PARTS MANUAL FOR WIPLINE MODEL 4000 AMPHIBIOUS AND SEAPLANE FLOATS CESSNA 185, 206

Transcription

1 WIPLINE FLOATS SKIS MODIFICATIONS AIRCRAFT SALES AVIONICS INTERIOR MAINTENANCE PAINT REFINISHING PARTS MANUAL FOR WIPLINE MODEL 4000 AMPHIBIOUS AND SEAPLANE FLOATS CESSNA 185, Henry Ave Fleming Field (KSGS), South St. Paul, MN Ph: Fax:

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3 USECTIONU TABLE OF CONTENTS UPAGE TABLE OF CONTENTS... 3 LOG OF REVISIONS... 5 FLOAT PART SALES DEPT. OPERATIONS... 6 SHIPPING SCHEDULE... 6 PARTS ORDERING... 6 DAMAGED GOODS... 6 RETURNED PARTS... 7 ORDER SHORTAGES... 7 CREDIT POLICY... 7 LIST OF ABBREVIATIONS... 7 NEW CUSTOMER INFORMATION... 8 SECTION 1: HULL ASSEMBLY - AMPHIBIAN AND STRAIGHT HULL - ASSEMBLY AMPHIBIAN HULL ASSEMBLY SEAPLANE HULL MISC. PARTS SEAPLANE SECTION 2: WHEEL WELL ASSEMBLY - AMPHIBIAN HULL - WHEEL WELL AREA - AMPHIBIAN SECTION 3: HULL EXTRUSIONS - AMPHIBIAN AND STRAIGHT HULL EXTRUSIONS AMPHIBIAN EXTRUSIONS HULL SEAPLANE SECTION 4: STRUTS, STEPS, DRAG WIRES, SPR. BARS 185, STRUTS, STEPS DRAG WIRES & SPR. BARS, STRUTS, STEPS DRAG WIRES & SPR. BARS, SECTION 5: MAIN GEAR ASSEMBLY MAIN GEAR AXLE ASSEMBLY MAIN GEAR OLEO SHOCK STRUT ASSY MAIN GEAR WHEEL ASSEMBLY MAIN GEAR RETRACTION ASSEMBLY SECTION 6: BRAKE LINE ASS Y 185, BRAKE LINE ASSY 185, SECTION 7: NOSE GEAR ASSEMBLY NOSE GEAR WHEEL ASSEMBLY NOSE WHEEL ASSEMBLY, (GROVE) NOSE GEAR RETRACTION ASSEMBLY SECTION 8: WATER RUDDER BLADE INSTALLATION WATER RUDDER BLADE INSTALLATION Rev F Page 3 of 137

4 SECTION 9: RETRACT HANDLE & HYD. HAND PUMP INSTALLATION 185, RETRACT HANDLE & HYD. HAND PUMP INSTALLATION RETRACT HANDLE & HYD. HAND PUMP INSTALLATION SECTION 10: WATER RUDDER STEERING AND RETRACT SYSTEM 185, WATER RUDDER STEERING AND RETRACT SYSTEM WATER RUDDER STEERING AND RETRACT SCHEMATIC SECTION 11: HYDRAULIC SCHEMATIC 185, HYD. SCHEMATIC HYD. SCHEMATIC HYD. SCHEMATIC, 206 WITH FLOATS/N AND UP SECTION 12: HYDRAULIC PUMP ASSEMBLY AND INSTALLATION 185, HYDRALUIC PUMP ASSEMBLY 185, HYD. PUMP & MOTOR INSTALLATION HYD. PUMP & MOTOR INSTALLATION SECTION 13: ELECTRICAL SCHEMATIC ELECTRICAL SCHEMATIC SECTION 14: GEAR CONTROL ASSEMBLY GEAR CONTROL ASSEMBLY NOTE: Any information not found in this manual for strut package parts and other aircraft installation items refer to the installation drawing package provided with the STC at the time of float installation. Additional drawing copies are available for purchase through the Wipaire Customer Service department. Page 4 of Rev F

5 LOG OF REVISIONS REVISION PAGES EFFECTED DESCRIPTION DATE B 100 PART NUMBER CHANGES 1/11/06 C 65, 67 DRAWING CHANGE & PART ADDED 2/10/06 D 74 ITEM 15M HANDLE PART NUMBER CHANGED. 5/10/08 E ALL ADDED GROVE NOSE WHEEL, REFORMATTED ENTIRE 7/9/14 DOCUMENT, RENUMBERED AND REORDERED FIGURES, CHANGED AN WASHER P/N TO NAS P/N, CHANGED AN NUT P/N TO MS P/N F 3 Removed Warranty Claim Form 3/31/16 You may also look at the latest parts manual at Uwww.wipaire.comU Rev F Page 5 of 137

6 FLOAT PART SALES DEPT. OPERATIONS Hours: 8 AM - 6 PM, Monday through Friday Central U.S. Time Phone: Fax: Ucustomerservice@wipaire.comU Website: Uwww.wipaire.comU SHIPPING SCHEDULE In stock standard parts orders ship by the end of the next business day. Urgent and AOG orders will be shipped the same day subject to parts availability and may be assessed an AOG fee for special priority handling. Partial orders will be shipped unless the customer requests that the order only be shipped complete. Backordered items will be shipped the same day in which they become available. As we are primarily a manufacturer, our stocks can be rapidly depleted by production requirements. Therefore, prices and availability are subject to change at any time. It is our intent to provide courteous and prompt service of your needs. Please let us know of any problems or concerns so that changes in these procedures can be a benefit for all. PARTS ORDERING Purchase orders should include 1. P.O. Number 2. Name of person placing order 3. Invoicing information: I. Customer name, company or individual i. Address ii. Phone and fax number 4. Shipping information: I. Address (if different from invoice address) II. Method of shipment/preferred carrier 5. Aircraft model, float model and serial numbers 6. Wipaire part number; name; type, e.g. left or right; quantity 7. Payment method: VISA, MasterCard, COD (U.S. customers only). Pre-payment by check or wire transfer, open account (see credit policy section). DAMAGED GOODS Inspect all parts upon receipt. Damages to parts in transit must be filed as a claim against the carrier. Page 6 of Rev F

7 RETURNED PARTS Written explanation of reason for return must accompany parts, including invoice number of original shipment. Shipping charges on returned parts must be prepaid or the shipment will be refused. ORDER SHORTAGES Check shipment against delivery slip immediately. All claims for any shortages should be made within three (3) days after order receipt. CREDIT POLICY Parts will be shipped on open account, net 30 days, to Wipaire-approved credit customers only. A balance due over 60 days will result in no shipments. Wipaire, Inc reserves the right to send any order C.O.D. LIST OF ABBREVIATIONS All references in this manual to LEFT and RIG HT are from the perspective of the pilot s seat with the floats fully installed and ready for floatplane operation. The following is a list of abbreviations that may appear in the description nomenclature fields of this manual: AB AMPHIB. AR ASS Y. BRKT. BTM. BULK. CTR. CYL. FT. FTG. FUS. FWD. HORIZ. HYD. AFTERBODY AMPHIBIOUS AS REQUIRED ASSEMBLY BRACKET BOTTOM BULKHEAD CENTER CYLINDER FRONT FITTING FUSELAGE FORWARD HORIZONTAL HYDRAULIC INBD. LG. LT. LWR. OPT. OTBD. REINF. RR. RT. SM. SN SPR. UPR. VERT. W.W. INBOARD LARGE. LEFT LOWER OPTIONAL OUTBOARD REINFORCEMENT REAR RIGHT SMALL SERIAL NUMBER SPREADER UPPER VERTICAL WHEEL WELL Rev F Page 7 of 137

8 NEW CUSTOMER INFORMATION Customer Name Billing Address Shipping Address Phone Number Fax Number Purchasing Contact Phone Number Fax Number Accounts Payable Contact Phone Number Fax Number Type(s) of Aircraft Owned or Maintained Model(s) of Floats and Skis Owned or Maintained FedEx and/or UPS account number (if applicable) Please return to Wipaire Customer Service: Fax Phone Page 8 of Rev F

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10 SECTION 1: HULL ASSEMBLY - AMPHIBIAN AND STRAIGHT Page 10 of Rev F

11 HULL - ASSEMBLY AMPHIBIAN FIGURE Rev F Page 11 of 137

12 ITEM QTY FIGURE 1: HULL ASSEMBLY-AMPHIBIAN 1 ASSY., RT. FLOAT HULL, AMPHIB. 4A ASSY., LT. FLOAT HULL, AMPHIB. 4A SKIN, BTM., RT. FWD. 4A SKIN, BTM., LT. FWD. 4A SKIN, BTM., AFT. RT. (NOTE 1) 4A SKIN, BTM., AFT. LT. (NOTE 1) 4A SKIN, SIDE, 0TBD., RT. FLOAT FWD. 4A SKIN, SIDE, 0TBD., LT. FLOAT FWD. 4A SKIN, SIDE, 0TBD., RT. FLOAT AFT. 4A SKIN, SIDE, 0TBD., LT. FLOAT AFT. 4A SKIN, SIDE, INBD., RT. FLOAT FWD. 4A SKIN, SIDE, INBD., LT. FLOAT FWD. 4A SKIN, SIDE, INBD., RT. FLOAT AFT. 4A SKIN, SIDE, INBD., LT. FLOAT AFT. 4A ASSY., TOP SKIN RT. FLOAT 4A ASSY., TOP SKIN LT. FLOAT 4A TOP SKIN RT. 4A TOP SKIN LT. 4A ANGLE, TOP SKIN RT. FORE AND AFT 4A ANGLE, TOP SKIN LT. FORE AND AFT 4A ANGLE, TOP SKIN REINF. (SHORT) 4A ANGLE, TOP DECK FTG. (STRUT FTG. HOLE) 4A SPACER, TOP DECK FTG. (STRUT FTG. HOLE) 4A NUTPLATE 9A3-671 A/R TAPE-INSULATION NOSE BUMPER 6A ANGLE, NOSE BUMPER ATTACH 6A SCREW-ATTACH AN R8 7 1 STIFFENER, TOP SKIN FWD. 6A GUSSET, NOSE BULK., TOP 4A Page 12 of Rev F

13 FIGURE 1: HULL ASSEMBLY-AMPHIBIAN ITEM QTY 9 2 GUSSET, NOSE BULK., SIDE 4A ASSY., BULK. #1 4A BULK., NOSE 4A ANGLE, KEEL ATTACH 6A NUT PLATES 22NA ASSY., BULK. #2 4A BULK. TOP 4A BULK. BTM. 4A ANGLE, KEEL ATTACH, LT. 6A ANGLE, SISTER KEEL ATTACH, RT. 4A ANGLE, SISTER KEEL ATTACH, LT. 4A ANGLE, NOSE BOX ATTACH, RT. 4A ANGLE, NOSE BOX ATTACH, LT. 4A ANGLE, TOP RAIL ATTACH 6A SPACER, SISTER KEEL ATTACH ANGLE 4A ASSY., BULK. #3 (NOTES 2 & 3) 4A BULK., TOP 4A BULK., BTM. 4A BULK., BTM. #3-1 4A ANGLE, KEEL ATTACH, RT. 4A ANGLE, KEEL ATTACH, LT. 4A ANGLE, SISTER KEEL ATTACH, RT. 4A ANGLE, SISTER KEEL ATTACH, LT. 4A ANGLE, TOP RAIL ATTACH 6A ASSY., BULK. #4 4A BULK. SIDE, RT. 4A BULK. SIDE, LT. 4A BULK., BTM. 4A BULK., BTM. 4A ANGLE, KEEL ATTACH, RT. 6A ANGLE, KEEL ATTACH, LT. 6A ANGLE, SISTER KEEL ATTACH, RT. 6A ANGLE, SISTER KEEL ATTACH, LT. 6A DOUBLER, PLATE KEEL 4A ASSY., BULK. #5 (NOTES 2 & 3) 4A Rev F Page 13 of 137

