3 Port Solenoid Valve/ Residual Pressure Release Valve with Detection of Main Valve Position

Transcription

1 Safty Standad ISO Ctifid *2 (Cosponding to Catgoy 2 to 4) 3 Pot Solnoid Valv/ Rsidual Pssu Rlas Valv ith Dtction of Main Valv Position *1 *1. Rf to pag 2 fo compliant poducts. RoHS *2. Rf to pag 2 fo ctifid poducts. With Dtction of Main Valv Position Rsidual pssu las valv Catgoy 2 Th dtcting function of th main valv position dtcts a mismatch btn th input signal and valv opation. VP542-X536 Safty limit sitch Rdundant systm can b constuctd asily. Catgoy 3, 4 Whn th dual sidual pssu las valv is usd, if on of th valvs fails to opat, th oth on lass sidual pssu. Dual Rsidual Pssu Rlas Valv VP544-X538 Rsidual pssu las valv Rsidual pssu las valv With Soft Stat-up Function VP544-X555 Rsidual pssu las valv Rsidual pssu las valv Dual Rsidual Pssu Rlas Valv VG342-X87 Safty limit sitch Soft stat-up valv Rdundant Systm systm in hich vn if on pat fails, th hol systm ill fulfill its uid function. This is usually achivd by having dual channls of opation, such as dual valvs, dual iing, dual guad sitchs tc. SisVP/VG CT.ES11-111

2 Safty Standad ISO Ctifid 3 Pot Solnoid Valv/Rsidual Pssu Rlas Valv ith Dtction of Main Valv Position Sis VP/VG With Dtction of Main Valv Position (Catgoy 2) Catgoy 2 Safty function can b accomplishd by singl channl and is automatically chckd. I Input uipmnt Input signal Monitoing Th dtcting function of th main valv position dtcts a mismatch btn th input signal and valv opation. Input uipmnt (I): Dtction uipmnt (snso) of stating vnt Logical opation uipmnt (L): Rlay sunc cicuit, PLC contol pogam Output uipmnt (O): Solnoid valv, Elctomagntic sitch, Output lay Rcommndd valv : VP542/742-X536 Rsidual pssu las valv L Logical opation uipmnt TE Tsting uipmnt Output signal Output signal O Output uipmnt OTE Output of tst sult Rdundant systm can b constuctd asily. (Catgoy 3, 4) Catgoy 3 It has dundancy so th is no loss of safty function ith a singl failu. Th safty function must b chckd bfo ach us. n accumulation of undtctd faults can caus loss of safty function. Catgoy 4 It has dundancy so th is no loss of safty function ith a singl failu. Th safty function must b chckd bfo ach us. n accumulation of undtctd faults dos not affct th safty function. (High DC and MTTFd than Catgoy 3.) I1 Input uipmnt I2 Input uipmnt Input signal Coss monitoing Input signal Whn th dual sidual pssu las valv is usd, if on of th valvs fails to opat, th oth on lass sidual pssu. Input uipmnt (I1, I2): Dtction uipmnt (snso) of stating vnt Logical opation uipmnt (L1, L2): Rlay sunc cicuit, PLC contol pogam Output uipmnt (O1, O2): Solnoid valv, Elctomagntic sitch, Output lay Rcommndd valv: VP544/744-X538, VG342-X87 Rsidual pssu las valv L1 Logical opation uipmnt L2 Logical opation uipmnt Monitoing Output signal Monitoing Output signal O1 Output uipmnt O2 Output uipmnt VP542-X536 Safty limit sitch Rsidual pssu las valv * This poduct is componnt hich is a pat of a safty systm and safty uipmnt is not guaantd by this singl unit alon. VP544-X538 Safty limit sitch Highly liabl constuction Safty limit sitch can b slctd. Th main valv position is dtctd by tansfing th main valv movmnt dictly to th d safty limit sitch ith th od. Main valv Rod Safty limit sitch Long svic lif: B10d: 10 million tims* Th tun sping lass th sidual pssu sculy gadlss of pssu lvl. * Fo VP500/700, safty limit sitch mad by OMRON With soft stat-up function (-X555) Mad by OMRON Conduit (VP sis only) and M12 conncto (4 pin) typs a availabl. Mad by Rockll utomation M12 conncto ith 6 pins is availabl. function to gadually incas th initial pssu of th pnumatic systm has bn addd to th dual sidual pssu las valv. Fixd oific and vaiabl thottl a availabl as a thottl fo adjusting th pssu incas. (ø1, ø1.5, ø2) Output Pssu (P2) vs Tim Gaph Output P1 P2 achs half of P1, and thn th main valv of th soft stat-up valv tuns on. Thottl Main valv Valv 1 Valv 2 P2 Soft stat-up valv: ON Valv 1, Valv 2: ON 1 Soft stat-up valv VP544-X555 1(P) P1 Soft stat-up valv 2() P2 1/2P1 0 Stat supplying flo adjustd ai ith th thottl by ngizing valv 1 and valv 2. Soft stat-up valv : OFF Valv 1, Valv 2: ON Tim

3 Safty Standad ISO Ctifid 3 Pot Solnoid Valv/Rsidual Pssu Rlas Valv ith Dtction of Main Valv Position Sis VP/VG Standads and Enclosu Standads Sis Rsidual Pssu Rlas Valv VP542/742-X536 Pag 3 Catgoy 2 Safty limit sitch manufactu OMRON Copoation Rockll utomation, Inc. Machiny Dictiv Hamonizd standads EN ISO : 2008 EN ISO : /42/EC EN ISO4414: 2010 CE cul Enclosu RoHS IP65 Dual Rsidual Pssu Rlas Valv VP544/744-X538 Pag 3 3, 4 OMRON Copoation Rockll utomation, Inc. IP65 Dual Rsidual Pssu Rlas Valv ith Soft Stat-up Function VP544/744-X555 Pag 3 Dual Rsidual Pssu Rlas Valv VG342-X87 Pag 19 3, 4 3, 4 OMRON Copoation Rockll utomation, Inc. OMRON Copoation Rockll utomation, Inc. * IP65 IP40 * Only pot siz 3/4" Sis Vaiations Rsidual Pssu Rlas Valv VP542-X536 Rsidual Pssu Rlas Valv VP742-X536 Dual Rsidual Pssu Rlas Valv VP544-X538 Dual Rsidual Pssu Rlas Valv VP744-X538 Dual Rsidual Pssu Rlas Valv ith Soft Stat-up Function VP544-X555 Dual Rsidual Pssu Rlas Valv ith Soft Stat-up Function VP744-X555 Dual Rsidual Pssu Rlas Valv VG342-X87 Sis Catgoy Pot Flo at chaactistics siz Thad C [dm 3 /(s ba)] 1R2 (PR) , 4 3/4" Rc, G, NPT Rc, G, NPT Rc, G, NPT Rc, G, NPT Can b connctd to Modula typ F.R.L. units. Pag 17 pplicabl modls* OVP544/744-X538 OVP544/744-X555 * Plas contact SMC fo th VP542/742-X536. Fo dtails about Safty Standad ISO , f to Guid to Poducts Confoming to Intnational Standads on th SMC bsit. Filt gulato (Optional accssoy) Dual sidual pssu las valv ith soft stat-up function 2

