INSTALLATION AND OPERATION MANUAL

Transcription

1 INSTALLATION AND OPERATION MANUAL COMMERCIAL GRADE ROLLING BRIDGE JACKS MODELS: RJ-45; RJ-45S; RJ-6; RJ-7: RJ-9; RJ-12; RJ-15; RJ-18; RJ-25. PLEASE READ THE ENTIRE CONTENTS OF THIS MANUAL PRIOR TO INSTALLATION AND OPERATION. BY PROCEEDING YOU AGREE THAT YOU FULLY UNDERSTAND AND COMPREHEND THE FULL CONTENTS OF THIS MANUAL. FORWARD THIS MANUAL TO ALL OPERATORS. FAILURE TO OPERATE THIS EQUIPMENT AS DIRECTED MAY CAUSE INJURY OR DEATH. E 04/26/2012 p/n Keep his operaion manual near he machine a all imes. Make sure ha ALL USERS read his manual. SHIPPING DAMAGE CLAIMS When his equipmen is shipped, ile passes o he purchaser upon receip from he carrier. Consequenly, claims for he maerial damaged in shipmen mus be made by he purchaser agains he ransporaion company a he ime shipmen is received. RJ-6 shown BE SAFE Your new lif was designed and buil wih safey in mind. However, your overall safey can be increased by proper raining and houghful operaion on he par of he operaor. DO NOT operae or repair his equipmen wihou reading his manual and he imporan safey insrucions shown inside Lemonwood Dr. Sana Paula, CA , USA Toll Free Tel: Fax:

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3 4,500; 6,000; 7,000; 9,000; 12,000; 15,000; 18,000; 25,000 POUND CAPACITY, COMMERCIAL GRADE ROLLING BRIDGE JACKS This insrucion manual has been prepared especially for you. Your new jack is he produc of over 35 years of coninuous research, esing and developmen; i is he mos echnically advanced lif on he marke oday. READ THIS ENTIRE MANUAL BEFORE INSTALLATION & OPERATION BEGINS. RECORD HERE THE JACK AND POWER UNIT INFORMATION WHICH IS LOCATED ON THE SERIAL NUMBER DATA PLATES ON THE LIFT AND ON THE POWER UNIT Power Uni Model # Power Uni Dae Of Mfg. Power Uni Serial # This informaion is required when calling for pars or warrany issues. PRODUCT WARRANTY BendPak s Rolling Jack Lifs are covered under warrany for one year on equipmen srucure, o be free of defecs in maerial and workmanship. Power unis, hydraulic cylinders, and all oher assembly componens such as urnplaes, slip plaes, cables, chains, valves, swiches ec. are covered under warrany for one year agains defecs in maerial or workmanship under normal use. BendPak Inc. shall repair or replace a heir opion for he warrany period hose pars reurned o he facory freigh prepaid which prove upon inspecion o be defecive. BendPak Inc. will pay labor coss for he firs 12 monhs only on pars reurned as previously described. The warrany does no exend o... defecs caused by ordinary wear, abuse, misuse, shipping damage, improper insallaion, volage or lack of required mainenance; damages resuling from purchaser s neglec or failure o operae producs in accordance wih insrucions provided in he owner s manuals) and/or oher accompanying insrucions supplied; normal wear iems or service normally required o mainain he produc in a safe operaing condiion; any componen damaged in shipmen; oher iems no lised bu may be considered general wear pars; damage caused by rain, excessive humidiy, corrosive environmens or oher conaminans. THESE WARRANTIES DO NOT EXTEND TO ANY COSMETIC DEFECT NOT INTERFERING WITH EQUIPMENT FUNCTIONALITY OR ANY INCIDENTAL, INDIRECT, OR CONSEQUENTIAL LOSS, DAMAGE, OR EXPENSE THAT MAY RESULT FROM ANY DEFECT, FAILURE, OR MALFUNCTION OF A BENDPAK INC. PRODUCT OR THE BREACH OR DELAY IN PERFORMANCE OF THE WARRANTY. WARRANTY IS NOT VALID UNLESS WARRANTY CARD IS RETURNED. 3

4 IMPORTANT NOTICE! Do no aemp o insall his jack if you have never been rained on basic auomoive lif insallaion procedures. Never aemp o lif componens wihou proper lifing ools such as forklif or cranes. Say clear of any moving pars ha can fall and cause injury. These insrucions mus be followed o ensure proper insallaion and operaion of your lif. Failure o comply wih hese insrucions can resul in serious bodily harm and void produc warrany. Manufacurer will assume no liabiliy for loss or damage of any kind, expressed or implied resuling from improper insallaion or use of his produc. PLEASE READ ENTIRE MANUAL PRIOR TO INSTALLATION. DEFINITIONS OF HAZARD LEVELS Idenify he hazard levels used in his manual wih he following definiions and signal words: OWNER S RESPONSIBILITY To mainain he jack and user safey, he responsibiliy of he owner is o read and follow hese insrucions: Follow all insallaion and operaion insrucions. Make sure insallaion conforms o all applicable Local, Sae, and Federal Codes, Rules, and Regulaions; such as Sae and Federal OSHA Regulaions and Elecrical Codes. Carefully check he lif for correc iniial funcion. Read and follow he safey insrucions. Keep hem readily available for machine operaors. Make cerain all operaors are properly rained, know how o safely and correcly operae he uni, and are properly supervised. Allow uni operaion only wih all pars in place and operaing safely. Carefully inspec he uni on a regular basis and perform all mainenance as required. Service and mainain he uni only wih auhorized or approved replacemen pars. Keep all insrucions permanenly wih he uni and all decals on he uni clean and visible. BEFORE YOU BEGIN DANGER! Wach for his symbol: I Means: Immediae hazards which will resul in severe personal injury or deah. WARNING! Wach for his symbol: I Means: Hazards or unsafe pracices which could resul in severe personal injury or deah. CAUTION! Wach for his symbol: I Means: Hazards or unsafe pracices which may resul in minor personal injury, produc or propery damage. Receiving: The shipmen should be horoughly inspeced as soon as i is received. The signed bill of lading is acknowledgemen by he carrier of receip in good condiion of shipmen covered by your invoice. If any of he goods called for on his bill of lading are shored or damaged, do no accep hem unil he carrier makes a noaion on he freigh bill of he shored or damaged goods. Do his for your own proecion. NOTIFY THE CARRIER AT ONCE if any hidden loss or damage is discovered afer receip and reques he carrier o make an inspecion. If he carrier will no do so, prepare a signed saemen o he effec ha you have noified he carrier (on a specific dae) and ha he carrier has failed o comply wih your reques. IT IS DIFFICULT TO COLLECT FOR LOSS OR DAMAGE AFTER YOU HAVE GIVEN THE CARRIER A CLEAR RECEIPT. File your claim wih he carrier promply. Suppor your claim wih copies of he bill of lading, freigh bill, invoice, and phoographs, if available. Our willingness o assis in helping you process your claim does no make BendPak responsible for collecion of claims or replacemen of los or damaged maerials. 4

5 TABLE OF CONTENTS Conens Page No. Warrany / Serial Number Informaion Definiions of Hazard Levels Owner s Responsibiliy Before You Begin Insaller /Operaor/ Proecive Equipmen Inroducion Safey / Warning Insrucions Tools Required Sep 1 / Verifying Lif Insallaion Sep 2 / Rolling Jack Capaciies Sep 3 / Adjusing Lif / Jack Orienaion Sep 4 / Insalling Jack on Rails Sep 5 / Connecing Air Supply Sep 6 / Tes Jack / Final Adjusmens Sep 7 / Operaion / Mainenance Opional Equipmen Insallaion Insallaion Form Par Number Liss

