Spare Parts Catalog. 6 S 700 BO KAVZ Material number:
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1 Spare Parts Catalog 6 S 700 BO KAVZ
2 Tecnical Cover Page 1 from 2 Pos. Information Amendment number A10 CUSTOMER:KAVZ A10 COUNTRY:RUS A14 CUST.SPEC.NO:NONE A90 RELEASE:FIRST INSTALLATION CHECK CARRIED OUT F06 INSTAL.POSITION:HOR. LH *FLANGE MOUNTED*REAR F10 RATIO: 6,72-0,79 *SG F10 G 6,72* 3,68* 2,15* 1,41* 1,00* 0,79*R 6,03 F34 CONTROL:REMOTE CONTROL *HORIZONTAL LH * F38 SEPARAT.CLUTCH: SYNCHRONIZED F40 INPUT SHAFT : L=101,0*SAE 10C 1 1/2INCH F40 JOURNAL:D=25 F7*SHAFT:D=38,00*BUSH:WITHOUT F46 REL.BRG.CARRIER:L= 147,0 D= 57,000 F8 F50 OUTPUT :STANDARD BEARINGS F52 OUTP.FLANGE RA:OD=150 *NH= 4 *D=13,0 4337E F52 L=520,5 4337E F64 CONN.OF GEARSHIFT: F66 CONTROL SHAFT DIMENSION:A=216,0* F68 MEAS.POINT: SHIFTLEVER-LOCATION *CONTROL CABLE F96 SET OF SPRINGS:LAYOUT Q 6 * F98 PAWL STOP: SPRING FORCE RG=153N G16 SELECTION PATTERN:WI G30 SWITCH: RG*OPENING *SHIFT RAIL G30 PROTECTING CAP:WITH *BAYONET+PLUG G32 SWITCH: NG*OPENING * G32 PROTECTING CAP:WITH *BAYONET+PLUG G32 G60 AUXILIARY UNITS/ACCESSORIES G76 CLUTCH HOUSING:SAE 2 * INTEGR 3937E G76 RELEASE: 3937E G76 CYL: * *L= 3937E
3 Tecnical Cover Page 2 from 2 Pos. Information Amendment number G76 HOLDING FIXTURE D= *SUSPENSION: 3937E G78 RELEASE BRG:WITHOUT *FORK WIDTH: 75,0 3937E H50 ELECTRONIC: H68 PULSE TRANSMITTER TACHO:IMP/U 6,00 H68 TRANSMIT:WITH *PROTECT.CAP:WITH H68 BAYONET+PLUG M00 DRAWING: M02 INSTALLATION: M04 INSTALLATION: M14 SECTION: M18 SECTION: (2) M20 SECTION: M50 ASSEMBLY INSTRUCTIONS: M90 OIL CAPACITY: AP. 7,50L M92 OIL GRADE ACC.TO ZF:TE-ML02 M94 MASS: APPRX. 112 KG M96 PAINT :TIEFSCHWARZ RAL9005 *ZFN 915W M98 PRESERVATION : KA1 T/KI2/S11*ZFN 916 S02 VEHICLE DATA 1: S04 MODEL:BUS(TRANSIT-) *KAVZ 4238 S04 DEVELOPMENT CODE: S06 MAX.G.V.M. 11,8T S08 R DYN: 477* S10 RA: I= 5,29 S14 CUMMINS /EQB210 *KW155/2500*N.M 700/1500 S18 CLUTCH: SACHS *MF E
4 Assembly group overview Page 1 from 1 Graphics Pos. Material number Name VKF Amend. Amend. no. start Prod. no. Material feature / tech. info. ID GEARBOX HOUSING LL*ANGEFL*SEITL.GESCHL*GD GEARBOX HOUSING SG*NS36-OHNE*SAE2*GS*LL CONN.PARTS E-TACHO*IMP.GEBER BAJONETT CONN.PARTS KABELVERBIND*E-TACHO CLUTCH HOUSING S 850*SAE2*O.AUFHAENG*GS INPUT SHAFT S INPUT SHAFT C I= 6,72*L=238*SAE10C 1 1/ CONN.PLATE L=147*D= 57 F8*1 1/ LAYSHAFT SOLO LAYSHAFT ,72-0,79*6 S MAIN SHAFT I=6,72-0,79*6 S MAIN SHAFT E AD=150*LZ=4*D=13, RETURN S 850*S6-36*S6-36/ GEARSHIFT SYST F SG*SCHALTBUEG.3+4GG *WI