GREAVES COTTON LTD SPARE PARTS CATALOGUE WATER COOLED DIESEL ENGINE TBD3 V6 SERIES

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2 GREAVES COTTON LTD WATER COOLED DIESEL ENGINE TBD3 V6 SERIES SPARE PARTS CATALOGUE Diesel Engines Unit Chinchwad, Pune INDIA Tel. : ( ) /65/66/67 Fax: ( ) sne@greavesmail.com

3 INTRODUCTION This spare parts Catalogue comprises the purchasable and replaceable engine parts shown on diagrams and grouped according to their belongings. On account of continuous technical development the figures and part lists are not binding. Ordering of Spare Parts : To enable us to supply correct spares please furnish following details : 1. Engine - Type (engraved on name-plate). 2. Engine Number (engraved on name-plate and crankcase). 3. Quantity, Description, Part No., and item No. of the Spare Part(s) required. 4, Mode of dispatch you wish. 5. Your address (please specify post or railway station if necessary). 3

4 GREAVES COTTON LTD WATER COOLED DIESEL ENGINE TBD3 V6 4

5 INDEX Sr. No. Description Page No. 1 CRANKCASE 7,8,9,10 2 FLYWHEEL HOUSING 11 3 FRONT WALL 12,13 4 CRANKSHAFT ASSEMBLY 14 5 PISTON AND CONNECTING ROD 15,16 6 CAMSHAFT 17 7 VALVE WITH ACTUATION MECHANISM 18 8 CYLINDER HEAD WITH COVER 19,20 9 FUEL PUMP & GOVERNOR 21,22 10 FUEL FILTER & WATER SEPARATOR 23,24 11 FUEL PUMP DRIVE FUEL INJECTOR WITH OVER FLOW HIGH PRESSURE, FUEL INJECTOR PIPES AND OVERFLOW FINE SPEED ADJUSTING DEVICE FUEL ON SOLENOID SHUTDOWN DEVICE 29,30 16 LUB. OIL SUMP GEAR TYPE LUB. OIL PUMP WITH SUCTION PIPE LUB. OIL FILTER OIL COOLER ASSEMBLY 34,35 20 COOLING WATER PIPES CENTRIFUGAL WATER PUMP {FRESH WATER) CIRCULATION COOLING 38,39 23 RADIATOR AND RADIATOR MOUNTING BRACKET FAN DRIVE 41,42 25 CIRCULATION COOLING HE 43,44 26 TENSION ROLLER FOR FAN & WATER PUMP AIR INTAKE MANIFOLD 46,47 5

6 Sr. No. Description Page No. 28 EXHAUST PIPE 48/49 29 TURBOCHARGER PIPING HE COOLED ENGINE 50,51,52 30 TURBOCHARGER PIPING (SUITABLE FOR S3 B TURBO) 53,54 31 CENTRIFUGAL ASSEMBLY EXHAUST OUTLET TURBOCHARGER ASSEMBLY CASING FOR TURBINE EXHAUST SILENCER ENGINE FOOT BATTERY CHARGING ALTERNATOR AND STARTER MOTOR AIR FILTER (DRY TYPE) GAUGES AND SWITCHES INSTRUMENT PANEL AND ENGINE PROTECTION UNIT 64,65 STANDARD 41 INSTRUMENT PANEL AND PRICOL ENGINE PROTECTION 66,67 UNIT WITH SOLENOID 42 INSTRUMENT PANEL STD. EPU WITH ELECTRONIC 68,69,70 GOVERNOR 43 INSTRUMENT PANEL PRICOL EPU WITH ELE. GOVERNOR 71,72,73 44 SET OF GASKETS 74,75 45 SET OF O RINGS SET OF FLEXIBLE PIPES SET OF HOSES SET OF HOSE CLIP SERVICING KIT FOR LUB COOLER / CENTRIFUGE OVERHAULING KIT FOR HE CYLINDER HEAD DE CARBON SING & OVERHAULING KIT TOP OVERHAULING KIT FOR CYLINDER NUMERICAL INDEX CODE NO. 94 6

7 CRANKCASE Fig. No. Part no Special Data Description Qty for Crankcase, Assly. consist of fig. No mm Dia X 11Length Plug aluminum mm Dia. Plug aluminum mm Plug aluminium M Taper Plug Brass Sleeve Copper bush Dowel pin for main 4 4 bearing Dowel pin for main 3 3 bearing Dowel pin for main bearing Bush FIP Locating BM DIN-931m Hexagon screw Steel Washer Cam Bearing bush Alternative to above Cam Bearing bush Cam Bearing Bush Alternative to above Cam Bush DIN-443 CRM 017 Brass Cap on Main Lub oil Gallery AM12 X 1.5 DIN Screw Plug A12 X 1.5 DIN7603-Cu Copper Washer 7

8 CRANKCASE Fig. No. Part no Special Data Description Qty for Piston Cooling Nozzle M8 45 DIN Hex screw B8 DIN-137 Belevi Washer Thrust Washer (Steel) 2 2 or Ring half AM6 12 DIN Countersunk Screw for 4 4 Thrust washer DIN-1481 Clamping sleeve 4 4 (Spring Dowel) M8 DIN 934m-10 Hex Nut Ring Half or Ring Half - Bronze (Series) Ring Half - Repair Stage B 8 DIN-127 Spring washer m 6 24 DIN-7 Straight pin or dowel M8 110 DIN Stud Cover plate Shaped gasket M8 20 DIN Hex screw M8 25 DIN Stud 5 9 8

9 CRANKCASE Fig. No. Part no Special Data Description Qty for 'O' ring for Push Rod Sleeve Bracket M20 40 DIN Hexagon Screw DIN 125V 2A Washer Main Bearing Pair Main Bearing Pair 4 4 Alternative to above Balancing Shaft Bearing bush Balancing Shaft Bearing bush Balancing Shaft Front gear wheel Counter weight mm Dia X 11 Length Plug aluminum M8 30 DIN Allen screw M8 20 DIN Hexagon screw B 8 DIN-127 Spring ring DIN-1481 Clamping sleeve Counter weight M8 25 DIN Hexagon screw Segment M8 X1.25 X CL Hex Screw Cylinder Liner ,5 DIN-3770 'O' ring

10 CRANKCASE Fig. No. Part no Special Data Description Qty for Plug A14 18 DIN Cu Copper Washer Main Bearing Pair - Repair Stage Main Bearing Pair - Repair Stage - 1 (Alternative to above) Main Bearing Pair - Repair Stage Main Bearing Pair - Repair Stage Main Bearing Pair - Repair Stage Main Bearing Pair - Repair Stage Main Bearing Pair - Repair Stage Main Bearing Pair - Repair Stage

