SPARE PARTS CATALOGUE

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1 GREAVES COTTON LTD GTA Diesel Engine SPARE PARTS CATALOGUE GREAVES COTTON LTD. Industrial Engines Business Chinchwad, Pune 09, India, Tel: (9) Fax: (9) 0 gensetcare@greavescotton.com

2 GREAVES COTTON LTD GTA Diesel Engine SPARE PARTS CATALOGUE GREAVES COTTON LTD. Industrial Engines Business Chinchwad, Pune 09, India, Tel: (9) Fax:(9) 0 gensetcare@greavescotton.com

3 Parts Ordering Guidelines: Genuine Greaves Cotton Limited Parts and service facilities are available all over India. There are Greaves Cotton Limited appointed sales and service locations giving service support to the engines owned by you. Each distribution outlet is thoroughly equipped with technical data, factory trained mechanics, modern equipments and a full adequate stock of Genuine Greaves Cotton Limited Parts. For quicker and better service, your parts requirements should be ordered from your nearest Greaves Cotton Limited Distributer or Dealer. At any of the locations prompt, intelligent, courteous service is a basic trademark. Each is ready and eager to help in every possible way through personal contact or through the mailat your convenience. The satisfactory ordering and receiving of parts by the purchase is greatly dependent upon the proper use of available information. In order that all avoidable errors may be eliminated, the following instructions are offered as the purchaser's guide:. Write your order clearly, using a soft media if possible.. Be sure to list the correct part number. If in doubt as to the correct part number, state the model and serial number of the engine on which the part is to be used. Part numbers are usually located in various places on the part itself.. When possible, arrange your purchase order in part number numerical sequence.. Please specify shipping instructions, if any, preferable to you.. State your company name and shipping address clearly. Genuine Greaves Cotton Limited means QUALITY: They re designed and engineered to fit best in your Greaves Cotton Limited. Each part is made of the highest quality and accuracyby the top craftsman of the trade. You can be sure a Genuine Greaves Cotton Limited Part will fit betterdo the job betterlessen the chances of costly breakdown. When you buy replacement parts, buy quality. Buy Genuine Greaves Cotton Limited. YOU OWN BEST...REPAIR WITH THE BEST No part of this manual may be copied, photocopied, reproduced, translated or stored in a retrieval system by any means electronic, mechanical or otherwise without prior permission in writing of Greaves Cotton Limited. Visit us at:

4 Customer Service Information This parts catalog contains parts information. Please add following information from this parts catalog. This will help you while ordering. Engine Model Engine Serial No. MFG Make Model Chassis No. Fuel Pump Assembly No. Injector No. Belt, Fan Belt, Water Pump Belt, Gen Element, Fuel Filter Full Flow Lub. Filter Air Cleaner Special Equipment Greaves Cotton Limited Distributor Since improvements are made from time to time the contents, in the parts catalog are subject to change without notice

5 About part indentation used in the Parts Catalog The subject parts catalog uses parts indentation method to break sub level parts under their corresponding top assembly. By placing an order on corresponding top level assemblies / Bills of material the individual parts under that top assemblies / Bills of material can be obtained Indentation can be explained as under Example Level Part Number Part Name Quantity. P0000 Cam Shaft P000 Tappet P0000 Chilled Camshaft Finish P0000 SemiFinish Chilled Camshaft... P0000 Camshaft Chilled Casting P000 Segment for Camshaft Hex screw (Mx.x Cl.) P000 Gear, Camshaft Solid Dowel Pin Mxmm Washer (Mxx.) Level '' assembly P0000 in above example is a top Bill of Material / Assembly. Level '' items namely P000, P0000, are included in P0000. Hence these items are shifted to the right of P0000 by one space. P0000 is also a Bill of Material which includes parts, namely P0000. As P0000 is of level '' here, these parts are of level ''. Hence these are shifted to the right of P0000 by one space. In above example if you order on Cam Shaft P0000 of level '', you will receive all the level '', ''.& level. If you order on sub assembly P0000 of level '', you will receive all the parts of level '' below this level '' subassembly. If required, parts of level '' & level '' can be ordered individually. parts of listed

6 Introduction This spare parts Catalogue comprises the purchasable and replaceable engine parts shown on diagrams and grouped according to their belongings. On account of continuous technical development the figures and part lists are not binding. Ordering of Spare Parts: To enable us to supply correct spares please furnish following details:. Engine Type (engraved on nameplate).. Engine Number (engraved on nameplate and crankcase).. Quantity, Description, Part No., and item No. of the Spare Part(s) required.. Mode of dispatch you wish.. Your address (please specify post or railway station if necessary).

