FS V5206A RH. Z32639 Illustrated Parts List. May 2009 Issue 01 BOM date Eaton Corporation. All rights reserved.

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2 Table of contents How to use the Illustrated Parts List Transmission Identification Front Case Rear Case Input Shaft Assy Front Cover Assy Mainshaft Assy Layshaft Assy Reverse Idler Assy Selector Assy LRC Speedo Housing

3 How to use IPL How To Use The Illustrated Parts List Illustrations Illustrations show parts in assembly groups. Item numbers on illustrations correspond with parts listings on pages adjacent to the illustration. Notes are included on illustrations where additional information is needed. Parts Listing Parts listings are defined by parts groupings and are broken down by service assemblies. Parts listings identify a part for servicing with the following categories: Item Number - corresponding with numbers on illustrations for part identification. Part No - identifies part as it is available for service. Description - specifies part name or description. Quantity - quantity required for assembly. Notes - defines unique characteristics or requirements. Model Designation or Nomenclature For information regarding Model Designation and Nomenclature, visit The information contained in this document is subject to frequent updates. Therefore, for the latest information available, please visit the electronic IPL catalog at: 3

Transmission Identification How to find identification plate All transmissions are fitted with an identification plate on the front case located on right hand side.

4 Transmission Identification How to find identification plate All transmissions are fitted with an identification plate on the front case located on right hand side. Identification plate includes the following information: Transmission specification number Customer number Transmission model / Transmission serial number Manufacturing date code The transmission specification number is unique to each customer and gives precise details of the transmission design level. This number must be quoted when ordering replacement parts. 4

5 00 U FRONT CASE ASSY 1 01 GMX SCREW 4 M10X30 HEX FLG HD 02 X DOWEL 2 8,0 DIA X FRONT CASING BUSHING FOR SELECTOR SHAFT OIL TROUGH 1 06 X SCREW 2 NO.14X0.50 BUTTON HD 07 GMX NUT 15 M10X GMX BOLT 3 M10X40 08 GMX BOLT 15 M10X PTO PROVISION COVER 1 10 GMX SCREW 6 M10X20 HEX FLG HD 11 GX MAGNETIC PLUG 1 M24 12 X WASHER-FILL/DRAIN FL 1 13 GX BEARING COVER LAYSHAFT 1 14 GMX SCREW 4 M12X25 HEX FLG HD 5 Z32639 Front Case

6 15 X WASHER-FILL/DRAIN FL 1 16 GX OIL FILLER PLUG 1 17 GX CUP PLUG PLUNGER-NEUTRAL DETENT SPRING GASKET 1 21 GX DETENT COVER 1 22 GMX WASHER SPRING 2 M8 23 GMX SCREW 2 M8X14 24 GX11245 WASHER PLAIN 4 M10 6 Z32639 Front Case

7 00 U REAR CASE ASSY REAR CASE PTO PROVISION COVER 1 03 GMX SCREW 6 M10X20 HEX FLG HD PLATE OIL RETENTION SCREW 2 NO.6X0.32 BUTTON HD BUSHING FOR SELECTOR SHAFT 1 M10 07 X DOWEL 2 16,0 DI X 30,5 08 GMX SCREW 4 M12X25 HEX FLG HD 09 GX BEARING COVER LAYSHAFT 1 10 X CIRCLIP 1 11 X CORE PLUG 1 37.DIA 12 GX CUP PLUG O-RING 1 14 GX REVERSE SWITCH 1 15 GX LIFTING EYE 1 M10 7 Z32639 Rear Case

8 00 ZU INPUT SHAFT ASSY SYNCHRO FLANGE INPUT SHAFT 1 03 X INPUT SHAFT BEARING 1 04 U SPACER - GRADED PACK SPACER - GRADED SPACER - GRADED SPACER - GRADED SPACER - GRADED SPACER - GRADED SPACER - GRADED SPACER - GRADED SPACER - GRADED SPACER - GRADED X CIRCLIP 1 Pack: U Z32639 Input Shaft Assy

9 00 U FRONT COVER ASSY X OIL SEAL FRONT COVER 1 03 GMX SCREW 5 M10X25 HEX FLG HD 9 Z32639 Front Cover Assy

10 00 ZU MAINSHAFT ASSY 1 01 X NEEDLE BRG.ROLLER ASSY 1 02 U GRADED CIRCLIP PACK 1 02 X GR.C/CLIP 40DI X2.12MM 1 02 X GR.C/CLIP 40DI X2,0MM 1 02 X GR.C/CLIP 40DI X RING-SYNCHRO SLID.SLEEVE 5TH/6TH FIXED HUB 5TH/6TH SPRING-COMPRESSION PLUNGER-SYNCHRO ASSY 3 08 X ROLLER SYNCHRO ASSY 3 08a SYNCHRO FLANGE 5TH/6TH GEAR MAINSHAFT 5TH 1 10 X NEEDLE ROLLER BRG. ASSY 1 Pack: U Z32639 Mainshaft Assy

11 11 U CIRCLIP GRADED PACK 1 11 X GR.CIRCLIP 46 DIA.X2.10MM 1 11 X GR.CIRCLIP 46DIAX2,05MM 1 11 X C/CLIP GD 46DIA X2.00M SLEVE MAINSHAFT BEARING 1 13 X NEEDLE ROLLER BRG. ASSY GEAR 4TH MAINSHAFT 1 15 Z SYNCHRO FLANGE 3RD /4TH 1 16 ZU SYNCHR.PACK ASSY 3RD/4TH BBR 1 17 Z SYNCHRO FLANGE 3RD /4TH GEAR MAINSHAFT 3RD 1 19 X NEEDLE ROLLER BRG. ASSY MAINSHAFT 1 21 X NEEDLE ROLLER BRG. ASSY GEAR-MAINSHAFT 2ND D/C 1 23 Z SYNCHRO. FLANGE 1ST/2ND 1 11 Z32639 Mainshaft Assy Pack: U

