SERVICE BULLETIN. Citation SB TITLE DOORS - WIDE DOOR INSTALLATION MODIFICATION

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1 TITLE DOORS - WIDE DOOR INSTALLATION MODIFICATION EFFECTIVITY MODEL SERIAL NUMBERS 560 (Citation Encore) thru (Citation Encore+) thru NOTE: This modification may only be accomplished at the Wichita Citation Service Facility, Cessna Aircraft Company, Wichita Kansas. REASON To provide a wide cabin door installation. DESCRIPTION This service bulletin provides the parts and instructions necessary to modify the airplane structure and install a wide cabin door. COMPLIANCE OPTIONAL. This service bulletin can be accomplished at the discretion of the owner. A service bulletin published by Cessna Aircraft Company may be recorded as completed in an aircraft log only when the following requirements are satisfied: 1) The mechanic must complete all of the instructions in the service bulletin, including the intent therein. 2) The mechanic must correctly use and install all applicable parts supplied with the service bulletin kit. Only with written authorization from Cessna Aircraft Company can substitute parts or rebuilt parts be used to replace new parts. 3) The mechanic or airplane owner must use the technical data in the service bulletin only as approved and published. 4) The mechanic or airplane owner must apply the information in the service bulletin only to aircraft serial numbers identified in the Effectivity section of the bulletin. 5) The mechanic or airplane owner must use maintenance practices that are identified as acceptable standard practices in the aviation industry and governmental regulations. No individual or corporate organization other than Cessna Aircraft Company is authorized to make or apply any changes to a Cessna-issued service bulletin, service letter, or flight manual supplement without prior written consent from Cessna Aircraft Company. Cessna Aircraft Company is not responsible for the quality of maintenance performed to comply with this document, unless the maintenance is accomplished at a Cessna-owned Citation Service Center. APPROVAL Cessna received FAA approval for the technical data in this publication that changes the airplane type design. Cessna received EASA approval for the technical data in this publication that changes the airplane type design. June 12, 2013 Page1of17 Cessna Aircraft Company, Cessna Customer Service, P.O. Box 7706, Wichita, KS 67277, U.S.A , Fax This document contains technical data and is subject to U.S. export regulations. This information has been exported from the United States in accordance with export administration regulations. Diversion contrary to U.S. law is prohibited. ECCN: 9E991 COPYRIGHT 2013

2 FLIGHT CREW OPERATIONS No Changes CONSUMABLE MATERIAL You must use the consumable materials that follow, or their equivalent, to complete this service bulletin. NAME NUMBER MANUFACTURER USE Color Chemical Film U Cessna Service Parts & Programs, 7121 Southwest Boulevard Wichita, KS To prepare aluminum surface for intermediate primer. Corrosion Resistant Primer K (2 ounce kit) Sealant U Type I, Class B 1/2, (3.5 oz Simkit) Cessna Service Parts & Programs, 7121 Southwest Boulevard Wichita, KS Cessna Service Parts & Programs 7121 Southwest Boulevard Wichita, KS Final finish for aluminum. For sealing applications. TOOLING NAME NUMBER MANUFACTURER USE Template and Support Angles Canvas Straps with Ratcheting Latch T10022 Cessna Aircraft Company To make fuselage cutout for door opening. None Commercially Available To attach template to fuselage. Fuselage Cradles None Fabricate Locally To support fuselage during modification. WEIGHT AND BALANCE INFORMATION Change in weight and balance is to be computed by weighing the airplane before and after modification. REFERENCES Cessna Model 560 Maintenance Manual NOTE: To install on your airplane, you must get the engineering documents that follow. You must use the most recent revision and all of the applicable drawing change notices (DCN) for each engineering document. Page 2 June 12, 2013

3 DOCUMENT NUMBER TITLE PUBLICATIONS AFFECTED Weight and Balance Manual Wide Door Cover Installation Cabin Door Trim Installation Cabin Entry Switch Installation Wide Cabin Door Light Mod WBA Wide Door Frame Installation - FS and FS Frame Installation - Wide Door Fuselage FS Threshold Installation - Wide Door Lintel Installation - Wide Door Door Seal Installation - Wide Door Frame Installation - Wide Door Fwd (FS and FS168.00) Gas Spring Installation Chain Assembly and Installation - Wide Door Wide Door Mod Installation Wide Door Frame Installation Door Seal Actuator Installation - Wide Door Oxygen System Installation - Cabin Pitot-Static Installation Ventilation System Installation - Side and Lower Cabin Hydraulic System Installation - Nose & Cabin Wide Cabin Door Wire Routing Lower Wide Door Light Installation and Wire Routing Wide Door Frost Pane Installation Wide Door Lower Cover Installation Window Reveal Installation Wide Door Interior Installation (Mfg) Fiberglass Bag Insulation Installation - 550/560 Wide Door LH Forward Cabinet Bracketry Installation LH Sidewall Duct Mod- Wide Door Water Trap Modification Installation Cessna Model 560 Maintenance Manual Cessna Model 560 Illustrated Parts Catalog June 12, 2013 Page 3

