ILLUSTRATED SPARE PART LIST FOR 4R1040 ENGINE S/F POWER GENERATION A/C INTERNACO (EXPORT) APPLICATION CODE NO. 4H.2145

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1 ILLUSTRATED SPARE PART LIST FOR R00 ENGINE S/F POWER GENERATION A/C INTERNACO (EXPORT) APPLICATION CODE NO. H. KIRLOSKAR OIL ENGINES LIMITED Regd. Office: Laxmanrao Kirloskar Road, Khadki, Pune - 00, INDIA. Tel.: +9 (0) 0,. Fax: +9 (0) 0, global@koel.co.in Website: AUGUST 00 PUBLICATION NO. H

2 GROUP INDEX APPLICATION CODE H. SR.NO. GROUP NO. DESCRIPTION QTY. PAGE NO. H...EX P AIR INLET MANIFOLD FOR PCV 0.7. ALTERNATOR (STAGE ) MICO, VA H.9 ALTERNATOR MOUNTING AND BELT GUARD (TURBO) WITH PCD PULLEY SINGLE, 7 GROOVE 0.7 ASSEMBLY OF DRY TYPE AIR CLEANER (KMFL KFA-0--79) WITHOUT SAFETY ELEMENT H.00 CAMSHAFT 9 H...EXP COVER FOR FUEL PUMP GEAR (PG) 0 7 H.0 CRANK PULLEY (SPA, SINGLE GR) PG H.00 CRANK SHAFT 9 H.00...EXP CRANKCASE TO 0 H.0...EXP CYLINDER HEAD (EXPORT) 7 TO 9 H.00 CYLINDER LINER. (0 DIA) 0 H.0...EXP DELIVERY BODY 0. DIPSTICK (PRESSED SUMP) H. ENGINE MNTG.FOOT ( HT.) H. ENGINE MOUNTING FOOT (FOR PACKING PURPOSE) H. EXHAUST MANIFOLD EXHAUST SILENCER & MTG..7 EXPANSION BELLOW (.") AND MOUNTING 7 9 H.0 FLYWHEEL HOUSING (SAE-.) FLYWHEEL (C-0 PTO & SP- PTO) 9 H.79...EXP FRONT COVER FOR PG APPLICATION 0 H.00. FUEL INJECTION PUMP (STAGE TWO) H...EXP FUEL PUMP 9 MM LIFT, H.0 FUEL PUMP GEAR. H.07...EXP GEAR CASING WITH DEFLECTOR H.00 HIGH PRESSURE PIPE (700 MM) 7 H.07. HOSE CONN. (PG RADIATOR, STAGE ) 7 H.7 INTERMEDIATE GEAR AND SUPPORT (FOR ENGINE W/O AUTO TIMER) 9 H.9 LEAK OFF PIPE (M UNION) FOR SHANTI (&0KVA) 9 0 H.070 LIFTING HOOK 0 H.90 LUB OIL HEADER & FILTER ASSLY FOR KIM HOT START H.0 LUB OIL SUMP (SHEET METAL) H.09. LUBE OIL PR GAUGE SENDOR H.00 LUBE.OIL PUMP., H.0...EXP MOUNTING FOR DRY TYPE AIR CLEANER (0. /0.7)

3 SR.NO. GROUP NO. DESCRIPTION QTY. PAGE NO. H.99. MOUNTING FOR SPIN-ON TYPE FUEL FILTER ON INLET MANIFOLD 7, 7 H.0. MTG. FOR RADIATOR FAN 9 H.0 NOZZLE & NOZZLE MTG. 0 TO 9 H.07...EXP OIL FILLING BODY, 7 0 H.09...EXP OIL SEAL HOUSING (PG) H.009 PISTON & CON ROD ASSEMBLY 9, 0 H.007 PUSHROD & TAPPETS H.0 RADIATOR FAN ( ) H.7 RADIATOR FOR R00T OPEN GENSET (EXPORT & P.U. PAINTED) H.0. RADIATOR MTG., 0.9 RAIN CAP AND MOUNTING S/F DRY TYPE PLASTIC AIR CLEANER (. AND CUBICM) 7 0. RAIN CAP, SF 70 DIA., AND MTGS 7 H...EX P ROCKER COVER FOR PCV ARRANGEMENT 9.0. SENSOR FOR TEMPERATURE GAUGE 9 0 H. SPIN ON FUEL FILTER (MICO NO F00 H0 ) 70 H.0 STARTER MICO VDC.7KW SUITABLE FOR 0*C 7 H.. STOP SOLENOID ASSEMBLY V D.C. FOR MICO PUMP ENERGIES TO RUN WITHOUT TIMER 7 H.0 SUCTION TUBE (SHEET METAL SUMP) 7 H.09...EXP THERMOSTAT AND HOUSING ASSEMBLY (USA) 7, 7 H.09 V BELT (XPA 0) 7 H.00 VALVE ROCKER ASSEMBLY. 77, 7 7 H.0...EXP WATER PUMP 79, 0 H.00 WATER PUMP PULLEY (0 PCD,,SPA) 9.0 WATER TEMP.SW. (9 DEG.+ - DEG) 0 H.9.0 SET OF JOINTS H.9.7 SET OF WASHERS H..7 SET OF O RINGS H.. SET OF HOSES

4 TITLE: -AIR INLET MANIFOLD FOR PCV GROUP: - H. EXP 7 H INLET MANIFOLD (MACHINING) H ASSEMBLY FOR BREATHER INLET H JOINT FOR AIR INLET MANIFOLD SET BOLT - MX.X SET BOLT - MX.X PLAIN MACHINED WASHER - M SCREW PLUG (M0 X.) COPPER WASHER (0X)