GEARSHIFT SYST DG/SG*SCHALTBUEG.RG *1+2G CONN.PARTS RIEGELANSCHL*120N*RG-OEFF CONN.PARTS KABELVERBIND*RG G.SHIFT HOUSING DW-LI G.SHIFT HOUSING DW-LI*L215*DG/SG*Q6*RG153N G.SHIFT SHAFT DW-LI*WI *L=215*Q6*O.HEBEL CONN.PARTS NG-ANZ*OEFF*BAJONETT CONN.PARTS KABELVERBIND*NG CL.RELEASE DEV E GABEL SW=75*BOLZEN L= CL.RELEASE DEV E ZYL D=75,0 3 VKF Incidence factor ID Identification (output code)
5 Plant Page 1 from 2 Plant: GEARBOX HOUSING GEARBOX HOUSING
6 Plant Page 2 from 2 Plant: GEARBOX HOUSING GEARBOX HOUSING
7 Parts list Page 1 from 2 Plant: Material-assembly-group-no: Pos. Material number Name VKF Amend. Amend. External material Prod. no. Material feature / tech. info. OTK no. start no. ID Weight SP HOUSING E KPL.6S85IN (0) 4 0, CLUTCH HOUSING SAE 2 STANDARD , HEXAGON SCREW M10X55 DIN931ALT/10.9 A3C 3 0, WASHER DIN 125 ALT 10,5 4 0, HEXAGON SCREW DIN 931 ALT M 10 X , HEXAGON SCREW M10X95 DIN931ALT/10.9 A3C 3 0, HEXAGON SCREW DIN 931 ALT M 10 X , WASHER DIN 125 ALT 10,5 4 0, GASKET IN (1) 4 0, CYLINDRICAL PIN ZFN 6 16 M 6X , SCREW PLUG 1 M24X1,5 * 60N.M* 8825E DICHTRING 3 0, SCREW PLUG ENTHALT.IN (2) 4 0, SEALING RING A24X29 IN (2) 4 0, SCREW PLUG 1 M24X1,5 * 60N.M* 8825E DICHTRING 3 0, SEALING RING A24X29 IN (2) 4 0, SCREW PLUG DIN 910 M 24X1,5 4 0, COVER ENTHALT.IN (1) 4 0, GASKET ENTHALT.IN (2) 4 0, HEXAGON SCREW M12X25 DIN933ALT/8.8 A3C 3 0, HEXAGON SCREW DIN 933 ALT M 12 X , COVER WTB 3 0, HEXAGON SCREW ISO 4017 M 8 X , SPRING WASHER DIN 137 ALT B 8 NOR 4 0,000 / COVER ENTHALT.IN (1) 4 0,195 / COVER ENTHALT.IN (1) 4 0,176 / HEXAGON SCREW WTB*M8X30 ISO4017/ ,000 / HEXAGON SCREW ISO 4017 M 8 X , HEXAGON SCREW M8X30 ISO4017/8.8 A3C 3 0, HEXAGON SCREW M8X30Z3 ISO4017/ , COVER KPL. 3 0, COVER KPL. 3 0, GASKET IN (2) 4 0,002 VKF Incidence factor OTK Optional technical kit ID Identification (output code) SP Supplier plant
8 Parts list Page 2 from 2 Plant: Material-assembly-group-no: Pos. Material number Name VKF Amend. Amend. External material Prod. no. Material feature / tech. info. OTK no. start no. ID Weight SP TYPE PLATE E WTB 3 0, TYPE PLATE ZF HUNGARIA 4 0, TYPE PLATE EINHEITSSCH. VERDREHSICHER 4 0, SHAFT SEAL F X74X10 3 0, SHAFT SEAL WTB 60X74X10 4 0, PULSE SENSOR L= 25,0* 45N.M*O. DICHTRING 3 0, PULSE SENSOR KPL. IN (2) 4 0, PLUG KIT POL BU DINBA AMP GE 4 0, SCREW PLUG M18X1,5 * 35N.M*O. DICHTRG. 3 0, SCREW PLUG DIN 906 M 18X1,5 4 0, SCREW PLUG M18X1,5 * 35N.M*O. DICHTRG. 3 0, SCREW PLUG DIN 906 M 18X1,5 4 0, SCREW PLUG M18X1,5 * 35N.M*O. DICHTRG. 3 0, SCREW PLUG DIN 906 M 18X1,5 4 0, SCREW PLUG M18X1,5 * 35N.M*O. DICHTRG. 3 0, SCREW PLUG DIN 906 M 18X1,5 4 0, SCREW PLUG M18X1,5 * 35N.M*O. DICHTRG. 3 0, SCREW PLUG DIN 906 M 18X1,5 4 0, SCREW PLUG M18X1,5 * 35N.M*O. DICHTRG. 3 0, SCREW PLUG DIN 906 M 18X1,5 4 0,000 VKF Incidence factor OTK Optional technical kit ID Identification (output code) SP Supplier plant