6 DANGER! IT IS THE RESPONSIBILITY OF THE OWNER / INSTALLER OF THIS ROLLING BRIDGE JACK TO ENSURE THAT THE LIFT UPON WHICH THE ROLLING BRIDGE JACK IS INSTALLED HAS BEEN PROPERLY INSTALLED ACCORDING TO THE MANUFACTURER S SPECIFICATIONS. INSTALLER / OPERATOR PLEASE READ AND FULLY UNDERSTAND. BY PROCEEDING YOU AGREE TO / CERTIFY THE FOLLOWING. I have visually inspeced he lif on which he Rolling Bridge Jack is o be insalled and verified he lif o be in good condiion and free of defecs. I undersand ha insalling a rolling jack on a lif in poor condiion could cause lif failure resuling in personal injury or deah. I undersand ha his Rolling Bridge Jack is o be insalled ONLY on a lif manufacured by BendPak Incorporaed and ha he capaciy of he Rolling Bridge Jack(s) is consisen wih he maximum capaciy of he lif ha i being insalled on. I undersand ha a level floor is required for proper insallaion and level lifing. I undersand ha I am responsible if my floor is of quesionable slope and ha I will be responsible for all charges relaed o pouring a new level concree slab if required and any charges. I will assume full responsibiliy for he concree floor and condiion hereof, now or laer, where he above equipmen model(s) are o be insalled. Failure o follow danger, warning, and cauion insrucions may lead o serious personal injury or deah o operaor or bysander or damage o propery. I undersand ha BendPak lifs are designed o be insalled in indoor locaions only. Failure o follow insallaion insrucions may lead o serious personal injury or deah o operaor or bysander or damage o propery or lif. Failure o follow danger, warning, and cauion insrucions may lead o serious personal injury or deah o operaor or bysander or damage o propery. Please read enire manual prior o insallaion. Do no operae his machine unil you read and undersand all he dangers, warnings and cauions in his manual. For addiional copies or furher informaion, conac: BendPak Inc. / Ranger Producs 1645 Lemonwood Dr. Sana Paula, CA INSTALLER / OPERATOR PROTECTIVE EQUIPMENT Personal proecive equipmen helps makes insallaion and operaion safer, however, i does no ake he place of safe operaing pracices. Always wear durable work clohing during any insallaion and/or service aciviy. Shop aprons or shop coas may also be worn, however loose fiing clohing should be avoided. Tigh fiing leaher gloves are recommended o proec echnician hands when handling pars. Surdy leaher work shoes wih seel oes and oil resisan soles should be used by all service personnel o help preven injury during ypical insallaion and operaion aciviies. Eye proecion is essenial during insallaion and operaion aciviies. Safey glasses wih side shields, goggles, or face shields are accepable. Everyday eyeglasses only have impac resisan lenses, hey are no safey glasses. Back bels provide suppor during lifing aciviies and are also helpful in providing worker proecion. Consideraion should also be given o he use of hearing proecion if service aciviy is performed in an enclosed area, or if noise levels are high. THIS SYMBOL POINTS OUT IMPORTANT SAFETY INSTRUCTIONS WHICH IF NOT FOLLOWED COULD ENDANGER THE PERSONAL SAFETY AND/OR PROPERTY OR YOURSELF AND OTHERS AND CAN CAUSE PERSONAL INJURY OR DEATH. READ AND FOLLOW ALL INSTRUCTIONS IN THIS MANUAL BEFORE ATTEMPTING TO OPERATE THIS MACHINE. 6

7 INTRODUCTION 1. Carefully remove he craing and packing maerials. CAUTION! Be careful when cuing seel banding maerial as iems may become loose and fall causing personal harm or injury. IMPORTANT SAFETY INSTRUCTIONS! Read hese safey insrucions enirely! IMPORTANT NOTICE! Do no aemp o insall his lif if you have never been rained on basic auomoive lif insallaion procedures. Never aemp o lif componens wihou proper lifing ools such as forklif or cranes. Say clear of any moving pars ha can fall and cause injury. 1. READ AND UNDERSTAND all safey warning procedures before operaing jack. 2. KEEP HANDS AND FEET CLEAR. Remove hands and fee from any moving pars. Keep fee clear of lif when lowering. Avoid pinch poins. 3. KEEP WORK AREA CLEAN. Cluered work areas invie injuries. 4. Consider work area environmen. Do no expose equipmen o rain. DO NOT use in damp or we locaions. Keep area well li. 5. ONLY TRAINED OPERATORS should operae his lif. All non-rained personnel should be kep away from work area. Never le non-rained personnel come in conac wih, or operae lif. 6. USE LIFT CORRECTLY. Use lif in he proper manner. Never use lifing adapers oher han wha is approved by he manufacurer. 7. DO NOT override self-closing lif conrols. 8. REMAIN CLEAR of lif when raising or lowering vehicle. 9. CLEAR AREA if vehicle is in danger of falling. 10. ALWAYS ENSURE ha he safeies are engaged before any aemp is made o work on or near vehicle. 11. DRESS PROPERLY. Non-skid seel-oe foowear is recommended when operaing lif. 12. DANGER! Shu off and disconnec he air supply when insalling he Rolling jack pump and when he Pump is no in use or before breaking any connecions in he sysem. 13. MAINTAIN WITH CARE. Keep lif clean for beer and safer performance. Follow manual for proper lubricaion and mainenance insrucions. Keep conrol handles and/or buons dry, clean and free from grease and oil. 14. STAY ALERT. Wach wha you are doing. Use common sense. Be aware. 15. CHECK FOR DAMAGED PARTS. Check for alignmen of moving pars, breakage of pars or any condiion ha may affec is operaion. Do no use lif if any componen is broken or damaged. 16. NEVER remove safey relaed componens from he lif. Do no use lif if safey relaed componens are damaged or missing. 17. Keep hair, loose clohing, fingers, and all pars of body away from moving pars 18. Use only as described in his manual. Use only manufacurer s recommended aachmens 19. ALWAYS WEAR SAFETY GLASSES. Everyday eyeglasses only have impac resisan lenses, hey are no safey glasses 20. SAVE THESE INSTRUCTIONS. 7