7 Table of Contents Air Filter Air Inlet Manifold Assembly Alternator Arrangement Camshaft Centrifugal Filter Connecting Rod & Piston Assembly Crank Case Assembly Crankshaft Cylinder Head Assembly (00)

8 To be continued Damper Electrical and Sensors Engine Bearers Exhaust Manifold Flywheel Assembly Front Cover Assembly Fuel Pump with drive Gear end Casing Gear Train Assembly (00)

9 To be continued Housing Flywheel Oil Header with filter Oil Sump Assembly Radiator Starter Turbocharger Water Inlet Pipe Water Manifold Water Separator(Optional) (00)

10 Spare Parts Catalogue G Series GTA Engine Air Filter Assembly Ref No. 9 Level Part No. Part Name Qty Remark Air Filter Assembly Air Filter Dry Type Plain Washer Hex Screw Hose Air Filter Restriction Indicator Bracket Air Filter Hex. Screw Disc T Bolt Clamp T Bolt Clamp G M0 00HV M0X.X0.CL G G MX0 CL/. TB0 TB (00) Page of

11 Spare Parts Catalogue G Series GTA Engine Air Inlet Manifold Ref No. Level Part No. Part Name Qty Remark P000 Air Inlet Manifold Air Inlet Manifold Assembly Air Inlet Manifold Hex Bolt Plain Washer Gasket, Air Intake Manifold (00) Page of

12 Spare Parts Catalogue G Series GTA Engine (00) Page of

13 Spare Parts Catalogue G Series GTA Engine Alternator Charging Ref No. 9 0 Level Part No. Part Name Qty Remark P P0000 Alternator Charging Charging alt. Assly Battery Charging Alternator Alternator bracket Bolt hex M s washer Hex screw Washer Swivel bolt Hex. Nut Tension bolt fabricated for lucas Cogged belt Hex bolt Plain washer Hex. Nut Spacer chrg alt V/amps M.P 0MML XX. MX.X CL. MXX. G M0 DIN 9M0 AX MX.X.CL A0. (M0) M (00) Page of

14 Spare Parts Catalogue G Series GTA Engine Camshaft Ref No. Level Part No. Part Name Qty Remark P P P000 Camshaft Cam Shaft Camshaft Finish Tappet Solid Dowel Pin Hex Screw Gear, Camshaft Washer Segment For Camshaft G Mxmm Mx.x Cl. Mxx (00) Page of

15 Spare Parts Catalogue G Series GTA Engine Centrifugal Filter Ref. No. Leve l.. Part No. Part Name Qty Remark Centrifugal Filter Centrifugal Filter Mtg. Washer Hex Screw Stud Centrifugal Filter Washer Hex. Nut Gasket Bent Adaptor & C' case Adaptor For Centrifugal Filter Mxx. Mx.x cl. Mx.xmm./cl Mxx. M din (00) Page of

16 Spare Parts Catalogue G Series GTA Engine Connecting Rod Assemble Ref. No. Level Part No. Part Name Qty Remark P0000 P0000 P0000 P000 P000 P000 P P0000 P000 P000 P000 P P00 P000 P000 P09000 P P0000 Connecting Rod and Piston Old Brg Con Rod + Piston Assly Con Rod Assembly Complete Conn.Rod & Cap Assembly Connecting Rod With Serrations Bush Connecting Rod S/End Con Rod Brg Set (Top + Bottom) Leon Conn. Rod Brg. (Top) Conn. Rod Big End Brg (Bottom) Piston Assy + Pr Set Piston Trapezoidal Piston Ring Tapered Piston RingLeon Oil Cont. Piston Ring Gudgeon Pin Piston Circlip, Light Gasket, Piston Cooling Nozzle Piston Cooling Nozzle Assembly Tip For Piston Cooling Nozzle Tube, Piston Cooling Nozzle Body Piston Cooling Nozzle(Ms) Copper Washer Piston Cooling Nozzle Dowel Banjo Screw GTAG GTAg GTAg DIA.0 A IS0 Mx (00) Page of