11 FLYWHEEL HOUSING Flywheel Housing SAE Oil Seal Flywheel side Shaped Gasket M8 85 DIN CL Hex. Screw B8 DIN-137 Spring Washer M DIN M-8G Hex. Screw M8 45 DIN-931 8G Hex. Screw B16 DIN-137 Spring Washer B12 DIN-127 Spring Washer M12 60 DIN-913m - 8G Hex. Screw M12 60 DIN K Allen Screw Nut (Starter Mounting) Spring Washer (Starter Mounting) M10X1.5X25 8.8CL Stud (Starter Mounting)

12 FRONT WALL COVER * Not Illustrated 12 Qty for Non Front wall cover, complete. With fig. No. 1A Front Wall Cover without Oil seal Oil seal Shaped gasket M8 60 DIN Hexagon screw M8 70 DIN Hexagon screw M8 85 DIN Hexagon screw M8 130 DIN Hexagon screw M10 130DIN Hexagon screw M8 20DIN Hexagon screw B8 DIN-137 Spring washer Spring washer M8 X 110 Stud M8 Hex. Nut suitable for 4 4 above stud M8 Spring washer * M8 X 150 Hexagon Screw for 2 2 Centrifuge Mounting 16 * M8 X 25 Hexagon Screw for 2 2 Centrifuge Mounting cover Spring washer Bracket M8 95 DIN Hexagon screw 3 3

13 FRONT WALL COVER Cover "O" ring Cover "O" ring Countersunk screw 34 * Venting Valve Assembly consisting Fig No Vent pipe 'O' Ring Pipe clip M6x12 DIN Hexagon Screw for pipe clip Spring washer for pipe clip M6 DIN-934m - 10 Hexagon Nut for pipe clip M DIN-912- Allen screw Washer M12 DIN-934m - 10 Hexagon Nut 2 2 * Not Illustrated

14 CRANK SHAFT ASSEMBLY & FLYWHEEL Qty for Non Crankshaft, complete. consist of Fig No. 2-7 & Dia X 11 Length Plug Crank Gear Front gear wheel (Lub oil Pump Driving) Balance weight M16 90 DIN Hexagon Screw DIN-1481 Spring dowel BM Hex screw 8 8 DIN Crankshaft ring BM DIN-96 Hexagon Bolt Sleeve in Crankshaft Flywheel with ring gear Spring Washer Starter ring gear (Hard) Grooved V-belt Pulley - 5 Groove for Radiator cooled engine and HE cooled Marine engine Washer Front Gear Wheel Cranking Ring Grooved V-belt Pully - 3 Groove for HE Cooled non Marine engine 14

15 PISTON AND CONNECTING ROD Fig. No. Part No. 1A A E Special Data Description Piston assembly () consisting of Bare Piston + G Pin + Cir clips Piston assembly () consisting of Bare Piston + G Pin + Cir clips 15 Qty for Piston E Piston 6-2A Piston Ring set (China) consisting of three rings 6 6 2B Piston Ring set (Imported) consisting of three rings - Alternative to above Gudgeon Pin Cir clip ( Lock ring) Connecting rod assembly consisting of Con.Rod + Bush + Con rod Bolts as given at Fig No Connecting rod - Bare (With out bush ) Con Rod Bush 6 6

16 PISTON AND CONNECTING ROD Fig. No. Part no Special Data Description Qty for M 16 X 1.5X73 Con rod Bolts M 4X20 DIN 1481 Clamping Sleeve or Spring dowel mm mm mm / mm mm mm Connecting rod Bearing Top + Bottom - Std size Connecting rod Bearing Top + Bottom - Std size Alternative to above Connecting rod Bearing Top + Bottom -Repair Stage - 1 Connecting rod Bearing Top + Bottom - Repair stage -2 Connecting rod Bearing Top + Bottom Repair stage -3 Connecting rod Bearing Top + Bottom -Repair Stage

17 CAM SHAFT Fig. No. Part no Special Data Description Qty for Cam shaft 2 * Cam gear assly. Consisting Fig. No. 3-6, M10 30DIN-912- Allen screw Spring washer Dowel Cam Bush Cam Bush Alternative 2 2 to above Cam Bush Cam Bush Alternative 2 2 to above 22 ** Gear Driving FIP gear 23 ** Cam Gear Coupling Ring Segment M8 20 DIN Hex. screw 2 2 * Supplied as Assembly only ** Not supplied in Spares 17

18 VALVE WITH ACTUATING MECHANISM Fig. No. Part no Special Data Description Qty for Support of rocker arm A compl. consist of fig. No. Rocker 2-6 Arm Bracket consisting of Fig No Bracket Rocker Arm Rocker Arm Lever - Bare Washer X1,2 DIN 471 Locking ring Setting screw M10 DIN 934 m-10 Hexagon nut Guard tube A22X27DIN7903- Copper washer Cu M10X65 DIN931- Hexagon screw Washer Push Rod Mushroom-shaped tappet

19 CYLINDER HEAD WITH COVER 1 E Cylinder Head Complete consist 6 - of Fig No. 2 to 27 expect fig No. 21 i.e. brass cap Cylinder Head Complete consist - 6 of Fig No. 2 to 27 expect fig No. 21 i.e. brass cap Cylinder Head Bare consisting 6 - of Valve guides, Injector Sleeve fitment and with Aluminum Plug Cylinder Head Bare consisting - 6 of Valve guides, Injector Sleeve fitment and with Aluminum Plug 4 E Injector Stud Injector Stud Valve (Inlet) P Valve ( Exhaust) Roto cap Spring Cap Valve Collets Valve Spring (Outer) Valve Spring (Inner) Ring Injector Sleeve Grooved Nut Brass Cap

20 CYLINDER HEAD WITH COVER mm Dia X 11mm in L Aluminum Plug O' ring Viton (Valve Guide) Valve Seat Insert (inlet) Valve Seat Insert (Exhaust) Valve Guide with out 'O' ring Valve guide with '0' ring X5.5 MM Injector 'O T ring Cylinder Head Cover Cyl. Head cover Gasket M8X1.25X55 8.8CL Hexagon Screw A8X 14 DIN Cu Copper Washer Cylinder Head Gasket Cylinder Head Gasket 6 6 Alternative to above X4.5 MM O' Ring Viton X5.0 MM O' Ring Viton M18X 180L CL Cylinder Head Bolt Dia Disc Washer Dia Disc Washer Copper Sleeve or Bush Copper Sleeve or Bush

