TC 142 PD TRANSFER CASE PARTS MAN UAL

Transcription

1 AUTO MO TIVE CORPORATION TC 4 PD TRANSFER CASE PARTS MAN UAL Fabco Automotive Corporation, Livermore, CA Ph: (95) Fax: (95) (800)

2 8.0 ILLUSTRATED PARTS TABLE OF CONTENTS FIGURE Lower Shaft TC-4 PD 50/50 Air Shift Cylinder for Differential Lockout (not shown) Lower Shaft TC-4 PD 6/ TO USE THIS ILLUSTRATED PARTS SECTION. Refer to the figures which illustrate the needed part.. Find the required part and note the item number and quantity. 3. Locate the item number in the parts list section for the required part number and description. : When ordering parts, specify transfer case model number, part number, serial number or other information that is on the Fabco nameplate located on the transfer case housing. Part numbers contained in this manual were in effect at the time the manual was approved for printing and are subject to change without notice or liability. Fabco Automotive Corporation reserves the right to change parts at anytime. USE ONLY GENUINE FABCO PARTS SECT. 8 PG.

3 FIGURE 8., TC-4PD 50/50, LOWER SHAFT PARTS

4 FIGURE 8.3, TC-4PD 6/74, LOWER SHAFT PARTS

5 9.0 PARTS LIST TC-4 PD 50/50 LOWER SHAFT ITEM PART NO. DESCRIPTION Bearing Bearing Cup Bearing Cup Bearing Cup Bearing Cup & Cone Assembly Bearing Cup Carrier, Speedo & Rear Output Seal Carrier, Bearing & PD Housing, Inner Carrier, Bearing & Seal, PD Lockout Carrier, Bearing & PD Housing Bolt, H.H., 7/6-4 x / Bolt, H.H., /4-0 x / Bolt, H.H. 5/8-8 x 5 / Gr Cross, Differential Spider Bolt, H.H., /-3 x 3/ Gasket, Front Upper Gasket, Declutch Carrier Gasket, Declutch Cover Gasket, Rear Output Carrier Gear, Clutch Collar Gear, Speedo Driven, 3T Gear, Speedo Driven, 6T Gear, Collar, 33 Clutch Teeth Gear, Collar, 33 Tapered Clutch Teeth Gear, Declutch, PD Lockout Gear, Differential Side SECT. 9 PG.

6 9.0 PARTS LIST TC-4 PD 50/50 LOWER SHAFT CONT D. ITEM PART NO. DESCRIPTION Gear, Differential Pinion Gear, Declutch, FD & PTO Gear, Lower, 66 Spur Teeth Gear, Lower, 6 Helical Teeth Gear, Lower, 6 Helical Teeth and Tapered Clutch Teeth Gear, Lower, 48 Spur Teeth Gear, Lower, 45 Helical Teeth Gear, Lower, 45 Helical Teeth and Tapered Clutch Teeth Housing, Differential Housing, Declutch Front Housing, Differential Case Rear Housing, Differential Case Front O-Ring Nut, Lock, 5/8-8 Nut, Lock, 7/ Nut, Lock, 3/ Nut, Lock,.933- SAE Nut, Lock, / Nut, Stake,.548-8, LH Screw, -Pt., 7/6-4 x / Seal, Oil, Front Output Seal, Oil, Rear Output Seal, Oil, Rear Output Ring, Retaining Shim, Red.00 Thick, Lower Shaft Front Shim, Blue.005 Thick, Lower Shaft Front Shim, Pink.05 Thick, Lower Shaft Front Shim, Coral.030 Thick, Lower Shaft Front A/R A/R A/R A/R Ring, Bearing Spacer,.75 Thick Ring, Bearing Spacer,.997 Thick Ring, Bearing Spacer,.503 Thick Ring, Bearing Spacer,.45 Thick Plug, Magnetic, 3/4 NPT SECT. 9 PG.

