Suggested Spares Guide L90F-622

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Juliet Merritt
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1 Consumables, Approximate 1 Year Supply (calculated at 2000 hours/year) Allied P/N Description On-Hand Quantity (Recommended) Grease 5 Gallons Transmission Fluid 50 Gallons Hydraulic Oil 550 Gallons Engine Oil 120 Gallons Drive Axle Gear Oil 55 Gallons Coolant Filter Oil Filter Fuel Filter Belt; Serpentine, Alternator Belt; Serpentine Anti-Freeze, Premix 50/50 48 Gallons High Pressure Filter Service Kit (100 GPM) High Pressure Filter Service Kit (40 GPM) Filter Element, Return Filter Element, Transmission Sys Filter Element, Transmission Sys Element, Air Cleaner Assembly Safety Element, Air Cleaner Assembly Filter, Pressurizer High Effi ciency Filter, Pressurizer High Capacity 2 Order Quantity Tools Allied P/N Description On-Hand Quantity (Recommended) Breaker Tool, Radiator Tubes Installation Tool, Radiator Tubes Lube Brush, Seal & Tube End Header Plate Hole Cleaning Brush Accumulator Recharge Valve Air Hose Kit Fire Extinguisher Wrench Spindle Nut Wrench Socket Set, 3/8 Dr 3/8 To 7/8 STD/Deep 22PC Socket Set, 1/2 Dr 3/8 To 1-1/4 STD/Deep 30PC Socket Set, 3/4 Dr 7/8 To 2-3/8 STD 29PC Wrench Set 5/16 To 2-1/2 31PC Hex Key Set, 1/4 To 5/8 1 Order Quantity Rev 8/27/2013

2 Diagnostic Tools Maintenance and Lubrication Order from Allied Systems Service Parts Department

3 Diagnostic Tools Allied P/N Description On-Hand Quantity (Recommended) to 8700 PSI Digital Pressure Gauge W/QD Connector Multi-Meter, 12 Function Kit, 72 Hose Assembly, W/QD on Both Ends Kit, 144 Hose Assembly, W/QD on Both Ends 1 R14038 Fitting, QD Male x 1/8 NPT Male 1 R14045 Fitting, QD Male x 1/8 NPT Female Fitting, QD Male x #6 JIC Female Fitting, QD Male x #8 JIC Female Fitting, QD Male x 1/4 NPT Female 1 R Fitting, QD Male x #4 JIC Female 1 R14040 Fitting, QD Male x #4 SAE Male 1 R14082 Fitting, QD Male x #6 SAE Male 1 Order Quantity Electrical Allied P/N Description Quantity on Machine Order Quantity Connector, ECM Horn, 24 Vdc Motor Assembly, Wiper Light, Dome Gauge, Eng Oil Press Gauge, Eng Coolant Gauge, Tach Gauge, Aux Oil Press Gauge, Aux Oil Temp Gauge, Fuel Level Voltmeter Gauge Alarm, Audible Outlet, Power LED, Panel Mount LED, Panel Mount 6 GAG Hourmeter Switch, Wiper Switch, On/Off/On Switch, 24V Control, Temp 1 3

4 Electrical (Continued) Allied P/N Description Quantity on Machine Order Quantity LED, Panel Mount Diode LED, Panel Mount Receptacle Display Module, Powerview Stereo/CD Player Switch, 24V Socket Bulb Dimmer Switch,17W Terminal Block Power Converter Programmed PLC LED, Panel Mnt 6 R10547 Buzzer Receptacle Fuse, 1 AMP Relay Relay Switch, Rocker Jumper Connector, Female 69 ELC Potentiometer Circuit Breaker, 2 AMP Circuit Breaker, 5 AMP Circuit Breaker, 10 AMP Circuit Breaker, 15 AMP Circuit Breaker, 20 AMP Circuit Breaker, 30 AMP Circuit Breaker, 7.5 AMP Relay Relay Relay Outlet, Power Gauge, Oil Temp 1 4