14 ITEM QTY FIGURE 1: HULL ASSEMBLY-AMPHIBIAN 1 BULK., TOP 4A BULK., BTM. 4A BULK., BTM. RR. 4A ANGLE, KEEL ATTACH, RT. 4A ANGLE, KEEL ATTACH, LT. 4A ANGLE, SISTER KEEL ATTACH, RT. 4A ANGLE, SISTER KEEL ATTACH, LT. 4A ANGLE, TOP RAIL ATTACH 6A ASSY., BULK. #6 (NOTES 2 & 3) 4A BULK., BTM. FT. 4A BULK., BTM. 4A BULK., SIDE, RT. 4A BULK., SIDE, LT. 4A ANGLE, KEEL ATTACH, RT. 4A ANGLE, KEEL ATTACH, LT. 4A ANGLE, SISTER KEEL ATTACH, RT. 6A ANGLE, SISTER KEEL ATTACH, LT. 6A DOUBLER, PLATE KEEL 4A ASSY., BULK. #7 (NOTES 2 & 3) 4A BULK. TOP 4A BULK., BTM. FT. 4A BULK., BTM. RR. 4A ANGLE, SISTER KEEL ATTACH, RT. 4A ANGLE, SISTER KEEL ATTACH, LT. 4A ANGLE, KEEL ATTACH, RT. 4A ANGLE, KEEL ATTACH, LT. 4A ANGLE, TOP RAIL ATTACH 6A ANGLE, TUNNEL 8A ASSY., BULK. #8 4A BULK., TOP. 4A BULK., BTM. FT. 4A BULK., BTM. RR. 4A PANEL, SPR. BAR SUPPORT 4A ANGLE, KEEL ATTACH, RT. 4A ANGLE, KEEL ATTACH, LT. 4A ANGLE, SUPPORT TRUNNION, RT. 4A Page 14 of Rev F

15 ITEM QTY FIGURE 1: HULL ASSEMBLY-AMPHIBIAN 1 ANGLE, SUPPORT TRUNNION, LT. 4A ANGLE, HORIZ. TOP 4A ANGLE, HORIZ. BTM. 4A ANGLE, VERT., LT. 4A ANGLE, VERT., RT. 4A ANGLE, AFT. INSIDE RT. 4A ANGLE, AFT. INSIDE LT. 4A SISTER KEEL, RT. 4A SISTER KEEL, LT. 4A ANGLE, SUPPORT CTR. STRUT, RT. 4A ANGLE, SUPPORT CTR. STRUT, LT. 4A ANGLE, PANEL 4A DOUBLER, HYD. 4A SPACER, SIDE STIFFENER 4A BRKT., W.W. 4A BOLT AN5-5A 2 WASHER NAS1149D0416J 2 WASHER NAS1149D0463J 2 NUT MS ASSY., BULK. #9 4A BODY, BULK. 4A PANEL, BULK., LWR. (FOR S/N 40083A EARLIER) OBSOLETE 4A PANEL, SPR. BAR SUPPORT, RT. 4A ANGLE, SPR. BAR PANEL, RT. 4A ANGLE, SPR. BAR PANEL, LT. 4A ANGLE, SLIDE TUBE ATTACH, RT. 4A ANGLE, SLIDE TUBE ATTACH, LT. 4A ANGLE, VERT., LT. 4A ANGLE, VERT., RT. 4A ANGLE, HORIZ. 4A ANGLE, W.W. 4A ANGLE, SISTER KEEL ATTACH 6A ASSY., BULK. #10, RT. FLT. 4A ASSY., BULK. #10, LT. FLT. 4A BODY, BULK., RT. 4A BODY, BULK., LT. 4A PULLEY BRKT. 3A Rev F Page 15 of 137

16 ITEM QTY FIGURE 1: HULL ASSEMBLY-AMPHIBIAN 2 ANGLE, TOP RAIL 4A ANGLE, RAIL ATTACH 6A ASSY., BULK. #11, RT. FLT. 4A ASSY., BULK. #11, LT. FLT. 4A BODY, BULK., RT. 4A BODY, BULK., LT. 4A ANGLE, TOP RAIL 4A ANGLE, RAIL ATTACH 6A ASSY., BULK. #12 4A BODY, BULK. 4A STIFFENER, BTM. 4A ANGLE, RAIL ATTACH 6A ANGLE, RT. 4A ANGLE, LT. 4A ANGLE, BULK. TO TOP SKIN 4A PIVOT, CASTING WATER RUDDER 4A ASSY., STEP BOARDING 3A GUSSET, SIDE SKIN 4A SPACER, GUSSET SIDE SKIN 4A ASSY., INSPECTION COVER 8A GASKET 8A ASSY., BAGGAGE COVER 4A COVER, BAGGAGE 4A STIFFENER, HORIZ. 4A STIFFENER, HORIZ. 4A STIFFENER, VERT. 4A LOCK SPRING 3A BAGGAGE LATCH CATCH 3A , PIN 1 RETAINER, LOCK 3A RING, OPENING A221 1 LOCK 3A , INSERT 1 LIP, BAGGAGE 4A FLOOR, BAGGAGE 4A HINGE ASSY. 4A Page 16 of Rev F

17 ITEM QTY FIGURE 1: HULL ASSEMBLY-AMPHIBIAN 1 HINGE 4A HINGE 4A SEAL MDC 26 1 ASSY., COVER #4 (GASKET) 8A A COVER 8A ANGLE, COVER 8A PUMP CUP 3A RING, PUMP CUP 3A DOUBLER, SPR. BAR, HOLE SIDE 4A NUTPLATE 9A3-671 AR TAPE, INSULATOR ASSY., SPR. BAR PANEL, FWD. FT. 4A ARM, SPR. BAR PANEL, RT. 4A ARM, SPR. BAR PANEL, LT. 4A PANEL, SPR. BAR SUPPORT 4A ASSY., SPR. BAR PANEL, FT. AFT. 4A ARM, SPR. BAR PANEL, RT. 4A ARM, SPR. BAR PANEL, LT. 4A PANEL, SPR. BAR SUPPORT 4A STUB, SPR. BAR 4A ASSY., SPR. BAR PANEL, MID. FT. 4A ARM, SPR. BAR PANEL, RT. 4A ARM, SPR. BAR PANEL, LT. 4A PANEL, SPR. BAR SUPPORT 4A ASSY., SPR. BAR PANEL, RR. 4A ARM, SPR. BAR PANEL, RT. 4A ARM, SPR. BAR PANEL, LT. 4A PANEL, SPR. BAR SUPPORT 4A REINF., W.W. OPENING 4A PUMPOUT TUBE STA. #3, 24.5" 4A Rev F Page 17 of 137

18 ITEM QTY FIGURE 1: HULL ASSEMBLY-AMPHIBIAN 1 PUMPER TUBE STA. #5, 27.0" 4A PUMPER TUBE STA. #8, 29.75" 4A PUMPER TUBE STA. WW, 19.5" 4A PUMPER TUBE STA. #9, 33.5" 4A PUMPER TUBE STA.#10, 16.5" 4A PUMPER TUBE STA.#11, 11.0" 4A CLAMP-BULK.-PUMPOUT TUBE 3A CLAMP-PUMPOUT TUBE UPR. SNP RING-PUMPOUT CUP 3A CUP-PUMPOUT 4A ASSY.-STOPPER PUMPOUT CUP 3A ASSY.-BAGGAGE PUMPOUT 1 HOSE-RUBBER 7 1/2" 4A TUBE 2" 4A TUBE 5 1/2" 4A TUBE 16 3/8" 4A REDUCER 45 5/8" - 7/8" 1 REDUCER 90 5/8" - 7/8" 1 FTG. 45 7/8" 42 2 CLEAT-TIE DOWN 4A BOLT AN4-7A 2 SPACER-GUNWALL 4A A/R WASHER NAS1149D0463J 8 NUT MS21044N SPACER, SUPPORT, CTR. STRUT 4A Page 18 of Rev F

19 HULL ASSEMBLY SEAPLANE FIGURE Rev F Page 19 of 137

20 ITEM QTY FIGURE 2: HULL ASSEMBLY-SEAPLANE 1 ASSY., RT. FLOAT HULL, STRAIGHT 4S ASSY., LT. FLOAT HULL, STRAIGHT 4S SKIN, BTM., RT. FWD. 4A SKIN, BTM., LT. FWD. 4A SKIN, AFT. RT. 4S SKIN, AFT. LT. 4S SKIN, SIDE, 0UTBOARD, RT. FLOAT FWD. 4S SKIN, SIDE, 0UTBOARD, LT. FLOAT FWD. 4S SKIN, SIDE, 0UTBOARD, RT. FLOAT AFT. 4A SKIN, SIDE, 0UTBOARD, LT. FLOAT AFT. 4A SKIN, SIDE, INBD., RT. FLOAT FWD. 4A SKIN, SIDE, INBD., LT. FLOAT FWD. 4A SKIN, SIDE, INBD., RT. FLOAT AFT. 4A SKIN, SIDE, INBD., LT. FLOAT AFT. 4A ASSY., TOP SKIN RT. FLOAT 4S ASSY., TOP SKIN LT. FLOAT 4S TOP SKIN RT. 4S TOP SKIN LT. 4S ANGLE, TOP SKIN RT., FORE AND AFT 4S ANGLE, TOP SKIN LT., FORE AND AFT 4S ANGLE, TOP SKIN REINF. (SHORT) 4A ANGLE, TOP DECK FTG. (STRUT FTG. HOLE) 4A SPACER, TOP DECK FTG. (STRUT FTG. HOLE) 4A NUTPLATE 9A NOSE BUMPER 6S ANGLE, NOSE BUMPER TOP. 6A ANGLE, NOSE BUMPER BTM. 6A SCREW AN R8 7 1 STIFFENER, TOP SKIN FWD. 6A GUSSET, NOSE BULK., TOP 4A Page 20 of Rev F

21 FIGURE 2: HULL ASSEMBLY-SEAPLANE ITEM QTY 9 2 GUSSET, NOSE BULK., SIDE 4A ASSY., BULK. #1 4A BULK., NOSE 4A ANGLE, KEEL ATTACH 6A COVER 6S SCREWS LP R ASSY., BULK. #2 4A BULK. TOP 4A BULK. BTM. 4A ANGLE, KEEL ATTACH, LT. 6A ANGLE, SISTER KEEL ATTACH, RT. 4A ANGLE, SISTER KEEL ATTACH, LT. 4A ANGLE, NOSE BOX ATTACH, RT. 4A ANGLE, NOSE BOX ATTACH, LT. 4A ANGLE, TOP RAIL ATTACH 6A SPACER, SISTER KEEL ATTACH ANGLE 4A ASSY., BULK. #3 (NOTES 2 & 3) 4A BULK., TOP 4A BULK., BTM. 4A BULK., BTM. 4A ANGLE, KEEL ATTACH, RT. 4A ANGLE, KEEL ATTACH, LT. 4A ANGLE, SISTER KEEL ATTACH, RT. 4A ANGLE, SISTER KEEL ATTACH, LT. 4A ANGLE, TOP RAIL ATTACH 6A ASSY., BULK. #4 (NOTES 2 & 3) 4A BULK. SIDE, RT. 4A BULK. SIDE, LT. 4A BULK., BTM. 4A BULK., BTM. 4A ANGLE, KEEL ATTACH, RT. 6A ANGLE, KEEL ATTACH, LT. 6A ANGLE, SISTER KEEL ATTACH, RT. 6A ANGLE, SISTER KEEL ATTACH, LT. 6A DOUBLER, PLATE KEEL 4A Rev F Page 21 of 137

