Busway Systems Sandwich SL Series

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1 Bsway Systems Sandwich SL Series

2 PRODUCT RANGE

Contens SL-Series 1. System overview.. 03 2. Prodct featres.. 04 3. Eqipments.. 07 4. Standards and certificates. 08 5. Electrical specifications. 09 6. Physical data.. 13 7. Accessories. 14 8.

3 Contens SL-Series 1. System overview Prodct featres Eqipments Standards and certificates Electrical specifications Physical data Accessories Degree of protection & flange end options Installation pictres Ordering informations SL bsway system nmbering SL plg-in box system nmbering Soltion for each segment Installation pictres Or key cstomers Worldwide network 37 1

EFFIBAR has evolved from bsbar installations which was established in 1999, now involved in bsbar system manfactring and installation.

alminm) from 220 Volts to 12,000 Volts and from 100 Amps to 90,000 Amps, along with flexible connectors to sit the reqired application.

Or facilities have a list of well known cstomers which inclde: ABB, Bateman, Chlorchem, Dimension Data, Edison Power, Evraz Highveld Steel, Grop 5, Mondi, NCP, Nampak, Nestle, Sappi, Sasol Synthetic

4 EFFIBAR has evolved from bsbar installations which was established in 1999, now involved in bsbar system manfactring and installation. EFFIBAR has got mltiple manfactring facilities at United Kingdom, India, UAE and Soth Africa The company is a reliable and high integrity spplier and installer of bsbar systems (both copper and alminm) from 220 Volts to 12,000 Volts and from 100 Amps to 90,000 Amps, along with flexible connectors to sit the reqired application. Site installations commissioning are also carried ot by the company. The company is prod of the fact that it has bilt long-term relationship and partnerships with its many cstomers. Or facilities have a list of well known cstomers which inclde: ABB, Bateman, Chlorchem, Dimension Data, Edison Power, Evraz Highveld Steel, Grop 5, Mondi, NCP, Nampak, Nestle, Sappi, Sasol Synthetic Fels, Sasol Chemicals, Scaw Metals, Shaw Controls, Siemens and TWP Projects as well as nmeros electrical contractors. The company strongly believes that cstomer service will contine to play an important role in the world market. In this regard it flly nderstands and appreciates that there is no sbstitte for a competent workforce and therefore promotes ongoing training as being one of the best management tools available to motivate and empower its staff. To become worldwide leading and preferred spplier of bsbar systems to the commercial and indstrial power-distribtion indstry by 2019 To spply or valed client with most sited designed and manfactred qality bsbar systems and thereby recognized as an integral part of their bsiness. 2

EFFIBAR series bsway system is reliable and efficient electrical distribtion system.

losses. EFFIBAR system offers most comprehensive system to meet the reqirement of worldwide market.

Crrent ratings offered are from 25A to 6300A.

IP degree p to IP67 and freqency 50/60 Hz.

5 EFFIBAR series bsway system is reliable and efficient electrical distribtion system. It is a safe and robst distribtion system with high efficiency and mechanical strength and minimm electrical losses. EFFIBAR system offers most comprehensive system to meet the reqirement of worldwide market. System offered is sitable for 3 phase 3 wire, 3 phase 4 wire, 3 phase 5 wire and direct crrent distribtion. Crrent ratings offered are from 25A to 6300A. Rated operational voltage p to 690V and rated inslation voltage p to 1000V. IP degree p to IP67 and freqency 50/60 Hz. EFFIBAR Offers one of the lightest available sandwich prodct with a niqe 2 piece alminim hosing which offers a low magnetic system with low hysteresis losses and better efficiency. EFFIBAR is an obvios choice for varios applications inclding commercial, indstrial, wind power, horizontal and vertical power distribtion applications. 3

Prodct Featres Sperior design and performance.

dissipation capacity of the bsbar system which can offer a low temperatre rise and

The two piece design of the hosing will offer a more reliable IP protection than

EFFIBAR have designed and constrcted the bsbar system to offer a tre sandwich

art welding method to avoid flaring p of bsbars at the plg in points this compact

eproxy inslation on bsbar is applied by an atomated process.