4 Safty Standad ISO Ctifid 3 Pot Solnoid Valv/Rsidual Pssu Rlas Valv ith Dtction of Main Valv Position VP500/700-X536, X538, X555 * * Rf to pag 2 fo compliant poducts. Ho to Od Rsidual pssu las valv VP R 5 D Z 1 03 M X536 Dual sidual pssu las valv VP R 5 D Z 1 03 M X538 Dual sidual pssu las valv ith soft stat-up function VP D Z 1 03 M X555 Sis 5 VP500 7 VP700 Body 2 Body potd 4 Bas mountd Thad Nil Rc F G N NPT Thottl Nil Vaiabl thottl 10 ø1 fixd oific 15 ø1.5 fixd oific 20 * ø2 fixd oific * VP700 only Nil R Pilot Intnal pilot Extnal pilot Rf to Installation on pag bfo slcting th intnal pilot typ. D Y Voltag 5 24 VDC Elctical nty DIN tminal DIN (EN ) tminal * Rf to pag fo dtails about typ Y. Light/sug voltag suppsso Z With light/sug voltag suppsso Pot siz Pot siz VP500 VP V 04 V Safty limit sitch/wiing Nil G1/2 (Mad by OMRON) M M12 conncto (Mad by OMRON) S1 M12 conncto (Mad by Rockll utomation) With chck valv (Only xtnal pilot) Chck valv pplicabl tub O.D. Thad Rc G NPT Nil Non V V V ø6 V Ys B ø1/4 * V * Fo intnal pilot, th symbol is nil. * Rf to Piping fo Extnal Pilot Typ on pag 4 fo slction of th chck valv. Mad to Od 1 Sis Compatibl ith Sconday Battis Fo dtails about 25-, f to th WEB catalog Sis Compatibl ith Sconday Battis/Sis 25-. Ho to Od X VP 4 5DZ1 X538 X555 3 Fill in accoding to Ho to Od abov. Sconday batty compatibl Not) Elctical nty can b slctd only fo D typ. Chck valv typ is availabl only hn th thad typ is Rc.

5 Safty Standad ISO Ctifid 3 Pot Solnoid Valv/ Rsidual Pssu Rlas Valv ith Dtction of Main Valv Position VP500/700-X536, X538, X555 Valv Spcifications Fluid i Typ of actuation N.C. (Sping tun) Opation Intnal pilot Extnal pilot Opating pssu ang 0.25 to 0.7 MPa 0.25 to 0.7 MPa Extnal pilot pssu 0.25 to 0.7 MPa (Sam as opating pssu) Maximum opating funcy 30 tims/minut Minimum opating funcy 1 tim/k Opating and ambint tmpatu 10 to 50 C (No fzing) mbint humidity 20 to 90%RH (No condnsation) Manual ovid Non Pilot xhaust Individual xhaust Lubication Not uid Mounting ointation Unstictd Impact/Vibation sistanc 150/30 m/s 2 Enclosu IP65 Opating nvionmnt Indoos B10d (MTTFd calculation) tims (fo th safty limit sitch mad by OMRON) tims (fo th safty limit sitch mad by Rockll utomation) Intnal Pilot Typ Caution Evn hn th inlt pssu is ithin th opating pssu ang, stictd piping, tc., may caus ducd flo on th inlt sid, lading to th valv not opating poply. Rf to Installation in th Spcific Poduct Pcautions fo dtails. Flo Rat Chaactistics / Wight Piping fo Extnal Pilot Typ Caution Th poduct may not opat hn th xtnal pilot pssu is insufficint du to simultanous opation o stictd ai piping. In this cas, us th chck valv (KH sis) ith th xtnal pilot pot, chang th piping siz o adjust th st pssu to povid a constant pssu of 0.25 MPa o mo. Sis Flo at chaactistics Wight 1R2 (PR) 2R3 (RR) [g] C [dm 3 /(s ba)] b Cv C [dm 3 /(s ba)] b Cv VP542-X VP742-X VP544-X VP744-X VP544-X VP744-X Ndl Valv / Flo Rat Chaactistics (VP544/744-X555) Flo at (L/min [NR]) ø1 ø1.5 ø Numb of ndl otations (Tuns) Solnoid Spcifications 0.7 MPa 0.5 MPa 0.25 MPa Safty Limit Sitch Spcifications VP500/700 Spcific Poduct Spcific Poduct Optional Pcautions X87 Symbols Pcautions ccssois X555 X538 X536 Symbols VG342 Elctical nty DIN tminal Ratd voltag 24 VDC lloabl voltag fluctuation ±10% Po consumption 0.45 W Sug voltag suppsso Vaisto Indicato LED Manufactu OMRON Rockll utomation Elctical iing G1/2, M12 conncto M12 conncto Contact sistanc 25 mω o lss 50 mω o lss Min. applicabl load 5 VDC, 1 m (Load sistanc) 5 VDC, 5 m (Load sistanc) Max. voltag 24 VDC Max. load cunt 50 m Max. load inductanc 0.5 H Insulation voltag 300 V 600 V Potction against lctic shock Class II (EN : 2004) 4

