GREAVES COTTON LTD. SPARE PARTS CATALOGUE D SERIES TBD 3 V8 RC 320 KVA BASE GREAVES COTTON LTD.
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- Garry Carroll
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1 GREAVES COTTON LTD. SPARE PARTS CATALOGUE D SERIES TBD 3 V8 RC 320 KVA BASE GREAVES COTTON LTD. Diesel Engines Unit, Chinchwad, Pune , India, Tel: (91) Fax: (91) Document number (00) 12/12 Page 1 of 102
2 GREAVES COTTON LTD WATER COOLED DIESEL ENGINE TBD3 V8 RC 320 KVA SPARE PARTS CATALOGUE Diesel Engines Unit Chinchwad, Pune INDIA Tel. : ( ) Fax: ( ) Document number (00) 12/12 Page 2 of 102
3 INTRODUCTION This spare parts Catalogue comprises the purchasable and replaceable engine parts shown on diagrams and grouped according to their belongings. On account of continuous technical development the figures and part lists are not binding. Ordering of Spare Parts : To enable us to supply correct spares please furnish following details : 1. Engine - Type (engraved on name-plate). 2. Engine Number (engraved on name-plate and crankcase). 3. Quantity, Description, Part No., and item No. of the Spare Part(s) required. 4, Mode of dispatch you wish. 5. Your address (please specify post or railway station if necessary). Document number (00) 12/12 Page 3 of 102
4 WATER COOLED DIESEL ENGINE TBD3V8 RC BASE ENGINE SET Document number (00) 12/12 Page 4 of 102
5 Modifications summary Modification No. Document Number / Date Details of Modifications Page No / New Release --- Document number (00) 12/12 Page 5 of 102
6 Contents Sr. No. Description Page No. 1 Crankcase Front wall Cover Flywheel Housing Crankshaft Assembly Piston and Connecting Rod Camshaft assembly Valve with Actuation Mechanism Cylinder Head assembly Fuel Injector Pump Fuel Pump Drive assembly Fuel filter Fuel Injector High pressure fuel injector pipe Lub. Oil Sump assembly Gear Type Lub. Oil Pump assembly Lub. Oil Filter Oil Cooler Assembly Fresh Water Pump assembly Cooling Water Pipes Radiator mounting Fan drive assembly Circulation Cooling RC Tension Roller Air Intake Manifold Exhaust Manifold Turbocharger Turbocharger attachment RC Document number (00) 12/12 Page 6 of 102
7 Sr. No. Description Page No. 28 Fine speed control Air Filter Casing for turbine Cover for exhaust manifold Engine Foot Flex. pipe Battery charging alternator Hand priming pump Turning device Exhaust out let elbow Gauges and switches Numerical index Document number (00) 12/12 Page 7 of 102
8 CRANKCASE ASSEMBLY Document number (00) 12/12 Page 8 of 102
9 FIG, NO PART NUMBER SPECIAL DATA DESCRIPTION QTY REMARK CRANK CASE Crank case TBD3V8 1 Consisting of Fig No Crank case D ø 10 mm Plug Ø 14 mm Plug M24 x 1.5 Taper plug Brass Sleeve Copper Sleeve Bearing bush for balancer shaft Bearing bush for balancer shaft Straight pin Straight pin M DIN-931m Hexagon screw Steel Washer Cam Bearing bush Cam Bearing bush Brass Cap Washer M10 X 15 DIN Hexagon Screw CL AM DIN- Screw plug AM12 18 DIN-7603 Copper washer 1 - Cu Nozzle for cooling oil M8 45 DIN Hexagon screw B8 DIN-137 Belevi washer Ring half AM6 12 DIN Countersunk screw DIN-1481 Clamping Sleeve M8 DIN-934m - 10 Hexagon nut Ring half (Series bronze) 2 *Not illustrated 1 4 Document number (00) 12/12 Page 9 of 102
10 CRANKCASE ASSEMBLY Document number (00) 12/12 Page 10 of 102