8 Hex-Key / Allen Wrench Se Medium Crescen Wrench Shop Crane or oher heavy lifing device TOOLS REQUIRED Medium Fla Screwdriver Tape 25 Foo Air Fiing (o connec air supply) NOTE: An air supply (20 CFM (.57 M³/MIN.) AND 100 PSI / 7 BAR MINIMUM) will be required for operaion. IMPORTANT NOTE! These insrucions mus be followed o ensure proper insallaion and operaion of your Rolling Bridge Jack. Failure o comply wih hese insrucions can resul in serious bodily harm and void produc warrany. Manufacurer will assume no liabiliy for loss or damage of any kind, expressed or implied resuling from improper insallaion or use of his produc. PLEASE READ ENTIRE MANUAL PRIOR TO INSTALLATION! STEP 1 (Verifying Lif Insallaion) DANGER! IT IS THE RESPONSIBILITY OF THE OWNER / INSTALLER OF THIS ROLLING BRIDGE JACK TO ENSURE THAT THE LIFT UPON WHICH THE ROLLING BRIDGE JACK IS INSTALLED HAS BEEN PROPERLY INSTALLED ACCORDING TO THE MANUFACTURER S SPECIFICATIONS. Before insalling your new Rolling Bridge Jack, verify he following aspecs of he insallaion of he lif where Rolling Bridge Jacks are being insalled. The aspecs of he lif insallaion ha need o be verified should include, bu are no limied o; 1. LIFT LOCATION / PROPER ALIGNMENT 2. OVERHEAD OBSTRUCTIONS. 3. CORRECT FLOOR COMPOSITION/ REQUIREMENTS. 4. OPERATING TEMPERATURE. 5. INDOOR INSTALLATION ONLY. 6. OPERATION MANUALS ON HAND. 7. OPERATORS PROPERLY TRAINED. OPERATING TEMPERATURE. Operae Rolling Bridge Jack only beween emperaures of F. STEP 2 (Rolling Jack Capaciies) DANGER! The AXLE WEIGHT of he vehicle being raised should no exceed he maximum capaciy of he Rolling Bridge Jack. Consul he vehicle manufacurer for specificaions. THE MAXIMUM LIFTING CAPACITY OF THESE JACKS ARE DESCRIBED BELOW MODEL MAX JACK CAPACITY MAX VEHICLE WEIGHT FRONT AXLE 8 MAX VEHICLE WEIGHT REAR AXLE RJ-45/S 4,500 Lbs/ 2,041 Kgs 4,500 Lbs/ 2,041 Kgs 4,500 Lbs/ 2,041 Kgs RJ-6 6,000 Lbs / 2,721 Kgs 6,000 Lbs / 2,721 Kgs 6,000 Lbs / 2,721 Kgs RJ-7 7,000 Lbs / 3,175 Kgs 7,000 Lbs / 3,175 Kgs 7,000 Lbs / 3,175 Kgs RJ-9 9,000 Lbs / 4,082 Kgs 9,000 Lbs / 4,082 Kgs 9,000 Lbs / 4,082 Kgs RJ-12 12,000 Lbs / 5,443 Kgs 12,000 Lbs / 5,443 Kgs 12,000 Lbs / 5,443 Kgs RJ-15 15,000 Lbs / 6,804 Kgs 15,000 Lbs / 6,804 Kgs 15,000 Lbs / 6,804 Kgs RJ-18 18,000 Lbs / 8,165 Kgs 18,000 Lbs / 8,165 Kgs 18,000 Lbs / 8,165 Kgs RJ-25 25,000 Lbs / 11,340 Kgs 25,000 Lbs / 11,340 Kgs 25,000 Lbs / 11,340 Kgs

9 STEP 3 (Adjusing Lif / Jack Orienaion) 1. Following he manufacurer s insrucions in he lif manual, lower he lif o he ground. (If using a shop crane, you may need o lock he lif on he firs Safey Lock o make room for he legs of he Shop Crane.) 2. If adjusable, adjus he Runway of he lif o he desired widh. Be sure o check he specificaions of he lif and he Rolling Bridge Jacks o be sure ha he Rolling Bridge Jack can be adjused o he desired Runway widh. (See Fig. 3.1 & 3.2) Fig

10 Fig

11 STEP 4 (Insalling Jack on Rails) WARNING! When removing or moving he Rolling Bridge Jack from shipping palle pay close aenion as he Jack may move and can cause injury. Prior o removing he srapping or bols make sure he Jack is held securely by a fork lif or some oher heavy lifing device. 1. Lower he Rolling Bridge Jack all he way down. 2. Using a shop crane, forklif or oher lifing device raise he Rolling Bridge Jack and place i in beween he Runways. (See Fig. 4.1) Fig. 4.1 WARNING! Read and undersand all insrucions before using his jack. Adjus rolling jack elescoping ends unil rollers res securely on runway racks as shown. NEVER use rolling jack unless safey bracke is insalled. REMAIN CLEAR of elevaed rolling jack unless visual confirmaion is made ha jack rollers are secure on runway racks. BE CAREFUL WHEN ADJUSTING ROLLING JACK OR LIFT RUNWAYS o preven rolling jack from becoming separaed from runway racks. Failure o read, undersand and follow hese insrucions may cause deah or serious injury. 5. When he desired widh is reached, lower he Rolling Bridge Jack ino he Uiliy Rails. Double check ha all 4 Rollers are seaed properly in or on he Uiliy Rails. (See Fig. 4.3 & 4.4) Fig Lower he Rolling Bridge Jack o jus above he Uiliy Rails on he inside of he Runways. Fig Adjus he Rolling Bridge Jack Ends o he correc widh. (See Fig. 4.2) NOTE: 18-25K models do no have adjusable arms. Fig Ensure ha he Uiliy Rail Channel is clean of debris, ools ec. 7. Locae he Safey Brackes. Insall brackes on he Rolling Bridge Jack Ends using he provided M6 hardware. (See Fig 4.5) 11 NOTE: Only 4.5, 6K, & 7K models include Safey Brackes.

12 Fig. 4.5 Safey Bracke 1. Remove he hread proecor from he air inle of he Pump. Selec and insall he hreaded fiings (no supplied) which are compaible wih your air supply. The air supply should be 20 CFM (.57 M³/MIN) and 100 PSI (7 BAR) o obain he raed hydraulic pressure. Air Supply should be regulaed o a maximum of 125 PSI (8.6 BAR) (See Fig. 5.1) Fig. 5.1 M6 nus, bols and washers 8. Repea he process for he oher Rolling Bridge Jack if insalling in pairs. 9. Raise he lif up off he ground so ha he Rolling Bridge Jack is off he ground and lower he lif ono he firs safey sop if no already done in Sep An appropriae air line regulaor, waer separaor and lubricaor should be insalled on he Air Supply line. The absence of hese iems will void he warrany on pneumaic componens. (See Fig. 5.2) Fig. 5.2 ENSURE THAT THE LIFT IS RESTING ON THE SAFETIES BEFORE PROCEEDING. 10. Check he clearance and movemen of he Rolling Bridge Jack by sliding he Rolling Bridge Jack forward and rearward on he rails. Check ha he Rollers are cenered on he Rails a all poins along he rail s lengh. Adjusmen of he Rolling Bridge Jack Arms or he Runway widh may be necessary o assure proper operaion. STEP 5 (Connecing Air Supply) STEP 6 (Sar Up / Final Adjusmens) DANGER! DISCONNECT AND / OR RELEASE THE PRESSURE FROM THE AIR SUPPLY SYSTEM / HOSES BEFORE PERFORMING ANY INSTALLATION OR MAINTENANCE OF THE AIR SUPPLY SYSTEM. DANGER! THE AIR SUPPLY SHOULD BE TO 20 CFM (.57 M³/ MIN.) AND 100 PSI (7 BAR). AIR SUPPLY SHOULD BE REGULATED TO A MAXIMUM OF 125 PSI (8.6 BAR) Refer o page 20 if insalling wih he Opional Rolling Bridge Jack Airline Ki. CAUTION! DURING THE START-UP PROCEDURE, OBSERVE ALL OPERATING COMPONENTS AND CHECK FOR PROPER INSTALLATION AND ADJUSTMENT. DO NOT ATTEMPT TO RAISE VEHICLE UNTIL A THOROUGH OPERATIONAL CHECK HAS BEEN COMPLETED. 1. Make sure he Pump reservoir is full using 10-WT hydraulic oil. (See page 15 for fluid level/refilling insrucions) 2. Raise he Jack WITHOUT a vehicle o check for proper operaion of he Rolling Bridge Jack. 12