21 FUEL PUMP AND GOVERNOR 1/ Fuel Injection Pump Complete with Governor assembly and Mounting plate - consisting of Fig. No. 2,6 & /1 E FIP MICO F002A0Z D 2.6/3mmPS50mmC ubtd2v6rpm1500 Fuel Injection Pump Complete with Governor assembly and Mounting plate - consisting of Fig. No. 2,6 &11-98 Governor. compl AIB 216 4R * HB/RSV Overflow valve complete Lubricating oil supply pipe M10 DIN Cu Banjo Screw A10X14 DIN Copper Washer 2 2 Cu Flexible Pipe Lub oil Return pipe form FIP A6 DIN Banjo Screw A8 DIN-7623 Banjo Screw A12 18 DIN-7603 Copper Washer A14 20DIN-7603 Copper Washer M8 X 75 DIN931 Hexagon Screw CL Ball Washer Fish Plate Pipe clip * In built with FIP not supplied in Spares 21

22 FUEL PUMP AND GOVERNOR Pipe clip half Pipe clip half M6 30 DIN Hexagon Screw M6 DIN-934M-10 Hexagon nut B6 DIN-127 Spring Washer M8 16 DIN Hexagon Screw 22

23 FUEL FILTER & WATER SEPARATOR Fig. No. Part no Special Data Description Qty for Fuel Pre-Filter Assembly 'O' ring Filter Element Water Separator mm long Flexible Pipe Banjo Bolt AM 14x18 DIN Copper washer Fuel filter assly. Compl. Consisting of fig Set of Fuel Filter Element with Joint rings - Consisting of Sl. No. 33,34 & Fuel element (felt type) Fuel element (paper type) Console or Cover 'O' ring M8X95 DIN CL Hexagon screw A8 X 14 DIN Cu Copper washer AM14 X1.5 DIN 7604 Screw Plug AM 14x18 DIN Copper washer 11 Cu ? 8 DIN7623 Banjo Screw Bracket for Fuel Filter Drip Tray 23

24 FUEL FILTER & WATER SEPARATOR Fig. No. Part no Special Data Description Qty for Drip tray M10X25 DIN Hexagon Screw 3 3 CL Plain washer M10 Spring washer M10 Hexagon Nut Bush Plug end Copper washer M8 X CL Hexagon screw for filter mounting bracket Spring washers for above Hex. Screws M10 X 45 DIN Hex Screw for Filter mounting Plain washer Spring washer M10 Hex. Nut

25 FUEL PUMP DRIVE Injection pumps drive compl. Consist of fig. No Housing Shaft DIN-625 Ball bearing DIN-625 Ball bearing DIN-472 Circlip B DIN- Oil seal B1 Fg DIN-6888 Key Gear wheel DIN-1481 Spring dowel M10 35DIN Allen screw O-ring Coupling Assembly consisting of Fig No. 25, 27 for 'A' type FIP Disc Coupling Sub- Assembly Shaft 25

26 FUEL INJECTOR WITH OVER FLOW TBD 3V 6 E F002C7Z ( ) K. B. EL-9053/13 +DLLA - 142SV Injector Complete- Emmission Fuel injector assly Bracket M8 DIN-934m - 10 Hexagon nut A-8-4 DIN St Washer Sealing ring X 9.5 X 2 MM Seal Washer or Sealing ring DIN-3770 "O" Ring Nozzle-four hole for non emission as well as for higher RPM ( ) with 5 Holes DLL A Nozzle-four holes Injector overflow pipe 2 2 metallic Copper washer Banjo Screw Bush Fuel pipe over flow

27 HIGH PRESSURE PIPE TBD 3V Set of high pressure pipe consisting of 1 to 7 2 E Zyl. A1 Fuel pressure pipe 3 E Zyl A2 Fuel pressure pipe 4 E Zyl. A3 Fuel pressure pipe 5 E Zyl. B1 Fuel pressure pipe 6 E Zyl. B2 Fuel pressure pipe 7 E Zyl B3 Fuel pressure pipe Pipe clip Bracket Hand pump. compl M6 30 DIN Hexagon screw Flexible pipe A8 DIN-7623 Hollow Screw A14 18 DIN-7603-Cu Packing ring M6 DIN934m-10 Hexagon Nut B 6 DIN 127 Spring washer M8 16 DIN Hexagon Screw B8 DIN-127 Spring ring

28 FINE SPEED ADJUSTING DEVICE Fine Speed adjusting device Complete consisting of Fig. No Bracket Lever Bush Washer M8X40 DIN CL Hexagon Screw B 8 DIN 127 Spring washer Threaded spindle Hand Wheel M8 X 25 DIN G Hexagon Screw AS 10Li DIN71802 Angular joint AS 10 DIN Angular joint M6 Li DIN 934m-10 Hexagon Nut M6 DIN934m-10 Hexagon nut B 8 DIN 127 Spring washer DIN Washer Threaded rod Fish Plate M6X15 DIN933m-8.8G Hexagon screw

29 FUEL ON SOLENOID SHUT DOWN DEVICE Solenoid Mounting bracket M8 35 DIN Hexagon screw M8 DIN-934m - 8G Hexagon nut B8 DIN-127 Spring washer 4 4 * Bracket Lifting magnet M6 20 DIN Hexagon screw M6 10 DIN Hexagon screw B6 DIN-127 Spring washer M8 40 DIN Hexagon screw M8 15 DIN Hexagon screw 11A M8 20 DIN Hexagon screw G8 16DIN Yoke end M8x 40 DIN CL Hexagon Screw M6 DIN-934m - 8G Hexagon nut AS 10 Li DIN Angular joint AS 10 DIN Angular joint M6 Li DIN-934m - 8G Hexagon nut Lever Threaded rod Washer Tension Spring Bush Fish Plate

30 FUEL ON SOLENOID SHUT DOWN DEVICE Pipe clip Speed Control Spring O ring Washer Disc M8 X 30 X 1.25 Hexagon screw M8 25 DIN Hexagon screw L.M. Lever 30

31 OIL PAN TBD 3V Oil Pan (Fabricated) AM DIN-7604 Screw Plug A18 24DIN-7603-Cu Copper Washer Oil filler neck M8 20 DIN Stud M8 DIN-934 Hexagon nut B8 DIN-137 Spring Washer Dip Stick Segmented Gasket M8 20 DIN Hexagon Screw AM22 1.5DIN-7604 Screw Plug A22 27DIN-7603-Cu Copper Washer cap O Ring Sealing ring Gasket 31

32 GEAR TYPE LUB. OIL PUMP WITH SUCTION PIPE 1 J Gear type oil pump (Supplied as assly.) "O" Ring M8 30 DIN Hexagon screw B8 DIN-137 Spring washer Lubricating oil pipe "O" Ring M8 25 DIN Hexagon screw Bracket M8 20 DIN Hexagon screw M8 12 DIN Hexagon screw B8 DIN-127 Spring washer Pipe clip Oil pipe M8 50 DIN Hexagon screw "O" Ring B8 DIN-127 Spring washer