5 TITLE:- ALTERNATOR (STAGE ) GROUP: ALT.(MICO,VA)

6 TITLE :- ALTORNATOR MOUNTING AND BLT GAURD (TURBO) GROUP :- H * H ALTERNATOR MOUNTING KIT OF SR. NO.- TO 9 * H MOUNTING SUBASLY. FOR OF SR. NO.- ALTERNATOR TO BKT.FOR ALT BUSH FOR ALTERNATOR (IN BRACKET) NUT - M0X. - GR DOWEL BOLT FOR ALTERNATOR PLAIN MACHINED WASHER - M SET SCREW - M0X.X PLAIN MACHINED WASHER - M0 0 H PULLEY FOR ALTERNATOR (SPA PCD) H EYE BOLT H LOCATING BOLT (FOR EYE BOLT) PLAIN MACHINED WASHER - M H SPACER (FOR EYE BOLT)

7 TITLE :- ALTORNATOR MOUNTING AND BLT GAURD (TURBO) GROUP :- H SET BOLT - M0X.X NUT - M0X. - GR. 7 H SWIVEL PIECE SET SCREW - MX.X PLAIN MACHINED WASHER - M SET SCREW - MXX SET SCREW - MX.X PLAIN MACHINED WASHER - M H BELT GUARD 7

8 TITLE :- ASSEMBLY OF DRY TYPE AIR CLEANER (KMFL KFA-0--79) WITHOUT SAFETY ELEMENT GROUP : ASSEMBLY OF AIR CLEANER (AIR * OF SR. NO. CLEANER + STRAP) & * ASSEMBLY OF DRY TYPE AIR CLEANER WITHOUT SAFETY ELEMENT AIR CLEANER HOUSING MAIN ELEMENT FOR AIR CLEANER * VACUUATOR VALVE FOR AIR CLEANER * ASSEMBLY OF STRAP FOR DRY TYPE AIR CLEANER (0./0.7) MOUNTING STRAP FOR DRY TYPE AIR CLEANER (0./0.7) SET SCREW - MX.X PLAIN MACHINED WASHER - M OF SR. NO. TO NOT ILLUSTRATED OF SR. NO. 7 TO 9

9 TITLE: - CAMSHAFT GROUP: - H.00 * H CAMSHAFT SUBASSLY OF SR. NO. & H CAM SHAFT. (FINISH) CAM SHAFT GEAR H THRUST WASHER FOR CAM SHAFT PIN 9

10 TITLE :- COVER FOR FUEL PUMP GEAR (PG) GROUP :- H. EXP * H COVER FOR FUEL PUMP GEAR OF SR NO.- WITH JOINT (USA) & H COVER FOR FUEL PUMP GEAR H JOINT FOR FUEL PUMP GEAR SET BOLT - MX.X SET SCREW - MX.X PLAIN MACHINED WASHER - M SET BOLT - MX.X -. 0

11 TITLE :- CRANK PULLEY (SPA SINGLE GROOVE) PG GROUP :- H.0 H CRANK PULLEY (SPA SINGLE GROOVE) PG CRANK PULLY BOLT-UPDATED WASHER (FOR CRANK PULLY BOLT)-UPDATED

12 TITLE :- CRANK SHAFT GROUP :- H * H CRANKSHAFT AASY.WITH GEAR OF SR. NO.-, 7 TO 0 * CR'SHAFT ASSLY.W/O CR'GEAR OF SR. NO.- (UPDATED) TO CRANK SHAFT-KHD BALANCE WT WASHER SOCKET HEAD BOLT - MX.7X DOWEL PIN X DOWEL PIN X0 9 H CRANK SHAFT GEAR (FINISH/) 0 P PR DEFLECTOR FOR FWE OIL SEAL

13 TITLE: -CRANKCASE GROUP: - H.00 EXP CRANKCASE ASSEMBLY * H OF SR. NO.- (NON ASBESTOS JOINT), TO * H CRANKCASE WITH MB CAPS (LINE BORE OPERATION) H MONOBLOCK CRANKCASE F SEALING CAP F SEALING CAP. (0 DIN ) H SEALING CAP ( DIN ) CRANK SHAFT PLUG ALUMINIUM WASHER FOR ALU.PLUG M.B.CAP (FWE).99 DIA.DOWEL HOLE M.B.CAP (KHD).99DIA DOWEL HOLES H BEARING CAP (GEAR END)(FINISH) OF SR. NO.- TO

14 TITLE: -CRANKCASE GROUP: - H.00 EXP BOLT FOR MB CAP (HEX HEAD) MXX WASHER 0 B HOLLOW DOWEL (M.B.CAP) CAM BUSH SCREW PLUG (M0 X.) COPPER WASHER (0X) SLOTTED PIN CORE PLUG INTERNAL RUBBER LIP SEALING WASHER M- FOR FUEL LINES H BLANKING PLATE FOR CAM BORE H JOINT FOR CAM BORE BLANKING PLATE SET SCREW - MX.X PLAIN MACHINED WASHER - M DIPSTICK GUIDE HEADLESS PIPE PLUG /"- NPTF

15 TITLE: -CRANKCASE GROUP: - H.00 EXP MAIN BRG TOP & BOTTOM (BEARING PART NO. * M-70000) * THRUST RING PAIR-DRIVE END, 0 DIA.) THRUST WASHER DRIVE END, TOP THRUST WASHER (DRIVE END, BOTTOM) * B THRUST RING PAIR-G.E. B THRUST RING HALF (G.E.-TOP) B THRUST RING HALF (G.E.-BOTTOM) PLUG (MX.) INTERNAL RUBBER LIP SEALING WASHER M- FOR FUEL LINES DOWEL OF SR. NO.- 9 & 0 OF SR. NO.- &

