CAT 3500 SERIES DIESEL GENERATOR SETS

Transcription

1 CAT 3500 SERIES DIESEL GENERATOR SETS

2 CAT 3500 SERIES WHAT S YOUR APPLICATION? More than three decades of improving how yo power it. HEALTHCARE Or generator sets are trsted to provide any time, flly integrated, standby power to some of the world s largest hospitals. Extended oil change intervals and easy-to-maintain power systems mean less downtime for maintenance. With fast start times and the ability of all 3500 generator sets to accept 100 percent block load, power for yor critical loads will be restored within 10 seconds. DATA CENTER We re spplying power so data centers arond the world can seamlessly store and deliver information at their clients reqest. Or standby power is configred to accommodate available space and environmental conditions: from open rooftops to crowded power rooms. And a cstomizable integrated system ensres non-stop power for an indstry that never sleeps. NUCLEAR Or nclear standby generator sets are engineered to meet specific regional reqirements, from operation after a seismic distrbance to radiation-resistant materials backed with the docmentation to prove it. It s an indstry with some of the most stringent standards and we re bilding to every one. UTILITIES We re providing continos grid spport to some of the largest cities and most remote commnities, covering daily demands, peaks and sags in power. Or prime and backp generator sets are designed for permanent or temporary installation, capable of rnning in any environment. With leading fel efficiency and low life cycle costs it s a smarter way to spply power. MINING Or generator sets are a prime power sorce for mining operations across the globe. Far from available grid power, we re spplying the energy that prodction relies on. Or field-tested power capabilities and reliability make s a preferred power sorce for work in some of the most extreme climates.

3 WE RE TAILORING POWER TO YOUR OPERATION WHEREVER IT IS. Dbai, United Arab Emirates ROAD AND TRANSPORT AUTHORITY (RTA)/DUBAI METRO The Dbai Metro system consists of a Red and Green line, spanning 46 miles (75 kilometers) with 47 stations. Backp power was needed to provide emergency power to the electric rails. Eight Cat 3516 generator sets and eight Cat 3512 generator sets were installed as standby power for the electric rails responsible for the commte of 170,000 passengers a day. Nashville, Tennessee VANDERBILT UNIVERSITY MEDICAL CENTER A leader in teaching and medical research, Vanderbilt University Medical Center (VUMC) needed backp systems to power acte, arond-the-clock medical care. For Cat 3512B generator sets and two 3512C generator sets were installed, providing 4500 kw with the capability to switch from main to backp nits within 10 seconds of any interrption. New power systems were eqipped to match strict noise, exhast and fel storage reqirements. Ontario, Canada Nashville, Tennessee Santo Domingo, Dominican Repblic Bdapest, Hngary Dbai, United Arab Emirates Jakarta, Indonesia One of the main entrances to or clinic is directly across from this plant... we start or generator sets p, and no one even looks over to see what s happening. It s trly impressive. Chris Bckner Lead Electrical Engineer with VUMC s Office of Space and Facilities Planning Santo Domingo, Dominican Repblic CENTRO CUESTA NACIONAL (CCN) Prone to heavy wind, rain and hrricane conditions capable of wiping ot power for weeks, CCN installed two Cat 3512 diesel generator sets, prodcing p to 1,500 kw. The nits are part of a Cat fleet spporting the company s headqarters, as well as a 65,000-sqare-foot distribtion facility, in the event of a power otage. Moose Deer Point, Ontario, Canada NIIGON TECHNOLOGIES LTD. This state-of-the-art injection mold manfactring company, Niigon, needed prime power to replace the npredictable spply from the local grid. Niigon installed a Cat 3516 generator set prodcing 1,500 kw, in addition to a fleet of other Cat power systems to keep the factory rnning 24/7, free from costly distrbances. Bdapest, Hngary DOCLERWEB DATA CENTER Providing co-location server hosting and application hosting to hndreds of cstomers arond the world, DoclerWeb needed a standby power system capable of stepping in dring even minor voltage sags or spikes. The company installed a Cat 3516B-HD diesel generator set, prodcing 2,500 kva of low maintenance, cost-effective power. Jakarta, Indonesia P.T. SUMMARECON AGUNG/SUMMARECON MALL BEKASI Smmarecon Mall Bekasi is a modern shopping center located in West Java, Indonesia, part of the pcoming integrated commercial zone, east of Jakarta in the city of Bekasi, Indonesia. For nits of Cat 3516B-HD diesel generator sets provide a total of 8,000 kva standby power for the family-centric mall with over 80,000 sqare meters of space for over 220 tenants and stores, spread across for floors.