6 VP500/700-X536, X538, X555 Symbols Safty limit sitch Mad by OMRON Symbol (12) (32) Tminal/ Numbs (Built-in sitch 2N.C.) M12 conncto pin numb Wiing spcification G1/2 tminal numb Wiing spcification (11) (12) (11) (31) (31) (32) VP542(R)/742(R)-X536 Intnal pilot 2() (12) (32) Extnal pilot 2() (12) (32) Extnal pilot/with chck valv 2() (12) (32) 1(P) 1(P) 1(P) Safty limit sitch tminal [N.C.] M12 conncto pin numb G1/2 tminal numb X X VP544(R)/744(R)-X538 Intnal pilot 2() (12) (32) Extnal pilot 2() (12) (32) Extnal pilot/with chck valv 2() (12) (32) (12) (32) (12) (32) (12) (32) VP544(R)/744(R)-X555 1(P) X 1(P) 1(P) X Intnal pilot Extnal pilot Extnal pilot/with chck valv 2() 2() 2() (12) (32) (12) (32) (12) (32) (12) (32) (12) (32) (12) (32) 5 1(P) X 1(P) X 1(P)

7 Safty Standad ISO Ctifid 3 Pot Solnoid Valv/ Rsidual Pssu Rlas Valv ith Dtction of Main Valv Position VP500/700-X536, X538, X555 Symbols Safty limit sitch Mad by Rockll utomation Symbol t y VP542(R)/742(R)-X536 Intnal pilot 2() 1(P) VP544(R)/744(R)-X538 Intnal pilot 2() VP544(R)/744(R)-X555 t y t y t y X 2() 1(P) 2() t y t y X 2() 1(P) 1(P) X 1(P) X 1(P) Intnal pilot 2() Numbs (Built-in sitch 3N.C.) M12 conncto pin numb t y Safty limit sitch tminal [N.C.] M12 conncto pin numb t y t y Wiing spcification y t Extnal pilot Extnal pilot 2() Extnal pilot t y t y t y Extnal pilot/with chck valv 2() 2() t y Extnal pilot/with chck valv t y t y Extnal pilot/with chck valv t y t y VP500/700 Spcific Poduct Spcific Poduct Optional Pcautions X87 Symbols Pcautions ccssois X555 X538 X536 Symbols VG342 1(P) X 1(P) X 1(P) 6

8 VP500/700-X536 Dimnsions Rsidual Pssu Rlas Valv (-X536) VP542(R)-5 D Y Z1-03l-l-X536 VP542(R)-5 D Y Z1-03l-Ml-X536 Safty limit sitch Mad by OMRON x ø4.2 (Fo mounting) [2() pot] 31 Pot siz: 1/8" (Without chck valv) pplicabl tub O.D.: ø6, ø1/4" (With chck valv) (Extnal pilot pot) (Max. 10) pplicabl cabl O.D. ø3.5 to ø x ø4.2 (Fo mounting) Safty limit sitch (mad by OMRON) Pat numb: D4N-2B31 (G1/2) : D4N-9B31 (M12 conncto) (14) 45 (22.9) (With chck valv) G1/2 (25.7) (M12 conncto) (31.5) (Distanc btn pots) [1(P), pot] Vi Fo M12 conncto 32 7 Vnt pot (ø6.2) numb VP542(R)-5 D Y Z1-03l-S1l-X536 Safty limit sitch Mad by Rockll utomation x ø4.2 (Fo mounting) [2() pot] 31 Pot siz: 1/8" (Without chck valv) pplicabl tub O.D.: ø6, ø1/4" (With chck valv) (Extnal pilot pot) (Max. 10) pplicabl cabl O.D. ø3.5 to ø7 Safty limit sitch (mad by Rockll utomation) Pat numb: 440P-CDPB03R6 2 x ø4.2 (Fo mounting) (22.9) (With chck valv) 25.2 M12 conncto 32 [1(P), pot] 7 (31.5) (Distanc btn pots) Vnt pot (ø6.2) Vi M12 conncto numb y t 7

9 Safty Standad ISO Ctifid 3 Pot Solnoid Valv/ Rsidual Pssu Rlas Valv ith Dtction of Main Valv Position VP500/700-X536 Dimnsions Rsidual Pssu Rlas Valv (-X536) VP742(R)-5 D Y Z1-04l-l-X536 VP742(R)-5 D Y Z1-04l-Ml-X536 Safty limit sitch Mad by OMRON 4.5 ø5.2 (Fo mounting) [2() pot] Pot siz: 1/8" (Without chck valv) pplicabl tub O.D.: ø6, ø1/4" (With chck valv) (Extnal pilot pot) VP500/700 pplicabl cabl O.D. ø3.5 to ø (Max. 10) pplicabl cabl O.D. ø3.5 to ø (43) [1(P), pot] 4.5 (Max. 10) Vnt pot (ø6.2) VP742(R)-5 D Y Z1-04l-S1l-X536 Safty limit sitch Mad by Rockll utomation (Distanc btn pots) 2 x ø5.2 (Fo mounting) 20.5 ø5.2 (Fo mounting) (14) x ø5.2 (Fo mounting) 31 [2() pot] Safty limit sitch (mad by OMRON) Pat numb: D4N-2B31 (G1/2) : D4N-9B31 (M12 conncto) (22.9) (With chck valv) G1/2 Pot siz: 1/8" (Without chck valv) pplicabl tub O.D.: ø6, ø1/4" (With chck valv) (Extnal pilot pot) Safty limit sitch (mad by Rockll utomation) Pat numb: 440P-CDPB03R6 (22.9) (With chck valv) (34.7) (M12 conncto) Vi Fo M12 conncto numb 34.2 M12 conncto Spcific Poduct Spcific Poduct Optional Pcautions X87 Symbols Pcautions ccssois X555 X538 X536 Symbols VG342 (43) [1(P), pot] (Distanc btn pots) Vi M12 conncto 40 9 y Vnt pot (ø6.2) numb t 8

10 VP500/700-X538 Dimnsions Dual Rsidual Pssu Rlas Valv (-X538) VP544(R)-5 D Y Z1-03l-l-X538 VP544(R)-5 D Y Z1-03l-Ml-X538 Safty limit sitch Mad by OMRON [2() pot] Safty limit sitch (mad by OMRON) Pat numb: D4N-2B31 (G1/2) : D4N-9B31 (M12 conncto) Pot siz: 1/8" (Without chck valv) pplicabl tub O.D.: ø6, ø1/4" (With chck valv) (Extnal pilot pot) pplicabl cabl O.D. ø3.5 to ø7 2 x ø5.2 (Fo mounting) 47 5 (M12 conncto) 2 x [ pot] G1/2 Channl Channl (Max. 10) (90.4) (14) 28.2 (59.7) Vnt pot (ø6.2) (22.9) (With chck valv) [1(P) pot] Vi Fo M12 conncto numb 9