16 TITLE: -CRANKCASE GROUP: - H.00 EXP SPRING DOWEL PIN H ADAPTOR FOR L.O. PRESSURE SENSOR (M0 X. X /" NPTF) COPPER WASHER (0X) PLUG FOR DIP STICK HOLE * M MAIN BEARING SET ( PAIRS) STD * M MAIN BEARING SET 0. mm U/S * M MAIN BEARING SET 0.0 mm U/S * M MAIN BEARING SET 0.7 mm U/S * M MAIN BEARING SET.00 mm U/S * M MAIN BEARING SET. mm U/S *7 M MAIN BEARING SET.0 mm U/S * W THRUST WASHER SET CONSISTS HALF RINGS FLYWHEEL END AND GEAR END

17 TITLE: - CYLINDER HEAD (EXPORT) GROUP: - H.0...EXP * H * H * H CYLINDER HEAD ASSEMBLY COMPLETE CYL.HEAD WITH VLV.GUIDE &VLV.SEAT INSERT CYLINDER HEAD ASSEMBLY- COMPLETE. H CYLINDER HEAD (FINISH) F SEALING CAP CRANK SHAFT PLUG - ALUMINIUM * WASHER FOR ALU.PLUG CORE PLUG-HEXAGONAL SOCKET HEAD (DIN-90) COPPER WASHER (X) CORE PLUG 7 OF SR. NO. & TO 7 OF SR. NO. & TO OF SR. NO. TO OF SR. NO.- TO

18 TITLE: - CYLINDER HEAD (EXPORT) GROUP: - H.0...EXP COPPER WASHER (X) H VALVE SEAT INSERT (INLET) H VALVE SEAT INSERT (EXHAUST) H ASSEMBLY OF SEMIFINISH VALVE GUIDE & SNAP RING VALVE SEAL * H INLET & EXHAUST VALVE PAIR 7 H INLET VALVE. H EXHAUST VALVE CUP FOR VALVE SPRING VALVE SPRING VALVE CUP VALVE COLLET F SEALING CAP. (0 DIN ) STUD - M0X.X STUD - M0X.X0 -. H CORE PLUG (FOR CYL.HEAD-EJCB) 7 H BUTTON FOR INJECTOR YOKE. CONSIST OF SR. NO. 7 &

19 TITLE: - CYLINDER HEAD (EXPORT) GROUP: - H.0...EXP H BLANKING PLATE FOR WATER OUTLET (ON HEAD) SET SCREW - MX.X PLAIN MACHINED WASHER - M H BOLT FOR CYLINDER HEAD PLAIN MACHINED WASHER - M NUT - M0X. - GR. H GASKET FOR CYL. HEAD (THICKNESS.) H JOINT FOR WATER OUTLET MANIFOLD 9

20 TITLE:- CYLINDER LINER (0 DIA) GROUP:- H.00 * H CYLINDER WITH `O RING H CYLINDER LINER (0mm DIA.) A- GROUP H O RING (FOR CYL.LINER) OF SR. NO. & 0

21 TITLE:- DELIVERY BODY GROUP:- H.0 EXP 7 * H DELIVERY BODY AND JOINT (NON ASBESTOS) * H DELIVERY BODY ASSEMBLY H DELIVERY BODY (FINISH) H DELIVERY TUBE H O RING(FOR DELIVERY TUBE) H JOINT FOR DELIVERY BODY SET BOLT - MX.X PLAIN MACHINED WASHER - M OF SR. NO. & OF SR. NO. TO

22 TITLE :- DIPSTICK (PRESSED SUMP) GROUP : DIPSTICK ASSLY (PRESSED SUMP0-70X O RING - DIPSTICK (X, OR )

23 TITLE :- ENGINE MOUNTING FOOT ( HT.) GROUP :- H. H CRANKCASE FOOT (F P SIDE HT.) H CRANKCASE FOOT (STARTER SIDE HT.) SET SCREW - MX.7X WASHER

24 TITLE: - ENGINE MTG. FOOT FOR PACKING PURPOSE GROUP: - H. H CRANK CASE FOOT (GEAR END), FUEL PUMP SIDE H CRANK CASE FOOT (GEAR END), STARTER SIDE H SUPPORT FOR MOUNTING FOOT SET SCREW - MX.7X PLAIN MACHINED WASHER - M NUT - MX.7 - GR.

25 TITLE: -EXHAUST MANIFOLD GROUP: - H. 7 H EXHAUST MANIFOLD P GASKET FOR EXHAUST MANIFOLD H SPACZER (FOR EXT.MANIFOLD) SOCKET HEAD SCREW - MX.X STUD - MX.X STUD - MX.X FLANGE FOE EXPANSION BELLOW." JOINT FOR ADAPTOR ON EX.MANIFOLD

26 TITLE :- EXHAUST SILENCER & MOUNTING GROUP : EXHAUST SILENCER (HA9TC/HA9TC) U CLAMP CLAMPING PLATE NUT - M0X. - GR PLAIN MACHINED WASHER - M0

27 TITLE :- EXPANSION BELLOW (. ) & MTG. GROUP : * EXPANSION BELLOW ASSLY." OF SR. NO.- & EXPANSION BELLOW." FLANGE FOE EXPANSION BELLOW." SILENSER CLAMP SET BOLT - MX.X PLAIN MACHINED WASHER - M SPRING WASHER - M NUT- MX. - GR JOINT FOR ADAPTOR ON EX.M'FOLD SET SCREW - MX.X NUT(BRASS) SLEEVE FOR EXHAUST SILENCER(. DIA) 7

28 TITLE: - FLYWHEEL HOUSING (SAE-.) GROUP: - H H FLYWHEEL HOUSING (SAE -.) H HOLLOW DOWEL ( DIA) SET BOLT-M0X WASHER 0 H FLANGE FOR STARTER. H BLANKING PLATE (FOR FLYWHEEL HOUSING) SET SCREW - MXX PLAIN MACHINED WASHER - M COVER FOR FLY WHEEL HSG SET SCREW - MX.X PLAIN MACHINED WASHER - M CORE PLUG X COPPER WASHER (7X) F RUBBER CAP.