17 Spare Parts Catalogue G Series GTA Engine (00) Page of

18 Spare Parts Catalogue G Series GTA Engine Crank case Assembly (00) Page 9 of

19 Spare Parts Catalogue G Series GTA Engine Ref. No Level Part No. Part Name Qty Remark P000 P P0000 P P0000 P Crank case Assembly Crank Case Assembly Crankcase Sub Assembly Crankcase Machined Cam Bush Semi Finish Main Bearing Cap Main Bearing Cap Main Bearing Washer For Mb Cap Brass Cap Cap Brass Stopper Grub Screw Spring Dowel Pin Main Bearing M Brg Half Top Shell M Brg Half Bottom Shell Solid Dowel Pin Solid Dowel Pin Hex Plug Cu. Washer Cylinder Liner O Ring 0 G G Type s/f Type s/f Cap bolts G 0x alum plug M0x0mm lg xmm G M0x0mm M0xmm Mx. Mxx. (0 bore) G series (Liner) (00) Page 0 of

20 Spare Parts Catalogue G Series GTA Engine Crank Shaft Assembly Ref. No. 9 0 Level Part No. Part Name Qty Remark P P0000 P0000 P0000 Crank Shaft Assembly Crank Shaft Crankshaft Assembly Crankshaft Finished Balance Weight Hollow Dowel Allen Screw Gear, Crankshaft Spring Dowel Pin Solid Dowel Pin Thrust Washer Pair Thrust Washer(Cr.Shaft)Top Thrust Washer(C/S)Bottom Crankshaft Sleeve Mxmm Mx.x0.9 Mxmm M0xmm (00) Page of

21 Spare Parts Catalogue G Series GTA Engine Cylinder Head Assembly (00) Page of

22 Spare Parts Catalogue G Series GTA Engine Ref. No. Level Part No. Part Name Qty Remark P0000 P0000 P0000 P0000 P000 P000 P P0000 P0000 P00000 P00000 P000 P000 P0900 P000 P0000 P0000 P000 P000 P000 P P000 P0000 P0900 P P0000 Cylinder Head Assembly Cyl head assmbly g a Cyl head sub assy Cyl. Head assly with inserts Cylinder headmachined Valve guide Inlet valve seat insert s/f Exhast valve seat insert s/f Core plug Inlet valve Exhaust valve Valve spring outer Valve spring inner Spring cap Valve collet Valve stem seal Push rod Integrated rocker assembly Integrated rocker support Rocker arm inlet Plug al Rocker arm exhaust Setting screw Hex. Nut Circlip, light Hollow dowel Hex bolt Washer Gasket cyl hd Bolt, cyl. Head Pdc rocker cover Gasket, for pdc rocker cover Hex bolt Cu washer mm DIA. x.l Mx Din9 A is0 Mxmm Mx.x0./CL Mxx. GTAgmls Mx0 Mx.x0 0.9CL (00) Page of

23 Spare Parts Catalogue G Series GTA Engine Damper Ref. No. Level Part No. Part Name Qty Remark Damper Damper Assembly damper M s washer Hex. screw ASM G G TV, GMVA xx. Mx0 CL/ (00) Page of

24 Spare Parts Catalogue G Series GTA Engine Electrical and Sensors Ref. No. Level Part No. Part Name Qty Remark P P000 Electrical and Sensors Temp. Sensor Cu. Washer Adaptor LOP SW/SENSOR VDO make Pressure sensor Earthing link for plastic water manifold Instr Panel 0 deg cel=vdo M0x. Mx.,M0x no (00) Page of