11 FIG, NO PART NUMBER SPECIAL DATA DESCRIPTION QTY REMARK B8 DIN-137 Spring washer m 6 24 DIN-7 Straight pin M8 110 DIN Stud Cover plate Shaped gasket B8 DIN-127 Spring Washer M8 20 DIN Hexagon screw M8 25 DIN Stud "O" ring Bracket M20 40 DIN-933m Hexagon screw DIN V2A Washer Main Bearing Pair Grub screw Consisting of sr.no. 79, Shaft with gear 1 80A & 81 80A Shaft Front gear wheel Journal Stop piece M8 45 DIN Hexagon screw B8 DIN-127 Spring washer Cylinder liner ,5 DIN-3770 "O" ring 16 *Not illustrated Document number (00) 12/12 Page 11 of 102
12 FRONT WALL COVER ASSEMBLY Document number (00) 12/12 Page 12 of 102
13 FIG, NO PART NUMBER SPECIAL DATA DESCRIPTION QTY REMARK FRONT COVER Front wall cover, consisting of fig. No. 1A & 2 1A Front Wall Cover Oil seal Shaped gasket M8 60 DIN M8 70 DIN Hexagon screw 3 Hexagon screw M8 85 DIN Hexagon screw M8 130 DIN Hexagon screw M DIN-931 Hexagon screw M8 20 DIN Hexagon screw B8 DIN-137 Spring washer Spring washer M8 X 110 Stud M8 Hex. Nut Angle plate M8 95 DIN Hexagon screw Cover ( Air starting ) O Ring 1 30 * Cover instd. of hyd pump consisting of r. no.31 & NBR 100 x 3 O Ring End cover instead hyd pump Countersunk screw 1 *Not illustrated 1 Document number (00) 12/12 Page 13 of 102
14 Spare part catalogue D Series TBD3V6 RC BASE Engine FRONT WALL COVER ASSEMBLY Document number (00) 12/12 Page 14 of 102
15 FIG, NO PART NUMBER SPECIAL DATA DESCRIPTION QTY REMARK FRONT COVER 1 34 * Venting Valve Assembly consisting Fig No Vent pipe 'O' Ring Pipe clip M6x25 DIN Hexagon Screw for pipe clip Spring washer for pipe clip M6 DIN-934m - 10 Hexagon Nut for pipe clip 1 *Not illustrated Document number (00) 12/12 Page 15 of 102
16 FLYWHEEL HOUSING ASSEMBLY Document number (00) 12/12 Page 16 of 102
17 FIG, NO PART SPECIAL DATA DESCRIPTION QTY REMARK NUMBER FLYWHEEL HOUSING Flywheel Housing consisting of fig.no Oil Seal Flywheel side Shaped Gasket M8 85 DIN Hex. Screw 5 8.8CL B8 DIN-137 Spring Washer M DIN M-8G M8 45 DIN-931 8G Hex. Screw 1 Hex. Screw B16 DIN-137 Spring Washer B12 DIN-127 Spring Washer M12 60 DIN-913m Hex. Screw 8-8G M12 60 DIN Allen Screw 2 10K Nut (Starter Mounting) Spring Washer (Starter Mounting) M10X1.5X30 8.8CL Stud (Starter Mounting) 3 *Not illustrated Document number (00) 12/12 Page 17 of 102
18 CRANKSHAFT ASSEMBLY Document number (00) 12/12 Page 18 of 102
19 FIG, NO PART NUMBER SPECIAL DATA DESCRIPTION QTY REMARK CRANK SHAFT ASSEMBLY Crankshaft, compl. assly. Consisting of sr.no.3 & Plug Crankshaft oil hole Front gear wheel Front gear wheel Counter weight BM16 90 DIN Hexagon screw DIN-1481 Clamping sleeve Ring BM DIN- 96 Hexagon Screw BM DIN- 96 Hexagon screw Flywheel Assly. Consisting of fig. no. 13A & 14 13A Flywheel Ring gear wheel (hard) Washer V-belt pulley Front gear wheel 1 *Not illustrated Document number (00) 12/12 Page 19 of 102
20 PISTON AND CONROD ASSEMBLY Document number (00) 12/12 Page 20 of 102
21 FIG, NO PART NUMBER SPECIAL DATA DESCRIPTION QTY REMARK E PISTON + CONROD ASSEMBLY 1A E Piston assembly (Emission) consisting of sr. no 1,5 & 6 1 E Piston bare ( Emission) B Piston Ring set consisting of sr. no. 2,3,& Piston ring-t/faced (china) T Ring (china) DSF Ring piston D4 (china) Gudgeon Pin x 1.75 DIN 472 Circlip ( Lock ring) Connecting rod assembly consisting of sr.no. 7A,8,9 & 10 7A Connecting rod - Bare (With out bush ) Con Rod Bush M 16 X 1.5X Con rod Bolts M 4X20 DIN 1481 Clamping Sleeve or Spring dowel mm Connecting rod Bearing Top + Bottom - Std size 8 8 *Not illustrated Document number (00) 12/12 Page 21 of 102