29 TITLE: -FLYWHEEL (C-0 PTO & SP- PTO) GROUP: FLYWHEEL BOLT (M0X0) 0 * FLYWHEEL ASSLY OF SR. NO.- & FLYWHEEL (C-0 PTO & SP- PTO) STARTER RING HA 9

30 TITAL: - FRONT COVER FOR PG APPLICATION GROUP: - H.79 EXP H FRONT COVER(W/O HYD. PUMP MNTG.) H JOINT (FRONT COVER) SET BOLT - MX.X PLAIN MACHINED WASHER - M SET BOLT - MX.X SET SCREW - MX.X SET BOLT - MX.X -. H TIMING POINTER SET SCREW - MXX PLAIN MACHINED WASHER - M ADAPTOR (FOR TD UNIT) CUP FOR SPRING SPRING FOR CUP COPPER WASHER (X9) DRAIN PLUG (F) COPPER WASHER ( X ) 0

31 TITLE :- FUEL INJECTION PUMP (STAGE II) GROUP :- H.00. * LEAD SEAL (90000) NOT ILLUSTRATED * SEALING WIRE (90000) NOT ILLUSTRATED

32 TITLE :- FUEL PUMP 9 MM LIFT GROUP :- H. EXP H FUEL PUMP (F 00 AOZ 09) 9 MM LIFT PG JOINT FOR FUEL PUMP (NON ASBESTOS) H L.O.SUPPLY HOSE (FIP) SPECIAL BANJO BOLT(L.O.SUPPLY TO PUMP) COPPER WASHER (0X) BANJO BOLT WITH STRAINER ( 900) BANJO BOLT - MX. H BRACKET FOR SPEED ADJUSTMENT 9 H BAR FOR SPEED ADJUSTMENT KNURLED NUT SPHERICAL WASHER O RING - DIPSTICK (X, OR ) SET SCREW - MXX -.

33 TITLE :- FUEL PUMP 9 MM LIFT GROUP :- H. EXP SPRING WASHER - M SPLIT COTTER PIN -.X WASHER NUT- MX. - GR SUB ASSLY OF HOSE TAIL(M BANJO) INTERNAL RUBBER LIP SEALING WASHER -M- FOR FUEL LINES

34 TITLE :- FUEL PUMP GEAR GROUP :- H.0 H FUEL PUMP GEAR (FINISH) H HUB FOR FUEL PUMP GEAR (FINISH) SET SCREW - MX.X WASHER FOR FUEL PUMP GEAR

35 TITLE: - GEAR CASING WITH DEFLECTOR GROUP: - H.07...EXP H GEAR CASING (MACHINING) H JOINT FOR GEAR COVER STUD - M0X.X WASHER (FOR FUEL PUMP MTG) NUT - M0X. - GR SET SCREW - MX.X PLAIN MACHINED WASHER - M DOWEL FOR GEAR CASING OIL SEAL (XX)(CR MAKE) SET BOLT - MX.X SET BOLT - MX.X0 -.

36 TITLE:- HIGH PRESSURE PIPE (700 MM) GROUP:- H * H H.P.PIPE COMPLETE SET (700 MM) OF SR. NO.- TO 0 H H.P.PIPE ASSLY.BEND,700 MM,CYL.NO. H H.P.PIPE ASSLY,BEND,700 MM,CYL.NO. H H.P.PIPE ASSLY.,BEND,70 0 MM,CYL.NO. H H.P.PIPE ASSLY,BEND,700 MM,CYL.NO PIPE CLIP. (FOR PIPES) RUBBER SLEEVE PIPE CLIP (FOR PIPES) SET SCREW - MXX NUT - MX - GR.

37 TITLE :- HOSE CONN.(PG RADIATOR,STAGE ) GROUP :- H * H CLAMP ASSLY FOR PIPE OF SR. NO.- & H UPPER CLAMP FOR PIPE H LOWER CLAMP FOR PIPE SET BOLT - MX.X PLAIN MACHINED WASHER - M H HOSE WATER PUMP TO RADIATOR (XX0L) WORM DRIVE HOSE CLIP ( MM) H PIPE RADIATOR TO WATER PUMP INLET 7

38 TITLE :- INTERMEDIATE GEAR AND SUPPORT (FOR ENGINE W/O AUTOTIMER) GROUP :- H.7 7 * H ASSLY OF INTERMEDIATE GEAR & BUSH OF SR.NO. & H INTERMEDIATE GEAR (FINISH) H BUSH FOR INTERMEDIATE GEAR (S/F) H INTERMEDIATE GEAR SUPPORT (TURBO W/O AUTOTIMER) H RETAINING PLATE (FOR INT.GEAR) SET BOLT - MX.X H THRUST WASHER

39 TITLE :- LEAK OFF PIPE FOR SHANTI (&0 KVA) GROUP :- H.9 H LEAK OFF PIPE SUBASSLY BANJO BOLT H MICO COPPER WASHER FOR LEAK OFF PIPE (MICO NO ) H PLASTIC CLAMP 9

