PARTS MANUAL FOR WIPLINE MODEL 6100 AMPHIBIAN & SEAPLANE FLOATS PILATUS PC-6/B2-H4

Transcription

1 WIPLINE FLOATS SKIS MODIFICATIONS AIRCRAFT SALES AVIONICS INTERIOR MAINTENANCE PAINT REFINISHING PARTS MANUAL FOR WIPLINE MODEL 6100 AMPHIBIAN & SEAPLANE FLOATS PILATUS PC-6/B2-H Henry Ave Fleming Field (KSGS), South St. Paul, MN Ph: Fax:

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3 TABLE OF CONTENTS SECTION PAGE LOG OF REVISION... 5 FLOAT PART SALES DEPT. OPERATIONS... 6 SHIPPING SCHEDULE... 6 PARTS ORDERING... 6 DAMAGED GOODS... 6 RETURNED PARTS... 6 ORDER SHORTAGES... 7 CREDIT POLICY... 7 LIST OF ABBREVIATIONS... 7 NEW CUSTOMER INFORMATION... 8 SECTION 1: HULL ASSEMBLY HULL ASSEMBLY - AMPHIBIAN HULL ASSEMBLY - STRAIGHT MISC. HULL PARTS - AMPHIBIAN SECTION 2: MISCELLANEOUS HULL PARTS MISC. HULL PARTS - STRAIGHT SECTION 3: WHEEL WELL AREA WHEEL WELL AREA SECTION 4: STEP AREA STEP AREA, STRAIGHT FLOAT SECTION 5: HULL EXTRUSIONS EXTRUSIONS HULL - AMPHIBIAN EXTRUSIONS HULL STRAIGHT SECTION 6: PUMPER TUBES PUMPER TUBES STRAIGHT AND AMPHIBIAN SECTION 7: INSTALLATION STRUTS AND STEPS INSTALLATION, FWD, CENTER, AND AFT STRUT SECTION 8: INSTALLATION FUSELAGE REINFORCEMENT INSTALLATION, FUSELAGE REINFORCEMENT, AFT INSTALLATION, FUSELAGE REINFORCEMENT, FWD SECTION 9: INSTALLATION UPPER AND LOWER STEP INSTALLATION, UPPER AND LOWER STEP SECTION 10: INSTALLATION, MISC. FUSELAGE ITEMS INSTALLATION, MISC FUSELAGE ITEMS INSTALLATION, MISC FUSELAGE ITEMS (CONT.) INSTALLATION, ELEVATOR TENSION SPRING SECTION 11: INSTALLATION AND ASSEMBLY SPREADER BAR INSTALLATION AND ASSEMBY - SPREADER BAR, AFT INSTALLATION AND ASSEMBY - SPREADER BAR, FWD SECTION 12: MAIN GEAR WHEEL ASSEMBLY MCCAULEY MANUFACTURED MAIN GEAR WHEEL ASS Y CLEVELAND/PARKER MANUFACTURED MAIN GEAR WHEEL ASS Y SECTION 13: MAIN GEAR AXLE ASSEMBLY MAIN GEAR AXLE ASS Y Rev C Page 3 of 151

4 SECTION 14: OLEO SHOCK STRUT ASSEMBLY OLEO SHOCK STRUT ASS Y (T-SEALS INSTALLED OLEO SHOCK STRUT ASS Y (O-RINGS INSTALLED) SECTION 15: HYDRAULIC BRAKE SCHEMATIC HYDRAULIC BRAKE SCHEMATIC SECTION 16: MAIN GEAR SLIDE TUBE ASSEMBLY MAIN GEAR SLIDE TUBE ASS Y (O-RINGS INSTALLED) MAIN GEAR SLIDE TUBE ASS Y (T-SEALS INSTALLED) SECTION 17: NOSE GEAR ASSEMBLY NOSE GEAR RETRACTION ASS Y. UPPER END (T-SEALS INSTALLED) NOSE BOX ASSEMBLY (WITHOUT ACTUATOR) NOSE GEAR RETRACTION ASS Y., UPR. END (O-RINGS INSTALLED) SECTION 18: INSTALLATION - WATER RUDDER WATER RUDDER BLADE INSTALLATION WATER RUDDER AND RETRACT SCHEMATIC SECTION 19: HYDRAULIC SYSTEM HYD. SYSTEM SCHEMATIC AMPHIBIAN ASSEMBLY, HYD. PUMP HYDRAULIC PUMP, REVERSIBLE, 24VDC SECTION 20: ELECTRICAL SCHEMATIC ELECTRIC SCHEMATIC AMPHIBIAN NOTE: Any information not found in this manual for strut package parts and other aircraft installation items refer to the installation drawing package provided with the STC at the time of float installation. Additional drawing copies are available for purchase through the Wipaire Customer Service department. Page 4 of Rev C

5 LOG OF REVISION Revision Pages Effected Description Date A ALL INITIAL RELEASE 8/11/2012 B C ALL 3, 4, 144, 145 REFORMAT DOCUMENT, UPDATE PART NUMBERS AND FIGURES THROUGHOUT. 6/12/2014 Removed Warranty Claim Form, Added Hyd. Pump BOM. 3/31/16 You may also look at the latest parts manual at Uwww.wipaire.comU Rev C Page 5 of 151

6 FLOAT PART SALES DEPT. OPERATIONS Hours: 7:00 AM 6:00 PM, Monday through Friday Central U.S. Time Phone: Fax: Website: SHIPPING SCHEDULE Orders for standard in-stock parts ship by the end of the next business day. Urgent and AOG orders will be shipped the same day subject to parts availability and may be assessed an AOG fee for special priority handling. Partial orders will be shipped unless the customer requests that the order only be shipped complete. Backordered items will be shipped the same day in which they become available. As we are primarily a manufacturer, our stocks can be rapidly depleted by production requirements. Therefore, prices and availability are subject to change at any time. It is our intent to provide courteous and prompt service of your needs. Please let us know of any problems or concerns so that changes in these procedures can be a benefit for all. PARTS ORDERING Purchase orders should include 1. P.O. Number 2. Name of person placing order 3. Invoicing information: I. Customer name company or individual i. Address ii. Phone and fax number 4. Shipping information: I. Address (if different from invoice address) II. Method of shipment/preferred carrier 5. Aircraft model, float model and serial numbers 6. Wipaire part number; name; type, e.g. left or right; quantity 7. Payment method: VIS A, MasterCard, COD (U.S. customers only). Pre-payment by check or wire transfer, open account (see credit policy section). DAMAGED GOODS Inspect all parts upon receipt. Damages to parts in transit must be filed as a claim against the carrier. RETURNED PARTS Written explanation of reason for return must accompany parts, including invoice number of original shipment. Shipping charges on returned parts must be prepaid or the shipment will be refused. Page 6 of Rev C

7 ORDER SHORTAGES Check shipment against delivery slip immediately. All claims for any shortages should be made within three (3) days after order receipt. CREDIT POLICY Parts will be shipped on open account, net 30 days, to Wipaire-approved credit customers only. A balance due over 60 days will result in no shipments. Wipaire, Inc reserves the right to send any order C.O.D. LIST OF ABBREVIATIONS All references in this manual to LEFT and RIGHT are from the perspective of the pilot s seat with the floats fully installed and ready for floatplane operation. The following is a list of abbreviations that may appear in the description nomenclature fields of this manual: AB AMPHIB. AR ASS Y. BRKT. BTM. BULK. CTR. CYL. FT. FTG. FUS. FWD. HORIZ. HYD. AFTERBODY AMPHIBIOUS AS REQUIRED ASSEMBLY BRACKET BOTTOM BULKHEAD CENTER CYLINDER FRONT FITTING FUSELAGE FORWARD HORIZONTAL HYDRAULIC INBD. LG. LT. LWR. OPT. OTBD. REINF. RR. RT. SM. SN SPR. UPR. VERT. W.W. INBOARD LARGE. LEFT LOWER OPTIONAL OUTBOARD REINFORCEMENT REAR RIGHT SMALL SERIAL NUMBER SPREADER UPPER VERTICAL WHEEL WELL Rev C Page 7 of 151

8 Customer Name NEW CUSTOMER INFORMATION Billing Address Shipping Address Phone Number Fax Number Purchasing Contact Phone Number Fax Number Accounts Payable Contact Phone Number Fax Number Type(s) of Aircraft Owned or Maintained Model(s) of Floats and Skis Owned or Maintained FedEx and/or UPS account number (if applicable) Please return to Wipaire Customer Service: Fax Phone Page 8 of Rev C