22 ITEM QTY FIGURE 2: HULL ASSEMBLY-SEAPLANE 14 1 ASSY., BULK. #5 (NOTES 2 & 3) 4A BULK., TOP 4A BULK., BTM. 4A BULK., BTM. RR. 4A ANGLE, KEEL ATTACH, RT. 4A ANGLE, KEEL ATTACH, LT. 4A ANGLE, SISTER KEEL ATTACH, RT. 4A ANGLE, SISTER KEEL ATTACH, LT. 4A ANGLE, TOP RAIL ATTACH 6A ASSY., BULK. #6 (NOTES 2 & 3) 4A BULK., BTM. FT. 4A BULK., BTM. 4A BULK., SIDE, RT. 4A BULK., SIDE, LT. 4A ANGLE, KEEL ATTACH, RT. 4A ANGLE, KEEL ATTACH, LT. 4A ANGLE, SISTER KEEL ATTACH, RT. 6A ANGLE, SISTER KEEL ATTACH, LT. 6A DOUBLER, PLATE KEEL 4A ASSY., BULK. #7 (NOTES 2 & 3) 4S BULK. TOP 4S BULK. BTM. 4A BULK., BTM. FT. 4A BULK., BTM. RR. 4A ANGLE, SISTER KEEL ATTACH, RT. 4A ANGLE, SISTER KEEL ATTACH, LT. 4A ANGLE, KEEL ATTACH, RT. 4A ANGLE, KEEL ATTACH, LT. 4A ANGLE, TOP RAIL ATTACH 6A ASSY., BULK. #8 4S BULK., TOP. 4S BULK., BTM. FT. 4A BULK., BTM. RR. 4A PANEL, SPR. BAR SUPPORT 4A ANGLE, KEEL ATTACH 4S Page 22 of Rev F

23 ITEM QTY FIGURE 2: HULL ASSEMBLY-SEAPLANE 1 ANGLE, KEEL ATTACH 4S ANGLE, SISTER KEEL ATTACH, RT. 4S ANGLE, SISTER KEEL ATTACH, LT. 4S ANGLE, AFT. INSIDE RT. 4S ANGLE, AFT. INSIDE LT. 4S ANGLE, VERT., LT. 4A ANGLE, VERT., RT. 4A ANGLE, SUPPORT CTR. STRUT, RT. 4A ANGLE, SUPPORT CTR. STRUT, LT. 4A ANGLE, PANEL 4A SPACER, SIDE STIFFENER 4A DOUBLER, SISTER KEEL 4S BOLT AN5-5A 2 WASHER NAS1149D0416J 2 WASHER NAS1149D0463J 2 NUT MS ASSY., BULK. #9 4S BODY, BULK. 4S PANEL, SPR. BAR SUPPORT, RT. 4A PANEL, SPR. BAR SUPPORT, LT. 4A ANGLE, SPR. BAR PANEL, RT. 4A ANGLE, SPR. BAR PANEL, LT. 4A ANGLE, VERT., RT. 6A ANGLE, VERT., LT. 6A ASSY., BULK. #10, RT. 4A ASSY., BULK. #10, LT. 4A BODY, BULK., RT. 4A BODY, BULK., LT. 4A PULLEY BRKT. 3A ANGLE, TOP RAIL 4A ANGLE, RAIL ATTACH 6A ASSY., BULK. #11, RT. 4A ASSY., BULK. #11, LT. 4A BODY, BULK., RT. 4A BODY, BULK., LT. 4A ANGLE, TOP RAIL 4A Rev F Page 23 of 137

24 ITEM FIGURE 2: HULL ASSEMBLY-SEAPLANE QTY 6 ANGLE, RAIL ATTACH 6A ASSY., BULK. #12 4A BODY, BULK. 4A STIFFENER, TOP 3A STIFFENER, BTM. 4A ANGLE, RAIL ATTACH 6A ANGLE, RT. 4A ANGLE, LT. 4A ANGLE, BULK. TO TOP 4A DOUBLER, SISTER KEEL 4S GUSSET, SIDE SKIN 4A SPACER, GUSSET, SIDE SKIN 4A ASSY., INSPECTION COVER 6S ASSY., BAGGAGE COVER 4A COVER, BAGGAGE 4A STIFFENER, HORIZ. 4A STIFFENER, HORIZ. 4A STIFFENER, VERT. 4A LOCK SPRING 3A BAGGAGE LATCH CATCH 3A RING, OPENING A221 1 RETAINER, LOCK 3A LOCK 3A LIP, BAGGAGE 4A FLOOR, BAGGAGE ASSEMBLY 4A /236 1 HINGE ASSY. 4A HINGE 4A HINGE 4A ASSY., COVER #4 4A COVER 8A ANGLE, COVER 8A PUMP CUP 3A RING, PUMP CUP 3A Page 24 of Rev F

25 ITEM FIGURE 2: HULL ASSEMBLY-SEAPLANE QTY 1 STOPPER CUP ASSY. 3A DOUBLER, SPR. BAR, HOLE SIDE 4A NUTPLATE 9A3-671 A/R TAPE, INSULATOR ASSY., SPR. BAR PANEL, FW'D FT. 4A ARM, SPR. BAR PANEL, RT. 4A ARM, SPR. BAR PANEL, LT. 4A PANEL, SPR. BAR SUPPORT 4A ASSY., SPR. BAR PANEL, FT. AFT 4A ARM, SPR. BAR PANEL, RT. 4A ARM, SPR. BAR PANEL, LT. 4A PANEL, SPR. BAR SUPPORT 4A STUB, SPR. BAR 4A ASSY., SPR. BAR PANEL, MID. FT. 4A ARM, SPR. BAR PANEL, RT. 4A ARM, SPR. BAR PANEL, LT. 4A PANEL, SPR. BAR SUPPORT 4A ASSY., SPR. BAR PANEL, RR. 4A ARM, SPR. BAR PANEL, RT. 4A ARM, SPR. BAR PANEL, LT. 4A PANEL, SPR. BAR SUPPORT 4A PUMPOUT TUBE, ST. #3 24"" 4A PUMPOUT TUBE, ST. #5 27" 4A PUMPOUT TUBE, ST. #8 25" 4A PUMPOUT TUBE, ST. #9 33"" 4A PUMPOUT TUBE, ST. #10 16"" 4A PUMPOUT TUBE, ST. #11 11" 4A CLAMP-BULK.-PUMPOUT TUBE 3A CLAMP-PUMPOUT TUBE-UPR. SNP Rev F Page 25 of 137

26 ITEM QTY FIGURE 2: HULL ASSEMBLY-SEAPLANE 36 6 RING-PUMPOUT CUP 3A CUP-PUMPOUT 4A ASSY.-STOPPER PUMPOUT CUP 3A ASSY. BAGGAGE PUMPOUT 40 2 CLEAT-TIE DOWN 4A BOLT AN4-7A 2 SPACER-GUNWALL 3A A/R WASHER NAS1149D0463J 8 NUT MS21044N SPACER, SUPPORT CTR. STRUT 4A Page 26 of Rev F

27 HULL MISC. PARTS SEAPLANE FIGURE 6 ITEM QTY FIGURE 6: MISC. HULL PARTS SEAPLANE 1 2 STRAP, CARRY THRU 4S SPACER, CARRY THRU 4S ANGLE, AFT. SKIN ATTACH OUTSIDE, RT. 6S ANGLE, AFT. SKIN ATTACH OUTSIDE, LT. 6S ANGLE, AFT. SKIN ATTACH, RT. 6S ANGLE, AFT. SKIN ATTACH, LT. 6S Rev F Page 27 of 137

28 SECTION 2: WHEEL WELL ASSEMBLY - AMPHIBIAN Page 28 of Rev F

29 HULL - WHEEL WELL AREA - AMPHIBIAN FIGURE Rev F Page 29 of 137

30 ITEM QTY FIGURE 3: WHEEL WELL AREA - AMPHIB 1 1 ASSY., TUNNEL 4A TUNNEL 4A ANGLE, TUNNEL 4A FTG., END CAP 6A COVER, TUNNEL, TOP FT. 6A COVER, TUNNEL, TOP RR. 4A COVER, TUNNEL, FT. 4A COVER, TUNNEL 6A A/R SCREW AN R4 2 1 ANGLE-AFT. SKIN OUTSIDE RT. FLT. 4A ANGLE-AFT. SKIN OUTSIDE LT. FLT. 4A COVER, W.W. ACCESS, LG. 3A A/R SCREW AN R4 REINFORCEMENT 4A COVER, W.W. ACCESS, SM. 6A A/R SCREW AN R4 REINFORCEMENT 6A ANGLE-AFT. SKIN INSIDE RT. 4A ANGLE-AFT. SKIN INSIDE LT. 4A ASSY., TRUNNION MAIN GEAR, RT. 4A ASSY., TRUNNION MAIN GEAR, LT. 4A A/R BEARING 05DU ANGLE-CARRY THRU STRAP 4A DOUBLER-CARRY THRU STRAP, RT. 4A DOUBLER-CARRY THRU STRAP, LT. 4A STRAP-CARRY THRU 4A ASSY., MAIN PANEL, W.W., RT. 4A ASSY., MAIN PANEL, W.W., LT. 4A MAIN PANEL, RT. 4A MAIN PANEL, LT. 4A Page 30 of Rev F

31 ITEM QTY FIGURE 3: WHEEL WELL AREA - AMPHIB 1 REINF., SM. COVER HOLE 4A REINF., LG. COVER HOLE 6A ASSY., SIDE, W.W., RT. 4A ASSY., SIDE, W.W., LT. 4A W.W., SIDE, RT. 4A W.W., SIDE, LT. 4A ANGLE, W.W. SUPPORT, RT. 4A ANGLE, W.W. SUPPORT, LT. 4A GUSSET-SISTER KEEL TO STEP, RT. 4A GUSSET-SISTER KEEL TO STEP LT. 4A Rev F Page 31 of 137

32 SECTION 3: HULL EXTRUSIONS - AMPHIBIAN AND STRAIGHT Page 32 of Rev F

33 HULL EXTRUSIONS AMPHIBIAN FIGURE Rev F Page 33 of 137

34 ITEM QTY FIGURE 4: HULL EXTRUSIONS AMPHIB. 1 1 KEEL, MAIN 4A WEAR STRIP, KEEL 3A SISTER KEEL, OUTSIDE RT. 4A SISTER KEEL, OUTSIDE LT. 4A SISTER KEEL, INSIDE, FWD. RT. 4A SISTER KEEL, INSIDE, FWD. LT. 4A KEEL, AFT. 4A STIFFENER, SIDE SKIN VERT., RT.,8 11/16" 4A STIFFENER, SIDE SKIN VERT., LT.,8 11/16" 4A STIFFENER, SIDE SKIN VERT., 22 3/8" 4A STIFFENER, SIDE SKIN VERT., RT.,7 3/4" 4A STIFFENER, SIDE SKIN VERT., LT.,7 3/4" 4A STIFFENER, SIDE SKIN VERT., RT.,8 7/8" 4A STIFFENER, SIDE SKIN VERT., LT.,8 7/8" 4A STIFFENER, SIDE SKIN VERT., RT.,10 1/32" 4A STIFFENER, SIDE SKIN VERT., LT.,10 1/32" 4A STIFFENER, SIDE SKIN VERT., RT.,11 3/8" 4A STIFFENER, SIDE SKIN VERT., LT.,11 3/8" 4A STIFFENER, SIDE SKIN VERT., RT.,12 13/32" 4A STIFFENER, SIDE SKIN VERT., LT.,12 13/32" 4A STIFFENER, SIDE SKIN VERT., RT.,13 5/8" 4A STIFFENER, SIDE SKIN VERT., LT.,13 5/8" 4A STIFFENER, SIDE SKIN VERT., RT.,14 11/16" 4A STIFFENER, SIDE SKIN VERT., LT.,14 11/16" 4A STIFFENER, SIDE SKIN VERT., RT.,15 27/32" 4A STIFFENER, SIDE SKIN VERT., LT.,15 27/32" 4A STIFFENER, SIDE SKIN VERT., RT.,17 1/8" 4A STIFFENER, SIDE SKIN VERT., LT.,17 1/8" 4A STIFFENER, SIDE SKIN VERT., RT.,17 3/4" 4A STIFFENER, SIDE SKIN VERT., LT.,17 3/4" 4A STIFFENER, SIDE SKIN VERT., RT.,20 11/16" 4A STIFFENER, SIDE SKIN VERT., LT.,20 11/16" 4A CHINE, FT., RT. 4A Page 34 of Rev F