11 Safty Standad ISO Ctifid 3 Pot Solnoid Valv/ Rsidual Pssu Rlas Valv ith Dtction of Main Valv Position VP500/700-X538 Dimnsions Dual Rsidual Pssu Rlas Valv (-X538) VP544(R)-5 D Y Z1-03l-S1l-X538 Safty limit sitch Mad by Rockll utomation [2() pot] Safty limit sitch (mad by Rockll utomation) Pat numb: 440P-CDPB03R6 VP500/700 Pot siz: 1/8" (Without chck valv) pplicabl tub O.D.: ø6, ø1/4" (With chck valv) (Extnal pilot pot) 11.3 pplicabl cabl O.D. ø3.5 to ø Channl 2 Channl 1 (Max. 10) Vnt pot (ø6.2) (22.9) (With chck valv) 2 x ø5.2 (Fo mounting) (104.7) 34 [1(P) pot] M12 conncto x [ pot] Vi M12 conncto numb y t Spcific Poduct Spcific Poduct Optional Pcautions X87 Symbols Pcautions ccssois X555 X538 X536 Symbols VG342 10

12 VP500/700-X538 Dimnsions Dual Rsidual Pssu Rlas Valv (-X538) VP744(R)-5 D Y Z1-04l-l-X538 VP744(R)-5 D Y Z1-04l-Ml-X538 Safty limit sitch Mad by OMRON [2() pot] 40 Safty limit sitch (mad by OMRON) Pat numb: D4N-2B31 (G1/2) : D4N-9B31 (M12 conncto) Pot siz: 1/8" (Without chck valv) pplicabl tub O.D.: ø6, ø1/4" (With chck valv) (Extnal pilot pot) pplicabl cabl O.D. ø3.5 to ø7 2 x ø6.2 (Fo mounting) (M12 conncto) G1/2 2 x [ pot] Channl Channl (Max. 10) (88.9) 9.5 (14) 27.2 (70.7) Vi Fo M12 conncto Vnt pot (ø6.2) (22.9) (With chck valv) [1(P) pot] 88.9 numb 11

13 Safty Standad ISO Ctifid 3 Pot Solnoid Valv/ Rsidual Pssu Rlas Valv ith Dtction of Main Valv Position VP500/700-X538 Dimnsions Dual Rsidual Pssu Rlas Valv (-X538) VP744(R)-5 D Y Z1-04l-S1l-X538 Safty limit sitch Mad by Rockll utomation [2() pot] 40 Safty limit sitch (mad by Rockll utomation) Pat numb: 440P-CDPB03R6 VP500/700 Pot siz: 1/8" (Without chck valv) pplicabl tub O.D.: ø6, ø1/4" (With chck valv) (Extnal pilot pot) pplicabl cabl O.D. ø3.5 to ø Channl 2 Channl 1 (Max. 10) 2 x ø6.2 (Fo mounting) Vnt pot (ø6.2) (22.9) (With chck valv) (103.2) [1(P) pot] M12 conncto x [ pot] 70.2 numb 27.2 y t 36 Vi M12 conncto 77.5 Spcific Poduct Spcific Poduct Optional Pcautions X87 Symbols Pcautions ccssois X555 X538 X536 Symbols VG342 12

14 VP500/700-X555 Dimnsions Dual Rsidual Pssu Rlas Valv ith Soft Stat-up Function (-X555) VP544(R)-5 D Y Z1-03l-ll-X555 VP544(R)-5 D Y Z1-03l-Mll-X555 Safty limit sitch Mad by OMRON (15) [2() pot] Safty limit sitch (mad by OMRON) Pat numb: D4N-2B31 (G1/2) : D4N-9B31 (M12 conncto) Pot siz: 1/8" (Without chck valv) pplicabl tub O.D.: ø6, ø1/4" (With chck valv) (Extnal pilot pot) pplicabl cabl O.D. (ø3.5 to ø7) 2 x ø5.2 (Fo mounting) 47 5 (M12 conncto) 2 x [ pot] G (Max. 10) (Vaiabl thottl typ) (90.4) 8 (14) Vnt pot (ø6.4) (15) Vnt pot (ø6.2) (22.9) 28.5 (With chck valv) [1(P) pot] 90.4 Vi Fo M12 conncto numb 13

15 Safty Standad ISO Ctifid 3 Pot Solnoid Valv/ Rsidual Pssu Rlas Valv ith Dtction of Main Valv Position VP500/700-X555 Dimnsions Dual Rsidual Pssu Rlas Valv ith Soft Stat-up Function (-X555) VP544(R)-5 D Y Z1-03l-S1ll-X555 Safty limit sitch Mad by Rockll utomation (15) [2() pot] Safty limit sitch (mad by Rockll utomation) Pat numb: 440P-CDPB03R6 VP500/700 Pot siz: 1/8" (Without chck valv) pplicabl tub O.D.: ø6, ø1/4" (With chck valv) (Extnal pilot pot) pplicabl cabl O.D. (ø3.5 to ø7) Vnt pot (ø6.2) (Max. 10) (22.9) (With chck valv) 2 x ø5.2 (Fo mounting) (Vaiabl thottl typ) (15) (90.4) 30.5 [1(P) pot] M12 conncto x [ pot] 55.7 numb Vi M12 conncto y t 96 Vnt pot (ø6.4) Spcific Poduct Spcific Poduct Optional Pcautions X87 Symbols Pcautions ccssois X555 X538 X536 Symbols VG342 14

16 VP500/700-X555 Dimnsions Dual Rsidual Pssu Rlas Valv ith Soft Stat-up Function (-X555) VP744(R)-5 D Y Z1-04l-ll-X555 VP744(R)-5 D Y Z1-04l-Mll-X555 Safty limit sitch Mad by OMRON [2() pot] 40 Safty limit sitch (mad by OMRON) Pat numb: D4N-2B31 (G1/2) : D4N-9B31 (M12 conncto) Pot siz: 1/8" (Without chck valv) pplicabl tub O.D.: ø6, ø1/4" (With chck valv) (Extnal pilot pot) pplicabl cabl O.D. ø3.5 to ø7 2 x ø6.2 (Fo mounting) (M12 conncto) G1/2 2 x [ pot] (Max. 10) (88.9) 9.5 (14) (Vaiabl thottl typ).5 Vnt pot 27.2 (ø6.4) 70.7 Vnt pot (ø6.2) (22.9) (With chck valv) [1(P) pot] 88.9 Vi Fo M12 conncto numb 15