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10 SECTION 1: HULL ASSEMBLY Page 10 of Rev C

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12 HULL ASSEMBLY - AMPHIBIAN FIGURE 1 Page 12 of Rev C

13 ITEM QTY FIGURE 1: HULL ASS Y - AMPHIBIAN PART DESCRIPTION PART NO. 1 1 SKIN, BTM., RT. FWD. 6A SKIN, BTM., LT. FWD. 6A SKIN, AB RT. 6A SKIN, AB LT. 6A SKIN, SIDE, OTBD., RT. FLOAT FWD. 6A SKIN, SIDE, OTBD., LT. FLOAT FWD. 6A SKIN, SIDE, INBD., RT. FLOAT FWD. 6A SKIN, SIDE, INBD., LT. FLOAT FWD. 6A SKIN, TOP RT. FLOAT 6A SKIN, TOP LT. FLOAT 6A ANGLE, TOP SKIN, LONG RT. 6A ANGLE, TOP SKIN, LONG LT. 6A ANGLE, SHORT BAGGAGE COMPARTMENT 6A ANGLE, SHORT INSPECTION COVERS 6A SPACER, CLEAT ATTACH 6A PLATE, CLEAT ATTACH 6A CLEAT, TIE DOWN 6A STIFFENER, TOP SKIN RR. 6A GUSSET, NOSE BULK. 6A GUSSET, NOSE BULK. 6A ASS Y., BULK. #1 6A ANGLE, KEEL ATTACH 6A NUT PLATE MS21047L4 1 BULK. 6A STIFFENER, TOP SKIN FWD. 6A STIFFENER, TOP SKIN, MIDDLE 6A ASS Y., BULK. #2 6A BULK. BTM. 6A BULK. SIDE, LT. 6A BULK. SIDE, RT. 6A ANGLE, KEEL ATTACH, LT. 6A ANGLE, KEEL ATTACH, RT. 6A Rev C Page 13 of 151

14 ITEM FIGURE 1: HULL ASS Y - AMPHIBIAN QTY PART DESCRIPTION PART NO. 2 ANGLE, SISTER KEEL, ATTACH 6A ASS Y., BULK. #3 6A BULK., BTM. 6A BULK., TOP 6A ANGLE, KEEL ATTACH, RT. 6A ANGLE, KEEL ATTACH, LT. 6A ANGLE, SISTER KEEL ATTACH, RT. 6A ANGLE, SISTER KEEL ATTACH, LT. 6A ANGLE, NOSE BOX ATTACH, RT. 6A ANGLE, NOSE BOX ATTACH, LT. 6A ANGLE, TOP RAIL ATTACH 6A ASS Y., BULK. #4 6A BULK., BTM. 6A BULK., SIDE, RT. 6A BULK., SIDE, LT. 6A ANGLE, KEEL ATTACH, RT. 6A ANGLE, KEEL ATTACH, LT. 6A ANGLE, SISTER KEEL ATTACH 6A ASS Y., BULK. #5 6A BULK., BTM. 6A BULK., TOP 6A ANGLE, KEEL ATTACH, RT. 6A ANGLE, KEEL ATTACH, LT. 6A ANGLE, SISTER KEEL ATTACH, RT. 6A ANGLE, SISTER KEEL ATTACH, LT. 6A ANGLE, TOP RAIL ATTACH 6A ASS Y., BULK. #6 6A BULK., BTM. 6A BULK., SIDE, RT. 6A ANGLE, KEEL ATTACH, LT. 6A ANGLE, KEEL ATTACH, RT. 6A ANGLE, KEEL ATTACH, LT. 6A ANGLE, SISTER KEEL ATTACH 6A ASS Y., BULK. #7 6A BULK., BTM. FWD. 6A BULK., BTM. AFT 6A BULK., SIDE, RT. 6A BULK., SIDE, LT. 6A ANGLE, KEEL ATTACH, RT. 6A ANGLE, KEEL ATTACH, LT. 6A Page 14 of Rev C

15 ITEM QTY FIGURE 1: HULL ASS Y - AMPHIBIAN PART DESCRIPTION PART NO. 2 ANGLE, SISTER KEEL ATTACH 6A ANGLE, VERT., LT. 6A ANGLE, VERT., RT. 6A ANGLE, TOP RAIL ATTACH 6A BULK., SIDE, RT. 6A ANGLE, VERT. BEND 6A ANGLE SUPPORT 6A ASS Y., BULK., #8 6A BULK., BTM. FWD. 6A BULK., BTM. RR. 6A BULK., SIDE, LT. 6A BULK., SIDE, RT. 6A ANGLE, KEEL ATTACH, RT. 6A ANGLE, KEEL ATTACH, LT. 6A ANGLE, SISTER KEEL ATTACH 6A ASS Y., BULK., #9 (RT. FLOAT) 6A ASS Y., BULK., #9 (LT. FLOAT) 6A ANGLE, ATTACH, TOP (RT. FLOAT) 6A ANGLE, ATTACH, TOP (LT. FLOAT) 6A PLATE, SEAL SLOT 6A ANGLE, KEEL ATTACH, RT. 6A ANGLE, KEEL ATTACH, LT. 6A ANGLE, SISTER KEEL ATTACH, RT. 6A ANGLE, SISTER KEEL ATTACH, LT. 6A PANEL, SPR. BAR, LT. BULK. 6A PANEL, SPR. BAR, RT. BULK. 6A ANGLE, SIDE BULK., LT. 6A ANGLE, SIDE BULK., RT. 6A BULK. BTM., FWD. 6A BULK. BTM., RR. 6A BULK., TOP 6A ANGLE, PUMP MOUNT, RT. FLOAT ONLY 6A ANGLE, ATTACH 6A ASS Y., BULK., #10 6A BULK., BTM. 6A BULK., SIDE, RT. 6A BULK., SIDE, LT. 6A ANGLE, KEEL ATTACH, RT. 6A ANGLE, KEEL ATTACH, LT. 6A ASS Y., BULK., #11 6A BULK. BTM. 8A Rev C Page 15 of 151

16 ITEM QTY FIGURE 1: HULL ASS Y - AMPHIBIAN PART DESCRIPTION PART NO. 1 BULK. TOP 6A ANGLE, KEEL ATTACH, RT. 6A ANGLE, KEEL ATTACH, LT. 6A ANGLE, SISTER KEEL ATTACH, RT. 6A ANGLE, SISTER KEEL ATTACH, LT. 6A ANGLE, TOP RAIL ATTACH 6A ASS Y., BULK., #11A 6A BULK., BTM. 8A BULK., TOP 6A ANGLE, KEEL ATTACH, RT. 6A ANGLE, KEEL ATTACH, LT. 6A ANGLE, SISTER KEEL ATTACH, RT. 6A ANGLE, SISTER KEEL ATTACH, LT. 6A ANGLE, HORIZ. TUNNEL ATTACH 6A ANGLE, TOP RAIL ATTACH 6A RIVNUT MS27130A ASS Y., BULK., #11B 6A BULK., BTM. 8A BULK., SIDE, RT. 6A BULK., SIDE, LT. 6A ANGLE, KEEL ATTACH, RT. 6A ANGLE, KEEL ATTACH, LT. 6A ANGLE, HORIZ. 6A ASS Y., BULK., #12 6A BULK., BTM. 8A BULK., TOP 6A ANGLE, KEEL ATTACH, RT. 6A ANGLE, KEEL ATTACH, LT. 6A PANEL, ASS Y., RT. 6A PANEL, ASS Y., LT. 6A ANGLE, SISTER KEEL ATTACH, RT. 6A ANGLE, SISTER KEEL ATTACH, LT. 6A ANGLE, HORIZ. TOP 6A ANGLE, HORIZ. LWR. 6A ANGLE, TOP RAIL ATTACH 6A ANGLE, AFT, LT. 6A ANGLE, AFT, RT. 6A ASS Y., BULK., #13, LT. 6A ASS Y., BULK., #13, RT. 6A BODY, BULK., RT. 6A BODY, BULK., LT. 6A Page 16 of Rev C