35 FIGURE 4: HULL EXTRUSIONS AMPHIB. ITEM QTY 1 CHINE, FT., LT. 4A GUNWALL, RT. 4A GUNWALL, LT. 4A CHINE, AFT., RT. 4A CHINE, AFT., LT. 4A SISTER KEEL, AFT., RT. 4A SISTER KEEL, AFT., LT. 4A Rev F Page 35 of 137

36 THIS PAGE INTENTIONALLY LEFT BLANK Page 36 of Rev F

37 EXTRUSIONS HULL SEAPLANE FIGURE Rev F Page 37 of 137

38 FIGURE 5: HULL EXTRUSIONS SEAPLANE ITEM QTY 1 1 KEEL, MAIN 4S WEAR STRIP, KEEL 6S SISTER KEEL, OUTSIDE RT. 4A SISTER KEEL, OUTSIDE LT. 4A SISTER KEEL, INSIDE, FWD. RT. 4A SISTER KEEL, INSIDE, FWD. LT. 4A KEEL, AFT. 4S STIFFENER, SIDE SKIN VERT., RT.,8 11/16" 4A STIFFENER, SIDE SKIN VERT., LT.,8 11/16" 4A STIFFENER, SIDE SKIN VERT.,22 3/8" 4A STIFFENER, SIDE SKIN VERT., RT.,7 3/4" 4A STIFFENER, SIDE SKIN VERT., LT.,7 3/4" 4A STIFFENER, SIDE SKIN VERT., RT.,8 7/8" 4A STIFFENER, SIDE SKIN VERT., LT.,8 7/8" 4A STIFFENER, SIDE SKIN VERT., RT.,10 1/32" 4A STIFFENER, SIDE SKIN VERT., LT.,10 1/32" 4A STIFFENER, SIDE SKIN VERT., RT.,11 3/8" 4A STIFFENER, SIDE SKIN VERT., LT.,11 3/8" 4A STIFFENER, SIDE SKIN VERT., RT.,12 13/32" 4A STIFFENER, SIDE SKIN VERT., LT.,12 13/32" 4A STIFFENER, SIDE SKIN VERT., RT.,13 5/8" 4A STIFFENER, SIDE SKIN VERT., LT.,13 5/8" 4A STIFFENER, SIDE SKIN VERT., RT.,14 11/16" 4A STIFFENER, SIDE SKIN VERT., LT.,14 11/16" 4A STIFFENER, SIDE SKIN VERT., RT.,15 27/32" 4A STIFFENER, SIDE SKIN VERT., LT.,15 27/32" 4A STIFFENER, SIDE SKIN VERT., RT.,17 1/8" 4A STIFFENER, SIDE SKIN VERT., LT.,17 1/8" 4A STIFFENER, SIDE SKIN VERT., RT.,17 3/4" 4A STIFFENER, SIDE SKIN VERT., LT.,17 3/4" 4A STIFFENER, SIDE SKIN VERT., RT.,20 11/16" 4A STIFFENER, SIDE SKIN VERT., LT.,20 11/16" 4A CHINE, FT., RT., 4A Page 38 of Rev F

39 ITEM FIGURE 5: HULL EXTRUSIONS SEAPLANE QTY 1 CHINE, FT., LT. 4A GUNWALL, RT. 4A GUNWALL, LT. 4A CHINE, AFT., RT. 4A CHINE, AFT., LT. 4A SISTER KEEL, AFT., RT. 4S SISTER KEEL, AFT., LT. 4S Rev F Page 39 of 137

40 SECTION 4: STRUTS, STEPS, DRAG WIRES, SPR. BARS 185, 206 Page 40 of Rev F

41 WIPLINE MODEL 2100 FLOAT PARTS MANUAL STRUTS, STEPS DRAG WIRES & SPR. BARS, 185 FIGURE 6A Rev F Page 41 of 137

42 FIGURE 6A: STRUTS, STEPS, DRAG WIRES, SPR. BARS ITEM QTY 1 ASSY., STRUT SYSTEM, COMPLETE, 185 4A ASSY., DRAG WIRE FT. 4A WIRE AN676AC TERMINAL, RT. ( S DENOTES STAINLESS STEEL) AN665-80RAS 1 TERMINAL, LT. ( S DENOTES STAINLESS STEEL) AN665-80LAS 1 CHECK NUT, RT. AN316-C6R 1 CHECK NUT, LT. AN316-C6L 2 PIN, CLEVIS MS C21 2 WASHER NAS1149F0632P 2 PIN-COTTER MS ASSY., DRAG WIRE, RR..4A WIRE AN677AC TERMINAL, RT. ( S DENOTES STAINLESS STEEL) AN RS 1 TERMINAL, LT. ( S DENOTES STAINLESS STEEL) AN LS 1 CHECK NUT, RT. AN316-C7R 1 CHECK NUT, LT. AN316-C7L 2 PIN, CLEVIS MS C25 2 WASHER NAS1149F0716P 2 PIN-COTTER MS ASSY. FTG. RT. DRAG WIRE 4A ASSY. FTG. LT. DRAG WIRE 4A BOLT AN7-21A A/R WASHER NAS1149F0763P 5 1 TONGUE-STRUT ATTACH FUS. RT. 4A TONGUE-STRUT ATTACH FUS. LT. 4A STRUT, FT. RT. 4A STRUT, FT. LT. 4A BOLT AN27-29A A/R WASHER NAS1149F0763P 2 NUT MS FTG. FT. STRUT, LWR. 4A Page 42 of Rev F

43 ITEM QTY FIGURE 6A: STRUTS, STEPS, DRAG WIRES, SPR. BARS BOLT AN7-21A A/R WASHER NAS1149F0763P 2 NUT MS A 10 2 FTG., FT. STRUT, DECK 4A BOLT AN3-5A A/R WASHER NAS1149F0363P 10 NUT MS21044N3 1 BOLT AN6-42A A/R WASHER NAS1149F0663P 1 NUT MS21044N FTG., DRAG WIRE, FT. LWR. 4A BOLT AN6-45A A/R WASHER NAS1149F0663P 2 NUT MS21044N FTG., CTR. STRUT LWR. 4A BOLT AN7-21A A/R WASHER NAS1149F0763P 2 NUT MS A 15 1 STRUT CTR. RT. 4A STRUT CTR. LT. 4A BOLT AN27-29A A/R WASHER NAS1149F0763P 2 NUT MS FTG., CTR. STRUT, DECK 4A BOLT AN3-5A A/R WASHER NAS1149F0363P 10 NUT MS21044N3 2 BOLT AN6-42A A/R WASHER NAS1149F0663P 2 NUT MS21044N Rev F Page 43 of 137

44 ITEM QTY FIGURE 6A: STRUTS, STEPS, DRAG WIRES, SPR. BARS BOLT AN26-29A A/R WASHER NAS1149F0663P 2 NUT MS21083N FTG. AFT STRUT UPR. RT. 4A FTG. AFT STRUT UPR. LT. 4A BEARING COMM-8 2 RETAINING RING N H 21 2 BOLT AN5-12A 2 BOLT AN5-17A A/R WASHER NAS1149F0563P 4 NUT MS21044N BOLT AN5-31A 2 BOLT AN5-33A A/R WASHER NAS1149F0563P 4 NUT MS21044N BOLT AN28-31A A/R WASHER NAS1149F0763P 2 NUT MS21083N FTG., DRAG WIRE RR. RT. 4A FTG., DRAG WIRE RR. LT. 4A STRUT, RR. RT. 4A STRUT, RR. LT. 4A BOLT AN27-29A A/R WASHER NAS1149F0763P 2 NUT MS FTG., RR. STRUT LWR. 4A BOLT AN7-21A AR WASHER NAS1149F0763P Page 44 of Rev F

45 FIGURE 6A: STRUTS, STEPS, DRAG WIRES, SPR. BARS ITEM QTY 2 NUT MS A 29 2 FTG., DRAG WIRE RR. LWR. 4A BOLT AN7-44A AR WASHER NAS1149F0763P 2 NUT MS A 31 2 FTG., AFT STRUT, DECK 4A BOLT AN3-5A AR WASHER NAS1149F0363P 10 NUT MS21044N3 1 BOLT AN6-42A AR WASHER NAS1149F0663P 1 NUT MS21044N SPR. BAR 4A BOLT AN5-33A AR WASHER NAS1149F0563P 16 NUT MS21044N STEP, RT. 4A STEP, LT. 4A SPACER 4A BOLT (WITH SPACER) AN3-22A 2 BOLT AN3-20A AR WASHER NAS1149F0363P 6 NUT MS21044N Rev F Page 45 of 137

46 THIS PAGE INTENTIONALLY LEFT BLANK Page 46 of Rev F

47 STRUTS, STEPS DRAG WIRES & SPR. BARS, 206 FIGURE 6B Rev F Page 47 of 137

48 FIGURE 6B: STRUTS, STEPS, DRAG WIRES, SPR. BARS ITEM QTY 1 ASSY., STRUT SYSTEM COMPLETE, 206 4A ASSY., DRAG WIRE, FWD. 4A WIRE AN676AC TERMINAL, RT. AN665-80R 1 TERMINAL, LT. AN665-80L 1 CHECK NUT, RT. AN316-6R 1 CHECK NUT, LT. AN316-6L 2 PIN, CLEVIS MS C21 2 WASHER NAS1149F0632P 2 PIN, COTTER MS ASSY., DRAG WIRE, RR. 4A WIRE AN677AC TERMINAL, RT. AN R 1 TERMINAL, LT. AN L 1 CHECK NUT, RT. AN316-7R 1 CHECK NUT, LT. AN316-7L 2 PIN, CLEVIS MS C25 2 WASHER NAS1149F0716P 2 PIN, COTTER MS FTG., DRAG WIRE, UPR. FWD. (NOTE) 4A FTG., DRAG WIRE, LWR. FWD. 3A FTG., DRAG WIRE, UPR. AFT. LT. 4A FTG., DRAG WIRE, UPR. AFT. RT. 4A STRUT, FT. LT. 4A STRUT, FT. RT. 4A FTG., FT. STRUT UPR. 4A FTG., FT. STRUT LWR. 4A FTG., STRUT TO FLOAT DECK 4A BOLT AN3-5A A/R WASHER NAS1149F0363P Page 48 of Rev F

49 ITEM QTY FIGURE 6B: STRUTS, STEPS, DRAG WIRES, SPR. BARS NUT MS21044N3 1 BOLT AN6-42A A/R WASHER NAS1149F0663P 1 NUT MS21044N BOLT AN28-30A 2 WASHER NAS1149F0763P 2 NUT MS21083N BOLT AN7-20A 10 WASHER NAS1149F0763P 10 NUT MS BOLT AN7-21A 6 WASHER NAS1149F0763P 6 NUT MS A 13 2 BOLT AN6-44A AR WASHER NAS1149F0663P 2 NUT MS21044N BOLT AN4-10A 2 WASHER NAS1149F0463P 2 NUT MS21044N STRUT, CTR., LT. 4A STRUT, CTR., RT. 4A FTG., CTR. STRUT, LWR. 4A BOLT AN8-21A 2 WASHER NAS1149F0763P 18 1 TONGUE, AFT. STRUT UPR., FUS. LT. 4A TONGUE, AFT. STRUT UPR., FUS. RT. 4A FTG., CTR STRUT TO FLOAT DECK 4A BOLT AN3-5A A/R WASHER NAS1149F0363P Rev F Page 49 of 137