The Eproxy inslation offers Class F protection rated for 155c.

6 Prodct Featres Sperior design and performance. The EFFIBAR niqe serrated srface design of its hosing greatly improves the heat dissipation capacity of the bsbar system which can offer a low temperatre rise and extend the lifespan of the bsbar. The two piece design of the hosing will offer a more reliable IP protection than sal for piece casing design and provides less joints with the hosing constrction. EFFIBAR have designed and constrcted the bsbar system to offer a tre sandwich design even at the tap of points by welding the contact terminals sing state of the art welding method to avoid flaring p of bsbars at the plg in points this compact arrangement offers a sperior heat dissipation, low temperatre rise and elimination of the "Chimney effect". Sperior & reliable inslation Both polyester and eproxy inslation are available eproxy inslation on bsbar is applied by an atomated process. Eproxy inslation offers an exceptional electrical performance and sperior mechanical strength as well. The 3M TFT Polyster inslation offers Class F protection rated for 155c. The Eproxy inslation offers Class F protection rated for 155c. The flame-retardant performance of EFFIBAR eproxy inslation complies to V0 grade (UL standards).the bsway system is halogen free no toxic emission in case of fire. Compact Design EFFIBAR bsway dimension begins at 130mmx84mm for smaller ratings with very compact design.bsplgs are also compact and dimensions begin at 350mmx240mm for 100A. with more space for eqipment. 4

Ease of installation and safe operation The installation of Tap Off Units

preventing on-load connection and flly ensring the safety of the operator,

to the bsbar and the systems de to incorrect installation.

7 Ease of installation and safe operation The installation of Tap Off Units can be easily achieved by an ordinary wrench to complete the psh in and pll ot. The interlock mechanism is designed in compliance with IEC614396, preventing on-load connection and flly ensring the safety of the operator, therefore the PE connection is always the first one made and the last to disconnect. design EFFIBAR has a niqe error proof design to prevent potential damage to the bsbar and the systems de to incorrect installation. De to this system the installer cannot install two sections of the bsbar with the incorrect phase orientation. l Joint blocks are designed with single bolt system which redces the installation time p to 50% compared to traditional joint. l Doble headed break off bolts are sed in the joint blocks to avoid the need of torqe wrench and can be tightened sing reglar 16mm socket wrench. 5

Featres Ease of installation and safe operation Joint

joint to give an a visal indication of the temperatre. 1.

Design: One bolt design. 6 1. Alminm condctor.

Crrent ratings: 2500A~4000A. Design: Two bolt design. 2. Alminm condctor.

Copper condctor. Crrent ratings: 5000A, 5500A, 6300A.

8 Featres Ease of installation and safe operation Joint inslator with a convex-concave groove edge provides an increased creepage distance. Color coded temperatre indicating sticker is at each bsway joint to give an a visal indication of the temperatre. 1. Copper condctor. Crrent ratings: 400A~2500A. Design: One bolt design Alminm condctor. Crrent ratings: 250A~2000A. Design: One bolt design. 2. Copper condctor. Crrent ratings: 2500A~4000A. Design: Two bolt design. 2. Alminm condctor. Crrent ratings: 2500A~3200A. Design: Two bolt design. 3. Copper condctor. Crrent ratings: 5000A, 5500A, 6300A. Design: Six bolt design. 3. Alminm condctor. Crrent ratings: 3600A~5000A. Design: Six bolt design.

High qality garantee by the state of art eqipment and process A high-speed sawing machine, imported from

The reslting highly finished ends do not sffer from the deformed, stretched and inconstant flat end

manfactring process, enabling prompt delivery of large orders.

an extremly high qality and consistent weld across the bsbar range.

