JOHNSON/EVINRUDE (OMC) Gearcase HP OUTBOARD

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Valentine Lyons
5 years ago
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1 Gearcase HP

2 Gearcase HP Washer Water Tube (short shaft) Water Tube (long shaft) O-Ring ➀ ➁ Spacer (short shaft) Spacer (long shaft) Grommet, Water Tube ➀ Housing, Water Pump ➀ O-Ring, Cup to Housing ➀ ➁ Cup, Water Pump ➀ Impeller ➀ Key, Impeller ➀ Bushing, Impeller Housing O-Ring, Impeller Housing ➀ Seal, Rubber ➀ Plate, Impeller ➀ Gasket, Impeller Plate ➀ ➁ Driveshaft (short shaft) Driveshaft (long shaft) Connector, Shift Rod Keeper, Shift Rod Shift Rod, Lower Nut, Shift Rod Connector Bushing, Shift Rod O-Ring, Scraper ➀ O-Ring, Bushing ➀ Washer, Shift Rod ➁ Seal (upper) Bearing Assembly Housing, Bearing Washer, Shift Rod Bushing Washer, Drain Fill Plug ➁ Screw, Drain Fill Plug O-Ring ➁ Pivot Pin, shifter Oil Seal (lower) ➁ Bearing, Drive Shaft Screw, Impeller Housing Thrust Washer (upper) Thrust Washer (lower) Thrust Bearing, Pinion Gear, Pinion Ball, Detent Spring, Detent Propeller Shaft Yoke & Connector Assembly Shifter, Clutch Dog Gear & Bushing, Forward Bearing, Forward Gear Cradle, Clutch Dog Lever, Shifter Pin, Yoke to Lever Gear, Reverse Bushing, Reverse Gear Retainer Plate Retaining Ring Thrust Washer Bearing, Prop Shaft O-Ring, Bearing Housing ➁ O-Ring ➁ Bearing Housing Screw, Bearing Housing Cotter Pin, Shift Lever Oil Seal, Prop Shaft ➁ Thrust Washer, Prop Bushing Assembly, Prop Propeller Assembly Various Spacer, Prop Nut ➁ Nut, Propeller ➁ Cotter Pin, Prop Nut Water Pump Kit Gear Housing Seal Kit ➀ Contents of Water Pump Kit ➁ Contents of Gear Housing Seal Kit 207

3 Gearcase HP

4 Gearcase HP Housing, Water Pump Seal, Rubber ➀ Plate, Wear ➀ Liner, Impeller ➀ Impeller ➀ Key, Impeller ➀ Plate, Impeller ➀ Seal, Upper Seal, Lower Bearing Housing Assembly O-Ring, Gear Housing Part of #9 12. Shim (.003) AR 12. Shim (.004) AR 12. Shim (.005) AR 12. Shim (.006) AR 12. Shim (.007) AR 13. Thrust Washers Bearing, Thrust Drive Shaft Drive Shaft (Std.) Drive Shaft (long) Bearing, Pinion Gear Set Forward & Pinion Nut, Pinion Shift Rod (Std.) Shift Rod (long) Bushing, Shift Rod O-Ring, Shift Rod Cover, Shift Rod O-Ring, Shift Rod Cover Connector, Shift Rod Pin, Connector Cotter Pin Lever, Shift Cradle, Shifter Housing, Gearcase Drain Plug, Upper Retaining Screw Screw, Shift Lever O-Ring, Screw Drain Fill Plug, Lower Screen, Water Intake Trim Tab Shaft, Shift Dog Ball, Detent Spring, Shifter Shifter, Clutch Dog Pin, Clutch Dog Spring, Clutch Dog Pin Propeller Shaft Bearing, Thrust Forward Gear Bearing, Fwd. Outer Thrust Washer, Forward Gear Thrust Bearing, Forward Gear Screw, Retainer Screw, Anode Gear, Reverse Thrust Bearing, Reverse Gear Thrust Washer, Reverse Gear O-Ring, Bearing Housing Bearing, Needle Bearing Housing Assembly Retainer Plate Bearing, Needle Oil Seals, Prop Shaft Anode, Bearing Housing Water Pump Repair Kit Gear Housing Seal Kit (2 cyl.) For Complete Gear Set use ➀Contents of Water Pump Kit AR As required 209

5 Gearcase HP 3 Cylinder (Typical) 210

6 Gearcase HP 3 Cylinder (Typical) 1. Housing, Gearcase Shift Rod Cover Assembly Gasket, Shift Housing Cover to Gearcase ➀ O-Ring, Shift Rod ➀ Drain Fill Plug, Upper O-Rings, Drain Plugs ➀ Magnetic Drain Screw Drive Shaft Bearing, Pinion Forward & Pinion Gear Set Nut, Pinion Seal, Drive Shaft (upper) ➀ Seal, Drive Shaft (lower) ➀ Bearing Housing Assembly O-Ring Bearing Housing ➀ Shim (.003) AR 17. Shim (.004) AR 17. Shim (.005) AR 18. Thrust Washer Thrust Bearing Assembly Grommet Housing Guide, Water Tube ➁ O-Ring, Driveshaft ➁ Grommet Water Tube ➁ Housing, Water Pump ➁ Plate, Wear ➁ Liner, Impeller ➁ Impeller ➁ Seal, Pump Housing ➀ ➁ Key, Impeller ➁ Plate, Impeller ➁ Detent, Shifter Bearing Housing Assembly Pin, Housing to Gearcase Spring, Detent Ball, Detent Pin, Lever to Housing Cradler, Shifter Shaft, Shifter Lever, Shift Thrust Washer, Forward Thrust Bearing, Forward Screw, Lower Unit Carrier Sliding Clutch Pin, Clutch Dog Spring, Clutch Dog Pin Propeller Shaft Gear, Reverse Thrust Bearing, Reverse Thrust Washer, Reverse Retainer Plate Bearing Housing Retaining Rings O-Ring, Bearing Housing ➀ Carrier Bearing Bearing Housing Assembly Carrier Bearing Seals, Prop Shaft Thrust Washer Propeller Bushing Propeller various Spacer, Prop Nut Nut, Propeller Cotter Pin, Prop Nut Gear Housing Seal Kit Water Pump Repair Kit (with housing) ➀ AR ➁ Contents of Gear Housing Seal Kit As required Contents of Water Pump Kit 211