9 Plant Page 1 from 2 Plant: INPUT SHAFT INPUT SHAFT
10 Plant Page 2 from 2 Plant: INPUT SHAFT INPUT SHAFT
11 Parts list Page 1 from 1 Plant: Material-assembly-group-no: Pos. Material number Name VKF Amend. Amend. External material Prod. no. Material feature / tech. info. OTK no. start no. ID Weight SP INPUT SHAFT E IN (0) 4 0, BALL BEARING E ,0X116,0X28,0 4 0, CLUTCH BODY ENTHALT.IN (1) 4 0, RETAINING RING E DIN X3 4 0, CONN.PLATE IN (0) 4 0, GASKET , SHAFT SEAL C WTB 42X62X10 4 0, HEXAGON SCREW M8X28 ISO4017/8.8 A3C 3 0, HEXAGON SCREW ISO 4017 M 8 X ,000 VKF Incidence factor OTK Optional technical kit ID Identification (output code) SP Supplier plant
12 Plant Page 1 from 1 Plant: LAYSHAFT LAYSHAFT
13 Parts list Page 1 from 1 Plant: Material-assembly-group-no: Pos. Material number Name VKF Amend. Amend. External material Prod. no. Material feature / tech. info. OTK no. start no. ID Weight SP LAYSHAFT KPL. 3 5 / LAYSHAFT ENTHALT.IN ( ) 4 0,000 / THRUST RING , TA.ROLL.BEARING E ,6X76,2X23,8 4 0, HELICAL GEAR G/Z22 4 2, HELICAL GEAR G/Z31 4 3, HELICAL GEAR G/Z53 4 4, HELICAL GEAR KON/Z36 4 4, TA.ROLL.BEARING ,0X80,0X21,0 4 0, RETAINING RING WTB 3 0, RETAINING RING DIN X1,5 4 0, RETAINING RING DIN X1,45 4 0, RETAINING RING DIN X1,55 4 0, RETAINING RING DIN X1,6 4 0, RETAINING RING DIN X1,4 4 0, RETAINING RING DIN X1,65 4 0, RETAINING RING DIN X1,35 4 0, RETAINING RING DIN X1,3 4 0, RETAINING RING DIN X1,7 4 0, RETAINING RING DIN X1,75 4 0, WASHER WTB (2) 3 0, WASHER A=1,75 4 0, WASHER A=1,70 4 0, WASHER A=1,65 4 0, WASHER A=1,60 4 0, WASHER A=1,55 4 0, WASHER A=1,50 4 0, WASHER A=1,45 4 0, WASHER A=1,40 4 0, WASHER A=1,35 4 0, WASHER A=2,00 IN (2) 4 0, WASHER A=2,20 IN (2) 4 0,022 VKF Incidence factor OTK Optional technical kit ID Identification (output code) SP Supplier plant
14 Plant Page 1 from 2 Plant: MAIN SHAFT MAIN SHAFT
15 Plant Page 2 from 2 Plant: MAIN SHAFT MAIN SHAFT