4 Cessna Model 560 Encore Wiring Diagram Manual Cessna Model 560 Encore Plus (-0752 thru -0815) Wiring Diagram Manual ACCOMPLISHMENT INSTRUCTIONS 1. Prepare the airplane for maintenance. A. Make sure that the airplane is electrically grounded. B. Make sure that all switches are in the OFF/NORM position. C. Disconnect electrical power from the airplane. (1) Disconnect the airplane battery. (2) Disconnect external electrical power. D. Attach maintenance warning tags to the battery and external power receptacle that have "DO NOT CONNECT ELECTRICAL POWER - MAINTENANCE IN PROGRESS" writtenonthem. 2. Level the airplane. A. Use jacks to level the airplane. (Refer to the Cessna Model 560 Maintenance Manual, Chapter 8, Leveling - Maintenance Practices.) (1) Make sure the landing gear stay in contact with the ground. B. Place a tail stand under the tail of the airplane and raise it to the point of contact with airplane. 3. Use padded wooden cradles to support the airplane. A. Place padded wooden cradle supports under the fuselage at the first bulkhead frame aft of the cabin door opening. B. Place padded wooden cradle supports under the fuselage at the forward cabin divider. C. Shim the cradles, as required, to contact the fuselage. 4. Remove the cabin door. (Refer to the Cessna Model 560 Maintenance Manual, Chapter 52, Entrance Door - Maintenance Practices.) 5. Remove the entrance door step. (Refer to the Cessna Model 560 Maintenance Manual, Chapter 52, Entrance Step Maintenance Practices.) 6. Remove interior equipment and furnishings as required to accomplish this modification. (Refer to the Cessna Model 560 Maintenance Manual, Chapter 25, Equipment/Furnishings.) 7. Modify the airplane to conform with the following Cessna Engineering Drawings: Wide Door Cover Installation Cabin Door Trim Installation Cabin Entry Switch Installation Wide Cabin Door Light Mod WBA Wide Door Frame Installation - FS and FS Frame Installation - Wide Door Fuselage FS Threshold Installation - Wide Door Lintel Installation - Wide Door Door Seal Installation - Wide Door Frame Installation - Wide Door Fwd (FS and FS168.00) Gas Spring Installation Chain Assembly and Installation - Wide Door Wide Door Mod Installation Wide Door Frame Installation Door Seal Actuator Installation - Wide Door Oxygen System Installation - Cabin Pitot-Static Installation Ventilation System Installation - Side and Lower Cabin Page 4 June 12, 2013

5 Hydraulic System Installation - Nose & Cabin Wide Cabin Door Wire Routing Lower Wide Door Light Installation and Wire Routing Wide Door Frost Pane Installation Wide Door Lower Cover Installation Window Reveal Installation Wide Door Interior Installation (Mfg) Fiberglass Bag Insulation Installation - 550/560 Wide Door LH Forward Cabinet Bracketry Installation LH Sidewall Duct Mod- Wide Door Water Trap Modification Installation. 8. Reinstall interior equipment and furnishings as required. (Refer to the Cessna Model 560 Maintenance Manual and Illustrated Parts Catalog, Chapter 25, Equipment/Furnishings.) 9. Remove the padded wooden supports that you placed under the airplane. 10. Apply primer and paint that is the same color as the topcoat to the modification area as necessary. (Refer to the Cessna Model 560 Maintenance Manual, Chapter 20, Exterior Finish-Cleaning and Painting.) 11. Weigh the airplane to compute new weight and balance. (Refer to the Cessna Model 560 Maintenance Manual, Chapter 8, Weighing - Description and Operation.) 12. Remove the maintenance warning tags and connect the airplane battery. 13. Perform operational/functional tests of the systems added or disturbed by this modification. (Refer to the Cessna Model 560 Maintenance Manual, applicable chapters.) 14. Record that this service bulletin has been completed. A. Complete a Maintenance Transaction Report. B. Put a copy of the completed Maintenance Transaction Report in the airplane logbook. C. Send a copy of the completed Maintenance Transaction Report to: CESCOM C/O Camp Systems International, 8200 East 34th Street North, Building 1600 Suite 1607 Wichita, KS MATERIAL INFORMATION Order the kit below to install this modification Kit, consisting of the following parts: AN R6 4 Screw AN Bracket AN783D4 1 Tee AS5194D Adapter AN821-4D 1 Elbow AN821-5D 2 Elbow AN821-6D 1 Elbow AN911-4D 1 Nipple AN Nut June 12, 2013 Page 5