7 Gearcase V-4 (Typical) 1979-Up (Approx.) 212

8 Gearcase V-4 (Typical) 1979-Up (Approx.) 1. Housing, Gearcase Shift Rod (long) Shift Rod (x-long) Cover & SealAssembly Gasket, Shift Housing ➀ O-Ring, Shift Rod ➀ Magnetic Drain Screw O-Rings, Drain Plugs ➀ Bolt, Trim Tab Drive Shaft (long) see application chart Drive Shaft (x-long) see application chart Bearing, Pinion Forward Gear Set Nut, Pinion Oil Seal, Upper ➀ Oil Seal, Lower ➀ Bearing Housing O-Ring Bearing Housing ➀ Shim (.003) AR 17. Shim (.004) AR 17. Shim (.005) AR 18. Thrust Washer, Pinion Thrust Bearing, Pinion Grommet ➁ Pump Cover ➁ O-Ring, Drive Shaft ➁ Grommet, Water Tube ➁ Housing, Water Pump ➁ Cup & Plate Assembly ➁ Cup & Plate Assembly ➁ Impeller ➁ Seal, Housing Plate Key, Impeller ➁ Cup & Plate Assembly ➁ Detent, Shifter Bearing Housing Pin, Housing Spring, Detent Ball, Detent Pin Cradler, Shifter Shaft, Shifter Lever, Shift Thrust Washer, Forward Gear Thrust Bearing, Forward Gear Screw, Retainer Sliding Clutch Pin, Clutch Dog Spring, Clutch Dog Pin Propeller Shaft Gear, Reverse Thrust Bearing, Reverse Gear Thrust Washer, Retainer Plate Retaining Rings O-Ring, Bearing Housing ➀ Carrier Bearing (Fore) Bearing Housing Carrier Bearing (Aft) Oil Seals, Prop Shaft ➀ Thrust Washer Propeller Bushing Propeller various Spacer, Prop Nut Nut, Propeller Cotter Pin, Prop Nut Trim Tab Gear Housing Seal Kit Water Pump Repair Kit ➀ Contents of Gear Housing Seal Kit AR As required ➁ Contents of Water Pump Kit

9 Gearcase V-6 (Typical) 214

10 Gearcase V-6 (Typical) 1. Housing, Gearcase Shift Rod (long) Shift Rod (x-long) Cover & Shift Rod Gasket, Shift Housing ➀ O-Ring, Shift Rod ➀ Magnetic Drain Screw O-Rings, Plugs ➀ Trim Tab Drive Shaft (long) see application chart Drive Shaft (x-long) see application chart Bearing, Pinion Gear Set, Forward & Pinion Nut, Pinion Oil Seal, Upper ➀ Oil Seal, Lower ➀ Bearing Housing O-Ring Bearing Housing ➀ Shim (.003) AR 17. Shim (.004) AR 17. Shim (.005) AR 18. Thrust Washer, Pinion Thrust Bearing, Pinion Grommet ➁ Pump Cover ➁ O-Ring, Drive Shaft ➁ Grommet, Water Tube ➁ Housing, Water Pump ➁ Cup & Plate Assembly ➁ Screw, Bearing Housing ➁ Impeller ➁ Seal, Impeller Housing Key, Impeller ➁ Cup & Plate Assembly ➁ Detent, Shifter Bearing Housing Assembly Pin, Housing Spring, Detent Ball, Detent Pin, Shift Lever Cradler, Shifter Shaft Shifter Thrust Washer, Forward Gear Thrust Bearing, Forward Gear Screw, Retainer Sliding Clutch Pin, Clutch Dog Spring, Clutch Dog Pin Propeller Shaft Gear, Reverse Thrust Bearing, Reverse Gear Thrust Washer, Reverse Gear Retainer Plate Bearing Housing Retaining Rings O-Ring, Bearing Housing ➀ Carrier Bearing (Fore) Bearing Housing Roller Bearing (Aft) Oil Seals, Prop Shaft ➀ Thrust Washer Propeller Bushing Assembly Propeller various Spacer, Prop Nut Nut, Propeller Cotter Pin, Prop Nut Gear Housing Seal Kit Water Pump Repair Kit (with housing) ➀ Contents of Gear Housing Seal Kit AR As required ➁ Contents of Water Pump Kit

DRAIN SCREW Replaces: For: Cobra Drives & V-6 PKG. OF 10 STAINLESS STEEL COTTER PINS SIERRA # AP# O.E. # DIMEN

DRAIN SCREW Replaces: For: Cobra Drives & V-6 PKG. OF 10 STAINLESS STEEL COTTER PINS SIERRA # AP# O.E. # DIMEN PKG. OF 5 PKG. OF 4 18-2377 AP# 5193 RETAINER SCREW Replaces: 316563 18-2378 AP# 2593 MAGNETIC DRAIN SCREW Replaces: 318544 18-2379 AP# 2583 LOWER UNIT CARRIER SCREW Replaces: 320041 18-1236 DRAIN SCREW