50 ITEM QTY FIGURE 6B: STRUTS, STEPS, DRAG WIRES, SPR. BARS NUT MS21044N3 2 BOLT AN6-42A AR WASHER NAS1149F0663P 2 NUT MS21044N STRUT, AFT. LT. 4A STRUT, AFT. RT. 4A FTG., AFT. STRUT, LWR. 4A FTG., DRAG WIRE, AFT., LWR. 4A FTG., AFT. STRUT TO FLOAT DECK 4A BOLT AN3-5A A/R WASHER NAS1149F0363P 10 NUT MS21044N3 1 BOLT AN6-42A A/R WASHER NAS1149F0663P 2 NUT MS21044N BOLT AN6-43A AR WASHER NAS1149F0663P 2 NUT MS21044N FTG., FUS., FT. STRUT 4A BOLT AN3-6A 2 BOLT AN3-7A 4 BOLT AN3-11A AR WASHER NAS1149F0363P 19 NUT MS21044N ANGLE, COWL TO FTG., LT. 4A ANGLE, COWL TO FTG., RT. 4A ANGLE, COWL TO FIREWALL, SOLOY, LT. 4A ANGLE, COWL TO FIREWALL, SOLOY, RT. 4A DOUBLER, FUS., RT. (COVER) 4A DOUBLER, FUS., LT. (COVER) 4A Page 50 of Rev F

51 ITEM QTY FIGURE 6B: STRUTS, STEPS, DRAG WIRES, SPR. BARS STEP, RT. 4A STEP, LT. 4A BOLT AN3-20A AR WASHER NAS1149F0363P 3 NUT MS21044N SPR. BAR 4A BOLT AN5-33A AR WASHER NAS1149F0563P 16 NUT MS21083N Rev F Page 51 of 137

52 SECTION 5: MAIN GEAR ASSEMBLY Page 52 of Rev F

53 MAIN GEAR AXLE ASSEMBLY FIGURE Rev F Page 53 of 137

54 ITEM FIGURE 7: MAIN GEAR AXLE ASS Y QTY 1 ASSY., MAIN AXLE, COMPLETE 4A MOUNT, AXLE 4A SUPPORT, AXLE MOUNT 4A BOLT, SUPPORT TO MOUNT ATTACH AN6-22A A/R WASHER NAS1149F0663P 1 NUT MS21044N6 4 1 BOLT, SOCKET HEAD MS WASHER NAS1149F0663P 5 1 BOLT, SUPPORT TO MOUNT ATTACH AN6-16A 1 NUT, BARREL 3A A/R WASHER NAS1149F0663P 6 2 AXLE 4A BOLT, AXLE ATTACH AN4-53A A/R WASHER NAS1149F0663P 3 NUT MS21044N4 8 1 BOLT, AXLE ATTACH NAS WASHER MS20002C4 1 WASHER NAS1149F0463P 1 NUT LH BOLT, AXLE ATTACH AN5-30A A/R WASHER NAS1149F0563P 2 NUT MS21044N TORQUE PLATE, BRAKE, LT. 3A TORQUE PLATE, BRAKE, RT. 3A TRUNNION, RT. 4A TRUNNION, LT. 4A BOLT, ATTACH AN4-10A A/R WASHER NAS1149D0463J Page 54 of Rev F

55 ITEM QTY FIGURE 7: MAIN GEAR AXLE ASS Y 2 NUT MS BEARING, TRUNION 05DU BEARING, MOUNT 08DU BOLT, SHOCK STRUT ATTACH. AN8-24A A/R WASHER NAS1149F0763P 1 NUT MS21083N BOLT, TRUNION SUPPORT AXLE MOUNT PIVOT AN5-25A 4 WASHER NAS1149F0563P 2 NUT MS21044N Rev F Page 55 of 137

56 THIS PAGE INTENTIONALLY LEFT BLANK Page 56 of Rev F

57 MAIN GEAR OLEO SHOCK STRUT ASSY. FIGURE Rev F Page 57 of 137

58 ITEM FIGURE 8: MAIN GEAR OLEO SHOCK STRUT ASS Y QTY 1 ASSY., OLEO SHOCK STRUT, COMPLETE 4A BASE, SHOCK STRUT CYL. 4A BODY, SHOCK STRUT 4A TOP, SHOCK STRUT 4A CYL., INNER 4A PISTON 4A METERING TUBE 4A NUT AN924-8D 8 1 RETAINER, SHOCK STRUT 4A END CAP, ACCUMULATOR 3A BODY, ACCUMULATOR 3A STEM AND END CAP 3A BUSHING 08DU BOLT, HEX HEAD 4A WASHER NAS1149F0432P 8 LOCK WASHER MS VALVE MS SET SCREW AN565D6H WIPER "O" RING MS "O" RING MS Page 58 of Rev F

59 ITEM QTY FIGURE 8: MAIN GEAR OLEO SHOCK STRUT ASS Y 19 1 "O" RING MS "O" RING MS "O" RING MS "O" RING MS ROD, METERING 4A UPPER MOUNTING BOLT AN8-30A Rev F Page 59 of 137

60 THIS PAGE INTENTIONALLY LEFT BLANK Page 60 of Rev F

61 MAIN GEAR WHEEL ASSEMBLY FIGURE Rev F Page 61 of 137

62 FIGURE 9: MAIN GEAR WHEEL ASSEMBLY ITEM QTY 1 ASSY., WHEEL 3A WHEEL HALF, OUTER 3A WHEEL HALF, INNER 3A GASKET, TEFLON 3A GREASE RETAINER 3A BRAKE DISC, MIN. THICKNESS BOLT AN4-22A 7 3 WASHER AN L 8 3 NUT MS21044N4 9 2 BEARING CUP, NON-CHROME BEARING CUP, CHROME (OPT.) 8231CP 10 2 BEARING CONE, NON-CHROME BEARING CONE, CHROME (OPT.) 8125CP 11 2 SEAL, INSIDE/OUTSIDE DRILL #50 HOLE IN SIDE OF SEAL TO BE USED IN OUTBOARD SIDE OF WHEEL TIRE, TYPE III 500 X 5, 6 PLY 13 1 TUBE 500 X 5 1 ASSY., BRAKE AND TORQUE PLATE 3A ASSY., CALIPER PISTON O'RING AN FITTING 45º (BRAKE LINE) AN823-3D 15 1 SEAT, BLEEDER SCREW, BLEEDER CAP, BLEEDER Page 62 of Rev F

63 ITEM QTY FIGURE 9: MAIN GEAR WHEEL ASSEMBLY 16 2 ANCHOR BOLT WASHER AN L 2 NUT AN823-3D 17 1 ASSY., BACK PLATE PLATE, BACK LINING RIVET ASSY., PRESSURE PLATE PLATE, PRESSURE LINING RIVET BRAKE TORQUE PLATE, LT. 3A BRAKE TORQUE PLATE, RT. 3A BOLT AN4H15A 2 WASHER AN L 21 1 SPACER 3A NUT, AXLE 3A COTTER PIN MS Rev F Page 63 of 137

64 THIS PAGE INTENTIONALLY LEFT BLANK Page 64 of Rev F

65 MAIN GEAR RETRACTION ASSEMBLY FIGURE Rev F Page 65 of 137

66 FIGURE 10: MAIN GEAR RETRACTION ASSEMBLY ITEM QTY 1 MAIN GEAR, RETRACTION SYSTEM 4A CAP, CYL. END 6A CYL., MAIN GEAR 4A ASSY. RAM 4A SUPPORT, RING CYL. 6A O RING AN FLANGE CYL. END 6A BOLT NAS WASHER LOCK MS WASHER NAS1149D0363J 9 2 O'RING AN ELBOW MS D 11 1 O'RING AN CAP, SLIDE TUBE 6A BOLT AN6-12A 14 AR WASHER NAS1149D0663J 15 4 NUT MS21044N BOLT AN4-24A 17 AR WASHER NAS1149D0463J 18 2 NUT MS21044N4 Page 66 of Rev F

67 ITEM QTY FIGURE 10: MAIN GEAR RETRACTION ASSEMBLY 19 AR SHIM 6A LOCK PIN 6A FTG., SLIDE TUBE 6A CATCH, LOCK HOOK 6A SLIDE TUBE 4A CARRIAGE 6A BUSHING (LG.) 26DU-16 2 BUSHING (SM.) 08DU BOLT AN3-25A 26 AR WASHER NAS1149D0363J 27 1 NUT MS21044N BOLT AN6-26A 29 AR WASHER NAS1149D0663J 30 1 NUT MS21044N SET SCREW (MAGNET) 1032 X 3/16" 32 2 MAGNET 3A LOCK AFT. 6A LOCK FWD. 6A SET SCREW, LOCK 6A CHECK NUT AN SPRING LOCK 6A Rev F Page 67 of 137

68 ITEM QTY FIGURE 10: MAIN GEAR RETRACTION ASSEMBLY 38 1 COVER CARRIAGE 6A SCREW AN R8 4 WASHER LOCK (NOT SHOWN) MS WASHER (NOT SHOWN) NAS1149DN832J 40 2 BOLT AN4-23A 41 1 BOLT AN6-47A 42 1 FTG., TUNNEL CAP 6A END, SLIDE TUBE INSERT 6A BOLT AN5-5A AR WASHER NAS1149D0563J 4 NUT MS21044N BOLT AN6-7A AR WASHER NAS1149D0663J 2 NUT MS21044N BOLT AN5H10A AR WASHER NAS1149D0563J 47 1 BOLT AN4-14A AR WASHER NAS1149D0463J 1 NUT MS21044N O'RING MS WIPER, FELT 6A WIPER, NYLON U Page 68 of Rev F

69 THIS PAGE INTENTIONALLY LEFT BLANK Rev F Page 69 of 137

70 SECTION 6: BRAKE LINE ASS Y 185, 206 Page 70 of Rev F

71 BRAKE LINE ASSY 185, 206 FIGURE Rev F Page 71 of 137

72 ITEM QTY FIGURE 11: BRAKE LINE ASS Y 185, TEE AN824-4D 2 REDUCER (#4 TO #3) AN894D FTG., BULK. (90 ) AN833-3D 1 NUT AN924-3D 2 WASHER NAS1149D0663J 3 2 ASSY. BRAKE LINE 4A LINE, 3 3/4" 4A SLEEVE-COUPLING MS D 2 NUT-COUPLING AN818-3D 4 2 ASSY. BRAKE LINE 4A LINE, 28 1/4" 4A SLEEVE-COUPLING MS D 2 NUT-COUPLING AN818-4D 5 2 ASSY. BRAKE LINE 4A LINE, 17 3/4" 4A SLEEVE-COUPLING MS D 1 NUT-COUPLING AN818-4D 6 4 ASSY. BRAKE LINE, BULK. TO CALIPER 4A LINE, 8 1/2" 4A FTG., STRAIGHT ASSY. BRAKE LINE, TOP DECK TO FUS., 185 4A LINE, 52" 4A FTG., STRAIGHT F SHRINK TUBING 3/8" 1 ELBOW (45O) MS D 1 ADAPTER (ON FUS.) 6A ASSY., BRAKE LINE TOP DECK TO FUS., 206 4A LINE, 43" 4A FTG., STRAIGHT F SHRINK TUBING 3/8" 8 4 FITTING BULK. 90O AN833-4D 2 WASHER NAS1149D0763J 1 NUT AN924-4D Page 72 of Rev F

