GENERAL INFORMATION. Fig. GI-l DATSUN 2402 SPORTS (Model HLS30-U) Fig. GX-2 Clairvoyant view (Model HLSJO-UJ GI-1

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2 GENERAL NFORMATON Fig. Gl DATSUN 242 SPORTS (Model HLS3U)? Fig. GX2 Clairvoyan view (Model HLSJOUJ G1

3 CHASSS MOD EL DE N T F [CATON Vehicle model Transmission Engine model speeds Remark Lef hand drive for HLS3U 24 (SU cab.) F4W71A4 U.S.A. Canada. HLS3 L24 (SU Cab.) FS5C71A5 Lef hand drive B3U L24(SUcarb.) FS5C71A5 Righ handdrive The idenificaion number is samped on insrumen panel, and can be seen from ouside. (For U.S.A.) The body number plae idenifies he ype of car, engine capaciy, maximum horse power [SA (New)], DENTlFlCATlON NUMBER wheel base, engine number and car number. The body number plae is aached o he righ fron sru housing. Fig. G3 denificaion mcmber ENGNE CAPACTY~ 2,393 cc [MAX. HPa RPM [ /WHEEL BASE 151 HP a 5,6 rpm 2,35 rnm Fig. G4 Body numberplae G2

4 GENERAL NFORMATON GENERAL VEW TL!. Fig. G5 General view G3

5 ~ CHASSS 9 Model HLS3U Overall lengh 4,136 mm(162.8 in) Overall widh Overall heigh Wheel base Tread Fron Rear Minimum road clearance Seaing capaciy Vehicle weigh Maximum speed h m u m grade abiliy (Sin e) Minimum urn radius Engine mode1 Cluch ype 1,63 mm (64.1 in) 1,283, mrn (5.5 in) 2,35 mm (9.7 in) 1,356 mm (533 in) 1,347 mm (53.O in) mm (6.3 in) 1,44 kg (2,3 lb) 2 km/h (125 mph) rn (15.7 f) L24 (SU ab.) Dry single disc Diaphragm spring. H(W3WU) c 1,25 kg (2,26 b) 25 km/h (129 mph) Model Synchro ype Conrol sysem.3 * E L m s Gear ype Gear raio 1s 2nd 3rd 4h 5h Reverse F4W7 1 A FS5C7 1A Warner Servo Floor shif S Hypoid gear

6 ~ GENERAL NFORMATON z. 2 3 m Speedomeer gear raio 1716 Spring Shock absorber ype Type Spring Shock absorber ype ndependen sru ype coilspring f Teescopic doubleacing. ndependen sru ype Coil spring Telescopic doubleacing * Drive shaf Fron Ball spline + CirhgSumiomo S16 ype Disc brake ~z E 12;. S E cn Rear Drum Parking Maser Vac Leading raining ype wih Selfadjuser Aluminum drum wih fins 1. Mechanical operaed on rearwheels. 6 in i * Maser cylinder 7/8 in andem Maser cylinder. 3 5 c 9 LL Skid conrol valve Tank capaciy Reservoir ank capaciy Baery N5 Proporioning valve 6L(15.9 US gal 13.2 UK gal) *4.2 L (, USgal.9 UK gal) 2 Gear ype Rackandpinion.e 4 4) G Lock olock E ' Size Rim size 175SR H 144PR 175HR14 165HR H 144PR 6.95H144PR 4w x 14 * For U.S.A. California G5

7 LUBRCATON CHART MANTENANCE iequency + e LUBRCATON MAlNTENANCf PERODS e Change engine oil. Lubricae foo operaed bushings. Check ransmission & differenial gear oil level. op up if necessary. 2. Change ransmission & differenial gear oil. Grease disribuor shaf & cam heel. 1 Grease hand brake sysem linkage, Grease brake shoe mealomeal conac pars, k Change suspension ball join grease. Change wheel bearing grease, Change rear axle drive shaf join & ball spline grease. Change seering linkage ball join grease. Change seering gear grease. Check seering grease reservoir (replace if necessary). Change propeller shaf join grease. Grease window regulaor & lock. Change cooling waer (Long Life Coolan). 1 le = Clean, check, adjus or supply = Change