17 ITEM QTY FIGURE 1: HULL ASS Y - AMPHIBIAN PART DESCRIPTION PART NO. 1 PANEL, BULK. 6A ANGLE, SLIDE TUBE ATTACH, RT. 6A ANGLE, SLIDE TUBE ATTACH, LT. 6A ANGLE, VERT., LT. 6A ANGLE, VERT., RT. 6A ANGLE, HORIZ., LONG 6A ANGLE, HORIZ., SHORT 6A ANGLE, RAIL ATTACH 6A ANGLE, SISTER KEEL, AB. 6A ANGLE, SISTER KEEL 6A ASS Y., BULK., #14 6A BODY, BULK. 6A ANGLE, RAIL ATTACH 6A ASS Y., BULK., #15 6A BODY, BULK. 6A ANGLE, RAIL ATTACH 6A ASS Y., BULK., #16 6A BODY, BULK. 6A ANGLE, RAIL ATTACH 6A ASS Y., BULK., #17 6A BODY, BULK. 6A ANGLE, RAIL ATTACH 6A DOUBLER CABLE 6A ASS Y., BULK., #18 6A BODY, BULK. 6A ANGLE, RAIL ATTACH 6A PIVOT, CASTING 3A ANGLE, TOP SKIN 6A ANGLE, REINFORCEMENT 6A ANGLE, REINFORCEMENT 6A ANGLE, REINFORCEMENT 6A ASS Y., FT., SPR. BAR PANEL, RT. 6A ASS Y., FT., SPR. BAR PANEL, LT. 6A PANEL, FT. SPR. BAR, LT. 6A PANEL, FT. SPR. BAR, RT. 6A ANGLE, FT. SPR. BAR PANEL, LT. 6A ANGLE, FT. SPR. BAR PANEL, RT. 6A ASS Y., STEP BOARDING 3A Rev C Page 17 of 151

18 ITEM QTY FIGURE 1: HULL ASS Y - AMPHIBIAN PART DESCRIPTION PART NO SPACER, CLEAT ATTACH 6A PLATE, CLEAT ATTACH 6A GUSSET, SIDE SKIN 6A DOUBLER, TOP SKIN, RR. 6A A/R PLATENUT, TINNERMAN WITH TAPE ANGLE, RR. SISTER KEEL ATTACH 6A DOUBLER, TOP SKIN, FT. 6A ASS Y., INSPECTION COVER (10") 6A RUBBER GASKET 3A ASS Y., BAGGAGE COVER, METAL HINGE 6A ASS Y., BAGGAGE COVER, PLASTIC HINGE (OLD STYLE) 6A HINGE, CONT. (SHEPARD CO. - PLASTIC) (OLD STYLE) 1 1/2" BLACK HINGE 2 LATCH (SOUTHCO) (OLD STYLE) 6A SPRING LOCK 3A LOCK INSERT 3A LOCK CATCH 3A RING LOCK OPENING BLOCK RETAINER 3A SEAL MDC 18 POP RIVETS ASS Y., INSPECTION COVER (8.75") 6A RUBBER GASKET 6A ASS Y., INSPECTION COVER (17.5") 6A RUBBER GASKET 6A NOSE BUMPER 6A ANGLE, NOSE BUMPER ATTACH 6A INSPECTION COVER NOSE (MODEL 6100) 6A STIFFENER INSP. COVER 6A RUBBER GASKET 6A SPLASH RAILS CHINE (NOT SHOWN) 6A Page 18 of Rev C

19 ITEM QTY FIGURE 1: HULL ASS Y - AMPHIBIAN PART DESCRIPTION PART NO BAGGAGE FLOOR (AFT HALF) SOLID ALUM.LT. 6A BAGGAGE FLOOR (AFT HALF) SOLID ALUM RT. 6A BAGGAGE FLOOR (FWD. HALF) SOLID ALUM. 6A Rev C Page 19 of 151

20 HULL ASSEMBLY - STRAIGHT FIGURE 2 Page 20 of Rev C

21 ITEM QTY FIGURE 2: HULL ASS Y - STRAIGHT PART DESCRIPTION PART NO. 1 1 SKIN, BTM., LT.HAND 6A SKIN, BTM., RT.HAND 6A SKIN, AB RT. HAND 6S SKIN, AB LT.HAND 6S SKIN, SIDE, 0TBD, RT. FLOAT 6S SKIN, SIDE, 0TBD, LT. FLOAT 6S SKIN, SIDE, INBD., RT. FLOAT 6A SKIN, SIDE, INBD., LT. FLOAT 6A BRACKET, PADDLE STOP, RT. 6A BRACKET, PADDLE STOP, LT. 6A BRACKET 3A CLIP, PADDLE 3A PADDLE, 5 ½ FT SKIN, TOP, RT. FLOAT 6S SKIN, TOP, LT. FLOAT 6S ANGLE, TOP SKIN, LONG RT. 6A ANGLE, TOP SKIN, LONG LT. 6A ANGLE, SHORT BAGGAGE COMPARTMENT 6A ANGLE, SHORT INSPECTION COVERS 6A SPACER, CLEAT ATTACH 6A PLATE, CLEAT ATTACH 6A CLEAT, TIE DOWN 6A STIFFENER, TOP SKIN, RR. 6A GUSSET, NOSE BULK. 6A GUSSET, NOSE BULK. 6A ASS Y., BULK., #1 6A ANGLE, KEEL ATTACH 6A COVER, NOSE BOX OPENING 6S BULK. 6A NUTPLATE, TWO LUG MS21047L STIFFENER, TOP SKIN, FWD. 6A STIFFENER, TOP SKIN, MIDDLE 6A Rev C Page 21 of 151

22 ITEM QTY FIGURE 2: HULL ASS Y - STRAIGHT PART DESCRIPTION PART NO ASS Y., BULK., #2 6A BULK. BTM. 6A BULK. SIDE, LT. 6A ANGLE, KEEL ATTACH, LT. 6A BULK. SIDE, RT. 6A ANGLE, KEEL ATTACH, RT. 6A ANGLE, SISTER KEEL, ATTACH 6A ASS Y., BULK., #3 6A BULK., BTM. 6A BULK., TOP 6A ANGLE, KEEL ATTACH, RT. 6A ANGLE, KEEL ATACH, LT. 6A ANGLE, SISTER KEEL ATTACH, RT. 6A ANGLE, SISTER KEEL ATTACH, LT. 6A ANGLE, NOSE BOX ATTACH, RT. 6A ANGLE, NOSE BOX ATTACH, LT. 6A ANGLE, TOP RAIL ATTACH, 6A ASS Y., BULK., #4 6A BULK., BTM. 6A BULK. SIDE, RT. 6A BULK. SIDE, LT. 6A ANGLE, KEEL ATTACH, RT. 6A ANGLE, KEEL ATTACH, LT. 6A ANGLE, SISTER KEEL ATTACH 6A ASS Y., BULK., #5 6A BULK., BTM. 6A BULK., TOP 6A ANGLE, KEEL ATTACH, RT. 6A ANGLE, KEEL ATTACH, LT. 6A ANGLE, SISTER KEEL ATTACH, RT. 6A ANGLE, SISTER KEEL ATTACH, LT. 6A ANGLE, TOP RAIL ATTACH 6A ASS Y., BULK., #6 6A BULK., BTM. 6A BULK. SIDE, RT. 6A BULK. SIDE, LT. 6A ANGLE, KEEL ATTACH, RT. 6A ANGLE, KEEL ATTACH, LT. 6A ANGLE, SISTER KEEL ATTACH 6A Page 22 of Rev C

23 ITEM QTY FIGURE 2: HULL ASS Y - STRAIGHT PART DESCRIPTION PART NO ASS Y., BULK., #7 6A BULK., BTM. FWD. 6A BULK., BTM. RR. 6A BULK., SIDE RT. 6A BULK., SIDE LT. 6A ANGLE, KEEL ATTACH, RT. 6A ANGLE, KEEL ATTACH, LT. 6A ANGLE, SISTER KEEL ATTACH 6A ANGLE, VERT., LT. 6A ANGLE, VERT., RT. 6A ANGLE, TOP RAIL ATTACH 6A ASS Y., BULK., #8 6A BULK., BTM. FWD. 6A BULK., BTM. RR. 6A BULK., SIDE, LT. 6A BULK., SIDE, RT. 6A ANGLE, KEEL ATTACH, RT. 6A ANGLE, KEEL ATTACH, LT. 6A ANGLE, SISTER KEEL ATTACH 6A ANGLE, TOP RAIL, LT. 6A ANGLE, TOP RAIL, RT. 6A PLATE, SEAL RAIL SLOT 6A ASS Y., BULK., #9 (RT. FLOAT) 6A ASS Y., BULK., #9 (LT. FLOAT) 6A ANGLE, KEEL ATTACH, RT. 6A ANGLE, KEEL ATTACH, LT. 6A ANGLE, SISTER KEEL ATTACH, RT. 6A ANGLE, SISTER KEEL ATTACH, LT. 6A PANEL, SPR. BAR, LT. BULK. ONLY 6A PANEL, SPR. BAR, RT. BULK. ONLY 6A ANGLE, SIDE BULK., LT. 6A ANGLE, SIDE BULK., RT. 6A BULK. BTM., FWD. 6A BULK. BTM., RR. 6A BULK., TOP 6A ASS Y., BULK., #10 6A BULK. BTM. 6A BULK., SIDE, RT. 6A BULK., SIDE, LT. 6A Rev C Page 23 of 151