73 THIS PAGE INTENTIONALLY LEFT BLANK Rev F Page 73 of 137

74 SECTION 7: NOSE GEAR ASSEMBLY Page 74 of Rev F

75 NOSE GEAR WHEEL ASSEMBLY FIGURE 12A Rev F Page 75 of 137

76 FIGURE 12A: NOSE GEAR WHEEL ASSEMBLY ITEM QTY 1 NOSE GEAR WHEEL ASSY. COMPLETE 4A ASSY., NOSE FORK. W/PIN 3A PIVOT BLOCK 4A SPRING, NOSE GEAR 4A BOLT AN6-17A 4 WASHER NAS1149F0663P 4 WASHER NAS1149F0632P 4 NUT MS21044N6 4 1 COVER, NOSE GEAR CENTERING SPRING 3A PISTON, CENTERING 3A SPRING, CENTERING 3A SPACER, DUST COVER 3A AXLE, NOSE WHEEL 3A WASHER 3A WASHER, THRUST 3A BEARING, CONE BEARING, CONE, CHROME PLATED (OPT.) 4050CP 12 2 BEARING, CUP BEARING, CONE, CHROME PLATED (OPT.) 4138CP 13 2 GREASE ZERK PIN, ANTI AXLE ROTATE 3A BOLT, SOC. HD. CAP SCREW MS WASHER, LOCK MS Page 76 of Rev F

77 ITEM QTY FIGURE 12A: NOSE GEAR WHEEL ASSEMBLY 16 1 WASHER NAS1149D0863J 17 1 NUT MS21083N TIRE TIRE 1 TUBE TUBE 19 1 WHEEL HALF, OUTER 3A WHEEL HALF, INNER 3A PLATE, NOSE SPRING 6A BLOCK, TOWING 6A SCREW, FLATHEAD SOCKET MS BOLT, WHEEL HALF AN4-7A 6 WASHER NAS1149F0432P 3 NUT MS21044N BOLT AN6-20A 8 WASHER NAS1149F0663P 4 NUT MS21044N Rev F Page 77 of 137

78 THIS PAGE INTENTIONALLY LEFT BLANK Page 78 of Rev F

79 NOSE WHEEL ASSEMBLY, (GROVE) FIGURE 12B Rev F Page 79 of 137

80 ITEM QTY FIGURE 12B: NOSE WHEEL ASS Y - GROVE 1 1 BOLT, AXLE, NOSE GEAR SPACER ASSEMBLY, NOSE WHEEL ASSEMBLY, WHEEL, GROVE 49-12AF GREASE RETAINER SEAL WHEEL HALF INNER A WHEEL HALF OUTER AF BEARING CORE A BEARING CONE A BOLT AN4-23A NUT MS21044N O-RING MS WASHER NAS1149F TIRE XA1AA TUBE AD1A2 4 1 COMMON GREASE ZERK 1095K MODIFIED WASHER 3A NUT MS21083N8 7 1 WASHER NAS1149D0863J 8 1 PIN ANTI ROTATE AXEL 21A Page 80 of Rev F

81 NOSE GEAR RETRACTION ASSEMBLY FIGURE Rev F Page 81 of 137

82 FIGURE 13: NOSE GEAR RETRACTION ASS Y ITEM QTY 1 NOSE GEAR, RETRACTION SYSTEM 6A END, NOSE GEAR TRACK, LT. 6A END, NOSE GEAR TRACK, RT. 6A TRACK, SIDE NOSE GEAR BOX, LT. 6A TRACK, SIDE NOSE GEAR BOX, RT. 6A BOX, COVER, TOP 6A BOX, COVER, BTM. 6A END CAP, NOSE BOX 6A ANGLE, NOSE BOX, LWR. 6A ANGLE, NOSE BOX, UPR. 6A NOSE GEAR TROLLEY 6A BEARING PLATE 6A NOSE SPRING 4A AXLE TROLLEY 6A BLOCKS TROLLEY 6A ROD END 6A JAM NUT (NOT SHOWN) AN316-10R 14 1 LINK, RAM, END 6A AXLE, LINK 6A ROLLER TROLLEY 6A SNAP RING Page 82 of Rev F

83 ITEM QTY FIGURE 13: NOSE GEAR RETRACTION ASS Y 18 1 "O" RING MS FLANGE, NOSE GEAR CYL. 6A ELBOW MS D 21 2 "O"RING AN CYL., NOSE GEAR RAM 6A END CAP 6A ELBOW MS D 25 2 SWITCH SENSOR MOUNT SWITCH 3A BOLT NAS WASHER THICK NAS1149F0332P 8 WASHER THIN NAS1149F0316J 8 WASHER LOCK MS BOLT AN5-7A WASHER NAS1149D0563J 30 8 NUT MS21044N RAM ASSEMBLY 6A TRACK, SIDE NOSE GEAR BOX, LT. 6A TRACK, SIDE NOSE GEAR BOX, RT. 6A MAGNET 3A "O"RING AN BOLT AN5-10A Rev F Page 83 of 137

84 ITEM QTY FIGURE 13: NOSE GEAR RETRACTION ASS Y 36 4 WASHER NAS1149D0516J 37 2 NUT MS21044N BOLT AN8-26A AR WASHER NAS1149F0763P 2 NUT MS21044N SUPPORT RING, CYL. 6A BOLT AN4-65A AR WASHER NAS1149D0463J 2 NUT MS21044N BOLT AN6-24A AR WASHER NAS1149F0663P 2 NUT MS21044N BOLT AN3-20A AR WASHER NAS1149F0363P 4 NUT MS21044N WIPER, FELT 6A WIPER, NYLON PLATE 6A SPACER 6A OILER, FILLER 1205K12 Page 84 of Rev F

85 THIS PAGE INTENTIONALLY LEFT BLANK Rev F Page 85 of 137

86 SECTION 8: WATER RUDDER BLADE INSTALLATION Page 86 of Rev F

87 WATER RUDDER BLADE INSTALLATION FIGURE Rev F Page 87 of 137

88 ITEM QTY FIGURE 14: WATER RUDDER BLADE INSTALL. 1 WATER RUDDER SYSTEM, COMPLETE, 185 4A WATER RUDDER SYSTEM, COMPLETE, 206 4A ASSY, WATER RUDDER, BLADE & ARMS 4A ASSY, WATER RUDDER, BLADE & ARMS-SOLOY 4A BLADE 4A ARM, RT. 4A ARM, LT. 4A BOLT-ARM ATTACH AN4-10A AR WASHER NAS1149D0463J 2 NUT H STOP WATER RUDDER LOCK (206 ONLY) 4A STOP WATER RUDDER LOCK (SOLOY 206 ONLY) 4A SCREW AN R10 4 WASHER-LOCK MS ASSY., WATER RUDDER PIVOT 4A SPRING, RETRACT 4A BOLT, WATER RUDDER HINGE AN6C34A AR WASHER NAS1149D0663J 1 NUT MS21083N6 8 1 ROLLER, RETRACT CABLE, LWR. 3A BUSHING, ROLLER 3A BOLT, ROLLER, (HEX HD. S.S.) 10/32 X 2" 3 NUT H ROLLER, RETRACT CABLE, UPR. 6A COTTER PIN MS BOOT, WATER RUDDER 3A GUIDE, WATER RUDDER CABLE 3A Page 88 of Rev F

89 ITEM QTY FIGURE 14: WATER RUDDER BLADE INSTALL BEARING 03DU BOLT, RUDDER POST HINGE AN3C10A AR WASHER NAS1149D0363J 2 NUT H CASTING, PIVOT WATER RUDDER 4A BOLT, RUDDER TO ARM, ATTACH AN3-6A AR WASHER NAS1149D0363J 1 NUT MS21044N SCREW-SPRING ATTACH AN R16 AR WASHER NAS1140F0463P 2 NUT H PIN-CLEVIS MS C11 AR WASHER NAS1149D0316J 1 PIN-COTTER MS SCREW-RUDDER STOP AN R16 1 NUT H ASSY. CABLE-RETRACT 4A BEARING-NYLINER (NOTE 4) 6L11F 21 2 BOLT 1032 X 2 S/S Rev F Page 89 of 137

90 SECTION 9: RETRACT HANDLE & HYD. HAND PUMP INSTALLATION 185, 206 Page 90 of Rev F

91 RETRACT HANDLE & HYD. HAND PUMP INSTALLATION FIGURE 15A Rev F Page 91 of 137

92 ITEM QTY FIGURE 15A: RETRACT HANDLE & HYD. HAND PUMP INSTALL CESSNA ASSY., WATER RUDDER RETRACT HANDLE & HAND PUMP, 185 4A FRAME 3A HANDLE 4A ASSY. CHANNEL 3A LATCH & RETRACT 3A ASSY. CABLE, RETRACT HANDLE 48.63" 4A BLOCK, ADJUSTING 3A SCREW, S.S. 10/32 X 2" 8 2 PIVOT, BOLT 3A AR WASHER NAS1149F0363P 2 NUT H SWIVEL 4A PULLEY MS BOLT AN4-10A AR WASHER NAS1149F0463P 1 NUT H BOLT AN3-10A AR WASHER NAS1149F0363P 1 NUT H BOLT AN3-10A AR WASHER NAS1149F0363P 1 SPACER 3A NUT H ASSY. HAND PUMP 914-8D-27 2 BOLT, ATTACH AN4-27A Page 92 of Rev F

93 ITEM QTY FIGURE 15A: RETRACT HANDLE & HYD. HAND PUMP INSTALL CESSNA 185 AR WASHER NAS1149F0463P 2 NUT MS21044N BRKT., HAND PUMP RT. 4A BRKT., HAND PUMP LT. 4A BOLT ATTACH FLOOR AN4-5A AR WASHER NAS1149F0463P 4 NUT MS21044N HANDLE REDUCER AN919-7D 1 "O" RING MS REDUCER AN919-11D 1 "O" RING MS ASSY. HOSE, EMER. HAND PUMP TO TEE 4A PLACARD "WATER RUDDER CONTROL" 3A PLACARD "DOWN" 3A PLACARD "UP" 3A PLACARD "EMER. HAND PUMP 3A Rev F Page 93 of 137

94 THIS PAGE INTENTIONALLY LEFT BLANK Page 94 of Rev F

95 RETRACT HANDLE & HYD. HAND PUMP INSTALLATION FIGURE 15B Rev F Page 95 of 137

96 ITEM QTY FIGURE 15B: RETRACT HANDLE & HYD. HAND PUMP INSTALL CESSNA ASSY., WATER RUDDER RETRACT HANDLE & HAND PUMP, 206 4A ASSY., HAND PUMP 914-8D-27 1 HANDLE HAND PUMP BRKT., RETRACT HANDLE RT. 3A BRKT., RETRACT HANDLE LT. 3A HANDLE 4A ASSY. CABLE, RETRACT HANDLE 40" 4A PIVOT, BOLT 3A AR WASHER NAS1149F0363P 2 NUT H BOLT, PUMP ATTACH AN4-34A 2 SPACER, BUSHING 4A AR WASHER AN NUT H BOLT AN3-10A 1 PLASTIC SPACER 3A AR WASHER NAS1149F0363P 2 NUT H PULLEY MS BOLT AN4-10A AR WASHER AN NUT H SWIVEL 4A REDUCER AN919-7D 1 "O" RING MS REDUCER AN919-11D 1 "O" RING MS Page 96 of Rev F

97 ITEM QTY FIGURE 15B: RETRACT HANDLE & HYD. HAND PUMP INSTALL CESSNA ASSY. HOSE HAND PUMP 37" 4A ASSY. HOSE HAND PUMP 32" 4A PLACARD "WATER RUDDER CONTROL" 3A PLACARD "DOWN" 3A PLACARD "UP" 3A PLACARD "EMER. HAND PUMP" 5B Rev F Page 97 of 137