7 9.0 PARTS LIST TC-4 PD 50/50 LOWER SHAFT CONT D. ITEM PART NO. DESCRIPTION Shaft, Inner Lower Shaft, Lower, Rear Output Shaft, Lower Outer Stud, 7/6-4 x 7/6-0 x " Long Plate, Declutch Cover Tube, Sleeve, Speedo Driven Gear Tube, Spacer, Rear Output Washer, Flat, 7/6 Washer, Flat, / Washer, Thrust, Differential Side Gear Washer, Thrust, Differential Pinion Washer, Front Output Washer, Rear Output Washer, Thrust :. For shim pack selection, see section 6.5 of the Fabco TC-4 PD Transfer Case Parts and Service Manual.. Verify correct part number etched on gear. SECT. 9 PG. 3

8 9.0 PARTS LIST TC-4 PD DIFFERENTIAL LOCKOUT SHIFT CYLINDER ITEM PART NO. DESCRIPTION Cap, Shift Cylinder Bolt, H.H. 7/6-0 x 3/8 GR 8 with Drilled Head Bolt, H.H. /4-0 x 3 3/ Felt Wiper Fork, Shift, Declutch O-Ring, Sift Cylinder O-Ring, Shift Piston Nut, Lock, 3/ Stop Ring, Piston Shaft Shifter, Declutch Pin, Dowel, 5/6 x / Piston, Shift Plug, " Welch Spring, Shifter Shaft, Declutch O-Ring, Shifter Shaft, Declutch Switch, Shift Indicator, Declutch Tube, Shift Cylinder Adapter, Declutch Tube, Shift Cylinder, Declutch,.75 Long Washer, Copper Washer, Shifter Shaft, Declutch Lockwire SECT. 9 PG. 4

9 9.0 PARTS LIST TC-4 PD 6/74 LOWER SHAFT ITEM PART NO. DESCRIPTION Bearing Cup Bearing Cup Bearing, Needle, Assembly Bearing Cup Bearing Cup & Cone Assembly Bearing Cup Carrier, Bearing & PD Housing, Inner Carrier, Bearing & PD Housing Carrier, Planet Carrier, Bearing & Seal, PD Lockout Carrier, Speedo & Rear Output Seal Bolt, H.H., Bolt, H.H., Bolt, H.H., Bolt, H.H., Bolt, H.H., w/dri-loc Gasket, Front Upper Gasket, Declutch Carrier Gasket, Declutch Cover Gasket, Rear Output Carrier Gear, Clutch Collar Gear, Speedo Driven, 3T Gear, Speedo Driven, 6T Gear, Collar, 33 Clutch Teeth Gear, Collar, 33 Tapered Clutch Teeth Gear, Planet Gear, Internal, 6T Gear, Declutch, PD Lockout Gear, Sun, T Gear, Declutch, FD & PTO SECT. 9 PG. 5

10 9.0 PARTS LIST TC-4 PD 6/74 LOWER SHAFT CONT D. ITEM PART NO. DESCRIPTION Gear, Lower, 66 Spur Teeth Gear, Lower, 6 Helical Teeth Gear, Lower, 6 Helical teeth and Tapered Clutch Teeth Gear, Lower, 45 Helical Teeth 43 7 Gear, Lower, 45 Helical Teeth and Tapered Clutch Teeth Housing, Planetary Housing, Declutch Front O-Ring Nut, Lock, Nut, Lock,.933- SAE Nut, Lock, Nut, Stake,.548-8, LH Screw, Pt., Seal, Oil, Front Output Seal, Oil, Rear Output Ring, Retaining Ring, Spacer, Planet Pin Ring, Spacer, Needle Bearing Ring, Retaining Shim, Red.00 Thick, Lower Shaft Front A/R Shim, Blue.005 Thick, Lower Shaft Front A/R Shim, Pink.05 Thick, Lower Shaft Front A/R Shim, Coral.030 Thick, Lower Shaft Front A/R Pin, Planet Gear Ring, Bearing Spacer,.75 Thick Ring, Bearing Spacer,.997 Thick Ring, Bearing Spacer,.503 Thick Ring, Bearing Spacer,.45 Thick Plug, Magnetic, 3/4 NPT Snap Ring Snap Ring, Sun Gear Shaft, Lower, Inner Shaft, Weldment, Rear Output SECT. 9 PG. 6

11 9.0 PARTS LIST TC-4 PD 6/74 LOWER SHAFT CONT D. ITEM PART NO. DESCRIPTION Shaft, Lower Outer Plate, Declutch Cover Tube, Sleeve, Speedo Driven Gear Tube, Spacer, Rear Output Washer, Flat, Washer, Flat, Washer, Front Output Washer, Rear Output :. For shim pack selection, see section 6.5 of the Fabco TC-4 PD Transfer Case Parts and Service Manual.. Verify correct part number etched on gear. SECT. 9 PG. 7