9 High qality garantee by the state of art eqipment and process A high-speed sawing machine, imported from Germany along With atomated controlled machinery is sed to precision saw and polish all the bsbar lengths. The reslting highly finished ends do not sffer from the deformed, stretched and inconstant flat end srfaces common with pnched Atomatic assemble lines garantee a high stability of qality and fast manfactring process, enabling prompt delivery of large orders. Effibar have also imported a state of the art welding machine from Erope for bsbar welding,this provides an extremly high qality and consistent weld across the bsbar range. Effibar has a rigoros qality procedre for checking the raw materials from reptable sppliers for their bsbar. Copper and alminm sed for condctors meet the reqirement as per the International bsbar standards 7

10 Standards and certificates IEC IEC IEC IEC IEC Fire Test 8

11 Electrical specification EFFIBAR Series bsway alminm alloy hosing provide an extremely low impedance grond path with minimal resistance for both copper and alminm systems. Gronding resistance of SL bsway system (temeratre=20 C) 9-1 Rated crrent (Amp.) mω/m mω/m 9-2 Rated crrent (Amp.) mω/m mω/m 9

12 Electrical specification Short-circit ratings SL bsway provides a stable and efficient power transmission, with a high short-circit withstand capability. SL bsway has been certified by DEKRA to ber in compliance with IEC and-2 short circit withstand test for 1 second Rated crrent (Amp.) 10-2 Rating crrent (Amp.) Table Table 10-4

13 Electrical specification Resistance, reactance, impedance and voltage drop EFFIBAR SL Series bsway has low voltage-drop vales.minimm reactance (x) is de to very close bar spacings (sandwitched constrction) and a non-magnetic hosing.vales shown are identical for plg-in and feeder. 50hz vales shown.for 60Hz,mltiply reactance vales do not change. Calclate new voltage drop Vd=amps load (R cos Q+ xsin Q)m,where cos Q=Power Factor

14 Electrical specification Resistance,reactance, impedance and voltage drop 50Hz vales shown.for 60Hz,mltiply reactance (x) by and resistance vales do not change.calclate new voltage drop Vd=amps load x 3 (R cos Q+ X sin Q)m, where cos Q=Power Factor

15 Physical data Straight length Feeder,the straight length withot otlets,may be installed either horizontally ot vertically. The standard length is either 3000mm or 4000mm. with special lengh to sit reqirements. The minimm length is 500mm Rated 13-2 Rated # Unit = mm

Accessories Plg-in straight length The plg-in bsway has a flexible design with optional plg otlets on both

The cstomer may reserve plg otlets for extension in the ftre when changes occr in terms of the eqipments

Base plate helps to prevent fingers from contracting live condctors (IP2X) by accident,on which the phase

Socket cover prevents the condctive contacting srface from being contaminated.

16 Accessories Plg-in straight length The plg-in bsway has a flexible design with optional plg otlets on both sides. A maximm of 5 otlets can be fixed on each side of 3m standard length. The cstomer may reserve plg otlets for extension in the ftre when changes occr in terms of the eqipments load or bsway rn. Both base plate and socket cover are set for each plg otlet. Base plate helps to prevent fingers from contracting live condctors (IP2X) by accident,on which the phase seqences of condctors are identified. Socket cover prevents the condctive contacting srface from being contaminated. A gasket is sed to keep off dst or moistre. Standard length is 3000mm or 4000mm.The minimm length of L1(distance from the center of plg otlet to standard end)is 360mm.The minimm length of L2(distance between the centers of two adjacent plg otlets) is 570mm

17 Accessories # Cstomized sizes are available on reqest 15

18 Accessories # Cstomized sizes are available on reqest 16

19 Accessories # Cstomized sizes are available on reqest 17

20 Accessories # 18 Cstomized sizes are available on reqest

21 Accessories Flange End Flange end and adapter box can be sed for connecting any type of switchgear cabinets and transformers. Flange end bsbar spacing can be cstomized on specific application. Note:- All the dimensions provided are for standard prodcts. Please contact or engineers for cstomized dimensions. 19