40 TITLE :- LIFTING HOOK GROUP :- H.070 H LIFTING HOOK SET SCREW - M0X.X PLAIN MACHINED WASHER - M0 0

41 TITLE:- LUB OIL HEADER & FILTER ASSLY FOR KIM HOT START GROUP:- H * H LUB OIL COOLER & SPIN ON OF SR. NO. FILTER S/F KIM HOT START TO H HEADER FOR L.O. COOLER & FILTER S/F WATER JACKET HEATING SOCKET HEAD SCREW - MX.X PLAIN MACHINED WASHER - M HEADLESS PIPE PLUG /"- NPTF H LUB OIL COOLER ( PLATE) 7 H JOINT FOR LUB OIL COOLER (NON ASBESTOS GASKET) H JOINT FOR HEADER PLUG FOR OIL GALLERY INTERNAL RUBBER LIP SEALING WASHER -M0- FOR FUEL LINES H ADAPTOR FOR SPIN ON FILTER SPIN ON FILTER FOR LUBRICATING OIL

42 TITLE :- LUB OIL SUMP (SHEET METAL) GROUP :- H.0 * LUB OIL SUMP ASSLY(KHD NO 0 ) OF SR. NO. * LUB OIL SUMP ASSLY OF SR. NO OIL SUMP (KHD NO 0 ) SOCKET HEAD SCREW - MX.X WASHER (SHEET METAL L.O.SUMP)

43 TITLE:- LUBE OIL PR GAUGE SENDOR GROUP:- H.09. H LUB OIL PRESSURE SENDOR. +/- BAR THREE TERMINAL

44 TITLE :- LUBE.OIL PUMP GROUP :- H * H LUB OIL PUMP SUB ASSEBLY CONSIST. OF SR. NO., TO * H LUBE.OIL PUMP ASSLY. CONSIST. OF SR. NO.,, & OUTER ROTOR * H ROTOR SUB ASSLY.(W/O KEY) CONSIST. OF SR. NO. & INNER ROTOR SHAFT FOR INNER ROTOR *7 H LUB OIL PUMP ASSEMBLY KIT H L.O.PUMP BODY(COMPACT VERSION)(FINISH) COVER PLATE BUSH FOR L.O.PUMP BODY H LUB.OIL PUMP DRIVING GEAR(FINISH) SPRING FOR RELIEF VALVE CONSIST. OF SR. NO. TO 7

45 TITLE :- LUBE.OIL PUMP GROUP :- H RELIEF VALVE CUP FOR SPRING SPLIT COTTER PIN - /"X-/" O RING - L.O.PUMP (.7X,0) COUNTER SUNK SOCKET HEAD SCREW. * H SUB.ASSLY.OF L.O.PUMP CONSIST. OF INT.GEAR AND BUSH. SR. NO. 9 & 0 9 H INTERMEDIATE GEAR (FOR L.O.PUMP) (FINISH) BUSH FOR LEVER WASHER (ROCKER LEVER) H SHAFT FOR LUB OIL PUMP (INTERMEDIATE GEAR) H HARD WASHER (FOR INT. GEAR) SET BOLT - MX.X SET BOLT - MX.X PLAIN MACHINED WASHER - M

46 TITLE:- MOUNTING FOR DRY TYPE AIR CLEANER (0. /0.7) GROUP:- H.0 EXP H BRACKET FORT AIR CLEANER MOUNTING SET SCREW - M0X.X SPRING WASHER - M SET SCREW - MX.X SPRING WASHER - M * H SUBASSEMBLY OF HOSE OF SR. NO. 7 & 7 H HOSE FOR AIR CLEANER ADAPTOR FOR RESTRICTION INDICATOR JUPITER WORM DRIVE CLAMP,TYPE 0, 0mm DIA (S/F 0mm HOSE O.D) RESTRICTION INDICATOR (M0 x.)

47 TITLE: -MOUNTING FOR SPIN-ON TYPE FUEL FILTER ON INLET MANIFOLD GROUP: - H H PLATE FOR SPIN-ON FUEL FILTER (ON INLET MANIFOLD) SET SCREW - MX.X SPRING WASHER - M H FUEL PIPE FUEL FILTER TO FUEL PUMP H FUEL PIPE FEED PUMP TO FUEL FILTER * H CLAMP ASSLY FOR FUEL PIPES OF SR. NO. *7 H CLAMP ASSEMBLY (WITHOUT RUBBER SLEEVE) H CLAMP *9 H CLAMP SUB ASSLY 0 H CLAMP NUT MX - GR. 7 & OF SR. NO., 9 &, OF SR. NO. 0 & 7

48 TITLE: -MOUNTING FOR SPIN-ON TYPE FUEL FILTER ON INLET MANIFOLD GROUP: - H SET SCREW - MXX PLAIN MACHINED WASHER - M H RUBBER SLEEVE

49 TITLE: - MTG. FOR RADIATOR FAN GROUP: - H.0. H SPACER FOR RADIATOR FAN (0 MM) STUD - M X. X MM -. GRADE PLAIN MACHINED WASHER - M NUT- MX. - GR SPRING DOWEL PIN 9

50 TITLE:- NOZZLE & NOZZLE MTG. GROUP:- H.0 H INJECTOR ASSLY.(X0.0 DIA.) F00C7Z0 H INJECTOR YOKE. H O RING FOR NOZZLE BUSH FOR INJECTOR WASHER FOR INJECTOR (MICO NO ) 0