22 CAMSHAFT ASSEMBLY Document number (00) 12/12 Page 22 of 102
23 FIG, NO PART NUMBER SPECIAL DATA DESCRIPTION QTY REMARK CAMSHAFT ASSEMBLY Camshaft Cam gear assembly. Consisting Fig. No. 3-5, M10 30 DIN Allen screw Spring Washer Dowel Bearing bushing Bearing bushing Gear Gear M8 x 20 Solid dowel Segment M8 20 DIN Hexagon Screw 2 29 * M8 20 Hexagon Screw 5 *Not illustrated Document number (00) 12/12 Page 23 of 102
24 VALVE WITH ACTUATING MACHANISM ASSEMBLY Document number (00) 12/12 Page 24 of 102
25 FIG, NO PART NUMBER SPECIAL DATA DESCRIPTION QTY REMARK VALVE ACTUATION ASSEMBLY Support of rocker arm. compl. consist of fig. No A Rocker Arm Bracket 16 consisting of Fig No Bracket Rocker Arm Rocker Arm Lever - Bare Washer X1,2 DIN 471 Locking ring Setting screw M10 DIN 934 m-10 Hexagon nut Guard tube A22X27DIN7903-Cu Copper washer M10X65 DIN Hexagon screw Washer Push Rod Mushroom-shaped tappet 16 *Not illustrated Document number (00) 12/12 Page 25 of 102
26 CYLINDER HEAD ASSEMBLY Document number (00) 12/12 Page 26 of 102
27 FIG, NO PART NUMBER SPECIAL DATA DESCRIPTION QTY REMARK E E consist of Fig No. 2 to 13 & consisting of sr.no.2a,21&22 CYLINDER HEAD 8 ASSEMBLY Cylinder Head Complete 8 Cylinder Head 8 2A Cylinder Head + Valve seat insert 4 E Injector Stud Valve (Inlet) 8 6 P Valve ( Exhaust) Spacer in place of Roto cap Spring Cap Valve Collets Valve Spring (Outer) Valve Spring (Inner) EM Sleeve cyl. head 8 21A Rubber seal mm Dia X 11mm in Aluminum Plug 8 L O' ring Viton (Valve Guide) Valve Seat Insert (inlet) Valve Seat Insert (Exhaust) Valve Guide with out 'O' ring Valve guide with '0' ring Cylinder Head Cover 8 31 P Cyl. Head cover Gasket M8X1.25X55 8.8CL Hexagon Screw A8X 14 DIN Cu Copper Washer Cylinder Head Gasket X4.5 MM O' Ring Viton X5.0 MM O' Ring Viton M18X 180L Cylinder Head Bolt 32 CL Dia Disc Washer Dia Disc Washer Copper Sleeve or Bush *Not illustrated Copper Sleeve or Bush Document number (00) 12/12 Page 27 of 102
28 FUEL INJECTION PUMP Document number (00) 12/12 Page 28 of 102
29 FIG, NO PART NUMBER SPECIAL DATA DESCRIPTION QTY REMARK FUEL INJECTION PUMP 1 1 P Fuel Injection Pump + GOV 1 P Fuel Injection Pump D3V8 MOTORPAL PUMP Bracket Pump Mounting Lubricating oil pipe A4 DIN-7623 Banjo Screw A10 14DIN Copper Washer 2 Cu Flexible pipe A8 DIN-7623 Banjo Screw A14 x Cu Copper Washer M8 75DIN Hexagon Screw Ball Washer 4 *Not illustrated Document number (00) 12/12 Page 29 of 102
30 FUEL PUMP DRIVE ASSEMBLY Document number (00) 12/12 Page 30 of 102
31 FIG, NO PART NUMBER SPECIAL DATA DESCRIPTION QTY REMARK FUEL PUMP DRIVE Injection pump drive 1 compl. consist of fig. No Housing Shaft DIN-625 Ball bearing DIN-625 Ball bearing DIN-472 Circlip B DIN- Oil seal B1 Fg DIN-6888 Key Gear wheel DIN-1481 Spring dowel M10 30DIN-912- Allen screw O-ring Coupling Assly. Consisting of Fig. No Shaft 1 *Not illustrated Document number (00) 12/12 Page 31 of 102
32 FUEL FILTER Document number (00) 12/12 Page 32 of 102
33 FIG, NO PART NUMBER SPECIAL DATA DESCRIPTION QTY REMARK FUEL FILTER Fuel multi step filter 1 compl., consist of fig. No Filter cartridge (Felt type) Filter cartridge (Paper 1 flocks) star type M8 95 DIN Hexagon Screw 2 8, M10 40 DIN-931-8,8 Hexagon Screw AM 14 1,5DIN Screw plug DIN Over flow valve A DIN Copper washer 5 Cu A 8 DIN-7623 Banjo screw Bracket for fuel filter Plain washer Spring washer Nut M M8 20 DIN Hexagon Screw 3 8, Spring washer 3 *Not illustrated Document number (00) 12/12 Page 33 of 102