22 Accessories Flange end ct ot and drilling pattern

23 Accessories Flange end bar hole pattern W W # Cstomized sizes are available on reqest # Unit = mm 21

24 Accessories Expansion joint Expansion length is the transition section compensating for thermal expansion, it is normally set each 60mtrs in linear distance Redcer This redcer section is sed for redcing bsbar size to the final load,it provides sers with more economic power transmission and distribtion method Transposition Unit Transposition section is the transition parts sed for changing phase seqence of the bsbar its minimm size is 1500mm. the phase seqence of the bsbar of both sides has to be provided by the cstomer Terminal cover Terminal cover / End cover sed to protect from rain water/dst, moistre from top of the river

Bs plg-in with circit breaker Ÿ Circit breaker protection can be available with a crrent range from 16A-1000A.

25 Accessories Plg-in Box Plg-in box is adopted to apply electrical power directly to the load from the bsway system.flly considering cstomer's reqirements,sl bs plg offers the options of circit breaker or fse. Bs plg-in with circit breaker Ÿ Circit breaker protection can be available with a crrent range from 16A-1000A. Ÿ Load protection in the plg can be 3-pole or 4- pole circit breakers,inclding accessories of breakers sch as rotary handles, shnt release, thermal, magnetic release and leakage-crrent protection modle. Plg-in box with fse Ÿ Plg-in boxes with fses can be prodced according to cstomer specification. Ÿ Uniqe fail-safe base pins the plg is eqipped with a positioning device that prevents incorrect 23-1 phase installations. Ÿ Plg pins:all the pins are silver-plated to improve the electrical condctivity. Plg in box dimensions Table 23-1 size is based on the size of common circit breaker 3 Pole / 4 Pole 23-1 # Cstomized sizes are available on reqest 23

Degree of Protection Or bsway protection class is p to IP67 according to different applications. IP54 5 for solid object over 1 mm, 4 for water spray.

26 Degree of Protection Or bsway protection class is p to IP67 according to different applications. IP54 5 for solid object over 1 mm, 4 for water spray. Ip55 5 for limited dst, 5 for low pressre jets of water. IP for totally protected against dst, 5 protected against jets of water. IP66 6 for totally protected against dst, 6 for strong water spray. IP67 6 for totally protected against dst, 7 for protection of water immersion. 604 Flange End options Ø14*

Installation 500 Horizontal throgh-wall installation 225 H+100 225 500 400 500 25-1 Horizontal installation-trapeze

drilled on the spot for flexible installation) or fit steel U-channel for welding with hangers.

27 Installation 500 Horizontal throgh-wall installation 225 H Horizontal installation-trapeze hangers overhead spport Holes shold be first drilled in the floor so as to install anchor bolts(holes may also be drilled on the spot for flexible installation) or fit steel U-channel for welding with hangers.the distance between two adjacent hangers shall not exceed 2meters.Please specify any special reqirement when placing yor order

28 Installation Horizontal throgh-wall installation

29 Installation Vertical installation When installing a vertical bs rn,please refer to the figre for the dimension of the typical access holes.please ensre that the spacing between every two rns of bsway exceeds 350mm,especially if there are two or more vertical rns of bsway installed in the same riser.please refer to the figre below:

30 Installation Installation for Vertical Fixed Hanger

31 Ordering Information EFFIBAR prchase gide Qotation Inqiry Form Ÿ Model,rated crrent,rated voltage. Ÿ Plg-in bsway or in feeder bsway. Ÿ Characteristics pf the power spply and protection degree. Ÿ Srface treatments and color and accessories. Ÿ Name,model,specifications,qantity of components and protection degree of the plg Items Details Condctro Type Rated Capacity Phase and Wire Phase Seqence Freqency Voltage Protection Class Color Prodct Type No. of Otlet Attachment Plg-in box Spport Delivery date Transportation Destination Address Contact Special Reqirements 29