17 Safty Standad ISO Ctifid 3 Pot Solnoid Valv/ Rsidual Pssu Rlas Valv ith Dtction of Main Valv Position VP500/700-X555 Dimnsions Dual Rsidual Pssu Rlas Valv ith Soft Stat-up Function (-X555) VP744(R)-5 D Y Z1-04l-S1ll-X555 Safty limit sitch Mad by Rockll utomation [2() pot] 40 VP500/700 Pot siz: 1/8" (Without chck valv) pplicabl tub O.D.: ø6, ø1/4" (With chck valv) (Extnal pilot pot) 44.4 pplicabl cabl O.D. ø3.5 to ø x ø6.2 (Fo mounting) 67 (Vaiabl thottl typ) (Max. 10) Vnt pot (ø6.2) (22.9) (With chck valv) (86.3) [1(P) pot] 86.3 Safty limit sitch (mad by Rockll utomation) Pat numb: 440P-CDPB03R M12 conncto 2 x [ pot] Vnt pot 27.2 (ø6.4) 70.2 Vi M12 conncto numb y t Spcific Poduct Spcific Poduct Optional Pcautions X87 Symbols Pcautions ccssois X555 X538 X536 Symbols VG342 16

18 B VP500/700-X538, X555 Optional ccssois Fo dtails about optional accssois, f to th WEB catalog. Piping dapt: 3/8, 1/2 Spac ith Backt piping adapt allos installation/moval of th componnt ithout moving th piping and thus maks maintnanc asi. Pot siz G H F D K J D Cnt of F.R.L. body E C B Cnt of F.R.L. body Pat no. Not) Pot siz B D E300-l03-3/ E400-l04-1/ Not) l in pat numbs indicats a pip thad typ. No indication is ncssay fo Rc; hov, indicat N fo NPT, and F fo G. Spaat intfacs a uid fo modula unit. E (Spac idth) Sal Pat no. B C D E F G H J K Y300T Y400T Oding Exampl VP544-5DZ1-03-X538 1 pc. Dual sidual pssu las valv ith soft stat-up function Filt gulato W30-03G- 1 pc. Spac ith backt Y300T- 3 pcs. Spac ith backt Piping adapt E pcs. * Each poduct is not assmbld. Piping adapt Spac ith Backt Mounting Position Dual sidual pssu las valv (-X538) Dual sidual pssu las valv ith soft stat-up function (-X555) 82.9 (Max. 10) 82.9 (Max. 10) IN OUT IN OUT a b c d (14) a b d c (14) Modl a b c d Not VP544-5DZ1-03-X W30-03G- Y300T- E VP744-5DZ1-04-X W40-04G- Y400T- E Modl a b c d Not VP544-5DZ1-03-X W30-03G- Y300T- E VP744-5DZ1-04-X W40-04G- Y400T- E

19 VP500/700-X536, X538, X555 Spcific Poduct Pcautions B su to ad this bfo handling. Rf to th back cov fo Safty Instuctions. Fo 3/4/5 Pot Solnoid Valv Pcautions, f to Handling Pcautions fo SMC Poducts and th Opation Manual on th SMC bsit, Ho to Us DIN Tminal Conncto Caution Connction 1. Loosn th holding sc and pull th conncto out of th solnoid valv tminal block. 2. ft moving th holding sc, inst a flat blad scdiv tc. into th notch on th bottom of th tminal block and py it opn, spaating th tminal block and th housing. 3. Loosn th sc (slottd scs) in th tminal block. Inst th lad co is to th tminals accoding to th connction mthod, and scu th is by -tightning th tminal sc. 4. Scu th cod by fastning th gound nut. Caution Whn making connctions, plas not that using oth than th suppotd siz (ø3.5 to ø7) havy-duty cod ill not satisfy IP65 (nclosu) standads. lso, b su to tightn th gound nut and holding sc ithin thi spcifid tou angs. Changing th nty diction ft spaating th tminal block and housing, th cod nty can b changd by attaching th housing in th dsid diction (4 dictions at 90 intvals). * Whn uippd ith a light, b caful not to damag th light ith th cod s lad is. Pcautions Plug in and pull out th conncto vtically ithout tilting to on sid. Compatibl cabl Cod O.D.: ø3.5 to ø7 (Rfnc) 0.5 mm 2, 2-co o 3-co, uivalnt to JIS C 3306 Gound nut Tightning tou 1.65 to 2.5 N m Wash Gommt (Rubb) Voltag symbol Typ D: 24 V Typ Y: 24 VN Tminal sc (3 locations) Tightning tou 0.2 to 0.25 N m Holding sc Tightning tou 0.4 N m Housing (Position fo light mounting) Tminal block Notch Typ Y DIN conncto typ Y is a DIN conncto that confims to th DIN pitch 8-mm standad. D typ DIN conncto ith 9.4 mm pitch btn tminals is not intchangabl. To distinguish fom th D typ DIN conncto, N is listd at th nd of voltag symbol. Dimnsions a compltly th sam as D typ DIN conncto. DIN Tminal With light (DZ) (YZ) Light/Sug Voltag Suppsso No.1 ( )(+) Vaisto No.2 (+)( ) LED Th is no polaity. Not) Sug voltag suppsso of vaisto has sidual voltag cosponding to th potctiv lmnt and atd voltag; thfo, potct th contoll sid fom th sug voltag. Limit Sitch Cabl OMRON o Rockll utomation M12 conncto limit sitch cabl is availabl. M12 Conncto Cabl (4 s) Mad by OMRON M12 Conncto Cabl (6 s) Mad by Rockll utomation Installation 1. Us th xtnal pilot typ hn using VP500/700-X536 o X538 ith V sis. Install th V sis to th pimay sid. 2. Fo th VP500/700-X536 and X538 intnal pilot typ, vn hn th inlt pssu is ithin th opating pssu ang, stictd piping, tc., may caus ducd flo on th inlt sid, lading to th valv not opating poply. Th commndd piping siz is fo th VP500 and fo th VP700. lso, us piping ith an I.D. of 10 mm o lag fo th VP500, and 13 mm o lag fo th VP700. Whn slcting a gulato o a filt gulato, us piping lag than th commndd siz ith sufficint flo at chaactistics. Fo xtndd piping btn th gulato and th valv (inlt piping), kp piping as shot as possibl (1 m o lss). Fo us und conditions oth than thos listd abov, plas us th xtnal pilot typ. Coil Pat numb Cabl lngth [mm] ZS-37-L 300 ZS-37-M 500 ZS-37-N 1000 ZS-37-P 2000 ZS-37-C 5000 Pat numb Cabl lngth [mm] VP VP500/700 Spcific Poduct Spcific Poduct Optional Pcautions X87 Symbols Pcautions ccssois X555 X538 X536 Symbols VG342