24 ITEM QTY FIGURE 2: HULL ASS Y - STRAIGHT PART DESCRIPTION PART NO. 1 ANGLE, KEEL ATTACH, RT. 6A ANGLE, KEEL ATTACH, LT. 6A ASS Y., BULK., #11 6A BULK. BTM. 8A BULK. TOP 6A ANGLE, KEEL ATTACH, RT. 6A ANGLE, KEEL ATTACH, LT. 6A ANGLE, SISTER KEEL ATTACH, RT. 6A ANGLE, SISTER KEEL ATTACH, LT. 6A ANGLE, TOP RAIL ATTACH 6A ASS Y., BULK. #11A 6A BULK., BTM. 8A BULK., TOP 6A ANGLE, KEEL ATTACH, RT. 6A ANGLE, KEEL ATTACH, LT. 6A ANGLE, SISTER KEEL ATTACH, RT. 6A ANGLE, SISTER KEEL ATTACH, LT. 6A ANGLE, TOP RAIL ATTACH 6A ANGLE, HORIZ. TUNNEL ATTACH 6A ASS Y., BULK., #11B 6S BULK., BTM AFT. 6S BULK., SIDE, RT. 6A BULK., SIDE, LT. 6A ANGLE, KEEL ATTACH, RT. 6A ANGLE, KEEL ATTACH, LT. 6A ANGLE, HORIZ. 6A BULKHEAD, BOTTOM, FWD 6S ASS Y., BULK., #12 6S BULK., BTM. FWD 6S BULK, BTM, AFT 6S BULK., TOP 6S ANGLE, KEEL ATTACH, RT. 6S ANGLE, KEEL ATTACH, LT. 6S ANGLE, VERT. INBD., LT. 6A ANGLE, VERT. INBD., RT. 6A ANGLE, SISTER KEEL ATTACH, RT. 6A ANGLE, SISTER KEEL ATTACH, LT. 6A ANGLE, HORIZ. TOP 6S Page 24 of Rev C

25 ITEM QTY FIGURE 2: HULL ASS Y - STRAIGHT PART DESCRIPTION PART NO. 1 ANGLE, HORIZ. LWR. 6A ANGLE, TOP RAIL ATTACH 6A ASS Y., BULK., #13 6S BODY, BULK. 6A ANGLE, HORIZ. AND VERT. 6S ANGLE, RAIL ATTACH 6A ASS Y., BULK., #14 LT. 6A ASS Y., BULK #14 RT 6A BODY, BULK. 6A ANGLE, RAIL ATTACH 6A BODY, BULK., RT 6A PIN, COTTER MS BRACKET PULLEY 3A ASS Y., BULK., #15 6A BODY, BULK. 6A ANGLE, RAIL ATTACH 6A BRACKET PULLEY 3A PIN, COTTER MS DOUBLER, CABLE 6A ASS Y., BULK., #16 6A BODY, BULK. 6A ANGLE, RAIL ATTACH 6A ASS Y., BULK., #17 6A BODY, BULK. 6A ANGLE, RAIL ATTACH 6A PIN, COTTER MS DOUBLER, CABLE 6A BRACKET PULLEY 3A ASS Y., BULK., #18 6A BODY, BULK. 6A ANGLE, RAIL ATTACH 6A PIVOT, CASTING 3A ANGLE, TOP SKIN, REINF. 6A ANGLE, REINF. 6A ANGLE, REINF. 6A ANGLE, REINF. 6A Rev C Page 25 of 151

26 ITEM QTY FIGURE 2: HULL ASS Y - STRAIGHT PART DESCRIPTION PART NO ASS Y., FT., SPR. BAR PANEL, RT. 6A ASS Y., FT., SPR. BAR PANEL, LT. 6A PANEL, FT., SPR. BAR, LT. 6A PANEL, FT., SPR. BAR, RT. 6A ANGLE, FT., SPR. BAR PANEL, LT. 6A ANGLE, FT., SPR. BAR PANEL, RT. 6A SPACER, CLEAT ATTACH 6A PLATE, CLEAT ATTACH 6A GUSSET, SIDE SKIN 6A DOUBLER, TOP SKIN, RR. OUTSIDE 6S A/R PLATENUT, TINNERMAN WITH TAPE DOUBLER, TOP SKIN, FT. 6A ASS Y., INSPECTION COVER (10") 6A ASS Y., BAGGAGE COVER, METAL HINGE 6A ASS Y., BAGGAGE COVER, PLASTIC HINGE 6A HINGE, CONT. (SHEPARD CO. - PASTIC) 1 1/2" BLACK HINGE 2 LATCH (SOUTHCO) 6A ASS Y., INSPECTION COVER (8.75") 6A ASS Y., INSPECTION COVER (17.5") 6A NOSE BUMPER 6S ANGLE, NOSE BUMPER ATTACH, SIDE 6A ANGLE, NOSE BUMPER ATTACH, BOTTOM 6A DOUBLER, TOP SKIN, INSIDE 6S SPACER, TOP SKIN SPR. BAR PANELS 6S SPLASH RAILS CHINE (NOT SHOWN) 6A BAGGAGE FLOOR (AFT HALF) LT. 6A BAGGAGE FLOOR (AFT HALF) RT. 6A BAGGAGE FLOOR (FWD HALF) 6A Page 26 of Rev C

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28 MISC. HULL PARTS - AMPHIBIAN FIGURE 3 Page 28 of Rev C

29 ITEM QTY FIGURE 3: MISC. HULL PARTS - AMPHIBIAN PART DESCRIPTION PART NO. 1 1 ANGLE, CARRYTHRU STRAP, RT. 6A ANGLE, CARRYTHRU STRAP, LT. 6A STRAP, CARRYTHRU 6A ANGLE, CARRYTHRU STRAP OUTSIDE, RT. 6A ANGLE, CARRYTHRU STRAP OUTSIDE, LT. 6A ASS Y., DRAG BRACE PANEL, RT. 6A ASS Y., DRAG BRACE PANEL, LT. 6A ANGLE, TOP SKIN REINF. 6A ANGLE, TRUNION ATTACH, LT. 6A ANGLE, TRUNION ATTACH, RT. 6A ANGLE, AB OUTSIDE, LT. 6A ANGLE, AB OUTSIDE, RT. 6A ANGLE, AB INSIDE, LT. 6A ANGLE, AB INSIDE, RT. 6A PANEL, REINF. 6A ANGLE, REINF. #18 BULK. 6A ANGLE, REINF. #18 BULK. BTM. LT. 6A ANGLE, REINF. #18 BULK. BTM. RT. 6A CHANNEL, SIDE SKIN 6A SHIM, CARRYTHRU STRAP 6A ANGLE, CARRYTHRU STRAP, RIHGT 6A ANGLE, CARRYTHRU STRAP, LT. 6A ANGLE, CARRYTHRU STRAP, RT. 6A ANGLE, CARRYTHRU STRAP, LT. 6A CHANNEL, SIDE SKIN 6A CHANNEL, SIDE SKIN 6A CHANNEL, SIDE SKIN 6A Rev C Page 29 of 151

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31 SECTION 2: MISCELLANEOUS HULL PARTS Rev C Page 31 of 151

32 MISC. HULL PARTS - STRAIGHT FIGURE 4 Page 32 of Rev C

33 FIGURE 4: MISC. HULL PARTS - STRAIGHT ITEM QTY PART DESCRIPTION PART NO. 1 2 STRAP, CARRYTHRU 6S SPACER, CARRYTHRU STRAP 6S ANGLE, TOP SKIN REINF. 6A CHANNEL, SIDE SKIN 6A CHANNEL, SIDE SKIN 6A CHANNEL, SIDE SKIN 6A CHANNEL, SIDE SKIN 6A ANGLE, REINF. #18 BULKHEAD 6A ANGLE, REINF. #18 BULKHEAD BTM. LT. 6A ANGLE, REINF. #18 BULKHEAD BTM. RT. 6A Rev C Page 33 of 151