13 3. Depress he Pedal on he lifing end o raise he Jack hrough he full range of he Jack. (See Fig. 6.1) Fig Raise he lif up so ha he Safey is off he Safey Sop Pin. 2. Flip he Safey Handle up Off he Safey Sop Pin. (See Fig. 6.3) Fig. 6.3 Under cerain circumsances i may be necessary o prime he Air Hydraulic Pump Uni. Refer o he manual ha came wih he pump for hese insrucions. DANGER! VISUALLY CONFIRM THAT ALL PRIMARY SAFETY LOCKS ARE ENGAGED BEFORE ENTERING WORK AREA. Suspension componens used on his Jack are inended o raise and lower he Jack only and are no mean o be load holding devices. Remain clear of elevaed Jack unless visual confirmaion is made ha all primary Safey Locks are fully engaged and he lif is LOWERED ono he Safey Locks. Refer o insallaion /operaion manual for proper Safey Lock procedures and /or furher insrucion. 4. Lower he Jack ono he neares Safey Sop Pin. When he Jack is loaded wih a vehicle make sure he Jack is resing on he Safey Sop Pin prior o performing any work on he vehicle. (See Fig. 6.2) 3. Press he Pedal on he lowering end. Noe: he Pedal can lock in he lowering posiion o faciliae lowering of he Jack. (See Fig. 6.4) Fig. 6.4 POST-INSTALLATION CHECK-OFF Check For Hydraulic Leaks Check Fluid Level Lubricaion of Criical Componens Check For Overhead Obsrucions Runways Level All Screws, Bols, and Pins Secured Surrounding Area Clean Operaion, Mainenance and Safey Manuals on Sie Perform an Operaional Tes Wih a Typical Vehicle Fig. 6.2 To lower he Rolling Bridge Jack: When lowering he Jack PAY CAREFUL ATTENTION ha all personnel and objecs are kep clear. ALWAYS keep a visual line of sigh on he Jack AT ALL TIMES. 13

14 STEP 7 (Operaion) 1. Load he vehicle on he lif following he manufacurer s insrucions. To raise vehicle on Rolling Bridge Jack: 2. Posiion vehicle ires in he cener of each runway. 3. Se parking brake or use wheel chock o hold vehicle in posiion. 4. Before raising vehicle, be sure all personnel are clear of he lif and surrounding area. Pay careful aenion o overhead clearances. Deermine he proper lif poins on he vehicle by referring o he manufacurer s specificaion or an approved lifing guide. 5. Check and keep clean he Uiliy Rail channels clean of debris, ools, or oher objecs ha may hinder he movemen of he Rolling Jacks. 6. Adjus he Rolling Jack Arms so ha he lif pads will make conac wih he appropriae lifing poins on he vehicle as specified by he manufacurer of he vehicle. (See Fig. 7.1) Fig. 7.1 DANGER! VISUALLY CONFIRM THAT ALL PRIMARY SAFETY LOCKS ARE ENGAGED BEFORE ENTERING WORK AREA. Suspension componens used on his Jack are inended o raise and lower Jack only and are no mean o be load holding devices. Remain clear of elevaed Jack unless visual confirmaion is made ha all primary Safey Locks are fully engaged and he lif is LOWERED ono he Safey Locks, Refer o insallaion /operaion manual for proper Safey Lock procedures and /or furher insrucion. 9. Afer vehicle is raised o he desired heigh, lower he jack ono he neares safey lock. ALWAYS ENSURE ALL SAFETY LOCKS ON LIFT AND JACKS ARE ENGAGED before enering work area. (See Fig. 7.2) Fig Raise he Rolling Bridge Jack by pushing on he Raise end of he pedal of he Air Hydraulic Pump. Keep an eye on he jack as he lif pads make conac wih he vehicle o ensure ha proper conac is mainained as he weigh of he vehicle is suppored by he Jack. 8. Sop raising he jack jus as he vehicle is raised off he lif runways. Confirm he vehicle is sable and properly seaed before lifing he vehicle o he final desired heigh. To lower vehicle on Rolling Bridge Jack: 1. Before lowering vehicle, be sure all personnel are clear of he lif and surrounding area. Pay careful aenion o overhead clearances. Ensure all ools and equipmen have been cleared from under he Jack. 2. Raise he Jack off of he Safey Locks by pressing he Raise end of he pedal of he Air Hydraulic Pump. Make sure you raise he Jack o allow adequae clearance for he Locks o clear. 3. Flip he Safey Handle up o raise he Safey off he Safey Lock Pin. (See Fig. 7.3) 14

15 Fig Push he Lowering side of he Pedal on he Air Hydraulic Pump unil he lif has descended compleely. When lowering he lif PAY CAREFUL ATTENTION ha all personnel and objecs are kep clear. ALWAYS keep a visual line of sie on he lif AT ALL TIMES. 15

16 WEEKLY MAINTENANCE Fig Check oil level in Pump and fill if necessary. To check oil level remove vened fill cap. Technician should visibly be able o see he oil level inside he hole. Inser a dip-sick or piece of plasic ino he ank unil i his he boom. Remove he sick and measure he amoun. The oil level should be 3 3/8 o 3 ½ inches deep. (See Fig 7.4) Fig. 7.4 Vened Fill Cap Fig Lubricae all rollers wih general purpose oil or WD Check all Hose connecions, bols and pins o ensure proper mouning. 4. Lubricae Safey lock pivo poins wih general purpose oil or WD Check and ighen Cylinder Bol. (See Fig. 7.5) Fig Check Safey Locks o ensure hey are in good operaing condiion. 3. Make a visual inspecion of ALL MOVING PARTS and check for excessive signs of wear. 4. Replace ALL FAULTY PARTS before lif is pu back ino operaion. NEVER EXCEED THE RATED CAPACITY of lif. DO NOT USE LIFT if any componen is found o be defecive or worn. NEVER OPERATE LIFT wih any person or equipmen below. MONTHLY MAINTENANCE 1. Lubricae he Cylinder Pin and Main Hinge Pin wih all purpose grease using a needle poin lube coupler. (See Fig. 7.6 & 7.7) 16 ALWAYS STAND CLEAR of lif when lowering or raising. ALWAYS INSURE SAFETY LOCKS ARE ENGAGED before enering work area. NEVER LEAVE LIFT IN ELEVATED CONDITION unless all four safey locks are engaged.

17 ROLLING BRIDGE JACK SAFETY LABEL PLACEMENT GUIDELINES WARNING! THESE SAFETY LABELS ARE PROVIDED FOR THIS PRODUCT FOR THE PROTECTION OF THE OPERATOR AND ANY PERSON(S) WORKING NEAR THE LIFT. THE SAFETY STICKERS MUST BE INSTALLED AS PER THE INSTRUCTIONS BELOW, PRIOR TO THE COMPLETION OF INSTALLATION. FAILURE TO PROPERLY INSTALL WARNING LABELS COULD FAIL TO WARN AND LEAD TO SERIOUS PERSONAL INJURY OR DEATH TO OPERATOR OR BYSTANDER OR DAMAGE TO PROPERTY. BE SURE EVERYONE WHO OPERATES THIS EQUIPMENT UNDERSTANDS ALL THE INFORMATION, CAUTION, WARNING, AND DANGER LABELS. KEEP ALL LABELS CLEAN SO THEY ARE LEGIBLE. THIS APPLIES TO ALL CAUTION, WARNING, AND DANGER LABELS. IT IS THE OWNER S RESPONSIBILITY TO PROVIDE INFORMATION TO ALL OPERATORS FOR SAFE OPERATION OF THIS LIFT. REPLACE ANY DAMAGED OR WORN LABELS. ONCE ANY PART OF A LABEL BECOMES ILLEGIBLE, IT SHOULD BE REPLACED. THE PART NUMBERS FOR THE LABELS ARE LOCATED IN THE LOWER RIGHT CORNER OF THE LABEL. REPLACEMENT LABELS MAY BE ORDERED THROUGH YOUR DEALER OR THE ADDRESS BELOW. WHEN INSTALLING AND/OR REPLACING LABELS, BE SURE THE SURFACE IS CLEAN AND DRY, PEEL THE BACKING OFF THE LABEL, AND APPLY TO THE SURFACES AS SHOWN BELOW. BE SURE TO WIPE WITH A CLEAN CLOTH TO RUB OUT ALL AIR BUBBLES. Noe: RJ-7 shown Warning SERVICE REQUIREMENT EVERY 30-DAYS Keep enire jack and pump uni clean and free of debris. Lubricae boh sides of all moving pars and pivo poins on jack uni wih muli purpose lihium based grease, peneraing oil or 90-w gear oil. Use enough lubricaion o properly mainain all moving pars, bu avoid over applicaion. Apply silicone lubrican o smaller iems such as handles and lock hinges. Always promply remove excess grease and debris from jack uni and pump uni. If you choose o have his equipmen serviced by a service echnician, always perform a personal inspecion of all poins o be sure nohing was overlooked. Warrany will be void on his equipmen if service mainenance is no performed on a regular basis. P/N # Service Warning (On Rear) Locking Bracke Warning Decal Yellow Hands Clear Yellow Rail Yellow Pump Air Label Small 17