5 Electrical (Continued) Allied P/N Description Quantity on Machine Order Quantity Sensor, Temp Switch, Oil Press Relay Compressor Battery, 12V Switch, Battery Disconnect Sending Unit Sender, Oil Temp Cord Assembly Cord 25' Relay Cord 15' Fuse, 5 AMP Diode Diode Relay Thermistor Pedal Assembly, Elec Throttle Switch, Ignition W/Keys Light, Red Panel Control Unit Switch, 24V Socket Bulb Switch, On/Off/On Floodlight 1 R19361 Alarm, Reverse Floodlight Coil Assembly Switch, High Side Relay Fan/Motor Assembly, 16"- 24V Relay, 24V Motor, AC/Heater 2 5

6 Miscellaneous Parts / Seals Allied P/N Description Quantity on Machine Order Quantity Breather, Hydraulic Tank Dipstick, Hydraulic Tank Molding, Self Lock (Window Molding) 25' Molding, Locking Key (Window Molding) 25' Gasket, F/Doors Gasket, Door Handle Belt, Safety Kit, Seatbelt Hardware Pad, Seat Back Dipstick, Engine Oil Gasket, Pump Mounting Gasket, Pump Mounting O-Ring (Valve Plate Assembly) 1 R10664 O-Ring (Power Unit) 1 R10663 O-Ring (Power Unit) 1 R Cap, Radiator (15 PSI) Tube, (Radiator) Seal, Locking (Radiator) Seal (Radiator) Tube, Aftercooler Grommet (Aftercooler) Grommet, Locking Groove (Aftercooler) Filler Breather, Fuel Tank 1 R Rubber Elbow (90DEG, 6 ID) Rubber Elbow (90DEG, 6 ID) Rubber Elbow (45DEG, 7 ID) Rubber Elbow (90DEG, 7-6 ID) Rubber Elbow (45DEG, 7-6 ID) Dipstick, Transmission Seal (Tail Post) O-Ring (Tail Post) Seal (Tail Post) Gasket (Tail Post) Seal, Race (Tail Post) Breather, Front Axle Bellows, Joystick Bellows, Joystick Cross Assembly For Driveline Cross Assembly For Driveline Fire Extinguisher 1 6

7 Safety Stock Allied P/N Description Quantity on Machine Order Quantity Converter W/Flex Plate Pump, Front Pump, Hyd (CCW) Pump, Tandem (CW) Pump, Charge Transmission Differential & Carrier Assembly Axle Shaft Planet Carrier Assembly Driveline Assembly Driveline Assembly Cylinder Assembly, HD Cylinder Assembly, KO/Aux HD Cylinder Assembly, Steering Cylinder Assembly, Hoist Cylinder Assembly, Tilt Radiator/CAC Valve, Hoist & Tilt Valve, Flow Amplifi er Valve, Holddown & Kickoff Valve, Remote Steering 1 7

8 Bushings and Pins Allied P/N Description Quantity on Machine Tine Pin HD Cylinder Base End Pin HD Cylinder Rod End Pin HD Cylinder Base End Bushing HD Cylinder Rod End Bushing HD Arm Bushing HD Arm Pin KO Cylinder Base End Pin KO Cylinder Rod End Pin KO Cylinder Base End Bushing KO Cylinder Rod End Bushing KO Arm Bushing KO Arm Pin Aux HD Cylinder Base End Pin Aux HD Cylinder Rod End Pin Aux HD Cylinder Base End Bushing Aux HD Arm to Cylinder Bushing Aux HD Arm Bushing Aux HD Arm Pin Tilt Cylinder to Chassis Pin Carriage to Boom Pin Carriage to Boom Pin Bushing (Located in Boom) Carriage to Tilt Cylinder Pin Cylinder Anchor Plate Bushing at Tilt Cylinder Cylinder Anchor Plate Pin at Chassis Boom to Chassis Pin Boom to Chassis Bushing (Located in Boom) Hoist Cylinder to Chassis Pin Hoist Cylinder to Boom Pin Hoist Cylinder Rod to Boom Bushing (Located in Boom) Hoist Cylinder Base End Bushing Steering Cylinder Base End Pin Steering Cylinder Base End Bushing Steering Cylinder Rod End Spherical Bearing 2 Order Quantity 8