16 Parts list Page 1 from 3 Plant: Material-assembly-group-no: Pos. Material number Name VKF Amend. Amend. External material Prod. no. Material feature / tech. info. OTK no. start no. ID Weight SP MAIN SHAFT E , NEEDLE CAGE C ,0X83,0X35,0 4 0, HELICAL GEAR G IN (0) 4 2, SYNCHRONIZER C KPL.ZF-D*D=135/128* 6S ,000 / CLUTCH DISC IN (1) 4 0,503 / INTERNAL RING D WTB 3 0, INTERNAL RING ENTHALT.IN (1) 4 0, INTERNAL RING D135/ ,000 / INTERM.RING C WTB 3 0, INTERM.RING ZF-D135/ 4 0, INTERM.RING D=135/12 4 0,096 / OUTER RING ZF-D135/ ,236 / SYNCHRO.BODY ENTHALT.IN (1) 4 1,138 / COUPLING ELEM ,000 / SLIDING SLEEVE ,707 / COMPR.SPRING C ,000 / THRUST PIECE IN (2) 4 0,004 / OUTER RING ZF-D135/ ,236 / INTERM.RING ZF-D135/ 4 0,000 / INTERNAL RING D WTB 3 0, INTERNAL RING ENTHALT.IN (1) 4 0, INTERNAL RING D135/ ,000 / CLUTCH DISC IN (1) 4 0, RETAINING RING C WTB , RETAINING RING A=4,00 4 0, RETAINING RING A=3,80 4 0, RETAINING RING A=3,85 4 0, RETAINING RING A=3,95 4 0, RETAINING RING A=3,90 4 0, NEEDLE CAGE C ,0X76,0X35,0 4 0, SPUR GEAR C G 4 4, CLUTCH BODY C IN (1) 4 0, SPUR GEAR RG/Z35 4 3, NEEDLE CAGE C ,0X76,0X35,0 4 0,100 VKF Incidence factor OTK Optional technical kit ID Identification (output code) SP Supplier plant
17 Parts list Page 2 from 3 Plant: Material-assembly-group-no: Pos. Material number Name VKF Amend. Amend. External material Prod. no. Material feature / tech. info. OTK no. start no. ID Weight SP THRUST BUSH , RETAINING RING WTB 3 0, RETAINING RING DIN X2,8 4 0, RETAINING RING DIN X2,9 4 0, RETAINING RING DIN X2,6 4 0, RETAINING RING DIN X3 4 0, RETAINING RING DIN X2,7 4 0, BALL BEARING B WTB 45,0X100,0X25,0 4 0, PULSE DISC C E-SPEEDO 4 0, OUTPUT FLANGE C , HEXAGON SCREW 1 M14X1,5X75 ISO8765/ C A3C 3 0, HEXAGON SCREW ISO 8765 M 14X1,5 X , WASHER IN , NEEDLE CAGE C ,0X83,0X40,0 4 0, HELICAL GEAR C G 4 2, CLUTCH BODY ENTHALT.IN (1) 4 0, SYNCHRO.RING B ZF-B115III 4 0, SYNCHRONIZER E KPL.3+4G*B-115 III 1GRAD 3 0,000 / SYNCHRO.BODY ,000 / SLIDING SLEEVE IN (1) 4 0,391 / THRUST PIECE IN ( ) 4 0,007 / COMPR.SPRING , RETAINING RING E WTB , RETAINING RING A=3,00 IN (2) 4 0, RETAINING RING A=2,90 IN (2) 4 0, RETAINING RING A=3,20 IN (2) 4 0, RETAINING RING A=3,10 IN (2) 4 0, SYNCHRO.RING B ZF-B115III 4 0, CLUTCH BODY ENTHALT.IN (1) 4 0, HELICAL GEAR C G IN (1) 4 1, NEEDLE CAGE C ,0X68,0X30,0 4 0, WASHER C A=7,00 4 0, RETAINING RING B ,017 VKF Incidence factor OTK Optional technical kit ID Identification (output code) SP Supplier plant