33 LUBRICATING OIL FILTER TBD 3V Disposable filler element Filter head Consists of fig. no. 7,8, O-ring M10 65DIN Hexagon Screw M10 105DIN Hexagon Screw B10 DIN-137 Spring Washer M Banjo Screw A/16-20X1.5 Copper washer Adapter Relief valve body ?14mm Steel ball Spring Copper Washer Cap nut 33

34 OIL COOLER ASSEMBLY Oil Cooler Complete consisting of fig. No Nest of tubes Cover plate Tighting strip Hose clamp strip 'O' ring Threaded pin M6 DIN-934 Hexagon nut - M Packing washer Round cord ring Oil cooler jacket Guard pipe 'O' ring B-8 DIN-127 Spring washer, M8 25 DIN Hexagon screw Cm 14 x 15 Keg. Exhaust valve DIN Copper Washer

35 OIL COOLER ASSEMBLY AM18 X 1.5 DIN-1418 Screw Plug A18 X 24 DIN 7603-Cu Copper washer AM18 X 1.5 DIN-7604 Screw Plug DIN-5401 Steel Ball Pressure ring X 24 DIN 1481 Clamping sleeve Washer Screw plug Pipe clip B-6 DIN Spring Washer M6 X 10 DIN G Hexagon screw Spring Washer M10 X 25 DIN 933- Hexagon Screw CL Lub. oil cooler cover Lub. oil cooler cover Lub oil cooler Repair kit consisting of fig no 6,10,11& 14 As Required As Required 35

36 COOLING WATER PIPES Pipe Water Manifold to Thermostat 'A' Bank RC Cooled Pipe Water Manifold to Thermostat 'B' Bank RC Cooled Oval Flange Gasket M10 40DIN Hexagon Screw M10 45DIN Hexagon Screw B10 Believed Washer M10 30DIN Stud Bolt M10 DIN-934 mm-10 Hexagon Nut Pipe (Oil cooler to C' case) DIN Co. Gasket A Gasket on Lub oil cooler M10 25DIN Hexagon Screw B10DIN-127 Spring Washer Pipe Water Pump to Oil Cooler (Double Element L. O. Cooler) Piece of Tube or hose Hose Clip Pipe Water Pump outlet to Crankcase 'A' bank side Elbow for HE cooled engine 2 2

37 CENTRIFUGAL PUMP Fig. No. Part no Special Data Description Qty for Fresh Water Pump Complete with 3 Groove Pulley - For RC cooled Engine * Not supplied loose 37 ** Not illustrated Fresh Water Pump Complete with 2 groove Pulley - For HE Cooled Engine 2 * Fresh Water Pump Housing 3 * Impeller 4 * Shaft 5 * Mechanical Seal 6 * Ring - Heat Treated 7 * Ceramic Ring 8 * X 42 X 2.5 MM Washer 9 * Bush Heat Treated RS-C3 Ball Bearing * X 2 MM Circlip Intl. 12 * M 16 X 1.5 MLD Grip Locknut Ratio 1:1.34 Fresh Water Pulley 3 Grove Fresh Water Pulley 2 Grove 14 * X 4.5 MM 'O' ring NBR 15 * Elbow Water Pump B6 DIN 137 Beveled Washer M6 X 20 DIN 933 Hexagon Bolt M6 X 55 DIN 931 Hexagon Bolt M8 40 DIN-931 Hexagon screw M8 160 DIN-931 Hexagon screw B8 DIN-127 Spring Washer ** Water pump repair kit cons. of 4,5,10,11,12,&14 4 4

38 CIRCULATION COOLING RADIATOR COOLED ENGINE Fig. No. Part no Special Data Description Qty for Thermostat Hose piece Hose clip Rubber Band Pipe clip B8 DIN-127 Spring washer M8 DIN-934 Hexagon nut Dia X 55 L Hose pipe By Pass Pipe Pipe Between thermostat Pipe Hose Piece Hose clip Pipe clip Hose clip Bush M8 85 DIN Hexagon screw

39 CIRCULATION COOLING RADIATOR COOLED ENGINE Fig. No. Part no Special Data Description Qty for M8 85 DIN Hexagon screw Fish plate Bush M6 30 DIN Hexagon screw Bracket AX - 52 V- belt for Continuous rating engine at 1500 RPM AX - 64 V- Belt for PRP rating Genset engine

40 RADIATOR Fig. No. Part no Special Data Description Qty for Radiator for 1500 RPM Continuous rating Radiator for 'P' rating A.V. Mounting M8 X 35 Hexagon Bolt Hexagon Nut B-10 Plain Washer Bracket Radiator Support - Top M8X1.25X45 8.8/CL Hexagon Screw M10X1.5X25 8.8CL Hexagon Screw M10 DIN 934M-10 Hexagon Nut A10.5 (M10) Plain washer B-8 Spring Washer M-10 Spring Washer Bushing M8 x 17 x 1.6 Washer

41 FAN DRIVE Fig. No. Part no Special Data Description Qty for Fan drive, Compl Plate Bearing shaft Z-C3 DIN-625 Grooved ball bearing Round flange Bush M DIN Hexagon screw M20 DIN-934m - Hexagon nur M6 25 DIN Hexagon screw Washer Ring DIN-471 Locking ring B6 DIN-127 Spring washer V-Belt pulley Bush M DIN Hexagon screw M10 60 DIN Hexagon screw

42 FAN DRIVE Fig. No. Part no Special Data Description Qty for M10 DIN-934 M-10 Hexagon nut B10 DIN-137 Spring washer Fan Intermediate flange M8 25 DIN Hexagon screw B8 DIN 127 Spring washer DIN Cover 42

43 CIRCULATION HE COOLING TBD 3V By pass Pipe - HE Thermostat Dia X 55 L Hose Pipe MM ID X 650 MM L Nylon tube for HE Dia X 120 L Hose Pipe /1X Hose Clip Pipe - Indirect cooling B-8 Spring Washer M8 DIN 934m - 10 Hexagon Nut Heat Exchanger Complete - Marine Heat Exchanger Copplete - Non Marine Holder or Bracket for HE and After Cooler Holder or Bracket for HE and After Cooler M10 X 1.5 X Hex. Bolt CL M10 X CL Stud M10 X 1.5 X 65 - Hex. Bolt CL M10 DIN 934m - 10 Hex Nut M-10 Spring Washer Anti Vibration Mounting M8 X CL Stud M8 X CL Stud Bolt

