Kit Restrictor Kit, Clamp 3000 psi Kit, Clamp 6000 psi Pin Kit Cylinders Steering Cylinder Installation Cylinder Assembly, Steering Packing Kit Hoist Cylinder Installation Cylinder Assembly, Hoist Packing Kit Kit, Hose, Cylinder Assembly Tilt Cylinder Installation Cylinder Assembly, Tilt Packing Kit Bushing Pin, Tilt Cylinder Assembly, Holddown Packing Kit Cylinder Assembly, Kickoff Packing Kit

11 Section 5 - HYDRAULIC SYSTEM on 5-5 Filters Return Filter, Insert Style Service Kit Replacement Element Seal Kit Breather, Hydraulic Tank Element Filter Head Assembly, Transmission Filter Element, Transmission (Dual Spin-On) Filter Assembly, Brakes Filter Element, 10 Micron Filter, Pressure Service Kit, 100 GPM Hydraulic Pressure Filter Miscellaneous Manual Override Assembly Press Rail Assembly Valve, Cartridge

12 Section 6 - ELECTRICAL SYSTEM on 6-1 Systems & Circuits Electrical System - Cummins - L Expansion Module, IQAN XA Expansion Module, IQAN XC Linear Position Sensor Kit, Spherical Rod Ends Wire Harness, A Wire Harness, B Wire Harness, Stair Lights Wire Harness, RHXA Wire Harness, XC Wire Harness, LHXA Switch, Rocker Electrical System - Cab Power Converter Antenna Grommet Light, Dome, Red LED, 12/24VDC Grommet Speaker, Flush Mount Remote Monitoring Module Wire Harness, Cab Expansion Module Wire Harness, D Electrical System - Carriage Expansion Module, IQAN Wire Harness, Carriage XA Electrical System - Boom Wire Harness, A Stairway Lights Installation Floodlight Wire Harness, Carriage

13 Section 6 - ELECTRICAL SYSTEM on 6-2 Components Lights Installation, Cab - LED Grommet Floodlight Lights Installation, Carriage - LED Floodlight Chassis Fuse Panel Fuse - Auto Mini, 5 Amp Fuse - Auto Mini, 2 Amp Relay, Micro Actuator O-Ring Battery Wire Harness Installation Switch, Battery Disconnect Battery Harness Battery, 12V Cummins Harness Installation Wire Harness Alarm Installation 1 R19361 Alarm

14 Section 7 - CAB & COWL on 7-1 Basic Structure Cab Assembly Mirror, Convex W. Vinyl Protective Trim Hinge Assembly, Upper LH Hinge Assembly, LH Door Wiper Motor Window Installation Installation, Insulation Bottle, Washer, 24V 4 Liter Installation, Insulation, Cowl Floor Whispermat Fire Extinguisher Wiper Blade Assembly Window Installation Glass, LH Rear Glass, RH Rear Molding, Locking Key (Window Molding) Molding, Self Lock, Window Glass, Front Windshield, Curved Glass, Rear Windshield Installation, Doors - Cab Door Assembly, LH Gasket, Door Handle Glass, LH Door, Upper Door Handle Glass, LH Door, Lower Door Assembly, RH Gasket, Door Handle Door Handle Glass, RH Door, Lower Glass, RH Door, Upper Superstructure Installation Vibration Dampener Cover, Superstructure Access

15 Section 7 - CAB & COWL on 7-2 Instruments & Controls Controls, Joysticks Joystick, LH, Dual Trigger Joystick, RH, Single Trigger Panel Assembly, Front, LH Cab Air Recirculation Elements Panel Assembly, Front, RH Cab Air Recirculation Elements Relay, Micro Fuse - Auto Mini, 2 Amp Fuse - Auto Mini, 5 Amp Fuse - Auto Mini, 10 Amp Fuse - Auto Mini, 15 Amp Fuse - Auto Mini, 20 Amp Fuse - Auto Mini, 30 Amp Fuse & Relay Module Dash Panel Assembly Circuit Breaker, 7.5 Amp GAG Hour Meter Overhead Console Assembly Stereo/CD Player Switch Switch Switch Switch Temperature Controller A/C Controller Steering Column Assembly Steering Column Button, Horn Knob, Spinner Steering Wheel Steering Control Unit Pedal Assembly, Electronic Throttle