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19 Safe Lif Operaion Auomoive and ruck lifs are criical o he operaion and profiabiliy of your business. The safe use of his and oher lifs in your shop is criical in prevening employee injuries and damage o cusomer s vehicles. By operaing lifs safely you can ensure ha your shop is profiable, producive and safe. Safe operaion of auomoive lifs requires ha only rained employees should be allowed o use he lif. TRAINING SHOULD INCLUDE, BUT NOT LIMITED TO: Proper posiioning of he vehicle on he runway. (See manufacurers minimize wheel base loading requiremens.) Use of he operaing conrols. Undersanding he lif capaciy. Proper use of jack sands or oher load supporing devices. Proper use, undersanding and visual idenificaion of safey lock devices and heir operaion. Reviewing he safey rules. Proper housekeeping procedures (lif area should be free of grease, oil, ools, equipmen, rash, and oher debris). A daily inspecion of he lif should be compleed prior o is use. Safey devices, operaing conrols, lif arms and oher criical pars should be inspeced prior o using he lif. All mainenance and repairs of he lif should be compleed by following he manufacurer s requiremens. Lif repair pars should mee or exceed OEM specificaions. Repairs should only be compleed by a qualified lif echnician. The vehicle manufacurer s recommendaions should be used for spoing and lifing he vehicle. LIFT OPERATION SAFETY I is imporan ha you know he load limi. Be careful ha you do no overload he lif. If you are unsure wha he load limi is, check he daa plae found on one of he lif columns or conac he manufacurer. The cener of graviy should be followed closely o wha he manufacurer recommends. Always make sure you have proper overhead clearance. Addiionally, check ha aachmens, (vehicle signs, campers, anennas, ec.) are no in he way. Be sure ha prior o he vehicle being raised, he doors, runk, and hood are closed securely. Prior o being raised, make sure here is no one sanding closer han six fee from he lif. Afer posiioning he vehicle on he lif runways, se he emergency brake, make sure he igniion is off, he doors are closed, overhead obsrucions are cleared, and he ransmission is in neural. Double check ha he auomaic chock devices are in posiion and hen when he lif is raised, observe he chocks Pu pads or adapers in he righ posiion under he conac poins ha have been recommended. The lif should be raised jus unil he vehicle s wheels are abou one foo off he ground. If conac wih he vehicle is uneven or i appears ha he vehicle is no siing secure, carefully lower he lif and readjus. Always consider poenial problems ha migh cause a vehicle o slip, i.e., heavy cargo, undercoaing, ec. Pay aenion when walking under a vehicle ha is up on he hydraulic lif. 19

20 DO NOT leave he conrols while he lif is sill in moion. DO NOT sand direcly in fron of he vehicle or in he bay when vehicle is being loaded or driven ino posiion. DO NOT Go near vehicle or aemp o work on he vehicle when being raised or lowered. REMAIN CLEAR of lif when raising or lowering vehicle. DO NOT rock he vehicle while on he lif or remove any heavy componen from vehicle ha may cause excessive weigh shif. DO NOT lower he vehicle unil people, maerials, and ools are clear. ALWAYS ENSURE ha he safeies are engaged and lowered on o he safey ladders before any aemp is made o work on or near vehicle. Some vehicle mainenance and repair aciviies may cause he vehicle o shif. Follow he manufacurer s guidelines when performing hese operaions. The use of jack sands or alernae lif poins may be required when compleing some repairs. READ AND UNDERSTAND all safey warning procedures before operaing lif. KEEP HANDS AND FEET CLEAR. Remove hands and fee from any moving pars. Keep fee clear of lif when lowering. Avoid pinch poins. ONLY TRAINED OPERATORS should operae his lif. All non-rained personnel should be kep away from work area. Never le non-rained personnel come in conac wih, or operae lif. USE LIFT CORRECTLY. Use lif in he proper manner. Never use lifing adapers oher han wha is approved by he manufacurer. DO NOT override self-closing lif conrols. CLEAR AREA if vehicle is on danger of falling. STAY ALERT. Wach wha you are doing. Use common sense. Be aware. CHECK FOR DAMAGED PARTS. Check for alignmen of moving pars, breakage of pars or any condiion ha may affec is operaion. Do no use lif if any componen is broken or damaged. NEVER remove safey relaed componens from he lif. Do no use lif if safey relaed componens are damaged or missing. When he lif is being lowered, make sure everyone is sanding a leas six fee away. Be sure here are no jacks, ools, equipmen, lef under he lif before lowering. Always lower he vehicle down slowly and smoohly. 20

21 OPTIONAL INTEGRATED AIR LINE KIT FOR ROLLING BRIDGE JACKS (HD-9-12X-14 Ki shown. Conac Your BendPak Dealer for kis for oher lif models.) HD-9-12X-14 Rolling Jack Air Line Ki Insallaion Par # NOTE: Holes in he runways for he inegraed air line ki may have been an opional modificaion on some lif models. Conac BendPak echnical suppor for assisance if adding Rolling Jacks /Air Line Ki afer purchase. 21

22 OPTIONAL SLIDE ON LIFT PAD ADAPTERS FOR RJ-45 ONLY SHORT ROUND LIFT PAD ASSEMBLY LIFT PAD WELDMENT BASE Slide he channels of he Slide on Lif Pad Adapers ono he rails locaed on he Top Arm Tube. Adjus he posiion of he Slide on Lif Pad Adapers so ha he lif pads will make conac wih he appropriae lifing poins on he vehicle as specified by he manufacurer of he vehicle. Opional Equipmen available hrough your Auhorized BendPak Dealer. 22