20 Safty Standad ISO Ctifid 3 Pot Solnoid Valv/Rsidual Pssu Rlas Valv ith Dtction of Main Valv Position VG342-X87 * * Rf to pag 2 fo compliant poducts. Ho to Od Dual sidual pssu las valv VG342 R 5 D Z 06 M X87 Nil R D Pilot Intnal pilot Extnal pilot * Rf to Installation on pag 26 bfo slcting th intnal pilot typ. Voltag 5 24 VDC Elctical nty DIN tminal Thad Nil F N Safty limit sitch/wiing M S1 Rc G NPT M12 conncto (Mad by OMRON) M12 conncto (Mad by Rockll utomation) Light/sug voltag suppsso Z With light/sug voltag suppsso Pot siz 06 3/4" 10 1" With chck valv (Only xtnal pilot) Chck valv pplicabl tub O.D. Thad Rc G NPT Nil Non V V V ø8 V Ys B ø5/16" V * Fo intnal pilot, th symbol is nil. * Rf to Piping fo Extnal Pilot Typ on pag 20 fo slction of th chck valv. Mad to Od 1 Sis Compatibl ith Sconday Battis Fo dtails about 25-, f to th WEB catalog Sis Compatibl ith Sconday Battis/Sis 25-. Ho to Od 25 VG342 5DZ M X87 Sconday batty compatibl Fill in accoding to Ho to Od abov. Not) Elctical nty can b slctd only fo D typ. Chck valv typ is availabl only hn th thad typ is Rc. 19

21 Safty Standad ISO Ctifid 3 Pot Solnoid Valv/ Rsidual Pssu Rlas Valv ith Dtction of Main Valv Position VG342-X87 Valv Spcifications Fluid Typ of actuation i N.C. (Sping tun) Opation Intnal pilot Extnal pilot Opating pssu ang 0.25 to 0.7 MPa 0.25 to 0.7 MPa Extnal pilot pssu Maximum opating funcy Minimum opating funcy Opating and ambint tmpatu mbint humidity Manual ovid Pilot xhaust Lubication Mounting ointation 30 tims/minut 1 tim/k 10 to 50 C (No fzing) 0.25 to 0.7 MPa (Sam as opating pssu) 95%RH o lss (No condnsation) Non Individual xhaust Not uid Unstictd Impact/Vibation sistanc 150/50 m/s 2 Enclosu Opating nvionmnt IP40 Indoos Wight 2.8 kg 2.9 kg B10d (MTTFd calculation) tims Intnal Pilot Typ Caution Evn hn th inlt pssu is ithin th opating pssu ang, stictd piping, tc., may caus ducd flo on th inlt sid, lading to th valv not opating poply. Rf to Installation in th Spcific Poduct Pcautions fo dtails. Piping fo Extnal Pilot Typ Caution Th poduct may not opat hn th xtnal pilot pssu is insufficint du to simultanous opation o stictd ai piping. In this cas, us th chck valv (KH sis) ith th xtnal pilot pot, chang th piping siz o adjust th st pssu to povid a constant pssu of 0.25 MPa o mo. Flo Rat Chaactistics Sis C [dm 3 /(s ba)] 1R2 (PR) b Flo at chaactistics Cv C [dm 3 /(s ba)] 2R3 (RR) VG342-X Solnoid Spcifications Elctical nty Ratd voltag lloabl voltag fluctuation Po consumption Suppsso Indicato DIN tminal 24 VDC 15% to +10% of atd voltag 2.2 W Diod LED b Cv Safty Limit Sitch Spcifications Manufactu OMRON Rockll utomation Elctical iing M12 conncto Contact sistanc 25 mω o lss 50 mω o lss Min. applicabl load 5 VDC, 1 m (Load sistanc) 5 VDC, 5 m (Load sistanc) Max. voltag Max. load cunt Max. load inductanc 24 VDC 50 m 0.5 H Insulation voltag 300 V 600 V Potction against lctic shock Class II (EN : 2004) VP500/700 Spcific Poduct Spcific Poduct Optional Pcautions X87 Symbols Pcautions ccssois Symbols VG342 X555 X538 X536 20

22 VG342-X87 Symbols Safty limit sitch Mad by OMRON Symbol Numbs (Built-in sitch 2N.C.) M12 conncto pin numb Wiing spcification VG342(R)-X87 Intnal pilot Extnal pilot Extnal pilot/with chck valv 2() 2() 2() 1(P) Safty limit sitch tminal [N.C.] M12 conncto pin numb X 1(P) X 1(P) Safty limit sitch Mad by Rockll utomation Symbol t y Numbs (Built-in sitch 3N.C.) M12 conncto pin numb t y Wiing spcification y t VG342(R)-X87 Intnal pilot Extnal pilot Extnal pilot/with chck valv 2() t y 2() t y 2() t y t y t y t y 21 1(P) X 1(P) X 1(P)

23 Safty Standad ISO Ctifid 3 Pot Solnoid Valv/ Rsidual Pssu Rlas Valv ith Dtction of Main Valv Position VG342-X87 Dimnsions Dual Rsidual Pssu Rlas Valv (-X87) VG342(R)-5DZ-06l-Ml-X87 Safty limit sitch Mad by OMRON VP500/ Pot siz: 1/8" (Without chck valv) pplicabl tub O.D.: ø8, ø5/16" (With chck valv) (Extnal pilot pot) /4" [2() pot] (27.7) (Max. 3) Vnt pot Should b nomally opn. 3 x ø8.5 (Mounting hol) (69.5) x 3/4" [ pot] Should b nomally opn. 2 Channl 2 M12 x 1 (75) 3 3 Channl 1 (48.2) Pg9 10 (11.4) (106.6) (190.9: Fo xtnal pilot) Safty limit sitch (mad by OMRON) Pat numb: D4N-9B31 pplicabl cabl O.D. ø4.5 to ø7 Vi M12 conncto numb /4" [1(P) pot] Spcific Poduct Spcific Poduct Optional Pcautions X87 Symbols Pcautions ccssois Symbols VG342 X555 X538 X536 22