34 FUEL INJECTOR Document number (00) 12/12 Page 34 of 102
35 FIG, NO PART NUMBER SPECIAL DATA DESCRIPTION QTY REMARK E FUEL INJECTOR 8 ASSEMBLY 1 E F002C7Z121 Injector Complete Bracket M8 DIN-934m - 10 Hexagon nut A-8-4 DIN St Washer Sealing ring "O" Ring 8 *Not illustrated Document number (00) 12/12 Page 35 of 102
36 HIGH PRESSURE, FUEL INJECTOR PIPE Document number (00) 12/12 Page 36 of 102
37 FIG, NO PART NUMBER SPECIAL DATA DESCRIPTION QTY REMARK HIGH PRESSURE FUEL 1 PIPE 1 E Cyl. A1 Fuel pressure pipe 1 2 E Cyl. A2 Fuel pressure pipe 1 3 E Cyl. A3 Fuel pressure pipe 1 4 E Cyl. A4 Fuel pressure pipe 1 7 E Cyl. B1 Fuel pressure pipe 1 8 E Cyl. B2 Fuel pressure pipe 1 9 E Cyl. B3 Fuel pressure pipe 1 10 E Cyl. B3 Fuel pressure pipe Pipe clip Pipe clip Hand pump, compl. 1 26A Supply hand pump M6 25 DIN Hexagon screw Flexible pipe A8 DIN7623 Banjo Screw A14 18 DIN Cu Copper washer Overflow pipe 2 *Not illustrated Document number (00) 12/12 Page 37 of 102
38 LUB. OIL SUMP ASSEMBLY Document number (00) 12/12 Page 38 of 102
39 FIG, NO PART NUMBER SPECIAL DATA DESCRIPTION QTY REMARK OIL SUMP Oil Pan Al, casting Dip Stick Segmented Gasket Oil filler neck assly. 1 consisting of fig no. 2,4A,5,6,&7 4A Oil filler neck Cap filler with name plate O Ring dipstick Gasket oil filler neck M8 25 DIN Stud B8 DIN 137 Spring Washer M8 DIN 934 Hex. Nut AM18 1.5DIN A18 24DIN Cu Screw Plug 2 Copper Washer B8 DIN 137 Belevi washer M8X25 DIN Hexagon screw 34 CL M Screw Plug A22 27DIN Cu Copper Washer 1 *Not illustrated Document number (00) 12/12 Page 39 of 102
40 GEAR TYPE LUB OIL PUMP ASSEMBLY Document number (00) 12/12 Page 40 of 102
41 FIG, NO PART NUMBER SPECIAL DATA DESCRIPTION QTY REMARK J LUB. OIL PUMP IN LINE 1 1 J Gear type oil pump (Supplied as assly.) "O" Ring M8 35DIN Cap screw B8 DIN-137 Spring washer Lubricating oil pipe "O" Ring M8 25 DIN Hexagon screw Bracket M8 20 DIN Hexagon screw M8 15 DIN Hexagon screw Pipe clamp B8 DIN-127 Spring washer Oil pipe M8 50 DIN Hexagon screw "O" Ring Spring washer M16 x 1.5 Hollow screw M16 x 22 x 1.5 Cu. Washer 6 *Not illustrated Document number (00) 12/12 Page 41 of 102
42 LUB. OIL FILTER Document number (00) 12/12 Page 42 of 102
43 FIG, NO PART NUMBER SPECIAL DATA DESCRIPTION QTY REMARK OIL FILTER Disposable filler element Filter head Consists of fig. no A Filter head O-ring M10 65DIN M DIN Hexagon Screw 3 Hexagon Bolt B10 DIN-137 Spring Washer Adapter Relief valve body Steel ball Spring Copper Washer Cap nut 1 16 * Copper Washer 1 * Not illustrated Document number (00) 12/12 Page 43 of 102
44 OIL COOLER Document number (00) 12/12 Page 44 of 102
45 FIG, NO PART NUMBER SPECIAL DATA DESCRIPTION QTY REMARK LUB OIL COOLER ASSEMBLY Oil Cooler complete 1 consisting of fig. No Nest of tubes Cover Plate Tighten strip Hose clamp strip 'O' ring Threaded pin M6 DIN-934 M-10 Hexagon nut Packing Washer Round cord ring Oil cooler jacket Guard pipe For by pass pipe 'O' ring B-8 DIN 127 Spring Washer, M8 x 25 DIN Hexagon Screw Cm 14 x 15 Keg. Exhaust valve 1 DIN Copper Washer AM18 X 1.5 DIN A18 X 24 DIN Cu AM18 X 1.5 DIN Screw Plug 3 Copper washer 1 Screw Plug DIN-5401 Steel Ball Pressure ring X 24 DIN 1481 Clamping sleeve Washer 1 1 * Not illustrated Document number (00) 12/12 Page 45 of 102