23 23

24 ISION DESCRIPTION DATE EDITED BY ECO# K UPDATED BOM ISION 09/16/2011 TM L UPDATED BOM ISION 02/16/2012 TM M ADDED , , , , , UPDATED BOM ISIONS 04/17/2012 TM NOTE: UNLESS OTHERWISE SPECIFIED. 1. SEE SHIPPING INSTRUCTIONS FOR FINAL PACKAGING 2. ASSEMBLE ITEMS AS SHOWN 3. AIR HYDRAULIC PUMP MUST BE INSTALLED USING THE INCLUDED BOLTS. 4. SHIP , , , , IN PARTS BOX NEXT ASSEMBLY ITEM PART NUMBER NO. DESCRIPTION QTY RJ-45/6/7 MAIN BODY BASE WELDMENT 1 D CYLINDER ASSEMBLY Ø2.0 x B RJ-45 SCISSOR ASSEMBLY 1 E RJ-45/6/7/9 CYLINDER HINGE ROD 1 B RJ-45 EXTENSION ARM TUBE ASSEMBLY 1 D RJ-45/6/7/9 SCISSOR PIN ROLLER TUBE 1 B RJ-45/6/7/9 SCISSOR PIN 1 B RJ-45 SCISSOR CHANNEL SPACER 2 B RJ-45/6/7/9 SHORT SCISSOR PIN 1 B RJ-45 SAFETY 1 B RJ-45/6/7 SAFETY HANDLE 1 B RJ-45/7 BASE EXTENSION ARM ASSEMBLY 2 E RJ-SERIES HOSE ASSY Ø6.4mm x 600mm DS 1 B AIR HYDRAULIC PUMP HHB 3/8"-16 x 2-1/4" GR8/CL WASHER 3/8" SL HHB M10 x 1.5 x SSS M10x1.5x SSS M6x1x NUT M10 x 1.5 NL E RING Ø16mm OD DIN FTG RST -04 JIC x -06 NPT x.062 ID FTG ELB-04 NPT x -04 JIC RJ-45/6/7/9 HEIGHT ADAPTER BRACKET 2 B WASHER M6 x Ø12 SL M6 FLAT WASHER HHB M6 x 1 x NUT M6 x 1.0 NL 4 - NAME DO NOT SCALE DRAWING DATE DIMENSIONS ARE IN MM DRAWN AC 12/09/ LEMONWOOD DR. SANTA PAULA, CA CHECKED THIRD ANGLE PROJECTION TITLE: RJ-45 LIFT SUPERSTRUCTURE SIZE DWG. NO. MATERIAL: A M PROPRIETARY AND CONFIDENTIAL SIZE: THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF BENDPAK INC. ANY REPRODUCTION IN PART OR AS A WHOLE WITHOUT SCALE: 1:12 SHEET 1 OF 2 THE WRITTEN PERMISSION OF BENDPAK INC. IS PROHIBITED DETAIL A SCALE 1 : A TITLE: 1645 LEMONWOOD DR. SANTA PAULA, CA RJ-45 LIFT SUPERSTRUCTURE SIZE A DWG. NO M 24 SCALE: 1:12 SHEET 2 OF 2

25 ISION DESCRIPTION DATE EDITED BY ECO# J UPDATED TITLE TO REFLECT MARKETING, UPDATED BOM ISIONS 05/18/2011 TM K UPDATED BOM ISION 02/16/2012 TM L ADDED , , , , 04/17/ , UPDATED BOM ISIONS TM NOTE: UNLESS OTHERWISE SPECIFIED. 1. SEE SHIPPING INSTRUCTIONS FOR FINAL PACKAGING 2. ASSEMBLE ITEMS AS SHOWN 3. AIR HYDRAULIC PUMP MUST BE INSTALLED USING THE INCLUDED BOLTS 4. SHIP , , , , IN PARTS BOX NEXT ASSEMBLY ITEM NO PART NUMBER DESCRIPTION QTY RJ-45/6/7 MAIN BODY BASE WELDMENT 1 D RJ-6/7/9 SCISSOR ASSEMBLY 1 E RJ-45/6/7/9 CYLINDER HINGE ROD 1 B RJ-45/6/7 SAFETY HANDLE 1 B RJ-6/7/9 SAFETY 1 B RJ-6/7 EXTENSION ARM TUBE ASSEMBLY 1 B RJ-6/7/9 SCISSOR CHANNEL SPACER 2 B RJ-45/6/7/9 SCISSOR PIN ROLLER TUBE 1 B RJ-45/6/7/9 SCISSOR PIN 1 B RJ-45/6/7/9 SHORT SCISSOR PIN 1 B RJ-6 BASE EXTENSION ARM ASSEMBLY 2 D CYLINDER ASSEMBLY Ø2.0 x B RJ-SERIES HOSE ASSY Ø6.4mm x 600mm DS 1 B HHB M10 x 1.5 x SSS M6x1x SSS M10x1.5x E RING Ø16mm OD DIN WASHER 3/8" SL FTG RST -04 JIC x -06 NPT x.062 ID FTG ELB-04 NPT x -04 JIC HHB 3/8"-16 x 2-1/4" GR8/CL NUT M10 x 1.5 NL AIR HYDRAULIC PUMP RJ-6 ROLLER RAIL LOCKING BRACKET 2 A M6 FLAT WASHER WASHER M6 x Ø12 SL HHB M6 x 1 x NUT M6 x 1.0 NL 4 - NAME DO NOT SCALE DRAWING DATE DIMENSIONS ARE IN MM DRAWN AC 02/17/ LEMONWOOD DR. SANTA PAULA, CA CHECKED THIRD ANGLE PROJECTION TITLE: RJ-6 LIFT SUPERSTRUCTURE SIZE DWG. NO. MATERIAL: A L PROPRIETARY AND CONFIDENTIAL SIZE: THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF BENDPAK INC. ANY REPRODUCTION IN PART OR AS A WHOLE WITHOUT SCALE: 1:12 SHEET 1 OF 2 THE WRITTEN PERMISSION OF BENDPAK INC. IS PROHIBITED DETAIL A SCALE 1 : LEMONWOOD DR. SANTA PAULA, CA A 22 TITLE: RJ-6 LIFT SUPERSTRUCTURE SIZE A DWG. NO L 25 SCALE: 1:12 SHEET 2 OF 2

26 J K L ISION DESCRIPTION DATE EDITED BY ECO# UPDATED BOM ISIONS, UPDATED TITLE TO 06/09/2011 REFLECT MARKETING TM UPDATED BOM ISION 02/16/2012 TM ADDED , , , , , REPLACED WITH , 04/23/2012 TM UPDATED BOM ISIONS NOTE: UNLESS OTHERWISE SPECIFIED. 1. SEE SHIPPING INSTRUCTIONS FOR FINAL PACKAGING 2. ASSEMBLE ITEMS AS SHOWN 3. AIR HYDRAULIC PUMP MUST BE INSTALLED USING THE INCLUDED BOLTS 4. SHIP , , , , IN PARTS BOX ITEM PART NO. NUMBER DESCRIPTION QTY RJ-45/6/7 MAIN BODY BASE WELDMENT 1 D RJ-6/7/9 SCISSOR ASSEMBLY 1 E RJ-45/6/7/9 CYLINDER HINGE ROD 1 B RJ-45/6/7 SAFETY HANDLE 1 B RJ-6/7/9 SAFETY 1 B RJ-6/7 EXTENSION ARM TUBE ASSEMBLY 1 B RJ-6/7/9 SCISSOR CHANNEL SPACER 2 B RJ-45/6/7/9 SCISSOR PIN ROLLER TUBE 1 B RJ-45/6/7/9 SCISSOR PIN 1 B RJ-45/6/7/9 SHORT SCISSOR PIN 1 B RJ-45/7 BASE EXTENSION ARM ASSEMBLY 2 E CYLINDER ASSEMBLY Ø2.25 x B RJ-SERIES HOSE ASSY Ø6.4mm x 600mm DS 1 B HHB M10 x 1.5 x SSS M6x1x SSS M10x1.5x E RING Ø16mm OD DIN WASHER 3/8" SL FTG RST -04 JIC x -06 NPT x.062 ID FTG ELB-04 NPT x -04 JIC HHB 3/8"-16 x 2-1/4" GR8/CL NUT M10 x 1.5 NL AIR HYDRAULIC PUMP RJ-45/6/7/9 HEIGHT ADAPTER BRACKET WASHER M6 x Ø12 SL M6 FLAT WASHER HHB M6 x 1 x NUT M6 x 1.0 NL 4 - NAME DO NOT SCALE DRAWING DATE DIMENSIONS ARE IN MM DRAWN AC 12/02/ LEMONWOOD DR. SANTA PAULA, CA CHECKED THIRD ANGLE PROJECTION TITLE: RJ-7 LIFT SUPERSTRUCTURE SIZE DWG. NO. MATERIAL: A THE INFORMATION CONTAINED IN THIS DRAWING IS PROPRIETARY AND CONFIDENTIAL L SIZE: THE SOLE PROPERTY OF BENDPAK INC. ANY NEXT ASSEMBLY SCALE: 1:12 SHEET 1 OF 2 REPRODUCTION IN PART OR AS A WHOLE WITHOUT THE WRITTEN PERMISSION OF BENDPAK INC. IS PROHIBITED DETAIL A SCALE 1 : LEMONWOOD DR. SANTA PAULA, CA A 22 TITLE: SIZE DWG. NO. A RJ-7 LIFT SUPERSTRUCTURE L 26 SCALE: 1:12 SHEET 2 OF 2