9 Tines and Arms Allied P/N Description Quantity on Machine Order Quantity HD Arm KO Arm Aux HD Arm Tines 2 9

10 Bearings Allied P/N Description Quantity on Machine Order Quantity Bearing Cup, Tailpost Bearing Cone, Tailpost Bearing Cone, Tailpost Bearing Cone, Tailpost Bearing Cup, Tailpost Bearing Cone, Tailpost Bearing Cone, Front Axle Bearing Cup, Front Axle Bearing Cone, Front Axle Bearing Cup, Front Axle Bearing, Front Axle Diff Bearing Cone, Front Axle Diff Bearing Cup, Front Axle Diff Bearing Cone, Front Axle Diff Bearing Cup, Front Axle Diff Bearing Cup, Front Axle Diff Bearing Cone, Front Axle Diff Bearing, Transmission Bearing, Transmission Bearing, Transmission Bearing, Transmission Cone, Bearing, Transmission Cup, Bearing, Transmission Cup, Bearing, Transmission Cone, Bearing, Transmission Bearing, Transmission Bearing, Transmission Bearing, Transmission Bearing, Transmission 1 10

11 Bearings Allied P/N Description Quantity on Machine Order Quantity Cone, Bearing, Transmission Bearing Cone, Transmission Bearing Cup, Transmission Bearing, Transmission Bearing Cup, Transmission 1 R Bearing, Transmission Bearing, Transmission Bearing Cone, Transmission Bearing Cup, Transmission Bearing Cup, Transmission Bearing Cone, Transmission Bearing Cone, Transmission Bearing Cup, Transmission Bearing Cup, Transmission Bearing Cone, Transmission Bearing, Converter Bearing, Converter Bearing, Converter Bearing Cup, Converter Bearing Cone, Converter Bearing Cone, Converter Bearing Cup, Converter Bearing, Converter Bearing Cup, Converter Bearing Cone, Converter Bearing Cone, Converter Bearing Cup, Converter Bearing Cup, Seat Installation Bearing Cone, Seat Installation 2 11

12 Rebuild Kits/Components Allied P/N Description Quantity on Machine Order Quantity Service Kit, Converter Kit, Flexplate Service Kit, Transmission Internal Gear & Hub Assembly, Front Axle Hub And Cup Assembly, Front Axle Service Kit, Front Axle Ring & Pinion Set, Front Axle Diff Pinion & Side Gear Kit, Front Axle Diff Case Kit, Front Axle Diff Service Kit, Front Axle Diff Service Kit, Front Axle Planetary Service Kit, Steering Cylinder Service Kit, Hoist Cylinder Service Kit, Tilt Cylinder Service Kit, HD/KO/Aux HD Cylinder Roller Kit, Electronic Throttle Pedal Sensor Kit, Electronic Throttle Pedal Treadle Pin Kit, Electronic Throttle Pedal Seal Kit, Steering Control Unit Service Kit, Hoist/Tilt Valve Seal Kit, Hoist/Tilt Valve Seal Kit, Hoist/Tilt Valve Service Kit, Steering Flow Amplifi er Seal Kit, Remote Steering Valve, Inlet Seal Kit, Remote Steering Valve Seal Kit, Remote Steering Valve, Elec. Act Seal Kit, Remote Steering Valve, Mech. Act Seal Kit, Remote Steering Valve, Assy Seal Kit, HD/KO Valve Seal & Spring Kit, HD/KO Valve Seal & Spring Kit, HD/KO Valve 12 12

13 Hose Kits Allied P/N Description Quantity on Machine Hose Kit, for Boom Assy Hose Kit, for Hyd Sys-Carriage Hose Kit, for Radiator Instl Hose Kit, for Fuel System, Cat Eng Hose Kit, for Hyd Sys-Chassis Hose Kit, for Hyd Sys-Strg Hose Kit, for Hyd Sys-Hoist & Tilt Hose Kit, for Valve Plate Assy Hose Kit, for Hyd Sys-Trans Hose Kit, for Hyd Sys-Brakes Hose Kit, for Fire Suppression Sys Hose Kit, for Air Cond/Heater/Comp Hose Kit, for Hyd Sys-Seat Hose Kit, for Hyd Sys, Seat To Blkhd, L90F Order Quantity 13