46 OIL COOLER Document number (00) 12/12 Page 46 of 102
47 FIG, NO PART NUMBER SPECIAL DATA DESCRIPTION QTY REMARK LUB OIL COOLER ASSEMBLY Screw plug Pipe clip B-6 DIN Spring Washer M6 X 10 DIN G Hexagon screw Spring Washer M10 X 25 DIN CL Hexagon Screw Lub. oil cooler cover Lub. oil cooler cover 1 * Not illustrated Document number (00) 12/12 Page 47 of 102
48 FRESH WATER PUMP ASSEMBLY Document number (00) 12/12 Page 48 of 102
49 FIG, NO PART NUMBER SPECIAL DATA DESCRIPTION QTY REMARK FRESH WATER PUMP Water Pump assly M8 45 DIN M8 160 DIN Hexagon Screw 2 Hexagon Bolt B8 DIN-127 Spring Washer 4 * Not illustrated Document number (00) 12/12 Page 49 of 102
50 COOLING WATER PIPE Document number (00) 12/12 Page 50 of 102
51 FIG, NO PART NUMBER SPECIAL DATA DESCRIPTION QTY REMARK COOLING WATER PIPE Pipe Water Manifold to Thermostat 'A' Bank Pipe Water Manifold to Thermostat 'B' Bank Oval Flange Gasket M10 40DIN Hexagon Screw M10 40DIN Hexagon Screw A10.5 Plain Washer M10 25DIN Stud Bolt M10DIN-934mm- 10 Hexagon Nut Pipe (Oil cooler to C' case) DIN Co. ol Gasket thk 11A Gasket on Lub oil cooler M10 25DIN Hexagon Screw B10DIN-127 Spring Washer Pipe Water Pump to Oil Cooler (Double Element L. O. Cooler) Piece of Tube Hose Clip Pipe FWP to cr. case 1 18 * Oval Flange 1 * Not illustrated Document number (00) 12/12 Page 51 of 102
52 RADIATOR MOUNTING Document number (00) 12/12 Page 52 of 102
53 FIG, NO PART NUMBER SPECIAL DATA DESCRIPTION QTY REMARK RADIATOR MOUNTING BRACKET ASSLY KVA Radiator A.V. Mounting M8 X 40 Hexagon Bolt Hexagon Nut B-10 Plain Washer Radiator Bracket M8X1.25X40 8.8/CL Hexagon Screw M10X1.5X35 8.8CL Hexagon Screw M10 DIN 934M-10 Hexagon Nut A10.5 (M10) Plain washer B-8 Spring Washer M-10 Spring Washer Bushing M8 x 17 x 1.6 Washer 6 15 * M8X15, 8.8/CL Hexagon Screw 4 * Not illustrated Document number (00) 12/12 Page 53 of 102
54 FAN DRIVE ASSEMBLY Document number (00) 12/12 Page 54 of 102
55 FIG, NO PART NUMBER SPECIAL DATA DESCRIPTION QTY REMARK FAN DRIVE ASSLY Fan drive, Compl. Consisting of Fig. No Plate Bearing shaft Z-C3 DIN-625 Grooved ball bearing Round flange Baring Bush fan drive M DIN Hexagon screw M20 25 DIN Hexagon Nut M6 25 DIN Hexagon screw Washer Ring DIN-471 Circlip B6 DIN-127 Spring washer Fan pulley Bush M DIN Hexagon screw M10 DIN-934 M-10 Hexagon nut B10 DIN-137 Spring washer Fan 36 Plastic Intermediate flange M8 55 DIN M8 20 DIN Hexagon screw 6 Hexagon screw B8 DIN-127 Spring washer DIN Cap 1 37 * Intermediate flange 1 * Not illustrated Document number (00) 12/12 Page 55 of 102
56 CIRCULATION COOLING ASSEMBLY Document number (00) 12/12 Page 56 of 102
57 FIG, NO PART NUMBER SPECIAL DATA DESCRIPTION QTY REMARK CIRCULATION COOLING 1 ASSEMBLY Thermostat Hose piece Hose clip Rubber Bend Pipe clip B8 DIN-127 Spring washer Hose pipe By Pass Pipe Pipe Between Thermostat Pipe FWP to radiator Dia. x 65 lg. Hose Piece Hose clip Pipe clip M8 85 DIN Hexagon screw A-64 V-Belt 3 24 * A Bank Pipe water manifold to thermostat 25 * B Bank Pipe water manifold to thermostat 26 * Oval flange 2 27 * M10x Hex scrrew * Plain washer 8 29 * M10 x 30 Stud 2 30 * M10 Hex. nut 6 31 * Gasket water manifold * Not illustrated Document number (00) 12/12 Page 57 of 102
58 TENSION ROLLER Document number (00) 12/12 Page 58 of 102