25 Spare Parts Catalogue G Series GTA Engine Engine Bearers Ref. No. 9 Level Part No. Part Name Qty Remark P Engine Bearers Engine bearers Hollow dowel Engine foot (gear end) M s washer Hex bolt Hex screw Engine foot (flywheel end) Engine foot few (starter side) Lifting plate ge Lifting plate fwe Disc Hex screw G Mxmm xx. Mx.x0./CL M0x0 9. G G G D/ M0x (00) Page of

26 Spare Parts Catalogue G Series GTA Engine Exhaust Manifold Ref. No. 9 0 Level Part No. Part Name Qty Remark P Exhaust Manifold Exhaust Manifold With Bellow Flang Bellow Hex Screw Washer Gasket, Exhaust Manifold Stud (Cu Coated) Plain Washer Hex Nut Shaped Gasket Exhaust Manifold Exhaust Manifold Stud G Mx.x CL. Mxx. M0x0l 0.9CL A0. (M0) M0 cu coated G e G F. w. e G M (00) Page of

27 Spare Parts Catalogue G Series GTA Engine Flywheel Assembly Ref. No. Level Part No. Part Name Qty Remarkc Flywheel Assembly Flywheel Assembly Flywheel With Ring Gear Starter Gear Ring Hex Screw M S Washer G SAE '' Dl,Sae Mx0 x0x (00) Page of

28 Spare Parts Catalogue G Series GTA Engine (00) Page 9 of

29 Spare Parts Catalogue G Series GTA Engine Front Cover Assembly (00) Page 0 of

30 Spare Parts Catalogue G Series GTA Engine Ref. No Level Part No. Part Name Qty Remarkc. 000 P0000 P P P P P000 P Front Cover Assembly Front cover assembly Front wall cover Gasket, gear end cover Hex screw Hex bolt Oil seal Allen screw Washer Hex bolt Washer Pointer Solid dowel pin Hex screw Washer Fan drive assembly Spacer between bearings. Circlip Knob for fan drive Hex screw Plain washer Hex screw Washer Fan drive spacer Blanking plate for fan pulley Spacer for fan bracket Ball bearing Fan pulley Plastic spout with plate Plastic cap for spout Hex screw Clip for conduit Crankshaft pulley plated Blow by pipe Pointer assembly Solid dowel pin Washer Hex screw G Mx.x cl. Mx.x0.CL 00 Mx0.9 Mxx. Mx.x.CL Mxx. Mxmm Mx0. CL M G mm external M0x0 9. A0. (m0) Mx.x cl. Mxx. SKF 0rs PASVN Mx.x CL. Mxmm M Mx.x./CL (00) Page of

31 Spare Parts Catalogue G Series GTA Engine (00) Page of

32 Spare Parts Catalogue G Series GTA Engine Fuel Pump with Drive Assembly (00) Page of

33 Spare Parts Catalogue G Series GTA Engine Ref. No Level Part No. Part Name Qty Remark P P000 P P P09000 P0990 P0990 P P0000 Fuel Pump with Drive Assembly Fuel Pump With Drive Assembly Fuel Injection Pump Gasket, FIP Stud Hex. Nut Plain Washer Adaptor For FIP Drive Gear, Fuel Pump Hex Screw Washer Bracket Fuel Filter Hex Screw Plain Washer Double Bowl Fuel Filter Hex Screw M S Washer Hex Plug Cu. Washer Banjo Screw Cu. Washer Banjo Screw Cu. Washer High Pressure Pipe High Pressure Pipe LeakOff Pipe CuWasher Pipe, FIP Oil Supply Plastic Fuel Filter To Feed Pump Plastic Fuel Filter To Fuel Pump Banjo Screw Banjo Bolt Cu. Washer Injector Fuel Off Sol.vdc With Fine FOR 0KVA M0 X. X0. Cl M0 Din 9m0 A0. (M0) Mx.x Cl. Mxx. M0x.x.Cl A0. (M0) Mx.x.Cl xx. Mx. Mxx. Mx.xlg. Mxx. Mx.xlg. Mxx. SET G G M0x (Din) FOR 0 KVA/0KVA/0KVA (00) Page of