14 Every 10 Hours / Daily Shift Maintenance Checklist Note general vehicle condition. Clear away all collected debris - steam clean if necessary. Check for mechanical damage and loose or leaking components. Report all faults to maintenance department. Always refer to manufactures (e.g. engine, transmission, converter) maintenance manual before performing any maintenance. Before Starting Engine, Check the Following: Ref Component OK NO ADD 1 ENGINE (Check oil level - check for leaks. Check crankcase breather tube for sludge, ice) 2 FUEL-WATER SEPARATOR (Drain into container, dispose of according to local regulations) 3 BELTS (Check tension - check for damage - change as required) 4 HYDRAULIC TANK (Check oil level - check for leaks) 5 RADIATOR & OIL COOLER (Check coolant level - check for leaks; are fi ns clean and unobstructed?) AIR CLEANER/INTAKE SYSTEM, CHARGE-AIR PIPING 6 (Check indicator - clean / change element as required, empty dust cup, check for leaks / damage. Check all piping and hoses for leaks, holes, cracks, or loose connections) 7 COOLING FAN (Check for cracks, loose rivits, and bent or loose blades - securely mounted) 8 WHEELS & TIRES (Check condition and pressure) 9 AIR TANK (Check drain valves for correct operation) 10 LUBRICATE CHASSIS (Refer to lube chart) 11 WALK AROUND INSPECTION OF STRUCTURE (Check welds, leaks, damaged components, etc...) 12 FIRE SAFETY CHECK (Check for accumulated debris in engine compartment, etc) 13 FIRE SUPPRESSION SYSTEMS (Verify certifi cations are current) After Starting Engine, Check the Following: Ref Component OK NO ADD 14 ENGINE (Does it sound normal?) 15 INSTRUMENTS (Check for normal readings) 16 CONTROLS (Check for normal operation) 17 EXHAUST SYSTEM (Check for leaks and excessive smoke) 18 TRANSMISSION (After warming to operation temp, check oil level - check for leaks) Note Anything Abnormal or in Need of Repair: Component LIGHTS DEFROSTER REVERSE WARNING HORN HORN WINDSHIELD WIPERS HEATER AIR CONDITIONER Comments 14 OPERATOR SUPERVISOR DATE MODEL L90F SERIAL No HOUR METER

15 Every 50 Hours or Weekly Checklist 1 Repeat the 10 hour check OK No 2 Check for fl uid leaks - oil, fuel, water, transmission OK Repair 3 Check wear indicator on wet disk brakes OK Repair 4 Check wheel lug nuts and studs mechanically OK Repair 5 Check battery electrolyte level OK Add 6 Lubricate chassis - refer to Lubrication chart OK No 7 Check for structural damage - inspect chassis & attachments for bending, cracking & broken welds OK Repair 8 Drain, fl ush and fi ll planetaries/differential carrier assembly (First 50 Hrs Only) OK No Consumables Allied P/N Description Quantity Required for this Interval Grease, Mobilgrease XHP 222 Special As Required Transmission Fluid, Mobil 424 As Required Hydraulic Oil; Mobil DTE 10 Excel 32 As Required Engine Oil As Required Drive Axle Gear Oil As Required MECHANIC SUPERVISOR DATE MODEL L90F SERIAL No HOUR METER 15

16 Every 250 Hours or Monthly Checklist 1 Repeat the 50 hour check OK No 2 Take engine oil sample for analysis OK No 3 Change engine oil & filters OK No 4 Check supplemental coolant additive concentration OK No 5 Change fuel filter OK OK 6 Check antifreeze concentration OK No 7 Check fuel fi lter restriction, replace as necessary (spin-on type) OK No 8 Check axle differential oil level OK Add 9 Check axle planetary oil level OK Add 10 Change coolant filter OK No 11 Check all hydraulic pressures and record OK No Consumables Allied P/N Description Quantity Required for this Interval Engine oil 10 Gallons Engine oil filter Fuel fi lter Filter, coolant 1 MECHANIC SUPERVISOR DATE MODEL L90F SERIAL No HOUR METER