59 FIG, NO PART NUMBER SPECIAL DATA DESCRIPTION QTY REMARK For 3 groove assly TENSION ROLLER ASSEMBLY Ring Disc M12 75 DIN Hexagon screw B12DIN-127 Spring Washer Clamping element B14DIN-127 Spring Washer M14 60 DIN Hexagon screw Pulley 3 groove RS-C3 DIN- Ball bearing Bush Lever Tension roller assly. 1 (3 groove) 14 * Bush 1 *Not illustrated Document number (00) 12/12 Page 59 of 102
60 AIR INTAKE MANIFOLD Document number (00) 12/12 Page 60 of 102
61 FIG, NO PART NUMBER SPECIAL DATA DESCRIPTION QTY REMARK INTAKE MANIFOLD Intake manifold Gasket M10 60 DIN M10 80 DIN Hexagon screw 18 Hexagon screw B10 DIN-137 Beveled washer /2" BSP Screw plug A22 27 DIN-7603 Copper washer 4 - Cu /2" BSP Zinc Anode DIN Gasket M10 40 DIN Hexagon screw B10 DIN-137 Lock washer M10 DIN-934 m-10 Hexagon nut M10 45 DIN Hexagon screw Square gasket Square flange (Blank) Oval flange AMU x 1.5 DIN A14 18 DIN Cu Screw plug 2 Copper washer 2 * Not illustrated Document number (00) 12/12 Page 61 of 102
62 EXHAUST MANIFOLD Document number (00) 12/12 Page 62 of 102
63 FIG, NO PART NUMBER SPECIAL DATA DESCRIPTION QTY REMARK EXHAUST MANIFOLD Exhaust pipe With fig. No M10 30 Stud Adapter bellow M DIN CL. Allen screw 16 8 P Sleeve Washer Disc washer Square gasket Exhaust Elbow Line A Exhaust Elbow Line B Exhaust Elbow with fig. No M10 30 DIN-939 Ni Cr 20 tial Stud Triangular gasket Hex. Lock nut M8 x 40 DIN 912 Cheese head or Allen CL screw Spring Washer Shaped Gasket Elbow to 1 Turbocharger M10 X 115 DIN-912 Hexagon Screw Oval Gasket 8 1 * Not illustrated Document number (00) 12/12 Page 63 of 102
64 TURBOCHARGER Document number (00) 12/12 Page 64 of 102
65 FIG, NO PART NUMBER SPECIAL DATA DESCRIPTION QTY REMARK TURBOCHARGER V Holset Turbocharger Assembly 1 * Not illustrated Document number (00) 12/12 Page 65 of 102
66 TURBOCHARGER ATTACHMENT FOR RC Document number (00) 12/12 Page 66 of 102
67 FIG, NO PART NUMBER SPECIAL DATA DESCRIPTION QTY REMARK J TURBOCHARGER ATTACHMENT FOR RC L.O. Supply Pipe to T/c Elbow M15 x 1.5 Hollow screw B 10 DIN 127 Spring washer Lubricating oil Drain pipe "O" Ring Spring washer Gasket turbo. drain M10 35 DIN Hex. Screw Pipe clip Hex. nut Washer Elbow Fastening plate Humped Hose /4 Hose clip Pipe Turbocharger to radiator Pipe After Cooler to manifold Housing with fig.no.37, M10 30 DIN CL M8 x 25 DIN CL Stud bolt 12 Stud Bolt B10 DIN-137 Belvaled Washer * Not illustrated Document number (00) 12/12 Page 67 of 102
68 TURBOCHARGER ATTACHMENT FOR RC Document number (00) 12/12 Page 68 of 102
69 FIG, NO PART NUMBER SPECIAL DATA DESCRIPTION QTY REMARK J TURBOCHARGER ATTACHMENT FOR RC M10 DIN-934 M - 10 Hexagon nut A10, 5 DIN St Washer M10 35 DIN Hexagon screw Trestle Complete L.O. Supply Pipe Hose Hose Clip Adaptor for TC Gasket exhaust for TC 1 * Not illustrated Document number (00) 12/12 Page 69 of 102
70 FINE SPEED CONTROL Document number (00) 12/12 Page 70 of 102
71 FIG, NO PART NUMBER SPECIAL DATA DESCRIPTION QTY REMARK FINE SPEED CONTROL Fine Speed adjusting 1 device compl. consist of Fig. No Bracket Lever Bush Washer M8X25 DIN Hexagon screw M8DIN934m-10 Hexagon nut B8DIN 127 Spring washer Threaded spindle Hand wheel M8X20 DIN Hexagon screw M8X25 DIN 933- Hexagon screw B8DIN 127 Spring washer Threaded rod AS10LIDIN71802 Angular joint AS10DIN71802 Angular Joint M6LI DIN934m-10 Hexagon nut M6DIN934m-10 Hexagon nut Bracket M6X20 DIN Hexagon screw M10X20 DIN Hexagon screw Washer 2 28 * B6 DIN 127 Spring washer 2 * Not illustrated Document number (00) 12/12 Page 71 of 102