44 CIRCULATION HE COOLING TBD 3V Dia X 55 L Hose Dia X 110 L Hose (2X)9THK Hose Clip Elbow - Bend Dia X 65 L Hose /4 Hose Clip Cogged Belt AX * Overhauling kit for HE (Marine Type) consisting of following parts. 29 * 'O' ring for HE element * 'O' ring for Flange socket 31 * 'O' ring for Housing * 'O' ring for HE cap 33 * A8 X 14 DIN 7603 Copper Washer Cu 34 * A42X49 DIN 7603 Cu-01 Copper Washer 35 * A22X 27 DIN Copper Washer 2 2 Cu 36 * A14X18 DIN Copper Washer 2 2 Cu * * Overhauling kit for HE (Non Marine Type) consisting of following parts. O Ring 39 * Gasket * O ring * Not Illustrated 44

45 TENSION ROLLER FOR FAN AND WATER PUMP Ring Disc M12 75 DIN Hexagon screw for 3 groove pulley M12 60 DIN Hexagon screw for 2 groove pulley B12DIN-127 Spring Washer Clamping element B14DIN-127 Spring Washer M14 60 DIN Hexagon screw Pulley (3 groove) Pulley (2 groove) RS-C3 DIN-625 Ball bearing Bush For 3groove Bush for 2 groove Lever Tension roller assly. (3 groove) consisting of fig no 1-4 & Tension roller assly. (2 groove) consisting of fig no 1-4 &

46 AIR INTAKE MANIFOLD TBD 3V Intake manifold Gasket M10 60 DIN Hexagon screw M10 80 DIN Hexagon screw B10 DIN-137 Believed washer R1/2" DIN Screw plug A22 27 DIN Cu Copper washer /2" BSP Zinc Anode Elbow, compl with fig. no. 11 for HE cooled Pipe water manifold A bank to radiator for RC cooled 10A Pipe water manifold B bank to radiator for RC cooled M10 30 DIN Stud bolt DIN Gasket M10 40 DIN Hexagon screw B10 DIN-137 Believed washer M10 DIN-934 m-10 Hexagon nut M10 45 DIN Hexagon screw A10, 5 DIN St Plain Washer Square gasket

47 AIR INTAKE MANIFOLD TBD 3V Square flange (Blank) Oval flange AMU x 1.5 DIN Screw plug A14 18 DIN Cu Copper washer 2 2 * ½ BSP Zinc anode 2 2 * Not Illustrated 47

48 EXHAUST PIPE (Suitable for S3B Turbocharger) Exhaust pipe With fig. No M10 30 DIN-939 Stud M DIN-912 Chese head screw Washer Gasket Exhaust elbow P Sleeve Exhaust elbow "B" Bank M8 DIN-934m Hex. Nut C2A Intermediate piece M8 45 DIN M8 35 DIN Cheese head screw 2 2 Cheese head screw

49 EXHAUST PIPE (Suitable for S3B Turbocharger) Exhaust elbow with fig. no. 22, M8 x 22 DIN CL M8 20 DIN Stud Stainless Steel 6 6 Stud M DIN- Hexagon Screw m Shaped gasket M10 DIN A3B Hexagon Nut Oval gasket

50 TURBOCHARGER PIPING HE COOLED ENGINE TBD 3V S3B/91 H36AJS/14CF6 Turbocharger Assembly complete for 1500 RPM other than Genset as well as for higher RPM engines J92(CHINA)D4V12 Turbocharger Assembly complete for 1500 RPM After Cooler assembly complete Lub oil supply pipe from Filter to Turbocharger Screw Connection Oval Gasket M10X Cap Screw B 10 DIN 127 Spring Washer L.O. drain pipe from T/c x3.5 'O' Ring M8X1.25X20 8.8CL Hex Screw B 8 DIN 127 Spring Washer Oval Gasket M10 X 25 DIN Hex Screw Pipe Clip Pipe Clip Elbow Fastening Plate Hose

51 TURBOCHARGER PIPING HE COOLED ENGINE TBD 3V /5 Hose Clip Pipe Elbow to After Cooler Elbow Square Gasket 2 2 *39 * Cover Housing Housing with Fig No M10 X 25 DIN Stud Square Gasket M8 X25 DIN CL Hex Screw B 8 DIN 137 Believed Washer M8 X 90 DIN Allen Screw AM12X1.5DIN Screw Plug AM12X1.5DIN Screw Plug A14 X 18 DIN7603-Cu Copper Washer Spring washer M10 DIN934m-10 Hex Nut A 10.5 DIN 125 St Plain Washer Angle Plate * Not Illustrated 51

52 TURBOCHARGER PIPING HE COOLED ENGINE TBD 3V M12X16 DIN Allen Screw M8 X 30 DIN Stud Bolt Hexagon Screw Hose Hose Clip Lubricating oil pipe Screw Connection A12X18 DIN Cu Copper Washer Washer M12 DIN934m-10 Hexagon Nut Washer M10 DIN Nylon lock Nut Trestle Complete M10 X 35 DIN Hexagon Screw Washer 52

53 TURBOCHARGER PIPING (Suitable for S3B Turbocharger) L.O. Supply Pipe to T/c Oval gasket M10 25 DIN Allen Screw B 10 DIN 127 Spring washer Lubricating oil Drain pipe "O" Ring Spring washer Oval gasket M10 25 DIN Hex. Screw Elbow Fastening plate D.X70L Hose /4 Hose clip Pipe Turbocharger to After Cooler Pipe After Cooler to Junction 53

54 TURBOCHARGER PIPING (Suitable for S3B Turbocharger) Housing with fig.no.37, M10 30 DIN835 - Stud bolt CL M8 x 25 DIN CL Stud Bolt Hose B10 DIN-137 Belvaled Washer M10 DIN-934 M - 10 Hexagon nut A10, 5 DIN St Washer M10 35 DIN Hexagon screw Trestle L.O. Supply Pipe connection Hose Hose Clip KL 12 DIN St Screw connection 54

55 CENTRIFUGAL ASSEMBLY TBD 3V Elbow Gasket - Lub oil Centrifuge M10 X 30 Screw 5 5 Remark s B 10 Spring washer X 3 MM 'O' ring NBR M8 X CL Hexagon bolt M8 X CL Hexagon Screw B- 8 Spring washer MM Copper Washer Fish plate M8 X CL Hexagon Screw Pipe clip Cheese head screw M5 Hex Nut B- 8 Spring washer Centrifuge assembly Pipe Lub oil supply to Centrifuge M14 X 1.5 X 31L Banjo screw M14X18X1.5 Copper washer Paper Insert 22 * Centrifuge overhauling kit As required As required * NOT ILLUSTRATED 55

56 EXHAUST OUTLET ELBOW Exh. elbow (For S2B TK) G ½'' DIN-910 Screw plug A22 27 DIN Cu Copper washer Round gasket M10 30 DIN Stud M10 DIN A3B Hexagon nut A10, 5 DIN St Plain Washer NW x152l Flexible Exhaust Bellow - Stainless steel Round flange Gasket M16 X 2.0 X CL Hex Screw M16 Hexagon nut B16 Spring washer