51 TITLE:- INJECTOR ASSLY GROUP:- H.0 SR.NO. KOEL PART NO. DESCRIPTION H Adjusting washer 0.0 mm thick H Adjusting washer 0. mm thick H Adjusting washer 0. mm thick H Shims 0.9 mm thick H Adjusting washer 0.9 mm thick H Shims.00 mm thick H Adjusting washer.0 mm thick H Shims.0 mm thick H Adjusting washer. mm thick QTY. as reqd. as reqd. as reqd. as reqd. as reqd. as reqd. as reqd. as reqd. as reqd. MICO PART NO

52 TITLE:- INJECTOR ASSLY GROUP:- H.0 SR.NO. KOEL PART NO. DESCRIPTION H Shims. mm thick H Adjusting washer.0 mm thick H Shims. mm thick H Adjusting washer. mm thick H Shims. mm thick H Adjusting washer. mm thick H Shims.0 mm thick H Adjusting washer. mm thick H Shims. mm thick QTY. as reqd. as reqd. as reqd. as reqd. as reqd. as reqd. as reqd. as reqd. as reqd. MICO PART NO

53 TITLE:- INJECTOR ASSLY GROUP:- H.0 SR.NO. KOEL PART NO. DESCRIPTION H Adjusting washer. mm thick H Shims. mm thick H Adjusting washer.0 mm thick H Shims. mm thick H Adjusting washer. mm thick H Shims.7 mm thick H Adjusting washer.7 mm thick H Shims.0 mm thick H Adjusting washer. mm thick QTY. as reqd. as reqd. as reqd. as reqd. as reqd. as reqd. as reqd. as reqd. as reqd. MICO PART NO

54 TITLE:- INJECTOR ASSLY GROUP:- H.0 SR.NO. KOEL PART NO. DESCRIPTION QTY. MICO PART NO. H Shims. mm thick as reqd H Adjusting washer.9 mm thick as reqd H Shims.9 mm thick as reqd H Distance piece 0 0 H Pressure bolt 0 7 H Nozzle cap nut 0 H Spring 9 0 * Nozzle sealing washer H Shim as reqd H Shim as reqd H Shim as reqd. 9 00

55 TITLE:- INJECTOR ASSLY GROUP:- H.0 SR.NO. KOEL PART NO. DESCRIPTION QTY. MICO PART NO. H Shim as reqd H Shim as reqd H Shim as reqd H Shim 9 00 H Shim as reqd H Shim as reqd * H Nozzle F 00 C0 00

56 TITLE:- OIL FILLING BODY GROUP:- H.07...EXP SET SCREW - MX.X PLAIN MACHINED WASHER - M * H ASSEMBLY OF OIL FIILING BODY WITH JOINT H OIL FILLING BODY PERFORATED DISC. * CAP ASSLY * SUB-ASSLY.OF CLAMPING SCREW CLAMPING SCREW FOR CAP PIN WASHER CAP RUBBER BUSH FOR CAP OF SR. NO.- TO, OF SR. NO.- 7, 0 TO OF SR. NO.- & 9

57 TITLE:- OIL FILLING BODY GROUP:- H.07...EXP 0 9 * BOTTOM PLATE FOR CAP NOT ILLUSTARTED SPLIT COTTER PIN - /"X/" H JOINT FOR OIL FILLING BODY 7

58 TITLE:- OIL SEAL HOUSING (PG) GROUP:- H.09...EXP H PLATE WITH RUBBER MOULDING (FOR FWE OIL SEAL HSG.) H OIL SEAL HSG.(F.W.E.) H JOINT FOR OIL SEAL HOUSING SET SCREW - MX.X PLAIN MACHINED WASHER - M OIL SEAL ( X0 X) CR MAKE

59 TITLE :- PISTON & CONNECTING ROD ASSLY. GROUP :- H * H PISTON & CON.ROD ASSEMBLY OF SR. NO.,, 7 * H PISTON ASSEMBLY -COMPLETE OF SR. NO. & 7 * H PISTON WITH PIN AND CIRCLIP. OF SR. NO. TO H PISTON 0 MM DIA ( RING)A- GROUP PISTON PIN CIRCLIP (INTERNAL)- MM *7 H PISTON RING SET (0 DIA.) H TOP RING (0 DIA) 9 H COMPRESSION RING (0 DIA) 0 H OIL CONTROL RING (0 DIA) * CON.ROD ASSLY.(WITH L.E.BRG.) OF SR. NO. TO 0 OF SR. NO. 9

60 TITLE :- PISTON & CONNECTING ROD ASSLY. GROUP :- H * CON ROD ASSEMBLY (WITHOUT OF SR. NO. LE BRG.) TO CON.ROD (W/O MASS BALANCING) LOCATING PIN SMALL END BUSH (S/F) CON.ROD BOLT * ASSY.OF L.E BRG.(TOP & BOTTOM)STD (BEARING PART NO. *B ) OF SR. NO. & LARGE END BEARING (TOP) STD LARGE END BEARING (BOTTOM) STD. *0 B L. E. BEARING SET ( PAIRS) STD. * B L.E. BEARING SET 0. mm U/S * B L.E. BEARING SET 0.0 mm U/S * B L.E. BEARING SET 0.7 mm U/S * B L.E. BEARING SET.00 mm U/S * B L.E. BEARING SET. mm U/S * B L.E. BEARING SET.0 mm U/S 0

61 TITLE:- PUSHROD & TAPPETS GROUP:- H PUSH ROD (WELDED) VALVE TAPPET

62 TITLE :- RADIATOR FAN ( ) GROUP :- H FAN PUSHER TYPE (9 mm DIA.) SPRING DOWEL PIN

63 TITLE: - R00T RADIATOR FOR OPEN GENSET (EXPORT & P.U. PAINTED) GROUP: - H.7 H RADIATOR FOR RNA CANOPY GENSET W/O STONE GUARD