72 AIR FILTER ASSEMBLY Document number (00) 12/12 Page 72 of 102
73 FIG, NO PART NUMBER SPECIAL DATA DESCRIPTION QTY REMARK Air filter Pre Cleaner Holder Clamp Hex. Screw M10 x Air Filter / Cleaner Hose Clip 170 mm Hose-Piece Pipe - Air filter to 1 Turbocharger Bracket air filter support Hex. Screw - M8 x 1.25 x25cl Spring Washer B Hex. Nut DIN 934 M Hex. Screw M8 x 1.25 x15cl A B10 Spring Washer Hose Clip Hose Piece Air Filter Element - Outer Air Filter Element - Inner AV Mounting Pads M10 DIN 934M-10 Hex. Nut DIN 934 M B10 Spring Washer 8 21 * Vacuum Indicator 1 22 * M8 x 17 x 1.6 Washer 4 23 * Plain washer * Plate air pipe holding 1 26 * Clamp air pipe holding 1 * Not illustrated Document number (00) 12/12 Page 73 of 102
74 CASING FOR TURBINE Document number (00) 12/12 Page 74 of 102
75 FIG, NO PART NUMBER SPECIAL DATA DESCRIPTION QTY REMARK TURBOCHARGER GUARD T/c Guard M6 30 DIN Stud Bush M6 16DIN Hexagon screw M6DIN-934m- 10 Hexagon nut M6 20 DIN Hexagon screw A6, 4DIN-125-St Washer Plate 2 10 * Spring Washer 4 * Not illustrated Document number (00) 12/12 Page 75 of 102
76 COVER FOR EXHAUST MANIFOLD Document number (00) 12/12 Page 76 of 102
77 FIG, NO PART NUMBER SPECIAL DATA DESCRIPTION QTY REMARK EXHAUST MANIFOLD GUARD Exh. Manifold cover Bracket Bracket M8X15 DIN Hexagon screw B 8 DIN 127 Spring washer A 6,4 DIN St Washer M6X15 DIN Hexagon screw 8 10 * A 8,4 DIN St Washer 4 1 * Not illustrated Document number (00) 12/12 Page 77 of 102
78 ENGINE FOOT Document number (00) 12/12 Page 78 of 102
79 FIG, NO PART NUMBER SPECIAL DATA DESCRIPTION QTY REMARK ENGINE FOOT Engine foot M12 35 DIN 933 Hexagon screw B12 DIN-127 Spring washer Engine Bearer 1 * Not illustrated Document number (00) 12/12 Page 79 of 102
80 FLEXIBLE PIPE Document number (00) 12/12 Page 80 of 102
81 FIG, NO PART NUMBER SPECIAL DATA DESCRIPTION QTY REMARK SET OF FLEX. FUEL PIPE M14 x 31lg. Banjo screw 8 Not illustrated Cu washer 16 Not illustrated M14x18 Cu washer 20 Not illustrated mm lg Flexible pipe fuel pump, FIP over flow mm lg Flexible hose assly. filter inlet, filter out let 1 1 Not illustrated 1 Not illustrated * Not illustrated Document number (00) 12/12 Page 81 of 102
82 BATTERY CHARGING ALTERNATOR & SARTER Document number (00) 12/12 Page 82 of 102
83 FIG, NO PART NUMBER SPECIAL DATA DESCRIPTION QTY REMARK BATTERY CHARGING ALTERNATOR & STARTER Battery charging alternator 24V 30AMP Lever M12 DIN-934 Hexagon Nut B12 DIN-127 Spring Washer A13 DIN St. Plain washer M10 25 DIN-933- Hexagon screw B10 DIN-127 Spring washer M DIN-931 Hexagon screw Bracket Bracket M10 30 DIN-933- Hexagon screw Bush M10 DIN-934 Hexagon nut M12 40 DIN Hexagon screw V-belt pulley M10 45 DIN Hexagon screw DIN-125- St Plain washer V belt guard A X 45 V belt MODEL- 42MT Starter REMY make 1 * Not illustrated Document number (00) 12/12 Page 83 of 102
84 HADN PRIMING PUMP Document number (00) 12/12 Page 84 of 102
85 FIG, NO PART NUMBER SPECIAL DATA DESCRIPTION QTY REMARK HAND PRIMING PUMP 1 1 * Hand priming pump 1 2 * M6x25 Hex. screw 2 3 * M6 Hex. nut 2 4 * B6 Spring washer 2 5 * M6 Washer 2 * Not illustrated Document number (00) 12/12 Page 85 of 102
86 TURNING DEVICE Document number (00) 12/12 Page 86 of 102