27 ISION DESCRIPTION DATE EDITED BY ECO# G REPLACED WITH /14/2011 TM UPDATED BOM ISION, UPDATED TITLE TO H REFLECT MARKETING 05/18/2011 TM J UPDATED BOM ISIONS 04/17/2012 TM ITEM NO PART NUMBER DESCRIPTION QTY RJ-9 BASE WELDMENT 1 C RJ-6/7/9 SCISSOR ASSEMBLY 1 E CYLINDER ASSEMBLY Ø2.25 x B RJ-9000 ARM EXTENSION ASSEMBLY 2 A RJ-9000 EXTENSION ARM TUBE ASSEMBLY 1 A RJ-SERIES HOSE ASSY Ø6.4mm x 600mm DS 1 B RJ-45/6/7/9 CYLINDER HINGE ROD 1 B RJ-45/6/7/9 SHORT SCISSOR PIN 1 B RJ-45/6/7/9 SCISSOR PIN 1 B RJ-45/6/7/9 SCISSOR PIN ROLLER TUBE 1 B RJ-6/7/9 SCISSOR CHANNEL SPACER 2 B RJ-6/7/9 SAFETY 1 B RJ-9000 SAFETY HANDLE 1 A HHB 3/8"-16 x 2-1/4" GR8/CL WASHER 3/8" SL HHB M10 x 1.5 x NUT M10 x FTG ELB-04 NPT x -04 JIC AIR HYDRAULIC PUMP FTG RST -04 JIC x -06 NPT x.062 ID E RING Ø16mm OD DIN SSS M6x1x SSS M10x1.5x NAME DO NOT SCALE DRAWING DATE DIMENSIONS ARE IN MM DRAWN AC 12/02/ LEMONWOOD DR. SANTA PAULA, CA CHECKED THIRD ANGLE PROJECTION TITLE: RJ-9 LIFT NOTE: UNLESS OTHERWISE SPECIFIED. SUPERSTRUCTURE SIZE DWG. NO. 1. SEE SHIPPING INSTRUCTIONS FOR FINAL PACKAGING WITHOUT 2. ASSEMBLE ITEMS AS SHOWN MATERIAL: 3. PROPRIETARY AND CONFIDENTIAL SIZE: THE INFORMATION CONTAINED IN THIS AIR HYDRAULIC PUMP MUST BE INSTALLED USING THE THE SOLE PROPERTY OF BENDPAK INC. REPRODUCTION IN PART OR AS A WHOLE DRAWING IS ANY A J INCLUDED BOLTS NEXT ASSEMBLY SCALE: 1:12 SHEET 1 OF 2 THE WRITTEN PERMISSION OF BENDPAK INC. IS PROHIBITED TITLE: SIZE A DWG. NO LEMONWOOD DR. SANTA PAULA, CA RJ-9 LIFT SUPERSTRUCTURE J 27 SCALE: 1:12 SHEET 2 OF 2

28 ISION DESCRIPTION DATE EDITED BY ECO# H REPLACED WITH /14/2011 TM J UPDATED TITLE TO REFLECT WHERE USED, UPDATED BOM ISION 02/16/2012 TM K UPDATED BOM ISION 04/18/2012 TM NOTE: UNLESS OTHERWISE SPECIFIED. 1. SEE SHIPPING INSTRUCTIONS FOR FINAL PACKAGING 2. ASSEMBLE ITEMS AS SHOWN 3. AIR HYDRAULIC PUMP MUST BE INSTALLED USING THE INCLUDED BOLTS NEXT ASSEMBLY ITEM NO PART NUMBER DESCRIPTION QTY RJ-12000/15000 BASE WELDMENT 1 B RJ-12000/15000 SCISSOR ASSEMBLY 1 E RJ-12000/15000 CYLINDER PIVOT PIN 1 A CYLINDER ASSEMBLY Ø2.5 x C RJ-12000/15000 UPPER ROLLER SHAFT 1 A RJ-12000/15000 SAFETY 2 A RJ-12000/15000/18000/25000 SAFETY HANDLE 1 B RJ-12000/15000/18000/25000 SAFETY PIN 1 A RJ-12000/15000 LONG UPPER TUBE SPACER 1 A RJ-12000/15000 UPPER ARM PIVOT PIN 1 A RJ-12000/15000 SPACER 2 A RJ-12000/15000 TOP EXTENSION ASSEMBLY 1 C RJ-12000/15000 ARM EXTENSION ASSEMBLY 2 A RJ-SERIES HOSE ASSY Ø6.4mm x 600mm DS 1 B RJ-12000/15000 BEARING WASHER 4 A SPRING PIN M5 x HHB M10 x 1.5 x NUT M10 x HHB 3/8"-16 x 2-3/4" GR8/CL WASHER 3/8" SL SSS M10x1.5x12 5 A AIR HYDRAULIC PUMP FTG ELB-04 NPT x -04 JIC FTG RST -04 JIC x -06 NPT x.062 ID 1 - NAME DO NOT SCALE DRAWING DATE DIMENSIONS ARE IN MM DRAWN AC 12/09/ LEMONWOOD DR. SANTA PAULA, CA CHECKED THIRD ANGLE PROJECTION TITLE: RJ-12/15 LIFT SUPERSTRUCTURE DWG. NO. MATERIAL: SIZE: PROPRIETARY AND CONFIDENTIAL THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF BENDPAK INC. ANY REPRODUCTION IN PART OR AS A WHOLE WITHOUT THE WRITTEN PERMISSION OF BENDPAK INC. IS PROHIBITED. SIZE A SCALE: 1:12 K SHEET 1 OF TITLE: SIZE A DWG. NO LEMONWOOD DR. SANTA PAULA, CA RJ-12/15 LIFT SUPERSTRUCTURE K 28 SCALE: 1:12 SHEET 2 OF 2