8 CHECKNG CHART 1 MANTENANCE MANTENANCE PERODS FREQUENCY EVERY 1 7 % CHECKNG PONTS (ENGNE) p 1 Adjus valve clearance. lo 1 Check ianiion iming adius if necessarv). lo Check fan bel ension. Measure compression pressure. Change air cleaner elemen (viscous ype). Check fuel line for leak. Change carridge ype fuel srainer. Check fuel pump for proper funcion. Reighen carbureor & liing pars. Overhaul carbureor. 1 1 Chanae carridae vne oil filer. Check baery for elecrolye speciic graviy. O n Check lor chanael mark plum. Check disribuor breaker Doin. 1 Check condenser for oroaer funcion. 1 1 Check alernaor. reoulaor for proper funcion. Check alernaor brush. Check sarer for Drouer funcion. P Check engine for oil and waer leaks. Reighen cylinder head, manifolds & exhaus pipe flange. Check for weak or damage of engine mounings. Reighen engine mounings. Adjus idling speed. Check engine saring condiion. abnormal noise and exhaus calor. 9 1 Check high ension cable. 1 1 Clean igniion coil disribuor and baery. Special mainenance for emission conrol sysem is described on page G9. = Clean, check, adjus or sapply a 1 e Change

9 ~ ~ MA NTENANCE FREQUENCY EVERY CHECKNG PONTS (CHASSS & BODY) MANTENANCE PE Rl ODS 1 1 f 1 Check cluch & brake pedal free play. 1 1 Check cuch & brake sysem for oil leak or defec. 1 n 1 1 Check cluch ooeraion. 1 Check foo & hand brakeoperaion Check brakedrum forwear. 11 Check drum brake lining. n1 Check disc brake lininrr pad. Check maser vac for proper funcion. 1 1 (Change rubber pars every wo years.) 11 Overhaul MaserVac. 1 Overhaul maser cylinder. wheel cylinder & caliper assembly. Check seering wheel free play. Reighen seering gear housing. Reighen seering coupling & ioin. 11 Check seering linkage for loose connecion. n1 Reighen seering knuckle. 1 1 Check and reiahen fron and rear suspension pars. 1 Check Pvalveoperaion Check sru assembly. lo1 Check wheel alignmen and urning angle, 1 1 Roaewheel posiion. 1 1 Check wheeldiwfordamage. Measure wheel balance [correc if necessary). lo 1 11 Reighen propeller shaf universal join flange. Check propeller shaf spline and join for wear or damage. Reighen ransmission case and differenial carrier. Check exhaus pipe & rnufller fiing pars. Chcck wire harness and conac pars. Reighen door hinge, lock & sriker (align door if necessary). lol _ n 1 1 Road esl. Check headligh aiming., 1 Check wheel bearing for wear.

10 SPECAL MANTENANCE FOR EMSSON CONTROL SYSTEM MANTENANCE FREQUENCY EVERY MANTENANCE PERODS CHECKNG PONTS n b. f rn & _ E 1.i 5,@ 'e m ; 2 $ w C k::lj m.= $ e Engines equipped wih emission conrol sysem Check igniion iming. 1 Check engine idling. Engine major uneup. Check or replace spark plugs. Check or replace disribuor breaker poins. 1 Check high ension cable. Apply grease o disribuor roor shaf, cam, and wick. Replace carbureor air cleaner demen. Check for leaks of hoses and hose connecions. Check for proper funcion of crankcase venilaion conrol valve. Check for proper funcion of air pump. Check for proper funcion of relief valve. Check for proper funcion of check valve. Check for proper funcion of anibackfire valve. Check foh leaks of air gallery and nozzle connecions. Check for leaks of hoses and loa connecions. Check air pump bel ension. Check operaing negaive pressure of hrole conrol valve, adjus if necessary. Check hoses, hose connecors and piping for leaks. Check for proper funcion of flow guide valve. olo T + = Clean. check, adjus or supply = Change olo o m 6 o o

11 CHASSS JACKNG UP AND TOWNG THE CAR CONTENTS JACK UP... G1 Supporable poin... G1 Panograph jack... G1 TOWNG... G11 Garage jack... G1 JACK UP Panograph jack Apply a jack o he indicaed posiion where sill flange is cu for idenificaion, Do no jack up oher posiion. Fig. G4 Rear jacking poin Supporable poin F&. G6 lackingpoin Fron supporable poins for sand are boh fron side Garage jack members. Rear supporable poins are boh sides of The fron jachng poin is Ener of fron supension fron differenid mouning cross member* member and rear is differenial gear carrier. Do no apply a jack o cener porion of fron suspension ransverse link Fig. G7 Fron jackingpoin F&, G9 Fron supporable poin G1

12 ~~ GENERAL NFORMATON Admiable load of hook is less han 1, kg (2,25 lb). Fig, G1 Rear supporable poin TOWNG Tow forward a hook as shown in Figure G1 1. Do no ow a fron suspension member or ransverse link. Be careful no o apply impac load o he hook. Fk, G11 Fron awing poin SERVCE JOURNAL OR BULLETN REFERENCE S U 6 J ECT

13 CHASSS SERVCE JOURNAL OR BULLETN REFERENCE * G12

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