4 CONTINUOUS POWER FOR THE MOST CRITICAL OPERATIONS. Reliability and service are the two biggest reasons we chose Cat prodcts for or power needs. I sleep better at night knowing Cat generator sets are on the job. Pat Kear, Assistant Engineer for Cape Fear Valley Medical Center Even thogh Cape Fear Valley Medical Center is located nearly 900 miles (1,450 kilometers) from New Orleans and 90 miles (145 kilometers) inland from the Atlantic Ocean, in 2005 Hrricane Katrina had a significant impact on its facility management team. The medical center had always been proactive in emergency preparedness bt, after hearing of several hospitals withot fnctioning emergency backp power systems, Cape Fear pgraded their emergency system. They prchased for Cat 3516C generator sets and paralleling switchgear to power critical loads in the event of a natral disaster. The nits are capable of prodcing 10 MW of power and have additional fel stored on site for 114 hors of operation. A Spervisory Control and Data Acqisition (SCADA) system enables power nits to be remotely monitored at all times.

5 WHAT S YOUR DEMAND? DISCOVER A GENERATOR SET MADE TO TAKE IT ON. Cat 3500 Series diesel generator sets contain for-cycle diesel engines and provide leading startp capabilities. Or power systems are bilt to yor indstry s crcial conditions, demands, emissions standards and footprint. And every generator set installed comes backed by or global dealer network, offering genine parts and on-site service. THE CAT 3500 SERIES LINEUP YOU DECIDE THE DETAILS. WE LL BUILD IT. EPA TIER 4 FINAL / EMERGENCY STATIONARY EXEMPT (ESE) 60 HZ MODEL RATINGS (ekw) STANDBY MISSION CRITICAL PRIME CONTINUOUS PERFORMANCE STRATEGY 3512C EPA ESE 3516C EPA ESE 3516C-HD EPA ESE 3516C-HD Tier 4 Final 3516C-HD Tier 4 Final LOW FUEL CONSUMPTION / LOW EMISSIONS 60 HZ MODEL RATINGS (ekw) STANDBY MISSION CRITICAL PRIME CONTINUOUS PERFORMANCE STRATEGY Low Fel Consmption PROVEN PERFORMANCE We have over 150,000 engines in the field. They re trsted to power applications ranging from generator sets to trains, from boats to trcks. RELIABLE POWER Or generator sets have qick start capabilities and are designed to recover from a 100 percent block load. And every platform is bilt, inspected and tested to Caterpillar reliability and drability standards. FLEXIBLE CONFIGURATIONS Make or engines meet yor needs. We optimize engines to minimize fel consmption or emissions otpt, depending on yor reqirements. Select from optional attachments to fit yor application, inclding high ambient radiators, heavy-dty air cleaners and on-package paralleling controls. And cstomize yor power with otpt voltages ranging from 220V to 13,800V at 60 Hz and 220V to 11,000V at 50 Hz Low Fel Consmption 3512B Low Fel Consmption, Low Emissions 3512B Low Fel Consmption, Low Emissions Low Fel Consmption 3516B Low Fel Consmption, Low Emissions 3516B Low Fel Consmption, Low Emissions LOW FUEL CONSUMPTION / LOW EMISSIONS RATINGS (kva) 50 HZ MODEL STANDBY MISSION CRITICAL PRIME CONTINUOUS PERFORMANCE STRATEGY Low Fel Consmption Low Fel Consmption 3512B Low Fel Consmption, Low Emissions 3512B Low Fel Consmption, Low Emissions 3512B-HD Low Fel Consmption, Low Emissions 3512B-HD Low Fel Consmption, Low Emissions Low Fel Consmption 3516B Low Fel Consmption, Low Emissions 3516B-HD Low Fel Consmption, Low Emissions 3516C-HD Low Fel Consmption, Low Emissions