29 ISION DESCRIPTION DATE EDITED BY ECO# J REPLACED WITH /14/2011 TM K REPLACED WITH , UPDATED 05/19/2011 TITLE TO REFLECT MARKETING TM L UPDATED BOM ISION 04/18/2012 TM NOTE: UNLESS OTHERWISE SPECIFIED. 1. SEE SHIPPING INSTRUCTIONS FOR FINAL PACKAGING 2. ASSEMBLE ITEMS AS SHOWN 3. AIR HYDRAULIC PUMP MUST BE INSTALLED USING THE INCLUDED BOLTS NEXT ASSEMBLY ITEM PART NO. NUMBER DESCRIPTION QTY RJ-18000/25000 BASE WELDMENT 1 C RJ-18000/25000 SCISSOR ASSEMBLY 1 E RJ-18000/25000 UPPER EXTENSION ARM ASSEMBLY 1 B CYLINDER ASSEMBLY Ø3.0 x B RJ-18000/25000 CYLINDER PIVOT PIN 1 A RJ-18000/25000 SMALL UPPER PIVOT SHAFT 1 A RJ-18000/25000 LONG UPPER PIVOT SHAFT 1 A RJ-18000/25000 LONG UPPER TUBE SPACER 1 B RJ-18000/25000 SPACER 2 A RJ-12000/15000/18000/25000 SAFETY PIN 1 A RJ-12000/15000 SAFETY 2 A RJ-12000/15000/18000/25000 SAFETY HANDLE 1 B RJ-9000/12000/15000/ 18000/25000 RAIL ROLLER ASSEMBLY 4 A RJ-SERIES HOSE ASSY Ø6.4mm x 600mm DS 1 B RJ-18000/25000 RETAINING WASHER 4 A SPRING PIN M6 x WASHER 3/8" SL HHB 3/8"-16 x 3" GR8/CL SSS M10x1.5x12 5 A AIR HYDRAULIC PUMP FTG ELB-04 NPT x -04 JIC FTG RST -04 JIC x -06 NPT x.062 ID WASHER, M12 FLAT WASHER SPRING 22 x 50mm COTTER PIN Ø3.2 x 20mm 4 - NAME DO NOT SCALE DRAWING DATE DIMENSIONS ARE IN MM DRAWN AC 12/07/ LEMONWOOD DR. SANTA PAULA, CA CHECKED THIRD ANGLE PROJECTION TITLE: RJ-18/25 LIFT SUPERSTRUCTURE DWG. NO. MATERIAL: SIZE: PROPRIETARY AND CONFIDENTIAL THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF BENDPAK INC. ANY REPRODUCTION IN PART OR AS A WHOLE WITHOUT THE WRITTEN PERMISSION OF BENDPAK INC. IS PROHIBITED. SIZE A SCALE: 1:12 L SHEET 1 OF DETAIL A SCALE 1 : LEMONWOOD DR. SANTA PAULA, CA A 1 14 TITLE: SIZE A RJ-18/25 LIFT SUPERSTRUCTURE DWG. NO L 29 SCALE: 1:12 SHEET 2 OF 2

30 ISION DESCRIPTION DATE EDITED BY ECO# C ADDED AND /21/2010 TM REPLACED WITH , UPDATED D 05/11/2011 TM TITLE TO REFLECT MARKETING E ADDED , UPDATED BOM ISION 02/16/2012 TM NOTE: UNLESS OTHERWISE SPECIFIED. 1. SEE SHIPPING INSTRUCTIONS FOR FINAL PACKAGING NEXT ASSEMBLY ITEM PART NO. NUMBER DESCRIPTION QTY ROUND LIFT PAD ADAPTER ASSEMBLY 2 D 2 GP/XPR/RJ/MD-6XP SHORT LIFT PAD EXTENSION (113mm LG.) 2 B GP/XPR/RJ LONG LIFT PAD EXTENSION (182mm LG.) 2 B RJ SERIES INSTALLATION MANUAL BENDPAK #90 WARRANTY CARD 1 - NAME DO NOT SCALE DRAWING DATE DIMENSIONS ARE IN MM DRAWN AC 01/05/ LEMONWOOD DR. SANTA PAULA, CA CHECKED MT 03/08/2012 THIRD ANGLE PROJECTION TITLE: RJ-45/6/7/9 PARTS BOX DWG. NO. MATERIAL: SIZE: PROPRIETARY AND CONFIDENTIAL THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF BENDPAK INC. ANY REPRODUCTION IN PART OR AS A WHOLE WITHOUT THE WRITTEN PERMISSION OF BENDPAK INC. IS PROHIBITED. SIZE A SCALE: 1:4 E SHEET 1 OF 1 ISION DESCRIPTION DATE EDITED BY ECO# A PRODUCTION RELEASE 01/05/2010 AC B ADDED AND /21/2010 TM C UPDATED TITLE TO REFLECT WHERE USED 02/17/2012 TM NOTE: UNLESS OTHERWISE SPECIFIED. 1. SEE SHIPPING INSTRUCTIONS FOR FINAL PACKAGING NEXT ASSEMBLY ITEM PART NO. NUMBER DESCRIPTION QTY RJ-12000/15000 SHORT LIFT PAD ADAPTER WELDMENT 2 A RJ-12000/15000 LONG LIFT PAD ADAPTER WELDMENT 2 A 3 RJ-12000/15000/18000/25000 HEIGHT ADAPTER RETAINER PIN 2 A RJ SERIES INSTALLATION MANUAL 1 A BENDPAK #90 WARRANTY CARD 1 A NAME DO NOT SCALE DRAWING DATE DIMENSIONS ARE IN MM DRAWN AC 01/05/ LEMONWOOD DR. SANTA PAULA, CA CHECKED MT 03/08/2012 THIRD ANGLE PROJECTION TITLE: RJ-12/15 PARTS BOX SIZE DWG. NO. MATERIAL: A C PROPRIETARY AND CONFIDENTIAL SIZE: THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF BENDPAK INC. ANY REPRODUCTION IN PART OR AS A WHOLE WITHOUT THE WRITTEN PERMISSION OF BENDPAK INC. IS PROHIBITED. SCALE: 1:4 SHEET 1 OF 1

31 ISION DESCRIPTION DATE EDITED BY ECO# A PRODUCTION RELEASE 01/05/2010 AC B ADDED AND /21/2010 TM NOTE: UNLESS OTHERWISE SPECIFIED. 1. SEE SHIPPING INSTRUCTIONS FOR FINAL PACKAGING 1 NEXT ASSEMBLY ITEM PART NO. NUMBER DESCRIPTION QTY RJ-18000/25000 SHORT HEIGHT ADAPTER WELDMENT 2 A RJ-18000/25000 LONG HEIGHT ADAPTER WELDMENT 2 A 3 RJ-12000/15000/18000/25000 HEIGHT ADAPTER RETAINER PIN 2 A RJ SERIES INSTALLATION MANUAL BENDPAK #90 WARRANTY CARD 1 - NAME DO NOT SCALE DRAWING DATE DIMENSIONS ARE IN MM DRAWN AC 01/05/ LEMONWOOD DR. SANTA PAULA, CA CHECKED MT 02/03/2011 THIRD ANGLE PROJECTION TITLE: RJ-18000/25000 PARTS BOX SIZE DWG. NO. MATERIAL: A B PROPRIETARY AND CONFIDENTIAL SIZE: THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF BENDPAK INC. ANY REPRODUCTION IN PART OR AS A WHOLE WITHOUT THE WRITTEN PERMISSION OF BENDPAK INC. IS PROHIBITED. SCALE: 1:4 SHEET 1 OF 1 31

32 For Pars Or Service Conac: BendPak Inc. / Ranger Producs 1645 Lemonwood Dr. Sana Paula, CA Tel: Toll Free: Fax: p/n