34 THIS PAGE INTENTIONALLY LEFT BLANK Page 34 of Rev C

35 SECTION 3: WHEEL WELL AREA Rev C Page 35 of 151

36 WHEEL WELL AREA FIGURE 5 Page 36 of Rev C

37 ITEM QTY FIGURE 5: WHEEL WELL AREA PART DESCRIPTION PART NO. 1 2 ASS Y., TRUNNION, MAIN GEAR 6A BUSHING, 1/2" DIA, LENGTH 1/2" 08DU PANEL ASS Y., SPREADER BAR, REAR, AFT. RIGHT 6A PANEL ASS Y., SPREADER BAR, REAR, AFT. LEFT 6A SPREADER BAR PANEL, AFT. REAR LT. 6A SPREADER BAR PANEL, AFT. REAR RT. 6A ANGLE, RR. SPR. BAR PANEL, LT. 6A ANGLE, RR. SPR. BAR PANEL, RT. 6A ANGLE, SPR. BAR PANEL AFT. LT. 6A ANGLE, SPR. BAR PANEL AFT. RT. 6A PANEL ASS Y., SPR. BAR REAR FWD. RT. 6A PANEL ASS Y., SPR. BAR REAR FWD. LT. 6A SPREADER BAR PANEL, FWD. REAR LT. 6A SPREADER BAR PANEL, FWD. REAR RT. 6A ANGLE, SPR. BAR PANEL AFT. LT. 6A ANGLE, SPR. BAR PANEL AFT. RT. 6A ANGLE, SPR. BAR PANEL AFT. LT. 6A ANGLE, SPR. BAR PANEL AFT. RT. 6A ASS Y., TUNNEL 6A FITTING, FWD. SLIDE TUBE 6A COVER, TUNNEL 6A TUNNEL 6A ANGLE, TUNNEL 6A TUNNEL, TOP FWD. 6A TUNNEL, TOP AFT. 6A ANGLE SUPPORT, WHEEL WELL LT. 6A ANGLE SUPPORT, WHEEL WELL RT. 6A PANEL, WHEEL WELL VERTICAL, Lt. 6A PANEL, WHEEL WELL VERTICAL, RT. 6A MAIN PANEL WHEEL WELL ASS Y., LT. 6A MAIN PANEL WHEEL WELL ASS Y., RT. 6A COVER, WHEEL WELL INSP., SM. 6A COVER, WHEEL WELL INSP., LG. 6A INSP. COVER REINFORCEMENT, WHEEL WELL, SM. 6A INSP. COVER REINFORCEMENT, WHEEL WELL, LG. 6A Rev C Page 37 of 151

38 1 PANEL, WHEELWELL, MAIN, LT. 6A PANEL, WHEELWELL, MAIN, RT. 6A COVER, WHEEL WELL SPREADER BAR 6A Page 38 of Rev C

39 SECTION 4: STEP AREA Rev C Page 39 of 151

40 STEP AREA, STRAIGHT FLOAT FIGURE 6 Page 40 of Rev C

41 ITEM QTY FIGURE 6: STEP AREA - STRAIGHT PART DESCRIPTION PART NO. 1 1 ANGLE, AB SKIN ATTACH, LEFT 6S ANGLE, AB SKIN ATTACH, RIGHT 6S ASS Y., REAR SPR. BAR PANEL, FWD. RIGHT 6S ASS Y., REAR SPR. BAR PANEL FWD LEFT 6S PANEL, REAR SPR. BAR FWD., LEFT 6S PANEL, REAR SPR. BAR, FWD. RIGHT 6S ANGLE, REAR SPR. BAR PANEL, LEFT 6A ANGLE, REAR SPR. BAR PANEL, RIGHT 6A ANGLE, REAR SPR. BAR PANEL, LEFT, AFT 6A ANGLE, REAR SPR. BAR PANEL, RIGHT, AFT 6A ASS Y., REAR SPR. BAR PANEL AFT., RIGHT 6S ASS Y., REAR SPR. BAR PANEL AFT., LEFT 6S PANEL, REAR SPR. BAR AFT., LEFT 6S PANEL, REAR SPR. BAR AFT., RIGHT 6S ANGLE, REAR SPR. BAR PANEL, LEFT 6A ANGLE, REAR SPR. BAR PANEL, RIGHT 6A ANGLE, REAR SPR. BAR PANEL, LEFT, AFT 6A ANGLE, REAR SPR. BAR PANEL, RIGHT, AFT 6A CHANNEL, SUPPORT 6S ANGLE, AB SKIN ATTACH UPPER, RIGHT 6S ANGLE, AB SKIN ATTACH UPPER, LEFT 6S Rev C Page 41 of 151

42 THIS PAGE INTENTIONALLY LEFT BLANK Page 42 of Rev C

43 SECTION 5: HULL EXTRUSIONS Rev C Page 43 of 151

44 EXTRUSIONS HULL - AMPHIBIAN FIGURE 7 Page 44 of Rev C

45 ITEM QTY FIGURE 7: HULL EXTRUSTIONS - AMPHIBIAN PART DESCRIPTION PART NO. 1 1 KEEL, MAIN 6A WEAR STRIP, KEEL 3A SISTER KEEL, OUTSIDE, LEFT 6A SISTER KEEL, OUTSIDE, RIGHT 6A SISTER KEEL, INSIDE, FWD., RIGHT 6A SISTER KEEL, INSIDE, FWD., LEFT 6A KEEL, AB 6A STIFFENER, SIDE SKIN, RIGHT 6A STIFFENER, SIDE SKIN, LEFT 6A CHINE, FT., LEFT 6A CHINE, FT., RIGHT 6A GUNWALL, LEFT 8A GUNWALL, RIGHT 6A CHINE, AB, LEFT 6A CHINE, AB, RIGHT 6A SISTER KEEL, AB, INBD., RIGHT 6A SISTER KEEL, AB, INBD., LEFT 6A SISTER KEEL, AB, OTBD., RIGHT 6A SISTER KEEL, AB, OTBD., LEFT 6A Rev C Page 45 of 151

46 EXTRUSIONS HULL STRAIGHT FIGURE 8 Page 46 of Rev C

47 ITEM QTY FIGURE 8: HULL EXTRUSIONS STRAIGHT PART DESCRIPTION PART NO. 1 1 KEEL, MAIN 6S WEAR STRIP, KEEL 3A SISTER KEEL, OUTSIDE LEFT 6A SISTER KEEL, OUTSIDE REFT 6A SISTER KEEL, INSIDE, FWD. RIGHT 6A SISTER KEEL, INSIDE, FWD. LEFT 6A KEEL, AB 6S STIFFENER, SIDESKIN, RIGHT 6A STIFFENER, SIDESKIN, LEFT 6A CHINE, FT., LEFT 6A CHINE, FT., RIGHT 6A GUNWALL, LEFT 8A GUNWALL, RIGHT 8A CHINE, AB, LEFT 6A CHINE, AB, RIGHT 6A SISTER KEEL, AB, RIGHT 6S SISTER KEEL, AB, LEFT. 6S Rev C Page 47 of 151

48 THIS PAGE INTENTIONALLY LEFT BLANK Page 48 of Rev C

49 SECTION 6: PUMPER TUBES Rev C Page 49 of 151

50 PUMPER TUBES STRAIGHT AND AMPHIBIAN FIGURE 9 Page 50 of Rev C

51 ITEM QTY FIGURE 9: PUMPER TUBES PART DESCRIPTION PART NO. 1 1 CUP, PUMP OUT (OLD STYLE) 3A CUP, PUMP OUT (NEW STYLE) 4A RING, REINF. PUMP OUT CUP 3A CLAMP, UPPER END CLAMP, LOWER END 3A ASS Y., STOPPER PUMPER CUP (OLD STYLE) 3A STOPPER (NEW STYLE) PUMPER TUBE, 12" 6A PUMPER TUBE, 15 1/2" 6A PUMPER TUBE, 19" 6A PUMPER TUBE, 22 1/2" 6A PUMPER TUBE, 23 1/2" 6A PUMPER TUBE, 25 3/4" 6A PUMPER TUBE, 27 1/2" 6A PUMPER TUBE, 31" 6A PUMPER TUBE, 31 1/2" 6A PUMPER TUBE, 32 1/2" 6A Rev C Page 51 of 151