87 FIG, NO PART NUMBER SPECIAL DATA DESCRIPTION QTY REMARK TURNING DEVICE Hand cranking bar Inter mediate flange M 12x45 DIN Hex.screw B 12 DIN 127 Spring washer 6 * Not illustrated Document number (00) 12/12 Page 87 of 102
88 EXHAUST OUT LET ELBOW Document number (00) 12/12 Page 88 of 102
89 FIG, NO PART NUMBER SPECIAL DATA DESCRIPTION QTY REMARK FLEX. EXHAUST PIPE Exhaust elbow Gasket M10 Stud M10 Hexagon nut NW x 220 mm Bellow exh. 1 lg Round flange Gasket M16 X 2.0 X CL Hex Screw M16 Hexagon nut Clamp for exh. bend. 2 * Not Illustrated Document number (00) 12/12 Page 89 of 102
90 GAUGES AND SWITCHES Document number (00) 12/12 Page 90 of 102
91 FIG, NO PART NUMBER SPECIAL DATA DESCRIPTION QTY REMARK GAUGES & SWITCH V Relay box assly Cable harness for V engine A Fuse link Rad. Water level sensor LOP Sensor Temp. sensor Cu. Washer M10 x 1.5 Screwed plug Adaptor for pressure sensor Copper washer Angle plate 2 *Not illustrated Document number (00) 12/12 Page 91 of 102
92 SET OF HOSES, SET OF HOSE CLIPS, SET OF O RING, & SET OF GASKET Document number (00) 12/12 Page 92 of 102
93 FIG, NO PART NUMBER SPECIAL DATA DESCRIPTION QTY REMARK SET OF HOSE Humped hose t/c elbowpipe D.x70 ld silicon rubber Hose ID,5thk,50L Hose DIA.x 55L. Hose Hose piece DIA.x60L. Hose DIA Hose bend DIA.x70 L Hose DIA.x55L. Hose DIA.x 65L Hose DIA.x90L. Hose 2 2 SET OF HOSE CLIP /4 Hose clip /4x Hose clip mm Hose clip /6 Hose clip /2a Hose clip /3 Hose clip (2x)9 thk. Hose clip (2x)9 thk. Hose clip 2 SET OF 0 RING VITON 9X4.5MM O-Ring X3 D/234 O-Ring Rubber VITON- 18MMX5.0MM O-Ring NBR 80X3 O-Ring VITON 20X4 O-Ring NBR 124X3 O-Ring VITON 20X4 O-Ring SILICON 35X3 O-Ring 1 *Not illustrated Document number (00) 12/12 Page 93 of 102
94 SET OF HOSES, SET OF HOSE CLIPS, SET OF O RING, & SET OF GASKET Document number (00) 12/12 Page 94 of 102
95 FIG, NO PART NUMBER SPECIAL DATA DESCRIPTION QTY REMARK SET OF 0 RING VITON 20X4 O-Ring NBR 100X3 O-Ring SILICON 24X3.5 O-Ring O-Ring Dipstick SILICON 24X3.5 O-Ring 3 SET OF GASKET Gasket-gear end plate Gasket cyl head(128dia) Gasket-gear end cover 1 4 P Gasket-cover cyl. head Gasket air intake mani Gasket intake manifold Gasket water manifold Gasket-water pipe oil cooler Gasket-cooling water pipe Gasket intake manifold Gasket turbo oil drain Gasket exhaust for holset t/c Gasket-exhaust manifold Gasket - caf/g Gasket- oil filler neck Segmented gasket-v8 sump 17 P Sump gasket g/e side 1 18 P Sump gasket f/w side 1 19 P Sump gasket intermediate Gasket - exh.m'fold to elbow Shaped gasket-ss aisi Gasket-t/c outlet Gasket water manifold Gasket- exh. silencer 1 *Not illustrated Document number (00) 12/12 Page 95 of 102
96 NUMERICAL INDEX PART No. TO PAGE No. AND FIG CODE NO FIG NO PAGE NO A A A CODE NO FIG NO PAGE NO A A Document number (00) 12/12 Page 96 of 102
97 NUMERICAL INDEX PART No. TO PAGE No. AND FIG CODE NO FIG NO PAGE NO CODE NO FIG NO PAGE NO A B A A A A Document number (00) 12/12 Page 97 of 102
98 NUMERICAL INDEX PART No. TO PAGE No. AND FIG CODE NO FIG NO PAGE NO CODE NO FIG NO PAGE NO Document number (00) 12/12 Page 98 of 102
99 NUMERICAL INDEX PART No. TO PAGE No. AND FIG CODE NO FIG NO PAGE NO CODE NO FIG NO PAGE NO Document number (00) 12/12 Page 99 of 102
100 NUMERICAL INDEX PART No. TO PAGE No. AND FIG CODE NO FIG NO PAGE NO CODE NO FIG NO PAGE NO A A Document number (00) 12/12 Page 100 of 102
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