18 Parts list Page 3 from 3 Plant: Material-assembly-group-no: Pos. Material number Name VKF Amend. Amend. External material Prod. no. Material feature / tech. info. OTK no. start no. ID Weight SP NEEDLE CAGE C ,0X50,0X45,0 4 0, HELICAL GEAR B G 4 0, CLUTCH BODY B ENTHALT.IN (1) 4 0, SYNCHRO.RING , SYNCHRONIZER D KPL.5+6G*B-100 III 3 0,000 / SYNCHRO.BODY ZF-B100III 4 0,000 / SLIDING SLEEVE IN (1) 4 0,378 / THRUST PIECE IN ( ) 4 0,007 / COMPR.SPRING , SYNCHRO.RING , RETAINING RING WTB 3 0, RETAINING RING DIN X2,2 4 0, RETAINING RING DIN X2,45 4 0, RETAINING RING DIN X2,3 4 0, RETAINING RING DIN X2,4 4 0, RETAINING RING DIN X2,5 4 0, RETAINING RING A=2,35 4 0, INTERNAL RING ,0X31,0X26,0 4 0, ROLLER CAGE ,0X46,0X27,2 4 0, SNAP RING FA. ORBIS SW ,000 VKF Incidence factor OTK Optional technical kit ID Identification (output code) SP Supplier plant
19 Plant Page 1 from 1 Plant: RETURN Material-assembly-group-no:
20 Parts list Page 1 from 1 Plant: Material-assembly-group-no: Pos. Material number Name VKF Amend. Amend. External material Prod. no. Material feature / tech. info. OTK no. start no. ID Weight SP REV.IDLER GEAR ENTHALT.IN (1) 4 1, REV.IDLER SHAFT WTB (2) 3 0, REV.IDLER SHAFT , REV.IDLER SHAFT , NEEDLE CAGE FA. INA K 28X 35X18 4 0, O-RING ZFN X 3 4 0, HEXAGON SCREW M8X16 ISO4017/8.8 A3C 3 0, HEXAGON SCREW ISO 4017 M 8 X , WASHER DIN 9021 ALT 8,4 4 0,000 VKF Incidence factor OTK Optional technical kit ID Identification (output code) SP Supplier plant
21 Plant Page 1 from 2 Plant: GEARSHIFT SYST. GEARSHIFT SYST.
22 Plant Page 2 from 2 Plant: GEARSHIFT SYST. GEARSHIFT SYST.
23 Parts list Page 1 from 1 Plant: Material-assembly-group-no: Pos. Material number Name VKF Amend. Amend. External material Prod. no. Material feature / tech. info. OTK no. start no. ID Weight SP GEAR SHIFT RAIL KPL IN (2) 4 0, GEAR SHIFT FORK WTB 3 0, GEAR SHIFT FORK RG 4 0, GEAR SHIFT FORK RG 4 0, SLOT.PIN ISO X , SLOT.PIN ISO ,5X , DRAG LINK KPL.1/2G 4 0, GEAR SHIFT FORK /2G 4 1, SLIDING PAD IN (2) 4 0, ARTICULAT.BOLT M18X1,5*O.INDUKT- HAERTUNG 3 0, SPRING WASHER , ARTICULAT.BOLT M18X1,5 IN (1) 4 0, DRAG LINK /4G 4 0, GEAR SHIFT FORK /4G 4 0, SLIDING PAD ENTHALT.IN (2) 4 0, ARTICULAT.BOLT M18X1,5*O.INDUKT- HAERTUNG 3 0, SPRING WASHER , ARTICULAT.BOLT M18X1,5 IN (1) 4 0, DRAG LINK KPL.5/6G 4 0, GEAR SHIFT FORK F /6G 4 0, SLIDING PAD ENTHALT.IN (2) 4 0, ARTICULAT.BOLT M18X1,5*O.INDUKT- HAERTUNG 3 0, SPRING WASHER , ARTICULAT.BOLT M18X1,5 IN (1) 4 0, SWITCH OEFF*45N.M*SCHEIBE 3 0, SWITCH E KPL. 4 0, WASHER A=2,00 4 0, SOCKET POL BU DINBAY AMP WI 4 0, DETENT PLUNGER N*65N.M*90GRAD 3 0, DETENT PLUNGER KPL. IN (1) 4 0, SHIM RING DIN X 22 X1 4 0,000 VKF Incidence factor OTK Optional technical kit ID Identification (output code) SP Supplier plant
24 Plant Page 1 from 1 Plant: G.SHIFT HOUSING G.SHIFT HOUSING