34 Spare Parts Catalogue G Series GTA Engine Gearend Casing Ref. No. Level Part No. Part Name Qty Remark. P000 P0000 P000 P000 P Gearend Casing Gear end casing Gear end casing subassembly Gear end casing Sleeve for water connection Gasket, gear end housing Hex screw Washer Solid dowel pin Mx.x cl. Mxx. M0x0mm (00) Page of

35 Spare Parts Catalogue G Series GTA Engine (00) Page of

36 Spare Parts Catalogue G Series GTA Engine Gear Train Assembly (00) Page of

37 Spare Parts Catalogue G Series GTA Engine Ref. No Level Part No. Part Name Qty Remark.... P000 P00000 P000 P000 P000 P P000 P P0000 P P P P000 P Gear Train Assembly Gear train assembly Idler shaft Idler gear +bush assly Gear, idler Idler bearing Idler plate Hex bolt Plain washer W / p with o ring & gear Water pump sub assembly O ring water pump dia ( small) O ring water pump flange Hex screw Washer Lub oil pump assembly Shaft & rotor assembly O ring (oil pump) Gear, lub oil pump Lub oil strainer Gasket, oil strainer Hex screw Washer Nozzle, gear lubrication Banjo screw Copper washer M0x0 9. A0. (m0) Mx.x cl. Mxx. M x0. cl M M x (00) Page of

38 Spare Parts Catalogue G Series GTA Engine Housing Flywheel Ref. No. Level Part No. Part Name Qty Remark P00 Housing Flywheel Housing Flywheel Flywheel Housing Hex. Screw M S Washer Oil Seal Gasket, Flywheel Hsg SAE ASSY.GA SAE MX0 CL/. XX Mag.Pickup / UNF,MS CO (00) Page 9 of

39 Spare Parts Catalogue G Series GTA Engine Oil Header Filter (00) Page 0 of

40 Spare Parts Catalogue G Series GTA Engine Ref. No Level Part No. Part Name Qty Remark P P P000 P P P00000 P P000 P Oil Header Filter Oil Header With Filter Header With Cartridge Assembly Oil Cooler Cartridge Hex Bolt Washer Relief Valve Assembly Relief Valve Body Relief Valve Spring Steel BallDia Relief Valve Cap Hex Plug Copper Washer Cu. Washer Cu. Washer Cu. Washer Allen Plug Gasket Oil Cooler Oval Oil Header Machined Hex Bolt Gasket Bet Header And crankcase Adaptor Lub Oil Filter 0 0 plates Mx.x.cl Mxx. G mm Mx. A/0x. Ax.x M0x mm lg Mx.x0 0.9cl Mx"unf (v) (00) Page of

41 Spare Parts Catalogue G Series GTA Engine Oil sump Assembly Ref. No. Level Part No. Part Name Qty Remark Oil sump Assembly Oil sump assembly Sheet metal oil sump Hex hd plug Copper washer Hex screw Washer Dipstick (lub oil) G G Mx.x (.) Mx./cl Mxx (00) Page of