64 TITLE :- RADIATOR MOUNTING GROUP :- H H RADIATOR SUPPORT (F.I.P. SIDE) H RADIATOR SUPPORT (STARTER SIDE) SET SCREW M0X.X HARD WASHER H CROSS MEMBER FOR RADIATOR SUPPORT SET SCREW M0X.X SPECIAL WASHER NUT M0X. GR ANTIVIABRATION MTG. BOTTOM, RADIATOR R. 0 H BRACKET FOR STAY ROD SET SCREW MX.X SPECIAL PLAIN MACHINED WASHER H STAY (FOR RADIATOR)

65 TITLE :- RADIATOR MOUNTING GROUP :- H H RUBBER BUSH H WASHER NUT MX.7 GR. 7 H BUSH

66 TITLE: - RAIN CAP AND MOUNTING S/F DRY TYPE PLASTIC AIR CLEANER (. AND CUBICM) GROUP: SPACER RING FOR RAIN CAP H INLET CAP (7 DIA. PIPE) T BOLT CLAMP KLIPCO TB7/JUPITOR ( 79 TO 7 DIA)

67 TITLE:- RAIN CAP SF 70 DIA AND MTGS. GROUP: RAIN CAP ASSLY CLAMP FOR EXHAUST PIPE SET SCREW - M0X.X PLAIN MACHINED WASHER - M NUT - M0X. - GR. 7

68 TITLE: -ROCKER COVER FOR PCV ARRANGEMENT GROUP: - H. EXP * H SUB ASM OF ROCKER COVER & OF SR. NO.- BREATHER INLET ASM TO 7 H ROCKER COVER (MACHINING) H WIRE MESH H DEFLECTOR PLATE P K DRIVE SCREW /"X/" (RIVET) H ASSEMBLY FOR BREATHER INLET 7 H AIR CLEANER FOR PCV SET BOLT - MX.X PLAIN MACHINED WASHER - M 0 H JOINT FOR ROCKER COVER H FLEXIBLE PIPE H CLIP (SUITABLE FOR DIA PIPE)

69 TITLE :- SENSOR FOR TEMPERATURE GAUGE GROUP : SENSOR UNIT FOR ELEC. TEMP. GAUGE COPPER WASHER (X) 9

70 TITLE:- SPIN ON FUEL FILTER (MICO NO F00 H0 ) GROUP:- H. * H SPIN ON FUEL FILTER (TWIN OF SR. NO. BOWL, 0. LIT.) TO H PRIMARY ELEMENT H SECONDARY ELEMENT H SEALING RING (FUEL FILTER) 70

71 TITLE: - STARTER VDC.7KW MICO SUITABLE FOR 0*C GROUP: - H.0 H MICO STARTER VDC.7KW SUITABLE FOR -0*C TYPE NO DEL L SET SCREW - M0X.X SPRING WASHER - M PLAIN MACHINED WASHER - M RUBBER SLEEVE (0DIA) RUBBER SLEEVE (DIA) 7

72 TITLE: - STOP SOLENOID ASSEMBLY VDC FOR MICO PUMP ENRGIES TO RUN WITHOUT TIMER GROUP: - H.. H STOP SOLENOID ASSEMBLY V D.C. FOR MICO PUMP ENERGIES TO RUN WITHOUT TIMER 7

73 TITLE :- SUCTION TUBE (SHEET METAL SUMP) GROUP :- H SUCTION TUBE ASSLY. * H OF SR. NO. & (COMPLETE WASHER (SHEET) 7 TO * H SUCTION TUBE ASSLY.(SHEET METAL SUMP) H PIPE FOR SUCTION TUBE. * LUB OIL STRAINER ASSLY BOTTOM PLATE STRAINER BASKET CLIP FOR PIPE SET SCREW - MXX NUT - MX - GR UNION NUT DOUBLE CONE RING PLAIN MACHINED WASHER - M SET SCREW - MX.X PLAIN MACHINED WASHER - M OF SR. NO. & OF SR. NO., 7

74 TITLE:- THERMOSTAT AND HOUSING ASSEMBLY (USA) GROUP:- H.09...EXP * H THERMOSTAT AND HOUSING OF SR. NO. ASSEMBLY TO 7 AND ( NON ASBESTOS JOINT) 0 TO H THERMOSTAT HOUSING THERMOSTAT ELEMENT (7 DEG) - WTIL NO.DEV H JOINT FOR THERMOSTAT COVER H THERMOSTAT COVER SET SCREW - MX.X PLAIN MACHINED WASHER - M PLUG (MX.) INTERNAL RUBBER LIP SEALING WASHER 0 H BYPASS HOSE H STAINLESS STEEL HOSE CLIP S/F TO MM HOSE O.D (TO REPLACE 09/0) SET SCREW - MX.X -. 7

75 TITLE:- THERMOSTAT AND HOUSING ASSEMBLY (USA) GROUP:- H.09...EXP PLAIN MACHINED WASHER - M H JOINT FOR THERMOSTAT HOUSING 7