52 THIS PAGE INTENTIONALLY LEFT BLANK Page 52 of Rev C

53 SECTION 7: INSTALLATION STRUTS AND STEPS Rev C Page 53 of 151

54 INSTALLATION, FWD, CENTER, AND AFT STRUT FIGURE 10 Page 54 of Rev C

55 ITEM QTY FIGURE 10: FWD, CENTER, AND AFT STRUT PART DESCRIPTION PART NO. 1 2 FWD/AFT FUSELAGE STRUT FITTING 6P FWD/AFT FUSELAGE STRUT FITTING 6P BOLT AN5-12A 8 BOLT AN5-13A A/R WASHER NAS1149F0532P A/R WASHER NAS1148F0563P 16 NUT MS21044N5 2 1 ASS Y., REAR STRUT, LEFT 6P ASS Y., REAR STRUT, RIGHT 6P BOLT AN8-22A A/R WASHER NAS1149F0863P 4 Nut MS21044N8 3 2 FITTING, LINK, STRUT, UPPER REAR 6P BOLT AN8-23A A/R WASHER NAS1149F0863P 2 NUT MS21044N8 4 2 ASS Y., AFT DRAG WIRE 6P PIN AN A/R WASHER NAS1149F0863P 2 PIN MS TERMINAL AN RS * 2 TERMINAL AN LS * 2 NUT AN316C8L* 2 NUT AN316C8R* 4 PIN, CLEVIS MS C27 4 WASHER NAS1149F0763P 4 COTTER PIN MS FITTING, LEFT. AFT DRAG WIRE, LWR. 6P BOLT AN8-30A A/R WASHER NAS1149F0863P 1 NUT MS21044N8 6 1 ASS Y., CENTER STRUT, LEFT 6P ASS Y., CENTER STRUT, RIGHT 6P BOLT AN8-22A A/R WASHER NAS1149F0863P 4 NUT MS21044N Rev C Page 55 of 151

56 ITEM QTY FIGURE 10: FWD, CENTER, AND AFT STRUT PART DESCRIPTION PART NO. 7 1 FITTING, RT., AFT. DRAG WIRE, LWR. 6P BOLT AN8-31A A/R WASHER NAS1149F0863P 1 NUT MS21044N8 8 1 FITTING, STRUT, CENTER, LOWER LEFT 6P FITTING, STRUT, CENTER, LOWER RIGHT 6P BOLT AN9-32A A/R WASHER NAS1149F0932P 2 NUT MS21044N9 9 1 ASS Y., FWD. STRUT, LEFT 6P ASS Y., FWD. STRUT, RIGHT 6P BOLT AN8-22A A/R WASHER NAS1149F0863P 4 NUT MS21044N FITTING, FWD. STRUT, LOWER LEFT 6P FITTING, FWD. STRUT, LOWER RIGHT 6P BOLT AN9-30A A/R WASHER NAS1149F0863P 2 NUT MS21044N FITTING, FWD. DRAG WIRE 6P BOLT AN8-23A A/R WASHER NAS1149F0863P 2 NUT MS21044N ASS Y, FWD, DRAG WIRE 6P PIN AN A/R WASHER NAS1149F0763P 4 PIN MS TERMINAL AN RS * 2 TERMINAL AN LS * 2 NUT AN316C7L* 2 NUT AN316C7R* 4 PIN, CLEVIS MS C25 4 WASHER NAS1149F0732P 4 COTTER PIN MS Page 56 of Rev C

57 ITEM QTY FIGURE 10: FWD, CENTER, AND AFT STRUT PART DESCRIPTION PART NO FITTING, FWD. STRUT, UPPER 6P BOLT AN8-24A A/R WASHER NAS1149F0863P 2 NUT MS21044N LUG, DRAG WIRE, FRONT (UPPER) 6P FITTING, STRUT LINK, CENTER, UPPER 6P BOLT AN8-27A A/R WASHER NAS1149F0863P 2 NUT MS21044N LUG, DRAG WIRE (REAR) 6P CENTER FUSELAGE STRUT FITTING 6P BOLT AN5-12A A/R WASHER NAS1149F0532P A/R WASHER NAS1149F563P 8 NUT MS21044N5 6 BOLT NAS WASHER NAS143-5C 6 WASHER NAS1149F0563P 6 NUT MS21044N Rev C Page 57 of 151

58 THIS PAGE INTENTIONALLY LEFT BLANK Page 58 of Rev C

59 SECTION 8: INSTALLATION FUSELAGE REINFORCEMENT Rev C Page 59 of 151

60 INSTALLATION, FUSELAGE REINFORCEMENT, AFT FIGURE 11 Page 60 of Rev C

61 INSTALLATION, FUSELAGE REINFORCEMENT, FWD FIGURE 11A Rev C Page 61 of 151

62 ITEM QTY FIGURE 11-11A: FUSELAGE REINFORCEMENT PART DESCRIPTION PART NO. 1 2 DOUBLER, BULKHEAD, FUSELAGE, R/H 6P DOUBLER, BULKHEAD, FUSELAGE, L/H 6P A/R RIVET MS20470AD4 2 1 DOUBLER, BULKHEAD, FUSELAGE, L/H 6P DOUBLER, BULKHEAD, FUSELAGE, R/H 6P BOLT AN3-5A A/R WASHER NAS1149F0363P 18 NUT MS21044N3 A/R RIVET MS20470AD4 3 1 FITTING, SUPPORT, REAR STRUT, L/H 6P FITTING, SUPPORT, REAR STRUT, R/H 6P BOLT AN3-4A A/R WASHER NAS1149F0363P 20 NUT MS21044N3 4 2 DOUBLER, SKIN SUPPORT, REAR 6P A/R RIVET, OR CHERRY MAX EQUIVELANT MS20470AD5 5 1 STIFFENER, FUSELAGE SUPPORT 6P A/R RIVET MS20470AD4 6 1 COVER, ACCESS HOLE (SMALL) 6P SCREW AN R8 7 1 SUPPORT, ACCESS HOLE (SMALL) 6P RIVET MS20470AD4 8 1 FITTING SUPPORT, FRONT STRUT L/H 6P FITTING SUPPORT, FRONT STRUT R/H 6P BOLT AN4-7A A/R WASHER NAS1149F0432P 8 WASHER NAS1149F0463P 8 NUT MS21044N4 9 1 DOUBLER, SKIN SUPPORT, FWD, L/H 6P DOUBLER, SKIN SUPPORT, FWD, R/H 6P A/R RIVET MS20470AD ANGLE, FUSELAGE SUPPORT 6P A/R RIVET MS20470AD4 Page 62 of Rev C

63 ITEM QTY FIGURE 11-11A: FUSELAGE REINFORCEMENT PART DESCRIPTION PART NO SUPPORT, ACCESS HOLE (Large) 6P RIVET MS20470AD COVER, ACCESS HOLE (Large) 6P SCREW AN R Rev C Page 63 of 151

64 THIS PAGE INTENTIONALLY LEFT BLANK Page 64 of Rev C

65 SECTION 9: INSTALLATION UPPER AND LOWER STEP Rev C Page 65 of 151

66 INSTALLATION, UPPER AND LOWER STEP FIGURE 12 Page 66 of Rev C

67 ITEM QTY FIGURE 12: UPPER AND LOWER STEP PART DESCRIPTION PART NO. 1 1 STEP, BOARDING, UPPER R/H 6P STEP, BOARDING, UPPER L/H 6P SPACER, UPPER 6P BOLT AN3-24A 2 BOLT AN3-35A 12 WASHER NAS1149F00363P 6 NUT MS21044N3 2 1 STEP, BOARDING, LOWER R/H 6P STEP, BOARDING, LOWER L/H 6P SPACER, LOWER 6P BOLT AN3-24A 2 BOLT AN3-26A 12 WASHER NAS1149F0363P 6 NUT MS21044N Rev C Page 67 of 151