12 24 ZU SYNCHR.PACK ASSY 1ST/2ND BBR 1 25 U GRADED CIRCLIP PACK X CIRCLIP-GR.DIA.65 X X CIRCLIP-GR.DIA.65 X X CIRCLIP-GR.DIA.65 X X CIRCLIP-GR.DIA.65 X X CIRCLIP-GR.DIA.65 X Z SYNCHRO. FLANGE 1ST/2ND GEAR MAINSHAFT 1 ST 1 28 X NEEDLE ROLLER BRG. ASSY HUB FIXED REVERSE 1 30 U GRADED CIRCLIP PACK 1 30 X CIRCLIP-GR.DIA.60 X 2.10MM 1 30 X CIRCLIP-GR.DIA.60 X 2.05MM 1 30 X CIRCLIP-GR.DIA.60 X 2.00MM 1 31 X NEEDLE ROLLER BRG. ASSY 1 12 Z32639 Mainshaft Assy Pack: U Pack: U

13 GEAR MAINSHAFT REVERSE 1 33 X BRG.M/S OUTPUT INT SPACER ROTOR TACHOGRAPH SHIELD - DIRT GX FLANGE COUPLING 1 37 GX MAINSHAFT NUT 1 M33 13 Z32639 Mainshaft Assy

14 01 U LAYSHAFT ASSY 1 02 X BRG.ASSY DISTANCE PIECE 1 04 U CIRCLIP-GRADED PACK 1 04 X GR.C/CLIP 40DI X2.12MM 1 04 X GR.C/CLIP 40DI X X GR.C/CLIP 40DI X2,0MM 1 04 X GR.C/CLIP 40DI X X GR.C/CLIP 40DI X X GR.C/CLIP 40DI X X GR.C/CLIP 40DI X X GR.C/CLIP 40DI X U SHIM PACK 1 05 F88891 SHIM 1 05 F88892 SHIM 1 05 F88893 SHIM 1 05 F88894 SHIM 1 05 X SHIM SPACER 1 Pack: U Pack: U Z32639 Layshaft Assy

15 REVERSE IDLER SHAFT R B.THRUST WASHER GEAR IDLER REV SPACER-REV.IDLER BRG 1 05 X NEEDLE ROLLER BRG ASSY 2 15 Z32639 Reverse Idler Assy

16 00 U SELECTOR ASSY O/D (HORIZ.) SELECTOR SHAFT KEY-SELECTOR KEY-INTERLOCK FORK REVERS FORK 1ST/2ND FORK 3RD/4TH 1 07 X DOWEL 1 10,0 DIA X34, SCREW 1 M10X23 HEX HD SELECTOR BLOCK FORK 5TH/6TH 1 16 Z32639 Selector Assy

17 00 U LRC ASSY 1 01 GMX BOLT 1 M10X50 02 GX OUTER LEVER 1 03 GMX NUT 1 M10X X BOOT 1 05 X OIL SEAL 1 06 X BUSH - CROSS SHAFT 2 07 GX EXPANSION PLUG PLUNGER - DETENT SPRING COMPRESSION GASKET 1 11 GX DETENT COVER 1 12 GMX WASHER SPRING 2 M8 13 GMX SCREW 2 M8X14 14 X CIRCLIP EXTERNAL 2 25.DIA SPRING RETAINER-BOOSTER 1 17 Z32639 LRC

18 SPRING-COMPRESSION SPRING-COMPRESSION SPRING RETAINER-BOOSTER 1 19 GMX SCREW 4 M8X25 20 GMX WASHER SPRING 4 M END COVER GASKET LRC SUB ASSY 1 24 X WASHER 1 25 GX PLUG M X ELBOW ARTICULATED 1 27 X PLUG SHIFT ROD LEVER INNER STRIKING 1 30 X DOWEL 1 10,0 DIA X Z32639 LRC

19 00 U SPEEDO HOUSING ASSY SPEEDO HOUSING 1 02 GX11245 WASHER PLAIN 6 M10 03 GMX SPRING WASHER 1 M10 03 GMX SCREW 2 M10X30 HEX FLG HD 03 GMX SCREW 1 M10X35 04 GMX BOLT 1 M10X45 HEX FLG HD 05 X13711 OIL SEAL 1 06 X PROTECTION PLUG 1 M18 19 Z32639 Speedo Housing

20 20 Copyright Eaton Corporation, 2008 EATON CORPORATION hereby grants its customers, vendors, or distributors permission to freely copy, reproduce and/or distribute this document in printed format. THIS INFORMATION IS NOT INTENDED FOR SALE OR RESALE, AND THIS NOTICE MUST REMAIN ON ALL COPIES. See also:

Illustrated Parts List

Illustrated Parts List ZY05289 March 202 Contents How To Use The Illustrated Parts List... 3 AIR SYSTEM... 4 CLUTCH ASSEMBLY... 5 CLUTCH SERVO ASSEMBLY... 6 FRONT BEARING COVER ASSY.... 7 FRONT CASE ASSY...