25 Parts list Page 1 from 2 Plant: Material-assembly-group-no: Pos. Material number Name VKF Amend. Amend. External material Prod. no. Material feature / tech. info. OTK no. start no. ID Weight SP G.SHIFT HOUSING C IN (0) 4 1, GASKET ENTHALT.IN (2) 4 0, HEXAGON SCREW WTB*M8X70 ISO4014/8.8 A3C 3 0, HEXAGON SCREW ISO 4014 M 8 X , SPRING WASHER DIN 137 ALT B 8 NOR 4 0, HEXAGON SCREW M8X70Z3 ISO4014/ , HEXAGON SCREW M8X70 ISO4014/8.8 A3C 3 0, SHAFT SEAL ZFN X 32X 5 BO 4 0, BEARING BUSH A=20,00 4 0, BEARING BUSH A=20,00 4 0, SHAFT SEAL ZFN X 35X 7 B 4 0, ROD WIPER FA. CFW AS 25X 35X 7 X 4 0, G.SHIFT SHAFT IN (0) 4 0, PROTECTING CAP ENTHALT.IN (2) 4 0, G.SHIFT FINGER C , LOCKING PIECE E , SLOT.PIN DIN 1481 ALT 8 X 36 AU 4 0, SLOT.PIN DIN 1481 ALT 5 X 36 AU 4 0, WASHER A=2,00 IN (3) 4 0, COMPR.SPRING , SLEEVE A=24,50 IN (2) 4 0, RETAINING RING DIN X1,5 4 0, SEALING CAP D=32 4 0, WASHER A=1,00 4 0, RETAINING RING DIN X1,2 4 0, SCREW PLUG M24X1,5 * 50N.M* DICHTRING 3 0, SCREW PLUG DIN 910 M 24X1,5 4 0, SEALING RING DIN 7603 A 24 X , COMPR.SPRING , FLANGE BOLT WTB (2) 3 0, FLANGE BOLT A=28,55 4 0, FLANGE BOLT A=28,40 4 0, FLANGE BOLT A=28,25 4 0,047 VKF Incidence factor OTK Optional technical kit ID Identification (output code) SP Supplier plant
26 Parts list Page 2 from 2 Plant: Material-assembly-group-no: Pos. Material number Name VKF Amend. Amend. External material Prod. no. Material feature / tech. info. OTK no. start no. ID Weight SP DETENT PLUNGER N*65N.M*90GRAD 3 0, SHIM RING DIN X 22 X1 4 0, DETENT PLUNGER KPL. IN (1) 4 0, BREATHER M10X1KEG 3 0, BREATHER KPL. 4 0, SOCKET POL BU DINBAY AMP WI 4 0, SWITCH OEFF*45N.M*SCHEIBE 3 0, SWITCH E KPL. 4 0, WASHER A=2,20 4 0, GEAR SHIFT PIN ENTHALT.IN (2) 4 0,025 VKF Incidence factor OTK Optional technical kit ID Identification (output code) SP Supplier plant
27 Plant Page 1 from 2 Plant: CL.RELEASE DEV. CL.RELEASE DEV.
28 Plant Page 2 from 2 Plant: CL.RELEASE DEV. CL.RELEASE DEV.
29 Parts list Page 1 from 1 Plant: Material-assembly-group-no: Pos. Material number Name VKF Amend. Amend. External material Prod. no. Material feature / tech. info. OTK no. start no. ID Weight SP RELEASE FORK KPL.SW=75 4 1, WIRE EN ,4MM 4 0, BALL CUP , BALL PIN IN , HEXAGON NUT M16 DIN934ALT/8 A3C 3 0, HEXAGON NUT DIN 934 ALT M , SPRING WASHER DIN 137 ALT B 16 NOR 4 0, CLUTCH CYLINDER , HEXAGON SCREW M8X22 ISO4017/8.8 A3C 3 0, HEXAGON SCREW ISO 4017 M 8 X ,000 VKF Incidence factor OTK Optional technical kit ID Identification (output code) SP Supplier plant
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