17 Every 500 Hours or Quarterly Checklist 1 Repeat the 250 hour check and consumables OK No 2 Change hydraulic fi lters OK No 3 Change transmission filters OK No 4 Take oil samples from transmission, axle, and hydraulic system for analysis OK No 5 Check Accumulator pre-charge pressure OK No Consumables Allied P/N Description Quantity Required for this Interval Return fi lter elements Filter service kit, 40 GPM Hyd fi lter Filter service kit, 100 GPM Hyd fi lter Transmission fi lter element Transmission strainer element 1 MECHANIC SUPERVISOR DATE MODEL L90F SERIAL No HOUR METER

18 Every 1,000 Hours or Semi-Annually Checklist 1 Repeat the 500 hour check OK No 2 Change transmission oil OK No 3 Clean and flush cooling system (Change coolant fi lter 1500 hrs/1 Year - Cummins) OK No 4 Check pins and bushings for wear OK No 5 Change pressurizer fi lters OK No 6 Steam clean machine, inspect for structural cracks OK No 7 Have ANSUL representative inspect and recertify fi re suppression system OK No Consumables Allied P/N Description Quantity Required for this Interval Transmission fl uid, Mobil Gallons Anti-Freeze, premix 50/50 24 Gallons Filter, pressurizer high capacity Filter, pressurizer high effi ciency 1 MECHANIC SUPERVISOR DATE MODEL L90F SERIAL No HOUR METER

19 Every 2,000 Hours or Annually Checklist 1 Repeat the 1,000 hour check OK No 2 Drain, fl ush and fi ll differential OK No 3 Drain, fl ush and fi ll planetaries OK No 4 Change hydraulic oil OK No 5 Have Allied representative inspect machine (annually) OK No Consumables Allied P/N Description Quantity Required for this Interval Drive Axle Gear Oil 17 Gallons Hydraulic oil; Mobil DTE 10 Excel Gallons MECHANIC SUPERVISOR DATE MODEL L90F SERIAL No HOUR METER

20 Major Overhaul Checklist 1 Replace all hydraulic hoses OK No 2 Rebuild drive axle OK No 3 Rebuild hydraulic cylinders OK No 4 Rebuild hydraulic valves OK No 5 Rebuild transmission OK No 6 Rebuild torque converter OK No Kits Allied P/N Description Quantity Required for this Interval Hose Kit, for Boom Assy Hose Kit, for Hyd Sys-Carriage Hose Kit, for Radiator Instl Hose Kit, for Fuel System, Cat Eng Hose Kit, for Hyd Sys-Chassis Hose Kit, for Hyd Sys-Strg Hose Kit, for Hyd Sys-Hoist & Tilt Hose Kit, for Valve Plate Assy Hose Kit, for Hyd Sys-Trans Hose Kit, for Hyd Sys-Brakes Hose Kit, for Fire Suppression Sys Hose Kit, for Air Cond/Heater/Comp Hose Kit, for Hyd Sys-Seat Hose Kit, for Hyd Sys, Seat To Blkhd, Service Kit, Converter Kit, Flexplate Service Kit, Transmission Internal Gear & Hub Assembly, Front Axle Hub And Cup Assembly, Front Axle Service Kit, Front Axle Ring & Pinion Set, Front Axle Diff Pinion & Side Gear Kit, Front Axle Diff Case Kit, Front Axle Diff Service Kit, Front Axle Diff Service Kit, Front Axle Planetary Service Kit, Steering Cylinder Service Kit, Hoist Cylinder Service Kit, Tilt Cylinder Service Kit, HD/KO/Aux HD Cylinder Service Kit, Hoist/Tilt Valve 1 20 MECHANIC SUPERVISOR DATE MODEL L90F SERIAL No HOUR METER

Suggested Spares Guide L90C-330

Suggested Spares Guide L90C-330 Consumables, Approximate 1 Year Supply (calculated at 2000 hours/year) On-Hand (Recommended) 238206 Hydraulic Oil 550 Gallons 219374 Grease (chassis) 35 Lbs 591654 Grease