68 THIS PAGE INTENTIONALLY LEFT BLANK Page 68 of Rev C

69 SECTION 10: INSTALLATION, MISC. FUSELAGE ITEMS Rev C Page 69 of 151

70 INSTALLATION, MISC FUSELAGE ITEMS FIGURE 13 Page 70 of Rev C

71 A A SECTION A-A INSTALLATION, MISC FUSELAGE ITEMS (CONT.) FIGURE Rev C Page 71 of 151

72 FIGURE 13: MISC. FUSELAGE ITEMS ITEM QTY PART DESCRIPTION PART NO VORTEX GENERATOR 6P VORTEX GENERATOR 6P ASS Y., VENTRAL FIN 6P SCREW AN526-10R10 2 NUTPLATE MS N 32 NUTPLATE MS21059L03N 2 NUTPLATE (Install on Doubler) MS21075L03N (longer screws AN526-10R16 and smaller NAS1149F0363P washers may be necessary at various locations) 4 1 AILERON FENCE, TOP L/H 6P AILERON FENCE, TOP R/H 6P A/R RIVET, CHERRY CR AILERON FENCE, LOWER L/H 6P AILERON FENCE, LOWER R/H 6P A/R RIVET, CHERRY CR VORTEX GENERATOR 6P ENERGIZERS 6P ANGLE, UPPER, LEFT 6P RIVET CR ANGLE UPPER, RIGHT 6P RIVET CR ANGLE, LOWER, LEFT 6P RIVET CR ANGLE, LOWER, RIGHT 6P RIVET CR Page 72 of Rev C

73 INSTALLATION, ELEVATOR TENSION SPRING FIGURE 14 FIGURE 14: ELEVATOR TENSION SPRING ITEM QTY PART DESCRIPTION PART NO. 1 1 ANGLE, ELEVATOR DIV. SPRING, ATTACH 6P CLAMP-ELEVATOR, FEEL SPRING 13A CLAMP-ELEVATOR, FEEL SPRING BOLT AN3-5A 2 WASHER NAS1149F00363P 2 NUT MS21044N3 4 1 SPRING 6P ANGLE, SUPPORT DIV. SPRING, ATTACH 6P Rev C Page 73 of 151

74 THIS PAGE INTENTIONALLY LEFT BLANK Page 74 of Rev C

75 SECTION 11: INSTALLATION AND ASSEMBLY SPREADER BAR Rev C Page 75 of 151

76 INSTALLATION AND ASSEMBY - SPREADER BAR, AFT FIGURE 15 Page 76 of Rev C

77 ITEM QTY FIGURE 15: SPREADER BAR ASS Y, AFT PART DESCRIPTION PART NO. ASSY., SPR. BAR WITH FAIRINGS, AFT 6A FILLER STRIP, FAIRING, BOTTOM FILLER STRIP, FAIRING 6A FAIRING, SPREADER BAR REAR 6A FAIRING, SPREADER BAR FRONT 6A SPREADER BAR 6A SCREW, MACHINE, TRUSS HEAD AN526C632R WASHER NAS1149FN616P Rev C Page 77 of 151

78 INSTALLATION AND ASSEMBY - SPREADER BAR, FWD FIGURE 15A Page 78 of Rev C

79 ITEM QTY FIGURE 15A: SPREADER BAR ASS Y, FWD PART DESCRIPTION PART NO. ASSY., SPR. BAR WITH FAIRINGS, FWD 6A FILLER STRIP, FAIRING, BOTTOM FILLER STRIP, FAIRING 6A FAIRING, SPREADER BAR REAR 6A FAIRING, SPREADER BAR FRONT 6A SPREADER BAR 6A SCREW, MACHINE, TRUSS HEAD AN526C632R WASHER NAS1149FN616P 8 13 TIE CLIP TM2S6-M Rev C Page 79 of 151

80 THIS PAGE INTENTIONALLY LEFT BLANK Page 80 of Rev C

81 SECTION 12: MAIN GEAR WHEEL ASSEMBLY Rev C Page 81 of 151

82 MCCAULEY MANUFACTURED MAIN GEAR WHEEL ASS Y FIGURE 16 Page 82 of Rev C

83 ITEM QTY FIGURE 16: MCCAULEY MANUF. MAIN GEAR WHEEL ASS Y PART DESCRIPTION PART NO. 1 1 NUT, AXLE MS SPAER, MAIN GEAR AXLE 6A SEAL, OUTSIDE SEAL, INSIDE BEARING CONE, INSIDE AND OUTSIDE LM BEARING CONE, CHROME PLATED (OPT.) LM29749CP 5 2 BEARING CUP, INSIDE AND OUTSIDE LM BEARING CUP, CHROME PLATED (OPT.) LM29710CP 6 1 ASS Y., WHEEL, COMPLETE D (40-418) 7 1 BRAKE, DISC ASS Y., BRAKE, COMPLETE LT. D (30-241) 1 ASS Y., BRAKE, COMPLETE RT. D (30-241) 1 BRAKE, TORQUE PLATE BRAKE, TORQUE PLATE BRAKE PADS RIVETS BOLTS (FOR PADS) AN4H21A 2 O-RING CYLINDER MS PRESSURE PLATE BACK PLATE WITH LINING BLEEDER FITTING BLEEDER BLEEDER CAP PISTON PISTON O-RING MS O-RING RETAINER MS GREASE RETAINER 6A BOLT, WHEEL HALF AN5-37A 11 6 WASHER NAS1149F0532P 12 3 NUT MS21044N Rev C Page 83 of 151

84 ITEM QTY FIGURE 16: MCCAULEY MANUF. MAIN GEAR WHEEL ASS Y PART DESCRIPTION PART NO COTTER PIN MS TIRE 6:00 X 6 8 PLY (TYPE III) AA1E TUBE XA1AD 16 2 CAP SCREW MS CAP SCREW MS ADAPTOR, BRAKE LINE 6A FITTING, (45 DEG.) MS D 1 O-RING MS PRESSURE PLATES WITH PADS BACK PLATES WITH PADS Page 84 of Rev C

85 THIS PAGE INTENTIONALLY LEFT BLANK Rev C Page 85 of 151

86 CLEVELAND/PARKER MANUFACTURED MAIN GEAR WHEEL ASS Y FIGURE 16A Page 86 of Rev C

87 ITEM QTY FIGURE 16A: CLEVELAND/PARKER MANUF. MAIN GEAR WHEEL ASS Y PART DESCRIPTION PART NO. 4 WHEEL ASS Y W/ TIRE & TUBE (per float) 8A NUT-AXLE MS RING-WHEEL RETAINER 6A SEAL-OUTSIDE (DRILL # 50 HOLE, OUTSIDE FACE) SEAL-INSIDE BEARING-CONE (CLEVELAND) BEARING-CUP (CLEVELAND) WHEEL ASSEMBLY-COMPLETE (CLEVELAND) WHEEL ASSEMBLY COMPLETE ( WITH CHROME BRAKE DISC) BRAKE DISC BRAKE DISC, CHROME PLATED BRAKE ASSEMBLY- COMPLETE BRAKE ASSEMBLY-COMPLETE (RIGHT) 6A BRAKE ASSEMBLY-COMPLETE (LEFT) 6A BRAKE TORQUE PLATE BUSHING BRAKE PADS (ONLY)(NEW STYLE) OLD STYLE BRAKE PADS BOLTS (BRAKE PADS) MS21250HO BRAKE PAD BOLT WASHERS MS20002CH 8 RIVETS (BRAKE PADS) BLEEDER SEAT BLEEDER SCREW BLEEDER CAP ANCHOR BOLT PISTON "O" RING PISTON MS "O" RING BLEEDER MS RETAINER-GREASE Rev C Page 87 of 151

88 ITEM QTY FIGURE 16A: CLEVELAND/PARKER MANUF. MAIN GEAR WHEEL ASS Y PART DESCRIPTION PART NO BOLT-WHEEL HALF AN5-35A WASHER NAS1149D0563J 12 6 NUT MS COTTER PIN MS TIRE-6:00 X 6 8 PLY (TYPE III) AA1E TUBE XA1AD 16 2 CAP SCREW MS CAP SCREW MS FITTING "O" RING MS PRESSURE PLATE (WITH/PADS) BACK PLATE (W/PADS) SNAP RING Page 88 of Rev C