57 TURBOCHARGER ASSEMBLY S3B/91 H36AJS/14CF6 Turbocharger Assembly complete for 1500 RPM other than Genset as wel as for higher RPM engines T/c repair kit for above T/c J92(CHINA)D4V12 Turbocharger Assembly complete for 1500 RPM T/c repair kit for above T/c 57

58 CASING FOR TURBINE T/c Guard or Cleading M6 30 DIN Stud Bush Bush M6 16DIN Stud M6DIN-934m- 10 Hexagon nut M6 16 DIN Hexagon screw A6, 4DIN-125-St Washer Plate * Spring Washer 6 6 * Not illustrated 58

59 EXHAUST SILENCER Exh. silencer Gasket for above silencer Exhaust Silencer for Canopised DG set Gasket for above 2 - Silencer M16 45DIN Hex. screw M16 DIN-934 Hex. nut

60 ENGINE FOOT Engine foot M12 35 DIN 933 Hexagon screw B12 DIN-127 Spring washer DIN-1481 Spring dowel Engine Bearer M12 X 90 DIN CL Hexagon screw

61 CHARGING ALTERNATOR AND STARTER MOTOR Battery charging alternator 28 V, 27A Lever M12 DIN-934 Hexagon Nut B12 DIN-127 Spring Washer A13 DIN St. Plain washer M10 25 DIN Hexagon screw B10 DIN-127 Spring washer M DIN Hexagon screw Bracket Bracket M10 30 DIN Hexagon screw Bush M10 DIN-934 Hexagon nut M12 45 DIN Hexagon screw V-belt pulley M10 45 DIN Hexagon screw DIN-125- St Plain washer V belt guard A x 45 V belt GSL5C Lucas Starter 24 volt 61

62 AIR FILTER Pre Cleaner JF/ BSK Holder Clamp Hex. Screw M10 x Air Filter / Cleaner Hose Clip 170 mm Hose-Piece Suitable for S2B T/C Pipe - Air filter to Turbocharger Channel Support A/Filter assembly Hex. Screw - M8 x 1.25 x25cl Spring Washer B Hex. Nut DIN 934 M Hex. Screw M8 x x15cl8.8 13A B10 Spring Washer Hose Clip Hose Piece Air Filter Element - Outer Air Filter Element - Inner AV Mounting Pads M10 DIN 934M-10 Hex. Nut DIN 934 M B10 Spring Washer * Vacuum Indicator * Not illustrated 62

63 GAUGES AND SWITCHES TBD 3V Water temp. gauge Lub. oil pressure gauge Flex. pipe Pressure gauge pipe Adaptor Copper washer A4 DIN-7623 Banjo screw Ammeter Lub. oil pressure switch Water temp. switch Copper washer 63

64 INSTRUMENT PANEL AND ENGINE PROTECTION UNIT - STANDARD + TBD 3V Instrument panel Front Panel Rubber grommet Micro push button Fuse BA 5/8"lg Screw B4DIN-127 Spring washer BA Hexagon Nut Charging lamp Bush M8 30 Hexagon screw B8 DIN-127 Spring washer Ant vibration mounting M4 DIN Hexagon Nut B4 DIN-127 Spring washer Bracket Instrument Panel 17A * Bracket Instrument Panel Engine Protection Unit D.C. Junction Box V DC,2N0+2NC OEN Relay J Cable Harness assembly 21A Cable Harness * Not Illustrated 64

65 INSTRUMENT PANEL AND ENGINE PROTECTION UNIT - STANDARD + TBD 3V Hour cum RPM meter Flex Tacho-cable 1.5mtr Tacho cover Adaptor+ sintered bush M18 x 1.5 Hex Lock nut Shaft for Sensor drive Driver Tachometer 'O' ring 30 * Gasket Tacho-drive 31 * Clutch ring 32 * M8x25 Hex screw * M8 DIN 934m-10 Hexagon Nut * Pipe Clip * Angle Plate * Angle Plate * M6 X CL Hex screw * B6 DIN -127 Spring Washer * M6 DIN 934 Hex. Lock Nut * Bracket 41 * M8 X 1.25 X 60 Hexagon Bolt * M8 X 65 - Hexagon Bolt * M12 X 1.75 X 20 Hexagon Screw * B8 Spring Washer * Dia Washer * M8 X 15 DIN 934 Hexagon Screw ** ABOVE IS STD SCOPE OF SUPPLY FOR CONT. RATING GEN. ENGINE AS WELL AS HIGHER RPM TBD 3 V12 * Not Illustrated 65

66 INSTRUMENT PANEL AND PRICOL ENGINE PROTECTION UNIT WITH SOLENOID TBD 3V Instrument panel Assembly and Pricol EPU with Standard wiring Engine Monitor - ECK * Engine wiring diagram with Picol EPU and solenoid 4 * Engine wiring diagram with Picol EPU and solenoid BA 5/8"LG Screw CHS HD Socket + 3CLP + SCRW for Relay A / 12WAYS Terminal Strip DC Junction Box Relay OEN 24V with 2 NO 2 2 and 2 NC 10 * Mtr Length 12 Core Control Cable of Sqmm Bracket - Pricol EPU + Instrument Panel M10 X Cl Hexagon Screw B-10 Spring Washer Anti Vibration Mounting M6 DIN 934m-10 Hexagon Nut M6 Spring washer A B-6 Plain Washer J Cable Harness assembly consisting of Fig No Not illustrated 18 * Bracket 19 * Bracket * Not Illustrated

67 INSTRUMENT PANEL AND PRICOL ENGINE PROTECTION UNIT WITH SOLENOID TBD 3V 6 Qty for Non 20 * TBDV12 Pricol Cable Harness 21 * M8 X 1.25 X CL Hex Screw * M 8 X 1.25 X CL Hex Screw * M8 DIN 934M-10 Hex Nut * B-8 Spring washer * M-10 Spring Washer * Pipe Clips * Holder * Fuse Box with 2 Fuses of 35 Amps 29 * Sqmm X 2.0mm ID Lug 7010 RDTY * Low oil Pressure switch 31 * Magnetic Pick up 32 * Magnetic Pick up - Alternative to above * Not Illustrated 67