76 TITLE :- V BELT (XPA 0) GROUP :- H.09 H V BELT (XPA 0) COGGED 7

77 TITLE:- VALVE ROCKER ASSEMBLY. GROUP:- H * H VALVE ROCKER ASSEMBLY- OD SR. NO., COMPLETE. TO * H ROCKER SHAFT SUB.ASSEMBLY. OD SR. NO.,, H ROCKER SHAFT (FINISH) SOCKET HEAD GRUB SCREW - MX0 H GROOVED SOCKET PIN H WASHER (FOR ROCKER ARM) E TYPE CIRCLIP-EXTERNAL ( DIA.) H SPRING FOR ROCKER SHAFT. 9 H ROCKER SUPPORT (FINISH) (FWE) 0 H ROCKER SUPPORT (FINISH) SET SCREW - MX.X

78 TITLE:- VALVE ROCKER ASSEMBLY. GROUP:- H * VALVE ROCKER ASSLY OF SR. NO., TO 0 * ROCKER ARM SUB ASSEMBLY OF SR. NO., (WITH VR BUSH) ROCKER ARM V.R. BUSH V.R.TOE ROCKER-ARM ADJ. SCREW OIL METERING SCREW NUT - MX - GR NUT F WASHER 7

79 TITLE: -WATER PUMP GROUP: -H.0...EXP H JOINT FOR DELIVERY VOLUTE * H WATER PUMP ASSEMBLY OF SR. NO.- (HIGHER BEARING SIZE), 0 TO * H SUB ASSEMBLY OF DILEVERY VOLUTE H BEARING HOUSING (FOR DIA SPINDLE BEARING) H SPINDLE BEARING ( DIA) H UNITISED SEAL (KACO) 7 H IMPELLER (9 DIA) H HUB FOR PUMP PULLEY 9 H JOINT FOR BEARING HOUSING (. CRS) 0 H DELIVERY VOLUTE (. CRS) SET SCREW - MX.X HARD WASHER (F) SET BOLT - M0X.X0 -. OF SR. NO.- TO 9 79

80 TITLE: -WATER PUMP GROUP: -H.0...EXP SET BOLT - M0X.X PLAIN MACHINED WASHER - M0 0

81 TITLE:- WATER PUMP PULLEY (0 PCD,,SPA) GROUP:- H.00 H WATER PUMP PULLEY SPA SECTION (0 PCD)

82 TITLE :- WATER TEMP.SW.(9 DEG.+/- DEG) GROUP : WATER TEMP.SWITCH 9 +/- DEG (YANKEE)

83 TITLE: - SET OF JOINTS, WASHERS, 'O' RINGS & HOSES (H.) GROUP: - * H SET OF JOINTS * H JOINT FOR GEAR COVER * H JOINT FOR OIL SEAL HOUSING * H JOINT FOR DELIVERY BODY * H JOINT FOR COVER FOR FUEL PUMP GEAR * H JOINT FOR FRONT COVER * JOINT FOR FUEL PUMP (NON ASBESTOS) * JOINT FOR ADAPTOR ON EX.MANIFOLD *9 H JOINT FOR LUB OIL COOLER (NON ASBESTOS GASKET) *0 H JOINT FOR HEADER * H JOINT FOR CAM BORE BLANKING PLATE * H GASKET FOR CYL. HEAD (THICKNESS.) CONSIST OF SR. NO. TO

84 TITLE: - SET OF JOINTS, WASHERS, 'O' RINGS & HOSES (H.) GROUP: - * H JOINT FOR ROCKER COVER * H JOINT FOR WATER OUTLET MANIFOLD * H JOINT FOR OIL FILLING BODY * H JOINT FOR AIR INLET MANIFOLD *7 H JOINT FOR BEARING HOUSING (. CRS) * H JOINT FOR DELIVERY VOLUTE *9 H JOINT FOR THERMOSTAT HOUSING *0 H JOINT FOR THERMOSTAT COVER * P GASKET FOR EXHAUST MANIFOLD * H SET OF WASHERS OF SR. NO. TO * H MICO COPPER WASHER FOR LEAK OFF PIPE (MICO NO ) * COPPER WASHER (0X) * COPPER WASHER (0X)

85 TITLE: - SET OF JOINTS, WASHERS, 'O' RINGS & HOSES (H.) GROUP: - * COPPER WASHER (X) * COPPER WASHER (7X) * COPPER WASHER (X) * COPPER WASHER (0X) * COPPER WASHER (X9) * COPPER WASHER (X) * INTERNAL RUBBER LIP SEALING WASHER -M0- FOR FUEL LINES * INTERNAL RUBBER LIP SEALING * WASHER -M- FOR FUEL LINES INTERNAL RUBBER LIP SEALING WASHER -M- FOR FUEL LINES * H SET OF 'O' RINGS * O RING - L.O.PUMP (.7X, 0) * O RING - DIPSTICK (X, OR ) * H O RING (FOR CYL.LINER) *9 H O RING (FOR DELIVERY TUBE) CONSIST OF SR. NO. TO

86 TITLE: - SET OF JOINTS, WASHERS, 'O' RINGS & HOSES (H.) GROUP: - *0 H O RING FOR NOZZLE * H SEALING RING (FUEL FILTER) * H SET OF HOSES OF SR. NO. TO * H L.O.SUPPLY HOSE (FIP) * H BYPASS HOSE * H HOSE WATER PUMP TO RADIATOR (XX0L) * H HOSE FOR AIR CLEANER

ILLUSTRATED SPARE PART LIST FOR 4R1040T ENGINE S/F POWER GENERATION A/C INTERNACO (EXPORT) APPLICATION CODE NO. 4H.2611

ILLUSTRATED SPARE PART LIST FOR R00T ENGINE S/F POWER GENERATION A/C INTERNACO (EXPORT) APPLICATION CODE NO. H. KIRLOSKAR OIL ENGINES LIMITED Regd. Office: Laxmanrao Kirloskar Road, Khadki, Pune - 00,