32 SL Bsway System nmbering For example; SL C means straight length with SL type bsway, rated crrent of 400A,three phase five wire (with PE),IP65 and length of 3000mm. Model:SL crrent rating 400A,5-wire system(with a separate PE), protection rating:ip65,length=3m 30

33 SL Plg-in box System nmbering For example: SL-3T5254/200S-3P-R means the plg-in box with specification of 3#,bsway system of 52,protection rating of IP54,3P breaker protection and rotary operating handle,rated crrent 200A. 31

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38 Or Clientele Commercial Boardwalk Hotel Portside Cape town Ernst & Yong Phase 3 gateway Shopping Centr Polokwane High Cort ABSA AUCKLAND PARK Willowbridge officer Tzaneen Prison Military Health Base Pretoria Sothgate Mall (ICR) Department of Env. Affairss Mall Of Rosebank ( Qote 1891) Westonaria Gold 1 Teraco Cape Town Hilltop Mega Centre Carnival City Ikeja Mall Teraco River horse valley ICR Unisa Florida FNB Menlyn Corner Indstrial ACSA Fel Farm Nocola PORT Fairscape Precint Grainfield Chicken Farm Proconics Otside Ash Plant Mffle Frnace Air liqide highveld Project Heineken Breweries Iveco Paints Plant Natref Integration Pipeline Mothersons Rosslyn Nile Breweries ( High Tech) UTI Pharma Schnieder ( Grainfields Rietz) Cambridge Foods Vodacam Commercial park Siemens ( Spe Project) Devcotech (Noodle plant) Master Power ( Umhlanga mayfair) Devcotech ( Babelgi Nestle) Uganda Breweries 36 Hospitals IT/Datacenter Indscomm Power Project Sandton Skype Vodacom MTA heidelbrg Elec Dimension Data Jpiters Syngenta Rolec System ICR Unisa Florida 1st Rand Data Centre(FNB) Gibson technologies cc Heidelberg (Data Center) DT Vodacam Commercial park De Aar Hospital( electro Trst) King George Hospital ( ANI Elec) Kiaat Private Hospital Windhoek Hospital Q1921 Milpark Hospital 3005 Cecilea Makiwane Hospital Pretoria East Hospital Brits Hospital Banks Bank of Tanzania FNB Witbank Polokwane High Cort ABSA AUCKLAND PARK SA Reserve Bank Nedbank Lakeview Sasol (Rosebank) SA Reserve Bank

39 DELTA BRIDGE CO. LTD. COSMO ESR COSMO ESR MD ELECTRICAL ENGINEERING Rssia GLORY ENERGY SDN BLD STEAM CORPORATION LLC Oman Scotland FOX LIMA GMBH Germany 37

PLANT-1, (DUBAI) PLANT-2&3, (SOUTH AFRICA) UK HEAD QUARTERS Riverside Mill Bsiness Park wylds road,

+44(0)1278453198 INDIA HEAD QUARTERS EFFIBAR INDIA PVT. LTD.

40 PLANT-1, (DUBAI) PLANT-2&3, (SOUTH AFRICA) UK HEAD QUARTERS Riverside Mill Bsiness Park wylds road, Bridgwater, Somerset, Ta6, 4BH United Kingdom Telephone : +44(0) , +44(0) Fax : +44(0) INDIA HEAD QUARTERS EFFIBAR INDIA PVT. LTD. 13 D, 13th Floor Hansalaya Bilding, Barakhamba Road, Connaght Place, New Delhi India Telephone : , contact@effibar.co.in, info@effibar.co.in Please Contact Local Distribtor EFFIBAR has a policy of contines improvement & pgradation and therefore has the right to spply a prodct which may differ in detail from those shown in this pblication.

Busway Systems Sandwich SL Series

Busway Systems Sandwich SL Series Bsway Systems Sandwich SL Series www.effibar.co.in project to any interested party 25-28 29 30 31 32-33 34-35 Or Key Cstomers Or key cstomers 36 37 1 www.effibar.co.in EFFIBAR has evolved from Bsbar Installations