68 INSTRUMENT PANEL, STANDARD E.P.U. WITH ELECTRONIC GOVERNOR TBD 3V 6 * Not Illustrated ACTUATOR ADC 225 S ACTUATOR (PED) ALTERNATOR TO ABOVE ELE CNTRL UNIT ESD ELE. CNTRL UNIT (PED) ALTERNATIVE TO ABOVE MAG.PICK-UP-GAC-MSP MAG PICK UP PED ALTERNATIVE TO ABOVE PSF-8-M6X1 SWIVEL JOINT PSFL-8-M6X1 SWIVEL JOINT 5A THREADED ROD M6 DIN 934M-10 HEX. NUT M6 L.H. CL/8 HEX.NUT 8 * M6X1.25X25 8.8CL HEXSCREW M6 WASHER M-6 SPRING WASHER BRACKET-ELC GOV. D3V M8X1.25X25 CL8.8 HEXSCREW * M8 DIN 934M-10 HEX. NUT * M8X17X1.6 WASHER B-8 SPRING WASHER * M8X1.25X20 8.8CL HEXSCREW CABLE HARNESS ASSY. 17A * C-HARNSS(D/TD/TBD)V12 18 * WATER TEMP SWITCH 96 DEG. 19 * PR-CONTL-SWTCH-1.5/ * M14X18X1.5 CU.WASHER 11

69 INSTRUMENT PANEL, STANDARD E.P.U. WITH ELECTRONIC GOVERNOR TBD 3V M8X16 8.8/CL HEX SCREW 22 * PIPE-CLIP * FISH PLATE * M6X1.X16 HEXSCREW /CL 25 * M6X20 8.8/CL HEX SCREW 26 * M10X15L 8.8 HEX SCREW. CL 27 * SPRING WASHER M * ANGLE PLATE INSTPANEL+ACCESSORYS HOLDER FOR INST. PANEL BRACKET-INSTRUMENT PANEL A V MOUNTG -AVD/1515A M4 D934 CL/10 HEX NUT M4 SINGLCOIL SPRINGWASHER BA 3/4"LG SCREW CHS HD * BA NUT ST/HEX * FUSE BOX WITH 2FUSES=35A INSTRUMENT PANEL PLATE AMMETER L.INDCTR HOLDER(RED) J/ BULB24V1.5W/TBLR/SP/THRD * Not Illustrated 69

70 INSTRUMENT PANEL, STANDARD E.P.U. WITH ELECTRONIC GOVERNOR TBD 3V * MM L W.T.GAUGE Capillary PRESSURE GAUGE. 44 * M12X1.5X600 L FLEX.TUBE= 45 * PRESSURE GUAGE PIPE(BRAZ) 46 * (DIN-7623) BANJO BOLT 47 * CU.WASHER HOUR CUM RPM METER MTR FLEX TACHOCABLE TACHO COVER ADAPTOR+SINTERED BUSH M18 X 1.5 HEX LOCK NUT SHAFT FOR SENSOR DRIVE DRIVER TACHOMETER 'O' RING 56 * GASKET - TACHODRIVE 57 * CLUTCH RING 58 *J CABLE HARNESS ASSLY 58A CABLE HARNESS V DC, RELAY OEN 2N0+2NC 60 * SQ5.2IDMM LUG7010 RDTY V EPU,FUEL-ON SOLONAID 62 * ENGINE WIRING DIAGRAM 63 * JUNCTION BOX DC 64 * A/12WAYS TERMNL STRIP * Not Illustrated

71 INSTRUMENT PANEL, PRICOL E.P.U. WITH ELECTRONIC GOVERNOR TBD 3V Electronic Governor (GAC) complete consisting of Parts from Sl. No. 2 to Electronic Governor (PED) complete - Alternative to above consisting of Parts from Sl. No. 2 to 19 * Not Illustrated Actuator ADC 225 S Actuator (PED) - Alternative to above Magnetic Pick up (GAC) MSP Magnetic Pick up (PED) - Alternative to above Electronic Control Unit ESD 5221 (GAC) Electronic Control Unit 9 * (PED) - Alternative to above Bracket for Electronic Governor M8 x 1.25x20-8.8CL Hex Screw B-8 Spring Washer PSFL-8-M6 X 1 PSF Swivel Joint PSFL-8-M6 X 1 PSF Swivel Joint M6 DIN 934M-10 Hex Nut M6 L.H. CL/8 Hex Nut M8X 1.25 X C Hex Screw 2 2

72 INSTRUMENT PANEL AND PRICOL ENGINE PROTECTION UNIT WITH GOVERNOR TBD 3V B-8 Spring Washer M6 DIN 934M-10 Hex Nut * M8X1.25X20-8.8CL Hex Screw 23 * B-8 Spring Washer Threaded Rod Engine Monitor - ECK * Engine wiring diagram with Picol EPU and Ele. Governor For AMF / PRCP sets) 26A * Engine wiring diagram with Picol EPU and Ele. Governor For SRCP sets Cable Harness Assembly consisting of Sl No Socket + 3CLP + SCRW 2 2 for Relay DC Junction Box A / 12WAYS Terminal Strip BA 5/8"LG Screw CHS HD Relay - OEN 24 V with NO & 2 NC * Core - 1.5SQMM Control Cable Bracket for Pricol EPU + Instrument Panel Bracket for Pricol EPU + Instrument Panel - Alternative to above 36 * M8 X 1.25 X 20 - Hex Screw CL 37 * B8 Spring Washer 3 3 * Not Illustrated

73 INSTRUMENT PANEL AND PRICOL ENGINE PROTECTION UNIT WITH GOVERNOR TBD 3V Anti Vibration Mounts M6 DIN 934M-10 Hex Nut B-6 Spring Washer A * B-6 Plain Washer Fuse Box with 2 Fuses of 35 Amps 42 * SQ5.2IDMM Lug 7010 RDTY * Fuse Box with 2 Fuses of 5 Amps 44 *J Cable Harness Assembly consisting of Sl. No * Cable Harness Bare 46 * M6 X CL suitable for Pricol EPU with Electronic Governor Hex Screw * M8X1.25 X CL Hex Screw * M8 X CL Hex Screw * M12 X 1.75 X CL Hex Screw * M8 DIN 934M-10 Hex Nut * M6 Spring Washer * B8 Spring Washer * M-12 Spring Washer * Pipe Clip Rubber Grommet * Low Oil Pressure Switch ** ABOVE IS STD SCOPE OF SUPPLY FOR PRP RATING GEN SET ENGINE OF TBD 3 V12 * Not Illustrated 73

74 SET OF SPARES Fig. No. Part No. Special Data Description SET OF GASKET Set of Gaskets for TBD3V 6 FOR RC Cooled Engine - Consisting of following parts Qty. for TBD3V6 Qty. for TBD3V6 Non Shaped Gasket for Gear End Plate Shaped Gasket for Fly wheel Shaped Gasket - Gear End cover Gasket - Oil filler Neck Segmented gasket for sump Gasket - Lub oil Centrifuge Gasket for water pipe on L.O. cooler Gasket for oval Flange Gasket on Lub oil cooler Shaped Gasket Shaped Gasket - Elbow to Turbocharger Square gasket Oval Gasket Oval Gasket - Turbo Drain Gasket Round Gasket Gasket for Silencer 2 2 ** ROCKER COVER, INTAKE AND EXHAUST MANIFOLD GASKETS, CYLINDER HEAD GASKETS HAVE NOT COVERED IN ABOVE SET. FOR THESE GASKETS PLEASE REFER CYLINDER OVERHAULING KIT GIVEN ON PAGE NO