42 Spare Parts Catalogue G Series GTA Engine (00) Page of

43 Spare Parts Catalogue G Series GTA Engine Radiator (00) Page of

44 Spare Parts Catalogue G Series GTA Engine Ref. No Level Part No. Part Name Qty Remark P Radiator Assemble Radiator G Radiator Hose CAC Outlet Pipe CAC Inlet Pipe ElbowCAC To Inlet Manifold Finish Adaptor Pipe Pipe Water (ThermoRad) Hose Water Outlet Thermo Side Hose Thermo Support Radiator & CAC Inlet Pipe U Clamp For Engine Inlet Pipe U Clamp Hose Gasket Air Inlet Manifold Washer Hex. Nut M S Washer Hex. Nut Flanged Bolt Klip Co Support CAC Inlet Pipe Turbo Hose Rad Fan Water Inlet Connection Assembly HoseWater Inlet Connection Hose Water Inlet Connection Pipe Water Inlet Connection Hose Hex Screw Plain Washer A V Mountg T Bolt Clamp T Bolt Clamp T Bolt Clamp T Bolt Clamp G 00IDx00 L (CACInlet Bend) (From CAC) Comp.To CAC Inlet Finish Rad G Dia 0.idx L Mxx. M Din 9 xx. M Din 9m0 Mx.x Cl. SSW/ Is / C/Case In Pipe G 0" Plastic Pusher Clip 0 Dia Mx.x0.CL M 00HV AT/00B TB0 TB TB TB (00) Page of

45 Spare Parts Catalogue G Series GTA Engine Starter Ref. No. Level Part No. Part Name Qty Remark Starter Starter VER SM A (00) Page of

46 Spare Parts Catalogue G Series GTA Engine Turbocharger (00) Page of

47 Spare Parts Catalogue G Series GTA Engine Ref. No. 9 0 Level Part No. Part Name Qty Remark P P P000 P Turbocharger Turbocharger Attachment Holset Turbo Gasket Turbo Plain Washer Hex Nut Adaptor Cu. Washer Cu. Washer Gasket Hex Screw Washer Adapt. Turbo Adapt. Turbo SS V Band Bellow Exh Pipe, Turbo Drain Pipe, Turbo Oil Supply Exhaust Bend A0. (M0) M0 Cu Coated Mx. Mx. T/C Oil Drain Mx.x Cl. Mxx. In M,M In M,M (00) Page of

48 Spare Parts Catalogue G Series GTA Engine Water inlet pipe Ref. No. 9 Level Part No. Part Name Qty Remark Water inlet pipe Water Inlet Pipe Assembly Stud Washer Hex. Nut Support Water Inlet Pipe U Clamp Plain Washer Hex Screw Gasket Water Inlet Pipe Water Inlet Pipe G Mx.xmm./Cl Mxx. M din 9 M din 9 A0. (m0) M0x0 9. G Page 9 of

49 Spare Parts Catalogue G Series GTA Engine Water Manifold Assembly Ref. No.. Level Part No. Part Name Qty Remark P P Water Manifold Assembly Water Manifold Assembly Assembly Plastic Mnifold Hex Screw Washer Thermostat Element Hose Klipco Cu. Washer Hex Plug Special Cu. Washer G Mx.x Cl. Mxx. Dia. W/Bypass G Ss W/ Is / x Mxx. Mx. Page 0 of

50 Spare Parts Catalogue G Series GTA Engine Water Separator (Optional) Ref. No.. Level Part No. Part Name Qty Remark 0000 Water Separator Water Separator Flex hose assy 0MM LG Banjo screw MX.XLG Cu.washer. 00 Bracket Fuel Filter Hex screw M0xl. Cl Plain washer A0. (M0) Page of

51 Spare Parts Catalogue G Series GTA Engine Index Description Ref. Page No. A Air Filter and Mounting Inlet Manifold Alternator Arrangement C Cam Shaft Centrifugal Filter Connecting Rod and Piston Crank Case Assembly 0, Crankshaft Assembly Cylinder Head Assembly, D Damper E Electrical and Sensors Engine Bearers Exhaust Manifold F Flywheel 9 Front Cover Assembly, Fuel Pump with Drive, G Gearend Casing Gear Train Assembly 9, 0 H Housing Flywheel L Lub Oil Header and Filter, Oil Sump Assembly R Radiator, S Starter T Turbocharger Assembly 9, 0 W Water Inlet Pipe (Assembly) Water Manifold Water Separator Assembly Page of

SPARE PARTS CATALOGUE

GREAVES COTTON LTD 4G11TAG23 Diesel Engine CPCB II SPARE PARTS CATALOGUE GREAVES COTTON LTD. Diesel Engines Unit, Chinchwad, Pune- 411019, India, Tel: (91) 20 67308200 Fax: (91) 20 27472276 E-mail: gensetcare@greavescotton.com