89 SECTION 13: MAIN GEAR AXLE ASSEMBLY Rev C Page 89 of 151

90 MAIN GEAR AXLE ASS Y FIGURE 17 Page 90 of Rev C

91 ITEM FIGURE 17: MAIN GEAR AXLE ASS Y QTY PART DESCRIPTION PART NO. 1 ASS Y., MAIN GEAR AXLE 6A DRAG BRCE (FACTORY REPLACE ONLY) 6A BOLT AN8-24A 3 2 WASHER NAS1149D0863J 4 3 NUT MS21044N8 5 2 BEARING 08DU BOLT AN6-13A 7 1 BOLT AN6-46A 8 2 CLIP, BRAKE LINE 6A WASHER NAS1149D0663J 2 WASHER NAS1149D0616J 10 5 NUT MS21044N BOLT AN6-43A 12 1 TUBE, DRAG LINK (FACTORY REPLACE ONLY) 6A ASS Y, AXLE (FACTORY REPLACE ONLY) 6A NOTE: MAIN GEAR AXLE NOT AVAILABLE CAN BE REPLACED ONSITE AT WIPAIRE 6A BOLT AN8-42A 15 2 BEARING 08DU INSERT, AXLE GREASE (1.150 DIA.) 6A O-RING MS GREASE ZERK 1095K41 1 INSERT, AXLE GREASE (1.230 DIA.) 6A O-RING MS GREASE ZERK 1095K41 1 INSERT, AXLE GREASE (1.020 DIA.) 6A Rev C Page 91 of 151

92 ITEM QTY FIGURE 17: MAIN GEAR AXLE ASS Y PART DESCRIPTION PART NO. 2 O-RING MS GREASE ZERK 1095K41 Page 92 of Rev C

93 SECTION 14: OLEO SHOCK STRUT ASSEMBLY Rev C Page 93 of 151

94 OLEO SHOCK STRUT ASS Y (T-SEALS INSTALLED FIGURE 18 Page 94 of Rev C

95 ITEM QTY FIGURE 18: OLEO SHOCK STRUT ASS Y (T-SEALS) PART DESCRIPTION PART NO. 1 ASS Y, OLEO SHOCK STRUT GLAND - OUTER CYL - SHOCK STRUT CYLINDER, OUTER, SHOCK STRUT, ROD, T-SEAL T-SEAL CAP, END, SHOCK STRUT, W/BUSHINGS CAP, TOP, SHOCK STRUT, W/BUSHINGS CYLINDER, INNER, SHOCK STRUT, PISTON, SHOCK STRUT, WIPER, SHOCK STRUT, 8000, T-SEAL ROD - PISTON, SHOCK STRUT 6A PLUG SHOCK STRUT 6A NUT, CHECK, SHOCK STRUT 6A NUT, CHECK, SHOCK STRUT 6A PIN - METERING 6P PLACARD, HYDRAULIC CYLINDER 8A "O" RING MS "O" RING MS "O" RING MS VALVE MS STAR WASHER MS BOLT NAS WASHER NAS1149D0363J Rev C Page 95 of 151

96 OLEO SHOCK STRUT ASS Y (O-RINGS INSTALLED) FIGURE 18A Page 96 of Rev C

97 ITEM QTY FIGURE 18A: OLEO SHOCK STRUT ASS Y (O-RINGS) PART DESCRIPTION PART NO. 1 ASS Y., OLEO SHOCK STRUT GLAND - OUTER CYL - SHOCK STRUT CYLINDER, OUTER, SHOCK STRUT, ROD, T-SEAL T-SEAL CAP, END, SHOCK STRUT, W/BUSHINGS CAP, TOP, SHOCK STRUT, W/BUSHINGS CYLINDER, INNER, SHOCK STRUT, PISTON, SHOCK STRUT, WIPER, SHOCK STRUT, 8000, T-SEAL ROD - PISTON, SHOCK STRUT 6A PLUG SHOCK STRUT 6A NUT, CHECK, SHOCK STRUT 6A NUT, CHECK, SHOCK STRUT 6A PIN - METERING 6P PLACARD, HYDRAULIC CYLINDER 8A "O" RING MS "O" RING MS "O" RING MS VALVE MS STAR WASHER MS BOLT NAS WASHER NAS1149D0363J Rev C Page 97 of 151

98 THIS PAGE INTENTIONALLY LEFT BLANK Page 98 of Rev C

99 SECTION 15: HYDRAULIC BRAKE SCHEMATIC Rev C Page 99 of 151

100 HYDRAULIC BRAKE SCHEMATIC FIGURE 19 Page 100 of Rev C

101 ITEM QTY FIGURE 19: HYDRAULIC BRAKE SCHEMATIC PART DESCRIPTION PART NO. 1 2 ASS Y., BRAKE LINE, FRONT STRUT 6A LINE, AEROQUIP (83 ) FTG., AEROQUIP TEE AN824-4D 3 2 FTG., BULK. AN832-4D 2 WASHER NAS1149D0863J 2 NUT AN924-4D 4 2 ASS Y., BRAKE LINE (34 ) 6A LINE-ALUMINUM.035 X ¼ X 34 4 SLEEVE MS D 4 NUT AN818-4D 5 2 ASS Y., BRAKE LINE (20.75 ) 6A LINE-ALUMINUM.035 X ¼ X SLEEVE MS D 4 NUT AN818-4D 6 4 FTG., BULK. AN832-4D 4 WASHER NAS1149D0863J 4 NUT AN924-4D 7 4 ASS Y., BRAKE LINE 6A LINE, AEROQUIP (14 ) FITTING, AEROQUIP ELBOW (45 Deg.) MS D 2 ADAPTOR 6A ASS Y., BRAKE LINE (5.25 ) 6A LINE-ALUMINUM.035 X ¼ X SLEEVE MS D 4 NUT AN818-4D 10 2 GROMMET MS Rev C Page 101 of 151

102 THIS PAGE INTENTIONALLY LEFT BLANK Page 102 of Rev C

103 SECTION 16: MAIN GEAR SLIDE TUBE ASSEMBLY Rev C Page 103 of 151

104 MAIN GEAR SLIDE TUBE ASS Y (O-RINGS INSTALLED) FIGURE 20 Page 104 of Rev C

105 ITEM QTY FIGURE 20: MAIN GEAR SLIDE TUBE ASS Y (O-RINGS) PART DESCRIPTION PART NO. 1 1 CYLINDER END CAP ASS Y. 6A CYLINDER, OUTSIDE 6A ASS Y., RAM 6A RING CYLINDER, SUPPORT 6A O RING MS FLANGE CYLINDER, END ASS Y. 6A BOLT NAS WASHER, LOCK MS WASHER NAS1149D0363J 9 2 O RING MS ELBOW MS D 11 1 O RING MS SLIDE TUBE CAP 6A BOLT AN6-12A 14 A/R WASHER NAS1149D0663J 15 6 NUT MS21044N BOLT AN4-24A 17 AR WASHER NAS1149D0463J 18 4 NUT MS21044N4 19 AR SHIM 6A LOCK PIN 6A Rev C Page 105 of 151

106 ITEM QTY FIGURE 20: MAIN GEAR SLIDE TUBE ASS Y (O-RINGS) PART DESCRIPTION PART NO FITTING, SLIDE TUBE 6A LOCK CATCH 6A SLIDE 6A END, SLIDE TUBE, INSERT 6A CARRIAGEN COMPLETE WITH HOOKS 6A CARRIAGE WITH BUSHINGS ONLY BUSHING (LG.) 26DU16 2 BUSHING (SM.). 08DU08 1 GREASE ZERK 1095K BOLT AN3-25A 26 A/R WASHER NAS1149D0363J 27 1 NUT MS21044N BOLT AN6-26A 29 A/R WASHER NAS1149D0663J 30 1 NUT MS21044N SET SCREW 1032 NF x 3/ MAGNET 3A LOCK AFT. 6A LOCK FWD. 6A SET SCREW 6A JAM NUT AN316-4R 37 1 SPRING LOCK 6A COVER CARRIAGE 6A Page 106 of Rev C

107 ITEM QTY FIGURE 20: MAIN GEAR SLIDE TUBE ASS Y (O-RINGS) PART DESCRIPTION PART NO SCREW AN R8 4 WASHER, LOCK MS WASHER NAS1149DN832J 40 2 BOLT AN4-24A 41 1 BOLT AN6-47A 42 1 TUNNEL CAP 6A END, SLIDE TUBE 6A BOLT AN5-6A A/R WASHER NAS1149D0563J 4 NUT MS21044N BOLT AN6-7A A/R WASHER NAS1149D0663J 2 NUT MS21044N BOLT AN5H10A A/R WASHER NAS1149D0563J 47 1 BOLT AN4-14A A/R WASHER NAS1149D0463J 1 NUT MS21044N O RING MS WIPER, FELT 6A WIPER, NYLON Rev C Page 107 of 151