75 SET OF SPARES Fig. No. Part No. Special Data Description SET OF GASKET Set of Gaskets for TBD3V 6 FOR HE Cooled Engine - Consisting of following parts Qty. for TBD3V6 Qty. for TBD3V6 Non Shaped Gasket for Gear End Plate Shaped Gasket for Fly wheel Shaped Gasket - Gear End cover Gasket - Oil filler Neck Segmented gasket for sump Gasket - Lub oil Centrifuge Gasket for water pipe on L.O. cooler Gasket for oval Flange Gasket on Lub oil cooler Shaped Gasket Shaped Gasket - Elbow to Turbocharger Square gasket Oval Gasket Oval Gasket - Turbo Drain Gasket Round Gasket Gasket for Silencer Square Gasket Square Gasket Gasket for R/W Inlet and Out let form After cooler 2 2 ** ROCKER COVER, INTAKE AND EXHAUST MANIFOLD GASKETS, CYLINDER HEAD GASKETS HAVE NOT COVERED IN ABOVE SET. FOR THESE GASKETS PLEASE REFER CYLINDER OVERHAULING KIT GIVEN ON PAGE NO

76 SET OF SPARES Fig. No. SET OF 'O' RING Part No. Special Data Description Qty. for Set of 'O' rings for TBD3V6 RC & HE cooled Engine Excluding HE - Consisting of following parts - Qty. for TBD3V6 Non X 3 MM 'O' ring for Push Rod Sleeve X 3 MM 'O' Ring on FIP cover X 4 MM 'O' ring - Breather Pipe X 5.5 MM O ring injector sleeve X 3 MM 'O' Ring on FIP Drive X 3 DIN 'O' Ring - Injector Sealing Ring or 'O' ring on oil filler neck X 4 MM 'O ring for oil sump cover X 4 MM 'O' ring - Lub oil Pump X 3MM 'O' Ring for x3.5 'O' Ring 5 5 ** LINER O RINGS AND O RINGS BETWEEN CYLINDER HEAD AND CRANKCASE NOT COVERED IN ABOVE SET. FOR THESE O RINGS PLEASE REFER CYLINDER OVER HAUL KIT GIVEN ON PAGE NO. 81 SET OF FLEXIBLE PIPES Set of Flexible Pipes Consisting of following parts Flexible pipe (Lub oil return pipe from FIP) mm Flexible Pipe MM Long Flexible Pipe - Hand priming pump to Fuel Lift Pump MM Long Flexible pipe MM Long Flexible Pipe - Injector overflow Flexible pipe 76

77 SET OF SPARES Fig. No. SET OF HOSES Part No. Special Data Description Qty. for Qty. for TBD3V6 Non Set of Hoses for TBD3V6 RC consisting of following hoses DIA.x60 L. HOSE PIPE 3 3 COMMON RUBBER BEND RC HOSE PIPE 6 6 RC DIA.x 65L HOSE PIPE 2 2 RC HOSE OR PIECE OF TUBE Humped HOSES ON AFTER COOLER INLET AND OULET CONNECTION 2 2 RC 3 3 RC HOSE PIECE COMMON I.D.X 45LONG. HOSE PIECE COMMON Set of Hoses for TBD3V6 HE consisting of following hoses ODIA x 6OL. HOSE 2 2 COMMON Dia X 55 L HOSE 2 2 HE Dia X 120 L HOSE 2 2 HE Dia X 55 L HOSE 2 2 HE Dia X 110 L HOSE HE DIA.x 65L HOSE 2 2 HE HOSE 2 2 HE ID x 70 L HOSE HE HOSES COMMON I.D.X 45LONG. HOSE PIECE COMMON 77

78 SET OF SPARES SET OF HOSE CLIPS Fig. No. Part No. Special Data Description Qty. for TBD3V6 Qty. for TBD3V6 Non Set of Hose Clips for X 60 X 9 THK TBD 3 V6 RC cooled consisting of following hose Hose clips Common Hose clip 2 2 RC Hose clip 2 2 RC /3X Hose clip 3 3 RC Hose clip 9 9 RC /4 Hose clip 3 3 RC MM Hose clip 2 2 Common Set of Hose clip for TBD3V 6 HE consisting following hose clips X 60 X 9 THK Hose clip Common X40 Hose clip 2 2 HE /4 Hose clip 6 6 HE /5 Hose clip 6 6 HE Hose clip 2 2 Common 78

79 SET OF SPARES Fig. No. SET OF LUB OIL COOLER Part No. Special Data Description Qty. for TBD3V6 Qty. for TBD3V6 Non emission Lub oil Cooler Repair Kit consisting of following parts X 3.8 MM 'O' Ring Packing washer X 4.5 MM Round cord ring X 4 'O' Ring Centrifuge Servicing Kit X 3.2 MM 'O' ring for Rotor assembly X 2.3 MM 'O ring for Centrifuge cover Paper Insert X 3 MM 'O' ring NBR 79

80 SET OF SPARES SET OF OVERHALL KIT FOR HE Fig. No. Part No. Special Data Description Qty. for TBD3V6 Qty. for TBD3V6 Non emission Overhauling kit for HE (Marine Type) consisting of following parts X 5 MM 'O' ring for HE element X 3.8 MM 'O' ring for Flange socket X 5 MM 'O' ring for Housing 'O' ring for HE cap Copper Washer A42X49 DIN 7603 Cu A22X 27 DIN Cu A14X18 DIN Cu Copper Washer Copper Washer 2 2 Copper Washer Overhauling kit for HE (Non Marine Type) consisting of following parts. 1 * O Ring 2 * Gasket 2 3 * O ring

81 CYLINDER HEAD DECARBONSING KIT &OVERHAULING KIT CYLINDER HEAD DECARBONSING KIT Fig. No. Part No. Special Data Description Qty. for TBD3V6 Qty. for TBD3V6 Non emission Cylinder head De-carbon sing Kit Valve seat Insert - Inlet Valve sea Insert - Exhaust Valve guide '0' ring Valve - Inlet 5 P Valve - Exhaust Valve Collets 4 4 CYLINDER HEAD OVERHAULING KIT Cylinder head Overhauling Kit Valve seat Insert - Inlet I Valve sea Insert - Exhaust Valve Guide 'O'ring Valve - Inlet 5 P Valve - Exhaust Valve Collets Roto cap Spring Cap Valve Spring - Outer Valve Spring - Inner Valve guide with 'O' ring