24 VG342-X87 Dimnsions Dual Rsidual Pssu Rlas Valv (-X87) VG342(R)-5DZ-10l-Ml-X87 Safty limit sitch Mad by OMRON Pot siz: 1/8" (Without chck valv) pplicabl tub O.D.: ø8, ø5/16" (With chck valv) (Extnal pilot pot) Channl 2 M12 x 1 Channl 1 Pg9 Safty limit sitch (mad by OMRON) Pat numb: D4N-9B31 pplicabl cabl O.D. ø4.5 to ø7 (27.7) (Max. 3) (69.5) Vnt pot Should b nomally opn. 3 x ø8.5 (Mounting hol) (75) (76.2) 16.6 (106.6) (190.9: Fo xtnal pilot) " [2() pot] dapt 2 x 1" [ pot] Should b nomally opn (5) " [1(P) pot] Vi M12 conncto numb 23

25 Safty Standad ISO Ctifid 3 Pot Solnoid Valv/ Rsidual Pssu Rlas Valv ith Dtction of Main Valv Position VG342-X87 Dimnsions Dual Rsidual Pssu Rlas Valv (-X87) VG342(R)-5DZ-06l-S1l-X87 Safty limit sitch Mad by Rockll utomation VP500/ Pot siz: 1/8" (Without chck valv) pplicabl tub O.D.: ø8, ø5/16" (With chck valv) (Extnal pilot pot) (27.7) /4" [2() pot] (Max. 3) 2.7 Vnt pot Should b nomally opn. 3 x ø8.5 (Mounting hol) (69.5) x 3/4" [ pot] Should b nomally opn. 2 Channl 2 M12 x 1 (75) 3 3 Channl 1 (48.2) 1 Pg (11.4) (106.6) (190.9: Fo xtnal pilot) numb Safty limit sitch (mad by Rockll utomation) Pat numb: 440P-CDPB03R6 pplicabl cabl O.D. ø4.5 to ø7 Vi M12 conncto y t /4" [1(P) pot] Spcific Poduct Spcific Poduct Optional Pcautions X87 Symbols Pcautions ccssois Symbols VG342 X555 X538 X536 24

26 VG342-X87 Dimnsions Dual Rsidual Pssu Rlas Valv (-X87) VG342(R)-5DZ-10l-S1l-X87 Safty limit sitch Mad by Rockll utomation Pot siz: 1/8" (Without chck valv) pplicabl tub O.D.: ø8, ø5/16" (With chck valv) (Extnal pilot pot) 64.5 Channl 2 M12 x 1 Channl 1 Pg9 Safty limit sitch (mad by Rockll utomation) Pat numb: 440P-CDPB03R6 pplicabl cabl O.D. ø4.5 to ø7 (27.7) (Max. 3) (69.5) Vnt pot Should b nomally opn. 3 x ø8.5 (Mounting hol) N (75) 1 (13.4) (76.2) (106.6) : Fo intnal pilot " [2() pot] 2 x 1" [ pot] Should b nomally opn (5) " [1(P) pot] Vi M12 conncto y numb t 25

27 VG342-X87 Spcific Poduct Pcautions B su to ad this bfo handling. Rf to th back cov fo Safty Instuctions. Fo 3/4/5 Pot Solnoid Valv Pcautions, f to Handling Pcautions fo SMC Poducts and th Opation Manual on th SMC bsit, Ho to Us DIN Tminal Conncto Caution Connction 1. Loosn th holding sc and pull th conncto out of th solnoid valv tminal block. 2. ft moving th holding sc, inst a flat blad scdiv tc. into th notch on th bottom of th tminal block and py it opn, spaating th tminal block and th housing. 3. Loosn th sc in th tminal block. Inst th lad co is to th tminals, and scu th is by -tightning th tminal sc. s th poduct has polaity, fing to th lctic cicuit diagam, i th poduct coctly as p th symbol of th tminal No. of th tminal block. 4. Scu th cod by fastning th gound nut. Tightn th gound nut and holding sc ithin th spcifid ang of tou. Changing th nty diction ft spaating th tminal block and housing, th cod nty can b changd by attaching th housing in th opposit diction 0. * B caful not to damag th lmnt tc. ith th cod s lad is. Pcautions Plug in and pull out th conncto vtically ithout tilting to on sid. Compatibl cabl Cod O.D.: ø4.5 to ø7 (Rfnc) 0.5 to 1.5 mm 2, 2-co o 3-co, uivalnt to JIS C 3306 pplicabl cimpd tminals O-tminals: Euivalnt to R1.25-4M dfind in th JIS C 2805 Y-tminals: Euivalnt to L mad by J.S.T. Mfg. Co., Ltd. Rod-tminals: Up to siz 1.5 Gound nut Tightning tou 2.5 to 3.75 N m Wash Gommt (Rubb) Holding sc Tightning tou 0.5 to 0.6 N m Housing Tminal block Tminal numb Tminal sc 3 locations Tightning tou 0.4 to 0.5 N m Light/Sug Voltag Suppsso Tminal numb 1 (+) Tminal numb 2 ( ) Limit Sitch Cabl OMRON o Rockll utomation M12 conncto limit sitch cabl is availabl. M12 Conncto Cabl (4 s) Mad by OMRON Pat numb Cabl lngth [mm] ZS-37-L 300 ZS-37-M 500 ZS-37-N 1000 ZS-37-P 2000 ZS-37-C 5000 M12 Conncto Cabl (6 s) Mad by Rockll utomation Pat numb Cabl lngth [mm] VP Installation Fo th VG342-X87 intnal pilot typ, vn hn th inlt pssu is ithin th opating pssu ang, stictd piping, tc., may caus ducd flo on th inlt sid, lading to th valv not opating poply. Th commndd piping siz is 3/4" o lag. lso, us piping ith an I.D. of 19 mm o lag. Whn slcting a gulato o a filt gulato, us piping lag than th commndd siz ith sufficint flo at chaactistics. Fo xtndd piping btn th gulato and th valv (inlt piping), kp piping as shot as possibl (2 m o lss). Fo us und conditions oth than thos listd abov, plas us th xtnal pilot typ. Coil VP500/700 Spcific Poduct Spcific Poduct Optional Pcautions X87 Symbols Pcautions ccssois Symbols VG342 X555 X538 X536 26