6 NAS1149F0332P 1 Washer C Wide Cabin Door Light Mod WBA CM3612-2A Duct CM Screw CM Screw CR Rivet CR Rivet CR Rivet CR Rivet HL18PB5-3 4 Pin HL18PB5-4 3 Pin HL18PB5-5 6 Pin HL19PB5-4 4 Pin HL19PB5-5 2 Pin HL19PB5-6 2 Pin HL Collar HL Collar MJV3 1 Valve MS D 1 Elbow MS Nut MS21042L3 51 Nut MS21044N3 1 Nut MS21047L08 4 Nutplate MS21047L3 7 Nutplate MS Nutplate MS21069L3 4 Nutplate MS21075L06N 4 Nutplate MS21083N3 2 Nut MS21919WCH40 1 Clamp MS21919WDF5 2 Clamp MS21919WDG10 2 Clamp MS21919WDG24 1 Clamp MS21919WDG4 2 Clamp Page 6 June 12, 2013

7 MS21919WDG6 1 Clamp MS Cotter Pin MS24693-S31 4 Screw MS24694-S101 2 Screw MS24694-S51 8 Screw MS24694-S53 4 Screw MS24694-S59 8 Screw MS24694-S61 2 Screw MS Screw MS Screw MS Screw MS Screw MS Screw MS Screw MS Screw MS Strap MS Strap MS Strap MS Screw MS Grommet MS Grommet MS Grommet MS Grommet MS51521B4 1 Elbow NAS1080K04 3 Collar NAS1149F0332P 19 Washer NAS1149F0363P 64 Washer NAS1329A Nut NAS Packing NAS1921M05S05 21 Rivet NAS1921M05S06 37 Rivet NAS Clamp NAS333CPA31 48 Bolt NAS43HT Spacer June 12, 2013 Page 7

8 NAS43HT Spacer NAS557-3A 1 Grommet NAS557-8A 1 Grommet NAS7034H03 3 Pin H Grommet S Handle Assembly S Nut S1477-3B 1 Nut S Anchor S Anchor S Connector S Mount S Rivet S Rivet S Rivet S Rivet S Rivet S Rivet S Rivet S Rivet S Rivet R Inches Tubing ST Duct 259A1PP 1 Valve Cover - Upper Door Closeout Door Handle Closeout Door Trim Door Trim Door Trim Door Trim Entry Door Switch Cap Angle RH Page 8 June 12, 2013

9 Filler Splice Channel LH Channel RH Doubler Splice Threshold Plate Trim Clip Spacer Window Assembly Spacer Spring Guide Windlace WBA Footwell Lights WBSA - Main Cabin WBSA - Lower Door Lights WBSA - Upper Door Spacer Bracket Angle Bracket Angle Seat Rail Support Bracket Frame Lower Frame Assembly Upper Angle Filler Angle Angle Splice, Lower LH Splice Strap Spacer June 12, 2013 Page 9

10 Weldment Assembly Retainer Angle Corner Retainer Corner Retainer intercostal Assembly Intercostal Doubler External Intercostal Intercostal Threshold Rib - FS Web Doubler Threshold Rib Splice Plate Floorboard Floorboard Clip Doubler Doubler Spacer Doubler Channel Assembly Angle Finger Doubler Filler Filler Splice Filler Filler Stringer Splice Stringer Splice Channel Lintel Doubler Filler Hinge Half Hinge Pin Page 10 June 12, 2013

11 Rain Trough Angle Secondary Seal Seal Flap R Inflatable Door Seal Seal Plug Weather Seal Spacer Angle Angle Angle Clip Spacer Angle Angle Nutplate Strip Nutplate Strip Shim Bracket Bracket Fitting Fitting Chain Assembly Insulator Upper Wide Door Assembly Lower Wide Door Assembly Frame Intercostal Intercostal Frame Bond Assembly Frame Weld Assembly - Upper June 12, 2013 Page 11

12 Inner Doubler Clip Clip Frame Segment Bracket Inner Skin Clip Frame Bond Assembly Frame Bond Assembly Bracket Splice Splice Filler Receptacle Assembly Filler Intercostal Filler Intercostal Stringer Gusset Filler Clip Intercostal Intercostal Receptacle Assembly Filler Angle Receptacle Assembly Line Assembly Tube Assembly Plunger Tube Assembly Tube Assembly Line Assembly Page 12 June 12, 2013