98 SECTION 10: WATER RUDDER STEERING AND RETRACT SYSTEM 185, 206 Page 98 of Rev F

99 WATER RUDDER STEERING AND RETRACT SYSTEM 185 FIGURE 16A Rev F Page 99 of 137

100 ITEM QTY FIGURE 16A: WATER RUDDER STEERING & RETRACT. SYS SPRING, STEERING ASSY. CABLE, STEERING BELLY 4A CABLE, 34.5" 4A FORK SA162-SC3 1 BALL AN664C-3 1 TERMINAL MS21260S3LH 3 7 TURNBUCKLE MS21251B3S 4 2 BRKT., PULLEY GUIDE RR. 4A BRKT., PULLEY GUIDE FWD. 4A ASSY. CABLE, STEERING 4A CABLE, 229.5" 4A FORK SA162-SC3 1 BALL AN664C-3 1 TERMINAL MS21260S3RH 7 2 ASSY. CABLE, BALANCE 4A CABLE, 95" 4A FORK SA162-SC3 2 BALL AN664C-3 1 TERMINAL MS21260S3LH 8 1 ASSY. CABLE, BALANCE SPR. BAR 4A CABLE, 122.5" 4A TERMINAL MS21260S3RH 9 1 ASSY. CABLE, RETRACT HANDLE 4A CABLE, 48.63" 4A BALL AN664C-3 1 TERMINAL MS21260S3LH 10 2 ASSY. CABLE, RETRACT 4A CABLE, 52.25" 4A FORK SA162-SC3 Page 100 of Rev F

101 ITEM QTY FIGURE 16A: WATER RUDDER STEERING & RETRACT. SYS BALL AN664C-3 1 TERMINAL MS21260S3RH 11 2 ASSY. CABLE, RETRACT FLOAT 4A CABLE, 132" 4A FORK SA162-SC3 1 BALL AN664C-3 1 TERMINAL MS21260S3LH 12 4 ASSY. PULLEY BRKT., RR. BULK. 4A PULLEY MS COTTER PIN AN BOLT AN4-7A AR WASHER NAS1149D0416J 4 NUTS MS21044N ASSY. PULLEY BRKT., GUNWALL LT. 4A BAR, BRKT. MOUNT 4A BRKT. PULLY FWD. 6A BRKT. PULLEY AFT. 6A BOLT MOUNT ATTACH AN3-6A AR WASHER NAS1149F0363P 2 NUT MS21044N3 4 PULLEY MS BOLT AN4-10A 1 BOLT AN4-11A 2 BOLT AN4-12A AR WASHER NAS1149D0463J 4 NUT MS21044N ASSY. PULLEY BRKT. GUNWALL RT. 4A BAR, BRKT. MOUNT 4A BRKT. PULLEY FWD. 6A BRKT. PULLEY AFT. 6A BOLT, MOUNT ATTACH AN3-6A AR WASHER NAS1149F0363P 2 NUT MS21044N3 4 PULLEY MS Rev F Page 101 of 137

102 ITEM QTY FIGURE 16A: WATER RUDDER STEERING & RETRACT. SYS BOLT AN4-10A 1 BOLT AN4-11A 2 BOLT AN4-12A AR WASHER AN NUT MS21044N BRKT. PULLEY, BELLY 4A EYE BOLT AN42B4A AR WASHER NAS1149F0363P 8 WASHER, LG. AN BOLT, BRKT. ATTACH AN3-25A AR WASHER NAS1149F0363P 4 NUT MS21044N3 4 PULLEY MS BOLT, PULLEY ATTACH AN4-10A AR WASHER AN NUT MS21044N BRKT. PULLEY, BELLY RETRACT 3A RIVNUT WASHER MS SCREW AN R8 1 PULLEY MS BOLT AN4-10A AR WASHER AN NUT H BRKT, PULLEY #10 BULK. 3A PULLEY MS COTTER PIN AN BRKT., PULLEY RR. SPR. BAR PANEL LT. 4A BRKT., PULLEY RR. SPR. BAR PANEL RT. 4A SCREW-BRKT. ATTACH AN R6 2 PULLEY MS BOLT AN4-10A AR WASHER AN NUT MS21044N4 Page 102 of Rev F

103 WATER RUDDER STEERING AND RETRACT SCHEMATIC FIGURE 16B Rev F Page 103 of 137

104 ITEM QTY FIGURE 16B: WATER RUDDER STEERING & RETRACT. SYS SPRING, STEERING TURN BUCKLE MS21251-B3S 2 THREADED EYE MS LS 3 2 ASSY. CABLE, STEERING 4A CABLE, 229.5" 4A FORK SA162-SC3 1 BALL AN664C-3 1 TERMINAL MS21260S3RH 4 2 ASSY. CABLE, BALANCE 4A CABLE, 95" 4A FORK SA162-SC3 1 BALL AN664C-3 1 TERMINAL MS21260S3LH 5 1 ASSY. CABLE, BALANCE SPR. BAR 4A CABLE, 122.5" 4A TERMINAL MS21260S3RH 6 1 ASSY. CABLE, RETRACT HANDLE 4A CABLE, 40" 4A BALL AN664C-3 1 TERMINAL MS21260S3LH 7 2 ASSY. CABLE, RETRACT 4A CABLE, 52.25" 4A FORK SA162-SC3 1 BALL AN664C-3 1 TERMINAL MS21260S3RH 8 2 ASSY. CABLE, RETRACT FLOAT 4A CABLE, 132" 4A FORK SA162-SC3 1 BALL AN664C-3 1 TERMINAL MS21260S3LH 9 4 ASSY. PULLEY BRKT., RR. BULK. 4A Page 104 of Rev F

105 ITEM QTY FIGURE 16B: WATER RUDDER STEERING & RETRACT. SYS PULLEY MS COTTER PIN AN ASSY. PULLEY BRKT. GUNWALL LT. 4A BAR, BRKT. MOUNT 4A BRKT. PULLEY FWD. 6A BRKT. PULLEY AFT. 6A BOLT MOUNT ATTACH AN3-6A AR WASHER NAS1149F0363P 2 NUT MS21044N3 4 PULLEY MS BOLT AN4-10A 1 BOLT AN4-11A 2 BOLT AN4-12A AR WASHER NAS1149F0463P 4 NUT MS21044N ASSY. PULLEY BRKT. GUNWALL RT. 4A BAR, BRKT. MOUNT 4A BRKT. PULLEY FWD. 6A BRKT. PULLEY AFT 6A BOLT, MOUNT ATTACH AN3-6A AR WASHER NAS1149F0363P 2 NUT MS21044N3 4 PULLEY MS BOLT AN4-10A 1 BOLT AN4-11A 2 BOLT AN4-12A AR WASHER NAS1149F0463P 4 NUT MS21044N BRKT. PULLEY, BELLY 4A EYEBOLT AN42B4A AR WASHER NAS1149F0363P 8 WASHER, LG. AN BOLT, BRKT. ATTACH AN3-25A AR WASHER NAS1149F0363P 4 NUT MS21044N3 4 PULLEY MS Rev F Page 105 of 137

106 ITEM QTY FIGURE 16B: WATER RUDDER STEERING & RETRACT. SYS BOLT, PULLEY ATTACH AN4-10A AR WASHER NAS1149F0463P 4 NUT MS21044N4 1 ANGLE, PULLEY SUPPORT 4A BRKT. PULLEY, BELLY RETRACT 3A RIVNUT WASHER MS SCREW AN R8 1 PULLEY MS BOLT AN4-10A AR WASHER NAS1149F0463P 1 NUT H BRKT., PULLEY #10 BULK. 3A PULLEY MS COTTER PIN AN BRKT., PULLEY RR. SPR. BAR PANEL LT. 4A BRKT., PULLEY RR. SPR. BAR PANEL RT. 4A SCREW, BRKT. ATTACH AN R6 2 PULLEY MS ; 2 BOLT AN4-10A AR WASHER NAS1149F0463P 2 NUT MS21044N SHOCK CORD, CABLE TENSIONING 4A Page 106 of Rev F

107 THIS PAGE INTENTIONALLY LEFT BLANK Rev F Page 107 of 137

108 SECTION 11: HYDRAULIC SCHEMATIC 185, 206 Page 108 of Rev F

109 HYD. SCHEMATIC 185 FIGURE 17A Rev F Page 109 of 137

110 FIGURE 17A: HYDRAULIC SCHEMATIC 185 ITEM QTY 1 HYD. SYSTEM, 185 4A ASSY., HOSE PUMP TO FIREWALL 4A LINE, 10" 4A FTG. STRAIGHT FTG., 90O FTG. BULK. AN832-5D 3 2 ASSY., HOSE, FIREWALL TO TEE 4A LINE 18" 4A FTG. STRAIGHT FTG.-TEE AN824-5D 5 1 ASSY., HOSE, TEE TO CONTROL VALVE 4A LINE 16" 4A FTG. STRAIGHT FTG. 45O ASSY., HOSE, TEE TO CONTROL VALVE 4A LINE 16" 4A FTG. STRAIGHT FTG. 90O ASSY., HOSE, TEE TO EMERG. HAND PUMP 4A LINE 78" 4A FTG. STRAIGHT FTG. 90O ASSY., HOSE, TEE TO EMERG. HAND PUMP 4A LINE 80" 4A FTG. STRAIGHT FTG. 90O ASSY., HOSE, CONTROL VALVE TO BELLY 4A LINE 53" 4A FTG. STRAIGHT FTG. 90O Page 110 of Rev F

111 ITEM QTY FIGURE 17A: HYDRAULIC SCHEMATIC ASSY., HOSE, CONTROL VALVE TO BELLY 4A LINE 38" 4A FTG. 90O FTG. 45O ASSY., HOSE, FLOAT DECK TO FUS. 4A LINE 54" 4A FTG. STRAIGHT ASSY., HOSE, FLOAT DECK TO MANIFOLD 6A LINE 13.5" 6A FTG. STRAIGHT ASSY., HOSE, MANIFOLD TO NOSE GEAR UP 4A LINE 42.5" 4A FTG. STRAIGHT ASSY., HOSE MANIFOLD TO NOSE GEAR DOWN 4A LINE 18" 4A FTG. STRAIGHT ASSY., HOSE, MANIFOLD TO MAIN GEAR DOWN 4A LINE 100" 4A FTG. STRAIGHT ASSY., HOSE, MANIFOLD TO MAIN GEAR UP 4A LINE 128" 4A FTG. STRAIGHT ASSY., HOSE RT. MANIFOLD TO LT. MANIFOLD 6A LINE 125" 6A GROMMETS MS FTG. STRAIGHT ASSY., HOSE, RT. MANIFOLD TO LT. MANIFOLD 6A LINE 126" 6A GROMMETS MS FTG. STRAIGHT Rev F Page 111 of 137

112 ITEM QTY FIGURE 17A: HYDRAULIC SCHEMATIC ASSY., MANIFOLD 4A MANIFOLD 6A FTG. #4 AN816-4D 3 FTG. #5 AN D 1 PLUG #5 AN932-3D Page 112 of Rev F

113 HYD. SCHEMATIC 206 FIGURE 17B Rev F Page 113 of 137

114 FIGURE 17B: HYDRAULIC SCHEMATIC 206 ITEM QTY 1 HYD. SYSTEM, 206 4A ASSY., HOSE, PUMP TO HAND PUMP, TEE 4A LINE, 180" 4A FTG., STRAIGHT FTG., 90 DEGREE ASSY., HOSE, PUMP TO HAND PUMP, TEE 4A LINE, 176" 4A FTG., STRAIGHT FTG., 90 DEGREE ASSY., HOSE, HAND PUMP TO HAND PUMP, TEE 4A LINE, 37" 4A FTG., STRAIGHT FTG., 90 DEGREE ASSY., HOSE, HAND PUMP TO HAND PUMP, TEE 4A LINE, 32" 4A FTG., STRAIGHT FTG., 90 DEGREE ASSY., HOSE, HAND PUMP TEE TO CONTROL 4A LINE, 26" 4A FTG., STRAIGHT FTG., 90 DEGREE ASSY., HOSE CONTROL TO FUS. SKIN RT. 4A LINE, 49" 4A FTG., STRAIGHT ASSY., HOSE CONTROL TO FUS. SKIN, LT. 4A LINE, 46" 4A FTG., STRAIGHT ASSY., HOSE, FLOAT DECK TO FUS. 4A LINE, 44" 4A FTG., STRAIGHT Page 114 of Rev F