28 Safty Instuctions Caution: Waning: Dang : Caution indicats a hazad ith a lo lvl of isk hich, if not avoidd, could sult in mino o modat injuy. Waning indicats a hazad ith a mdium lvl of isk hich, if not avoidd, could sult in dath o sious injuy. Dang indicats a hazad ith a high lvl of isk hich, if not avoidd, ill sult in dath o sious injuy. Ths safty instuctions a intndd to pvnt hazadous situations and/o uipmnt damag. Ths instuctions indicat th lvl of potntial hazad ith th labls of Caution, Waning o Dang. Thy a all impotant nots fo safty and must b follod in addition to Intnational Standads (ISO/IEC) 1), and oth safty gulations. 1) ISO 4414: Pnumatic fluid po Gnal uls lating to systms. ISO 4413: Hydaulic fluid po Gnal uls lating to systms. IEC : Safty of machiny Elctical uipmnt of machins. (Pat 1: Gnal uimnts) ISO 102-1: Manipulating industial obots Safty. tc. Waning 1. Th compatibility of th poduct is th sponsibility of th pson ho dsigns th uipmnt o dcids its spcifications. Sinc th poduct spcifid h is usd und vaious opating conditions, its compatibility ith spcific uipmnt must b dcidd by th pson ho dsigns th uipmnt o dcids its spcifications basd on ncssay analysis and tst sults. Th xpctd pfomanc and safty assuanc of th uipmnt ill b th sponsibility of th pson ho has dtmind its compatibility ith th poduct. This pson should also continuously vi all spcifications of th poduct fing to its latst catalog infomation, ith a vi to giving du considation to any possibility of uipmnt failu hn configuing th uipmnt. 2. Only psonnl ith appopiat taining should opat machiny and uipmnt. Th poduct spcifid h may bcom unsaf if handld incoctly. Th assmbly, opation and maintnanc of machins o uipmnt including ou poducts must b pfomd by an opato ho is appopiatly taind and xpincd. 3. Do not svic o attmpt to mov poduct and machiny/ uipmnt until safty is confimd. 1. Th inspction and maintnanc of machiny/uipmnt should only b pfomd aft masus to pvnt falling o unaay of th divn objcts hav bn confimd. 2. Whn th poduct is to b movd, confim that th safty masus as mntiond abov a implmntd and th po fom any appopiat souc is cut, and ad and undstand th spcific poduct pcautions of all lvant poducts cafully. 3. Bfo machiny/uipmnt is statd, tak masus to pvnt unxpctd opation and malfunction. 4. Contact SMC bfohand and tak spcial considation of safty masus if th poduct is to b usd in any of th folloing conditions. 1. Conditions and nvionmnts outsid of th givn spcifications, o us outdoos o in a plac xposd to dict sunlight. 2. Installation on uipmnt in conjunction ith atomic ngy, ailays, ai navigation, spac, shipping, vhicls, militay, mdical tatmnt, combustion and cation, o uipmnt in contact ith food and bvags, mgncy stop cicuits, clutch and bak cicuits in pss applications, safty uipmnt o oth applications unsuitabl fo th standad spcifications dscibd in th poduct catalog. 3. n application hich could hav ngativ ffcts on popl, popty, o animals uiing spcial safty analysis. 4. Us in an intlock cicuit, hich uis th povision of doubl intlock fo possibl failu by using a mchanical potctiv function, and piodical chcks to confim pop opation. Complianc Ruimnts Caution 1. Th poduct is povidd fo us in manufactuing industis. Th poduct hin dscibd is basically povidd fo pacful us in manufactuing industis. If considing using th poduct in oth industis, consult SMC bfohand and xchang spcifications o a contact if ncssay. If anything is uncla, contact you nast sals banch. Limitd aanty and Disclaim/ Complianc Ruimnts Th poduct usd is subjct to th folloing Limitd aanty and Disclaim and Complianc Ruimnts. Rad and accpt thm bfo using th poduct. Limitd aanty and Disclaim 1. Th aanty piod of th poduct is 1 ya in svic o 1.5 yas aft th poduct is dlivd, hichv is fist. 2) lso, th poduct may hav spcifid duability, unning distanc o placmnt pats. Plas consult you nast sals banch. 2. Fo any failu o damag potd ithin th aanty piod hich is claly ou sponsibility, a placmnt poduct o ncssay pats ill b povidd. This limitd aanty applis only to ou poduct indpndntly, and not to any oth damag incud du to th failu of th poduct. 3. Pio to using SMC poducts, plas ad and undstand th aanty tms and disclaims notd in th spcifid catalog fo th paticula poducts. 2) Vacuum pads a xcludd fom this 1 ya aanty. vacuum pad is a consumabl pat, so it is aantd fo a ya aft it is dlivd. lso, vn ithin th aanty piod, th a of a poduct du to th us of th vacuum pad o failu du to th dtioation of ubb matial a not covd by th limitd aanty. 1. Th us of SMC poducts ith poduction uipmnt fo th manufactu of apons of mass dstuction (WMD) o any oth apon is stictly pohibitd. 2. Th xpots of SMC poducts o tchnology fom on county to anoth a govnd by th lvant scuity las and gulations of th countis involvd in th tansaction. Pio to th shipmnt of a SMC poduct to anoth county, assu that all local uls govning that xpot a knon and follod. Caution SMC poducts a not intndd fo us as instumnts fo lgal mtology. Masumnt instumnts that SMC manufactus o slls hav not bn ualifid by typ appoval tsts lvant to th mtology (masumnt) las of ach county. Thfo, SMC poducts cannot b usd fo businss o ctification odaind by th mtology (masumnt) las of ach county. Safty Instuctions B su to ad th Handling Pcautions fo SMC Poducts (M-E03-3) and Opation Manual bfo us.