6 ENGINEERING EVERY COMPONENT FOR THE MOST CRITICAL POWER NEEDS. CAT 3500 SERIES ENGINES The 3500 Series engine platform is based on over 30 years of experience and is available in a nmber of configrations. From the mechanical engines that provide reliable operation to advanced electronic engines that can be optimized for either low emissions or low fel consmption, there is a 3500 Series engine that will meet yor needs. EMCP 4 CONTROL PANEL The 3500 Series generator set featres the EMCP 4 series control. The EMCP 4 controllers provide engine and generator monitoring, control and protection. Modbs commnications over optional Ethernet provide a high-speed connection for remote monitoring. The EMCP 4.3 and 4.4 controllers provide larger displays and mlti-generator set paralleling. COOLING SYSTEMS The cooling system design has been matched to the performance characteristics of the engine. The design incldes a 4 C temperatre rise across the engine and a foling factor to ensre performance for the life of the generator set. Package-monted radiators are available for standard and high ambient installations. GENERATORS The generators have been specifically designed to work with the 3500 Series engine. Generators are available in cost-effective, random-wond configrations to robst form-wond generators for harsh environments. Generators are available in a wide range of voltages, from 220V to 13,800V at 60 Hz and 220V to 11,000V at 50 Hz. GENERATOR TERMINAL BOX A nmber of extension boxes are available to enable the generator set to be configred to yor needs. The terminal box allows for right-hand, left-hand, or rear access, with both top and bottom cable entry. The extension boxes spport a plethora of circit breaker options, inclding a fll range of UL-listed and IEC-certified options.

7 PROVIDING A SEAMLESS POWER SUPPLY UNINTERRUPTIBLE POWER SUPPLY (UPS) Srges, sags, spikes and failres aren t options, becase when it comes to yor bsiness, every second conts. The Cat UPS storage with flywheel energy provides immediately available power to ride throgh distrbances and conditions power from the sorce. When integrated with other Cat prodcts inclding generator sets, Atomatic Transfer Switch (ATS) and switchgear yo can be assred of the cleanest, most reliable sorce of power protection.. ADVANTAGES OF THE FLYWHEEL UPS TO YOU: 98 percent total flywheel system efficiency Lower operating/maintenance/replacement costs Smallest available footprint Complete system capable of operating at 40 C; no need to psize HVAC systems Indstry leading Total Cost of Ownership (TCO) PARALLELING SWITCHGEAR The amont of control yo need changes depending on the demand. That s why, for simple or complex applications, Cat switchgear provides paralleling capability for mltiple generator sets, with single or mltiple points of tility connection. Or switchgear also provides a single point of monitoring and control of yor complete soltion, inclding Cat ATS and Cat UPS. When yo combine Cat switchgear with Cat generator sets, yo get an integrated soltion that meets yor niqe reqirements. ADVANTAGES TO YOU: Available 208 V to 35 kv Intitive and easy-to-se graphical operator interface (minimizing potential for operator errors, and integrating other elements of yor Cat system sch as generator sets, ATS and UPS) Redndant commnications bs and distribted control processing ensre the tmost in reliability for yor bsiness Atomated reporting capability, inclding generation of cstom reports and real-time PUE Available in a broad array of configrations, inclding highly cstomized designs, developed to address specific site reqirements AUTOMATIC TRANSFER SWITCH (ATS) To ensre yo have the power yo need, a flly integrated system designed to operate together is crcial. And if yor first indicator yor ATS isn t reliable, yor entire system can be compromised. Caterpillar offers yo a broad range of transfer soltions and ATS prodcts designed for mission critical applications. These transfer schemes can be arranged to sit any application from simple to highly complex mltiple ATS/generator set switchgear systems. 4 5 ADVANTAGES TO YOU: Available in sizes from 40 to 5,000 amps in 2, 3 and 4 pole configrations Contactor and circit breaker based soltions for flexible coordination Open, closed and delayed transition designs available to meet yor specific needs Bypass / Isolation type ATS (UL/IEC type) - ATS and bypass mechanisms rack in/ot with door closed to maximize operator safety - Load is not interrpted dring bypass operation - Interchangeable ATS and bypass mechanisms provide the tmost in redndancy - Fll atomatic mode fnctionality is maintained with ATS in bypass CUSTOM PACKAGING SOLUTIONS No matter yor location, a cstom package containing Cat electric power eqipment can meet yor project specific needs. We ve designed enclosres to withstand the most extreme environments and to provide soltions for yor most complex design isses. Caterpillar can provide the flexible resorces to design and procre parts not available in or standard price list, so that yo can meet and exceed yor project goals. ADVANTAGES TO YOU: Accontability for entire package and system integration Complete set of docmentation from single provider Redction of inventory carrying costs and labor resorces Ability to leverage global Cat parts and service network Worldwide Caterpillar warranty CONTROLS EMCP 4 The EMCP 4 controllers featre the reliability and drability yo have come to expect from yor Cat eqipment. EMCP 4 is a scalable control platform designed to ensre reliable generator set operation, providing extensive information abot power otpt and engine operation. These systems can be frther cstomized to meet yor needs throgh programming and expansion modles. ADVANTAGES TO YOU: Intitive navigation and configration Advanced telemetry capabilities for remote commnications to ensre safety for operators Complete engine and generator monitoring, protection and control Generator protective relays, inclding over/nder voltage, over/nder freqency, over crrent and reverse power Commnication options over Modbs and Ethernet Expansion modles, inclding local annnciators, remote annnciators, inpt/otpt and generator temperatre monitoring INTEGRATED SYSTEMS