16 Section 7 - CAB & COWL on 7-3 Miscellaneous Seat Installation Seat Assembly Valve Assembly, W/Switch Seat, W/Control Pods Seat Suspension Diode, 1A, 400V Bearing Cup Bearing Cone O-Ring Grommet Ignition Switch Thermistor R Buzzer Air Conditioner/Heater Installation Air Conditioner/Heater Installation, Cab Air Conditioner/Heater Core, Heater/Evaporator Thermostat Motor, Double Blower 24V Switch, 3-Speed Valve, Expansion Control Knob Pressurizer Filter Element, Cab Pressurizer Kit, Hose, A/C L90 - Chassis Rubber Elbow AC/Heater Door Spring Assembly Door Spring Assembly Remote Monitor

17 Section 8 - FRAME & ATTACHMENTS on 8-1 Frame & Attachments Chassis Installation, L Cooling Box, RH Fan Door Assembly Cooling Box, LH Fan Door Assembly Hydraulic Tank Assembly O-Ring Gasket, Return Filter Cover Plate Cover, Inspection Cover, Return Filter Fuel Tank Assembly Breather Fill, Fuel Sending Unit Mud Flap Battery Box Assembly Boom Installation Pivot Pin Pin, Tilt Cylinder Pin, Hoist Stem Independent Holddown Installation Arm Assembly, Holddown Bushing Independent Kickoff Installation Arm Assembly, Kickoff Bushing Tine Installation, Pivot Pin Assembly Pin, Cotter Shim Carriage Installation Pin, Carriage/Tilt Pin, Carriage/Boom Miscellaneous Battery Lockout Assembly

18 Section 9 - ACCESSORIES & OPTIONS on 9-1 Accessories & Options Fire Suppression Installation, Auto Valve, Relief Nitrogen Cartridge Nozzle Kit Tank, LVS Cylinder, Nitrogen Battery, Checkfire Actuator, Electric Manual Actuator, Electric Pneumatic Chemical, Fire Suppressant (5 gallon bucket) Kit, Hose, Fire System Auto Lube System - L Auto Lube System, 2WD Chassis Pump & Reservoir Assembly Kit, Hose, Auto Lube System - Chassis Auto Lube System, Boom Kit, Hose, Auto Lube System - Boom Auto Lube System, Carriage Kit, Hose, Auto Lube System - Carriage Fire Detection System - Cab Display Module, Checkfire Camera/Monitor Installation Camera/Monitor, Cab Camera/Monitor Camera, Remote Grommet Camera/Monitor, Boom Camera Installation, Carriage

19 Tools On-Hand (Recommended) Spanner for Wheel Safety Nut Seal Ring Sleeve Driver Seal Ring Sleeve Driver Spanner for Thread Rings (Differential Bearing) Centering Tools for Brake Discs Installation Tool for Face Seal Accumulator Recharge Valve Air Hose Kit Socket Set; 3/8Dr 3/8 To 7/8 22PC Socket Set; 1/2Dr 3/8 To 1-1/4 30PC Socket Set; 3/4Dr 7/8 To 2-3/8 29PC /8 DR 6mm-19mm 12 Point /2 DR 10mm-26mm 12 Point Wrench Set; 5/16 To 2-1/2 31PC Wrench Set; 7mm-24mm, 18 PC Hex Key Set;.025 To 5/ Hex Key Sets;.07mm-17mm, 15 PC Wrench - Swivel Nut Fire Extinguisher Wrench 1 X Installation Tool, 5.5 Pin ( on ) 1 Diagnostic Tools On-Hand (Recommended) to 8700 PSI Digital Pressure Gauge W/QD Connector Multi-Meter; 12 Function Kit; 72 Hose Assembly W/QD on Both Ends Kit; 144 Hose Assembly W/QD on Both Ends 1 R14038 Fitting; QD Male x 1/8 NPT Male 1 R14045 Fitting; QD Male x 1/8 NPT Female Fitting; QD Male x #6 JIC Female Fitting; QD Male x #8 JIC Female Fitting; QD Male x 1/4 NPT Female 1 R Fitting; QD Male x #4 JIC Female 1 R14040 Fitting; QD Male x #4 SAE Male 1 R14082 Fitting; QD Male x #6 SAE Male 1 19

20 Preliminary Suggested Spares Guide L Diagnostic Tools from Allied Systems Service Parts Department

Suggested Spares Guide L90-139

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