115 ITEM QTY FIGURE 17B: HYDRAULIC SCHEMATIC ASSY., HOSE, MANIFOLD TO FLOAT DECK 6A LINE, 13.5" 6A FTG., STRAIGHT ASSY., HOSE, MANIFOLD TO NOSE GEAR, UP 4A LINE, 42.5" 4A FTG., STRAIGHT ASSY., HOSE, MANIFOLD TO NOSE GEAR, DOWN 4A LINE, 18" 4A FTG., STRAIAGHT ASSY., HOSE, MANIFOLD TO MAIN GEAR, DOWN 4A LINE, 100" 4A FTG., STRAIGHT ASSY., HOSE, MANIFOLD TO MAIN GEAR, UP 4A LINE, 128" 4A FTG., STRAIGHT ASSY., HOSE RT. MANIFOLD TO LT. MANIFOLD 6A LINE, 125" 6A GROMMETS MS FTG., STRAIGHT ASSY., HOSE, RT. MANIFOLD TO LT. MANIFOLD 6A LINE, 126" 6A GROMMETS MS FTG.S-STRAIGHT ASSY.-MANIFOLD 4A MANIFOLD 6A FTG., #4 AN D 3 FTG., #5 AN D 1 PLUG, #5 AN932-3D Rev F Page 115 of 137

116 THIS PAGE INTENTIONALLY LEFT BLANK Page 116 of Rev F

117 This figure incorporates a change to the Hydraulic Schematic which applies only to float serial numbers and up. HYD. SCHEMATIC, 206 WITH FLOATS/N AND UP FIGURE 17C Rev F Page 117 of 137

118 FIGURE 17C: HYDRAULIC SCHEMATIC 206 WITH FLOAT ITEM QTY S/N AND UP 1 HYD. SYSTEM, ASSY., HOSE, PUMP TO MANIFOLD 4A LINE, 138" FTG., STRAIGHT FTG., 90 DEGREE S 2 1 MANIFOLD 6A FITTING AN816-5D 2 FITTING AN D 3 1 ASSY., HOSE, HAND PUMP TO MANIFOLD 4A LINE, 16" FTG., 90 DEGREE S 4 1 ASSY., HOSE, HAND PUMP TO MANIFOLD 4A LINE, 20.5" FTG., 90 DEGREE S 5 2 ASSY., HOSE, MANIFOLD TO CONTROL 4A LINE, 63" FTG., STRAIGHT FTG., 90 DEGREE S 6 1 ASSY., HOSE, CONTROL TO FUS. SKIN RT. 4A LINE, 51" FTG., 45 DEGREE S 1 FTG., 90 DEGREE S 7 1 ASSY., HOSE, CONTROL TO FUS. SKIN LT. 4A LINE, 46" FTG., STRAIGHT FTG, 90 DEGREE S 8 2 ASSY., HOSE, FLOAT DECK TO FUSELAGE 4A LINE, 44" FTG., STRAIGHT Page 118 of Rev F

119 ITEM QTY FIGURE 17C: HYDRAULIC SCHEMATIC 206 WITH FLOAT S/N AND UP 9 2 ASSY., HOSE, MANIFOLD TO FLOAT DECK 6A LINE, 13.5" FTG., STRAIGHT ASSY., HOSE, MANIFOLD TO NOSE GEAR, UP 4A LINE, 42.5" FTG., STRAIGHT ASSY., HOSE, MANIFOLD TO NOSE GEAR, DOWN 4A LINE, 18" FTG., STRAIGHT ASSY., HOSE, MANIFOLD TO MAIN GEAR, DOWN 4A LINE, 100" FTG., STRAIGHT ASSY., HOSE, MANIFOLD TO MAIN GEAR, UP 4A LINE, 128" FTG., STRAIGHT ASSY., HOSE RT. MANIFOLD TO LT. MANIFOLD 6A LINE, 125" GROMMETS MS FTG., STRAIGHT ASSY., HOSE, RT. MANIFOLD TO LT. MANIFOLD 6A LINE, 126" GROMMETS MS FTG.-STRAIGHT ASSY.-MANIFOLD 4A MANIFOLD 6A FTG., #4 AN D 3 FTG., #5 AN D 1 PLUG, #5 AN932-3D Rev F Page 119 of 137

120 SECTION 12: HYDRAULIC PUMP ASSEMBLY AND INSTALLATION 185, 206 Page 120 of Rev F

121 HYDRALUIC PUMP ASSEMBLY 185, 206 FIGURE Rev F Page 121 of 137

122 ITEM QTY FIGURE 18: HYDRAULIC PUMP ASS Y 185, PUMP ASSY., HYD., 185 & 206, 24V 4A PUMP ASSY., HYD., 185 & 206, 12V 4A MOTOR ASSY., 24V MB56-N1 BRUSHES & BEARING KIT MB56C902-3 KIT 1 MOTOR ASSY., 12V MB56-N2 BRUSHES & BEARING KIT MB56C902-3 KIT 3 1 PUMP PICK UP TUBE 4A FILTER SCREEN RETURN TUBE 4A "O" RING "O" RING "O" RING "O" RING COUPLING SPACER OIL SEAL SCREW LOCKWASHER ADAPTOR SCREW WASHER Page 122 of Rev F

123 ITEM QTY FIGURE 18: HYDRAULIC PUMP ASS Y 185, PILOT WASHER TUBING SIGHT GAUGE ELBOW "O" RING "O" RING, RETAINER SCREW SIGHT GAUGE RELIEF VALVE ASSY STEEL BALL SPRING LOCKSCREW PIPE PLUG THERMAL RELIEF VALVE ASSY RESERVOIR 4A RESERVOIR SEAL Rev F Page 123 of 137

124 THIS PAGE INTENTIONALLY LEFT BLANK Page 124 of Rev F

125 HYD. PUMP & MOTOR INSTALLATION 185 FIGURE 19A Rev F Page 125 of 137

126 ITEM QTY FIGURE 19A: HYDRAULIC PUMP & MOTOR INSTALL PUMP ASSY., HYD., COMPLETE, 185, 12V OR 24V 4A REDUCER AN919-3D 2 "O" RING AN ASSY. HOSE, PUMP TO FIREWALL 4A LINE 10" 4A FTG., STRAIGHT FTG. 90O PRESSURE SWITCH GPP ASSY., DIODE WIRE 3A SOLENOID (24V) S1580A1 1 SOLENOID (12V) S1579A2 2 BOLT ATTACH AN4-5A AR WASHER NAS1149D0463J 2 NUT MS21044N4 7 1 FUSEHOLDER HCM 1 FUSE 1/2 AMP 8 1 BREATHER, FILTER 6A BREATHER TUBE, FILLER 6A BRKT., PUMP MOUNT, TOP 3A BOLT, ATTACH AN3-4A 3 WASHER LOCK MS RIVNUT BRKT., LWR. PUMP MOUNT 3A RIVET, ATTACH, CHERRY CR FTG, BULK. AN832-5D 13 2 SPACER, PUMP TO FIREWALL 3A BOLT, ATTACH 4A Page 126 of Rev F

127 HYD. PUMP & MOTOR INSTALLATION 206 FIGURE 19B Rev F Page 127 of 137

128 ITEM QTY FIGURE 19B: HYDRAULIC PUMP & MOTOR INSTALL PUMP ASSY., HYD., COMPLETE, 206, 12V OR 24V 4A REDUCER AN919-3D 2 "O" RING AN ASSY. HOSE, PRESSURE 4A LINE, 180" 4A FTG., STRAIGHT FTG., 90O ASSY. HOSE, RETURN 4A LINE, 176" 4A FTG., STRAIGHT FTG., 90O PRESSURE SWITCH GPP ASSY. FUSE HOLDER 6A FUSE HOLDER HCM 1 FUSE 1/2 AMP 1 WIRE, 15" GE10 1 WIRE, 15" GE SOLENOID 24V S1580A1 1 SOLENOID 12V S1579A2 2 BOLT AN4-7A AR WASHER AN NUT MS21044N4 8 1 DIODE ASSY., WIRE 3A BREATHER, FILLER 6A BREATHER TUBE, FILLER 6A PLATE, TOP MOTOR MOUNT 4A ANGLE, PUMP MOUNT 4A Page 128 of Rev F

129 ITEM QTY FIGURE 19B: HYDRAULIC PUMP & MOTOR INSTALL ANGLE, PUMP MOUNT FUS. 6A PLATE, PUMP MOUNT FUS. 4A CHANNEL, FWD., PUMP MOUNT RT. 4A CHANNEL, FWD., PUMP MOUNT LT. 4A CHANNEL, AFT, PUMP MOUNT RT. 4A CHANNEL, AFT, PUMP MOUNT LT. 4A Rev F Page 129 of 137

130 SECTION 13: ELECTRICAL SCHEMATIC Page 130 of Rev F

131 ELECTRICAL SCHEMATIC FIGURE Rev F Page 131 of 137

132 ITEM QTY FIGURE 20: ELECTRICAL SCHEMATIC 1 ELECTRICAL SYSTEM, COMPLETE, 24V 4A , 12V 4A LAMP/BULB, INDICATOR, BLUE, 24V , 12V LAMP/BULB, INDICATOR, RED, 24V , 12V LAMP/BULB, INDICATOR, GREEN, 24V , 12V SWITCH, PROXIMITY, MAGNETIC SWITCH, DIMMER (SPDT) A101SYCB 6 AR TERMINAL, MALE N5628 TERMINAL, FEMALE N TERMINAL BLOCK (IN FLOAT) DIODE ASSY., WIRE 3A PRESSURE SWITCH GPP SOLENOID 24V S1580A1 SOLENOID 12V S1579A CIRCUIT BREAKER, 24V CIRCUIT BREAKER, 12V Page 132 of Rev F

133 THIS PAGE INTENTIONALLY LEFT BLANK Rev F Page 133 of 137

134 SECTION 14: GEAR CONTROL ASSEMBLY Page 134 of Rev F

135 GEAR CONTROL ASSEMBLY FIGURE Rev F Page 135 of 137

136 FIGURE 21: GEAR CONTROL ASS Y ITEM QTY 1 ASSY., GEAR CONTROL, COMPLETE 4A BLOCK, SELECTOR MOUNTING 3A PLACARD, SELECTOR 5A ASSY., VALVE KNOB (INCLUDED IN ) LAMP/BULB, INDICATOR BLUE, 24V LAMP/BULB, INDICATOR BLUE, 12V LAMP/BULB, INDICATOR RED, 24V LAMP/BULB, INDICATOR RED, 12V LAMP/BULB, INDICATOR GREEN, 24V LAMP/BULB, INDICATOR GREEN, 12V CONNECTOR, SOCKET SWITCH, (SPDT) A101SYCB 10 1 RESISTOR, 180 RH SCREW AN510-10R SCREW AN R FTG. AN815-5D 14 1 FTG. AN919-3D 15 3 O RING AN O RING AN Page 136 of Rev F

137 PARTS MANUAL FOR MODEL 4000 WIPLINE FLOATS CESSNA 185, 206 ITEM NUMBER: Henry Ave. Fleming Field South St. Paul, MN USA Phone: (651) Fax: (651) Rev F Page 137 of 137