8 PROTECTING YOUR OPERATION WITH EXPERT SUPPORT. Contractal isses on projects like this can make or break the deal. Or dealer nderstood TVA and or rate strctres and how to negotiate with the tility department, as well as or cstomers. Mike Allmand President and CEO Ripley Power and Light Utilities FINANCING SERVICES Whether yo re installing an entire fleet or adding nits for EXTENDED SERVICE COVERAGE (ESC) Yor ESC offers transferable coverage beyond the redndancy, Cat Power Finance can offer yo cstomized standard warranty period for all Cat Electric Power payment plans and competitive rates. We re in a better eqipment. ESC protects against nexpected repair bills, position than any bank or lender to vale eqipment and and offers a hedge against rising parts and labor costs strctre options: from project to strctre financing, by providing 100 percent parts and labor reimbrsement leasing to general financing. We re working to make or for covered components, less any applicable dedctible. soltions match yor needs and fit yor schedle. The broad range of coverage options, which can be cstomized to sit yor individal needs, combined with PARTS AVAILABILITY Yor Cat dealer is eqipped with a parts inventory and simple pricing terms, provides confidence and peace of mind toward yor power system s performance. access to the global Cat parts network to flfill 98 percent of parts orders within 24 hors from the time of order. We know that having the right parts on hand is crcial to keep yor power system rnning, so we also provide 24/7 access to information at parts.cat.com. Here yo will find videos, reference material and specs on Cat original, Classic and remanfactred parts, as well as information on repair and maintenance parts for yor Cat Electric Power prodcts, all manfactred to original eqipment specifications and recommended by Caterpillar. CUSTOMER SUPPORT AGREEMENTS (CSA) Yor CSA is an individalized arrangement between yo and yor Cat dealer that helps yo maintain yor prodcts while lowering yor cost per nit of prodction, regardless of the size or age of yor prodct. Agreements are tailored to fit yor bsiness needs and can range from simple preventive maintenance kits to sophisticated total cost performance garantees. No matter which option yo choose, yo can be assred that yor Cat dealer will provide yo with the carefl planning and ongoing attention that will help yo scceed. We chose Cat generator sets becase of their reliable performance and economical fel consmption. The service and parts availability provided by Caterpillar dealer P.T. Trakindo Utama was great. Smmeracon never had any significant isses bt if we had any concerns, Trakindo immediately responded and sent a technician. Yamin Lilies Director of P.T. Smmarecon Agng, Tbk. They provide a tre trnkey package for s and, as far as service, they are right on top of everything. That s a big isse for me to make sre or system is maintained properly. Or dealer takes care of that throgh a preventive maintenance contract. John Blanchard Manager of Compter Operations Albertsons Data Centers

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