13 Line Assembly Line Assembly Line Assembly Seat Rail - Outboard Wide Door Splice Angle Floorboard Support Frame - FS Seat Rail Support, LH Seat Rail Support, RH Stringer Clip Doubler Clip Floorboard Support Angle, LH Tube Assembly Tube Assembly Tube Assembly Tube Assembly Tube Assembly Tube Assembly Tube Assembly Tube Assembly Tube Assembly Splice Angle Duct Assembly Duct Line Assembly, RH Line Assembly, LH Tube Assembly, RH Tube Assembly, LH Spring Guide Skin Damping Skin Damping Skin Damping June 12, 2013 Page 13

14 Skin Damping Skin Damping Skin Damping Skin Damping Skin Damping Skin Damping Skin Damping Skin Damping Skin Damping Skin Damping Skin Damping Skin Damping Skin Damping Skin Damping Skin Damping Skin Damping Skin Damping Skin Damping Skin Damping Skin Damping Skin Damping Skin Damping Skin Damping Skin Damping Skin Damping Skin Damping Lower Blanket Upper Blanket Skin Damping Skin Damping Skin Damping Skin Damping Skin Damping Skin Damping Page 14 June 12, 2013

15 Skin Damping Skin Damping Closeout Ring Frost Pane Lower Door Cover Rubber Mat-Grey RH AFT window Reveal Assembly Wide Door AFT Window Reveal Assembly RH FWD Reveal Assembly Escape Hatch Reveal Assembly Wide Door FWD window Reveal Assembly Floorboard Closeout Assembly LH Isolator Assembly Shim Intercostal Assembly FWD Bracket AFT Bracket LH Sidewall Duct -W/D Insulation - Bag Insulation - Bag Insulation - Bag Insulation - Bag Insulation - Bag Insulation - Bag Insulation - Bag Insulation - Bag Insulation - Bag Insulation - Bag Insulation - Bag Insulation - Bag Insulation - Bag June 12, 2013 Page 15

16 Insulation - Bag Insulation - Bag Insulation - Bag Insulation - Bag Insulation - Bag Insulation - Bag Insulation - Bag Insulation - Bag Insulation - Bag Insulation - Bag Insulation - Bag Insulation - Bag Insulation - Bag Insulation - Bag Insulation - Bag Insulation - Bag Insulation - Bag Insulation - Bag Insulation - Bag Insulation - Bag Insulation - Bag 1 Instructions Airplanes thru -0815, order the kit below to complete this service bulletin Kit, consisting of the following parts: AS5174D Union MS21083N3 2 Nut MS21919WDG6 2 Clamp MS Screw MS Packing MS51521B4 1 Elbow Page 16 June 12, 2013

17 S Sleeve S Spiral Wrap S Inches Tubing Tube Assembly Tube Assembly Tube Assembly Airplanes thru -0544, order the kit below to complete this service bulletin Kit, consisting of the following parts: Strap Strap June 12, 2013 Page 17

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19 OWNER ADVISORY TITLE DOORS - WIDE DOOR INSTALLATION MODIFICATION TO: Cessna Aircraft Owner REASON To provide a wide cabin door installation. COMPLIANCE OPTIONAL. This service bulletin can be accomplished at the discretion of the owner. LABOR HOURS WORK PHASE Modification MAN-HOURS As Required MATERIAL AVAILABILITY PART NUMBER AVAILABILITY COST -0 * * -1 * * -2 * * * Please contact Cessna Service Parts & Programs for current cost and availability of parts listed in this service bulletin. Phone at (Domestic) or (International). Send to: citationparts@cessna.textron.com or telefax at Based on availability and lead times, parts may require advanced scheduling. In cases where the required part(s) are available as exchange, order the exchange part and, upon completion, expedite the return of the removed core to avoid return penalties. Contact the Cessna Service Parts & Programs Sales Desk for availability of exchange parts. NOTE: As a convenience, service documents are now available online to all our customers through a simple, free-of-charge registration process. If you would like to sign up, please visit the "Customer Access" link at to register. June 12, 2013 Page1of1 Cessna Aircraft Company, Cessna Customer Service, P.O. Box 7706, Wichita, KS 67277, U.S.A , Fax This document contains technical data and is subject to U.S. export regulations. This information has been exported from the United States in accordance with export administration regulations. Diversion contrary to U.S. law is prohibited. ECCN: 9E991 COPYRIGHT 2013

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